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Regulatory Toxicology and Pharmacology 73 (2015) 419e424

Contents lists available at ScienceDirect

Regulatory Toxicology and Pharmacology


journal homepage: www.elsevier.com/locate/yrtph

Safety assessment of sanitary pads with a polymeric foam absorbent


core
Kara E. Woeller*, Anne E. Hochwalt
Global Product Stewardship, Feminine Care Business Unit, The Procter & Gamble Company, Cincinnati, OH, USA

a r t i c l e i n f o a b s t r a c t

Article history: Sanitary pads for menstrual hygiene have a layered design consisting of a fluid permeable surface
Received 15 June 2015 (topsheet), an absorbent core, and an impermeable backing with adhesive. Most sanitary pads employ
Received in revised form cellulose-based cores. This describes the safety evaluation of a menstrual pad with an emollient-treated
30 July 2015
topsheet and a novel polymeric foam core. A quantitative risk assessment was performed, which
Accepted 31 July 2015
included: (1) toxicological evaluation of the raw material components; (2) quantitative exposure as-
Available online 5 August 2015
sessments of pad constituents, accounting for the fluid handling properties of the product and pertinent
conditions of use; and (3) risk characterization for exposure to raw materials (e.g., potential for skin
Keywords:
Sanitary pad
irritation, contact sensitization, or systemic effects, if relevant) and to the physical article itself (potential
Menstrual pad effects on skin friction, etc.). No significant risk of adverse effects was found. Five years of post-market
Menstrual hygiene surveillance substantiates that the product is well-tolerated (1 health complaint reported per 2
Quantitative risk assessment million products shipped to market) and surpasses women's expectations for menstrual protection and
Exposure assessment overall comfort and dryness. This report illustrates how the classical risk assessment paradigm, informed
Polyacrylate by the impact of product design, functionality and pertinent use conditions, allowed the systematic
Polymeric foam safety evaluation of a personal hygiene product with a novel, non-cellulosic absorbent foam core
Emollient
technology.
Safety
© 2015 The Authors. Published by Elsevier Inc. This is an open access article under the CC BY-NC-ND
license (http://creativecommons.org/licenses/by-nc-nd/4.0/).

1. Introduction improved comfort and dryness. This article describes the safety
assessment process for our most significant product innovation in
Millions of women worldwide rely on disposable menstrual the category to date, the introduction of a thin, non-cellulosic,
pads and panty liners for feminine hygiene protection. Invented in absorbent foam core. The safety assessment process comprised an
1896, disposable sanitary pads were first successfully commer- exposure-based quantitative risk assessment on all product com-
cialized in the United States in 1921. Most sanitary pads employ the ponents; analytical testing for residual monomers; and clinical
same basic design: a cellulose-based absorbent core placed be- testing on components and/or the final product to confirm skin
tween a fluid permeable surface (topsheet) and a moisture- compatibility. Post-market surveillance of global consumer expe-
impermeable backing (backsheet). Innovation was slow to this rience further substantiates product safety in the marketplace. This
product category: the 1970s brought the first substantive article illustrates how the risk assessment paradigm enabled the
improvement, adding a panty-fastening adhesive to the backing to rigorous safety evaluation of a menstrual pad with a novel absor-
replace traditional pins and belts. Over the next 25 years, significant bent material that represents a significant departure from tradi-
innovations included apertured film topsheets to keep the surface tional cellulose fiber cores. Other safety evaluations (environmental
of the pad cleaner and drier; wrap-around, side panty-shields assessment, worker safety assessment) were followed but not
(“wings”) to reduce undergarment soiling; cellulosic cores with discussed here.
superabsorbent gel particles for better protection in substantially
thinner pads; and the use of cloth-like perforated topsheets for 2. Regulatory framework

Regulatory classification of sanitary (menstrual) pads varies


* Corresponding author. 6110 Center Hill Rd., Cincinnati, OH 45224, USA. globally. Some countries have stringent criteria; others subject this
E-mail address: Woeller.ke@pg.com (K.E. Woeller). product class to broadly applicable consumer product regulations.

http://dx.doi.org/10.1016/j.yrtph.2015.07.028
0273-2300/© 2015 The Authors. Published by Elsevier Inc. This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/).
420 K.E. Woeller, A.E. Hochwalt / Regulatory Toxicology and Pharmacology 73 (2015) 419e424

The United States Food and Drug Administration (FDA) regulates products such as infant diapers (Kosemund et al., 2009) and sani-
sanitary pads as Class I medical device subject to manufacturing tary pads (Farage et al., 2004; Farage, 2006) as well as skin care
controls and consumer complaint management. In Japan, sanitary products and fragrances (Api et al., 2015; Bickers et al., 2003). For
pads fall under the purview of the Pharmaceutical and Medical each of these product categories, the risk assessment approach is
Devices Agency. In the European Union and in Canada, sanitary iterative, has been refined to account for usage conditions relevant
pads they are considered articles and are regulated as consumer to the product category in question and, when the product is an
products. Although the specifics may vary among jurisdictions, a article, to include toxicological, physical and other relevant addi-
human health risk assessment of new products and chemicals is a tional endpoints associated with exposure to the physical article
fundamental expectation in all geographies that have regulatory itself.
frameworks (Section 4 below). As the sanitary pad in this investigation is a physical article,
individual product components as well as the finished product
3. Sanitary pad composition were evaluated. An exposure-based QRA was performed on product
components; this was supplemented by analytical and clinical
The sanitary pad in this investigation has a conventional layered testing to confirm the safety of potential residual monomers and
design: a fluid permeable surface (topsheet), an absorbent core, and skin compatibility of the pad components as well as the finished
impermeable backing with adhesive (backsheet). Product compo- product itself.
nent composition is detailed in Table 1. In brief, the topsheet is a
polyethylene/polypropylene non-woven fabric bearing an emol- 4.1. Hazard identification
lient finish; the core comprises a two-layer, low density, open-
celled, polyacrylate polymer foam; and the backsheet consists of The most relevant toxicological end-points for this product
an impermeable pigmented polyethylene film with a panty- category are acute, cumulative and mechanical skin irritation, the
fastening adhesive. Scented versions of the pad contain a small induction of delayed contact hypersensitivity (contact sensitiza-
amount of perfume applied between the backsheet and the un- tion), and the potential for acute or subchronic effects from the raw
dersurface of the core. material components or residual chemicals, should it be possible
for toxicologically-significant systemic exposures to occur.
4. The safety assurance process
4.2. Exposure assessment
Scientific committees (NAS, 1983; SCCS, 2010), regulatory
agencies (ECHA, 2013; EPA, 2012; Gaylor et al., 1997) and other Due to the layered pad design, three degrees of exposure exist to
authoritative bodies (WHO, 2010) promulgate a tiered risk assess- its components: (1) direct skin contact (topsheet and emollient);
ment approach to assessing chemical safety. The exposure-based (2) indirect skin contact (absorbent core and perfume); and (3)
quantitative risk assessment (QRA) has four components: negligible skin contact (pigmented backsheet and adhesive) (Fig. 1).

 Hazard identification (identifying the nature of potential 4.2.1. Materials with direct skin contact
adverse effects based on the toxicological characteristics of the The non-woven polymeric topsheet and the emollient contin-
chemicals or materials in question), ually contact the skin, but only a fraction of the material will
 Exposure characterization (quantifying the exposure to sub- transfer during use. In simulation studies, emollient transfer to the
stances of toxicological interest for pertinent routes by deter- skin was found to be <20% (Farage, 2010). This 20% value is adopted
mining the magnitude, duration and frequency of exposure as a conservative estimate of the maximum proportion of applied
under relevant conditions of consumer use), emollient that will transfer to the body. It is also used to conser-
 Risk characterization (comparing these quantitative estimates vatively estimate maximum skin transfer of low molecular weight
to safe benchmarks for which no significant risk of adverse topsheet ingredients or low level residuals that are intended to
health effects exists, incorporating a margin of safety [uncer- remain on the pad, but may transfer during use and therefore
tainty factor] where needed to extrapolate from experimental warrant conservative assessment.
conditions to those that occur in use), and
 Risk management (implementing approaches to further miti- 4.2.2. Materials with indirect skin contact
gate the possibility of adverse effects in the marketplace, e.g., Materials below the topsheet (the absorbent polymeric foam
post-market surveillance, product usage instructions, core and the perfume, if pertinent) exhibit indirect skin contact.
cautionary labels, quality manufacturing expectations, etc.). Transfer of non-polymeric subsurface constituents requires a
vehicle (urine, menses). For dermal exposure to occur, low molec-
This fundamental model has been applied to the human safety ular weight constituents of the raw materials must first be solu-
assessment of a variety of personal products, including absorbent bilized in the vehicle then released from the pad to the skin under

Table 1
Composition of a sanitary pad with emollient-treated topsheet and absorbent foam core.

Component Function Raw material composition

Topsheet Fluid permeable surface cover that is soft to the Perforated non-woven fabric of polypropylene/polyethylene fibers
skin and allows fluid to penetrate
Emollient Potential comfort and skin moisturizing benefits Petrolatum based formulation
Absorbent core Absorb and capture fluids Polymeric open-celled foam
Perfume Scent Fragrance raw materials
Backsheet (printed) Moisture impermeable barrier Low density polyethylene film with pigments
Adhesive Fasten pad to the undergarment Polyaromatic/polyolefinic block copolymers, hydrocarbon resins, mineral oil
K.E. Woeller, A.E. Hochwalt / Regulatory Toxicology and Pharmacology 73 (2015) 419e424 421

Fig. 1. Pad components with respective consumer exposure.

pressure, a phenomenon known as rewet or reflux. Based on lab-


oratory analyses with simulated urine and menses, estimated Systemic exposure ðmk=kg=dÞ ¼ Raw material mass in pad ðgÞ
reflux values are <5% of fluid loadings (proprietary data). This value  constituent concentration in the raw material ð%Þ
 frequency of use ðpads=dÞ  exposure duration ð100%Þ
is used as a highly conservative estimate of exposure to subsurface 
constituents by assuming their total mass is solubilized in the  transfer to skin ð%Þ  conversion to mg 106 m=g
vehicle.  dermal absorption ð%Þ=body weight ðkgÞ


Dermal exposure mg=cm2 =d ¼ Raw material mass in pad ðgÞ
4.2.3. Materials with negligible skin contact  constituent concentration in the raw material ð%Þ
Constituents of the backsheet and the adhesive have no or  frequency of use ðpads=dÞ  exposure duration ð100%Þ

negligible skin contact and no exposure through rewet. Data from  transfer to skin ð%Þ  conversion to mg 106 m=g

historical experience, product integrity standards and analytical  dermal absorption ð%Þ=exposed skin surface area cm2
leachability evaluation support the assumption for no or negligible
skin exposure to these materials.
4.3. Risk characterization

4.2.4. Quantitative exposure assessment 4.3.1. Materials with direct skin contact e topsheet and emollient
Parameters used in the quantitative exposure assessment are The polypropylene/polyethylene topsheet is similar to other
based on the above assumptions and an understanding of men- nonwoven topsheets used in commercial sanitary pads with a long
strual habits and practices (Table 2). Systemic exposures are esti- history of safe use. The fabric allows fluid to penetrate and become
mated on a body weight basis; the critical exposure for evaluating trapped by the core. Due to its high molecular weight and negligible
skin sensitization risk is the dose per unit area of skin exposed residuals, no systemic toxicity concerns exist for the topsheet.
(Robinson et al., 2000). Quantitative exposures are estimated as The petrolatum-based emollient is composed of highly-refined
follows: components approved by various authoritative bodies for leave-on

Table 2
Parameters used in the quantitative exposure assessment of sanitary pad components.

Parameters Values and units

Raw material mass e g/pad


Concentration of a constituent in the raw material e % (i.e., g constituent/100 g pad)
Frequency of use 5 pads/day
Transfer to skin 20% of surface-applied components (estimate for material with direct skin contact)a
Fluid transfer to skin from internal pad layers (known as rewet or reflux) 5% of absorbed fluid (estimate for materials with indirect skin contact)b
Dermal absorption 100% (unless dermal penetration data are available)
Exposure duration 100%
Body weight (female) 50 kg
Pad or component surface area e cm2
a
Assumes 100% of residual constituents in topsheet fabric transfer to the same degree (worst-case).
b
Assumes 100% residual constituents in inner layers of pad are solubilized in absorbed fluid and transferred to skin through rewet.
422 K.E. Woeller, A.E. Hochwalt / Regulatory Toxicology and Pharmacology 73 (2015) 419e424

skin care products (CFR, 2014a; CIR, 2015; EU, 2004) some of these and subsequent irritation and sensitization studies) were standard
constituents also are generally recognized as safe for human con- predictive irritation patch tests and Shelanski etype HRIPT
sumption (CFR, 2014b). The emollient ingredients have been in used methods, as described in Berger et al. (1982), Levin et al. (2004),
at comparable or higher levels in commercial cosmetic and personal Marzulli et al. (2004), and Gerberick et al. (1998). Study methods
care products sold worldwide. A substantial margin of safety exists and results are summarized in Table 4. After 21 consecutive days of
compared to the established safe benchmarks (No Observable Effect exposure, the absorbent foam produced directionally (but not sta-
Levels) for emollient constituents (proprietary data). No ingredients tistically) higher overall mean erythema scores than the non-
have been associated with systemic effects such as mutagenicity, irritant control (physiologic saline) (1.22 vs. 0.97, respectively, on
teratogenicity or carcinogenicity. A confirmatory human repeated a 0e4 scale, where a score of 0 denotes no apparent cutaneous
insult patch test (HRIPT, Shelanski method, described in Farage et al., involvement and a score of 1 denotes either faint but definite er-
2008; Gerberick et al., 1998; and Marzulli et al., 2004) was per- ythema or no erythema but faint dryness) (Farage et al., 2008). In
formed on sections of topsheet bearing emollient in subjects who the HRIPT, the absorbent foam showed no evidence of irritation and
perceived their skin to be sensitive. No discernible skin erythema no evidence of contact sensitization (all scores zero through in-
and no evidence for the induction of delayed contact hypersensi- duction and challenge phases) (Farage et al., 2008).
tivity were observed (Farage et al., 2008). The perfume used in scented versions complies with the Inter-
national Fragrance Association (IFRA) safety standards for usage
4.3.2. Materials with indirect skin contact e absorbent foam core limits, which are based on risk assessments by expert panels of the
and perfume Research Institute for Fragrance Materials (RIFM) (Api and Vey,
The absorbent foam core is a stable, high-molecular weight 2008; Api et al., 2015; Bickers et al., 2003). All components of the
polyacrylate polymer with small amounts of emulsifiers and wet- perfume are present at concentrations below the maximum limits
ting agents. The polymeric foam itself is biologically inert and non- set by IFRA. An exposure-based risk assessment for contact sensi-
bioavailable due to its high molecular weight, therefore posing no tization (Api et al., 2008; Gerberick et al., 2001) from perfume in the
systemic toxicological concern. Analysis of residual monomers us- sanitary pad concluded that was sufficient margin of safety (1e500)
ing aggressive extraction solvents (cyclohexane) revealed levels of with respect to established sensitization benchmark doses.
<200 ppm depending on the monomer in question, but undetect-
able levels (<4e7 ppm) with solvents that mimic in-use conditions 4.3.3. Materials with negligible skin contact e backsheet and
(artificial menses, physiologic saline, and 95% saline/5% ethanol). adhesive
Based on the QRA, no significant risk of systemic effects exists from Polyethylene film, a high molecular weight polymer widely used
worst-case hypothetical exposure to extractable residuals in the in flexible packaging, is not absorbed dermally. These films and
foam (unpublished data). associated pigments (resin-embedded or printed) have been used
Non-clinical studies for the purpose of regulatory registration extensively in personal hygiene products for many decades. The
requirements were performed to conservatively assess the irrita- panty-fastening adhesives are composed of high molecular weight,
tion and sensitization potential of the foam core extracts. Extracts polyaromatic-polyolefin copolymers, hydrocarbon resins, and low
(95% saline/5% ethanol) showed no evidence of cytotoxic effects in levels of antioxidants. Exposures to these components are virtually
L929 cells (all scores 0) and no evidence of vaginal irritation in nill and thus toxicologically insignificant.
rabbits (i.e., no difference between naïve, sham, vehicle or treat-
ment groups) (Table 3). No evidence of contact sensitization was 4.3.4. Clinical studies on the sanitary pad
observed in the mouse local lymph node assay (LLNA) (Table 3). Cumulative irritation to the pad itself was assessed in 4-day patch
Clinical studies on the foam core included a 21-day cumulative tests in subjects with normal skin (n ¼ 17) or self-declared sensitive
irritation patch test as well as an HRIPT. Study methods (for these skin (n ¼ 15) and found to be comparable to the non-irritant (saline)

Table 3
Non-clinical studies on extracts of an absorbent polymeric foam used in sanitary pads.

Study Test materials Protocol Results Conclusion

Cytotoxicity assay  Core extract Reactivity grades No evidence of


in murine L-929  (in 95% saline/5% Core extract: 0,0,0 cytotoxicity
cells ethanol) Negative control: 0,0,0
 Negative control Positive control: 4,4,4
(solvent)
 Positive control (latex
rubber extract)

Five-day vaginal  Core extract (in 95% Test materials instilled intravaginally at  No mortality. Non-irritating.
irritation study saline/5% ethanol) 24-h intervals for 5 consecutive days.  No unusual signs or symptoms.
in rabbits  Naïve Daily macroscopic assessments for  No body weight differences between
(naïve, sham, treatment  Sham instillation signs of erythema, edema or discharge. groups.
and vehicle groups)  Vehicle control (95% Histopathology of cervicovaginal tissue  No macroscopic vaginal erythema,
saline/5% ethanol) samples at study conclusion. edema or discharge in any group.
 Minimal histopathological changes
(all groups) not attributed to treatment.

Mouse Local Lymph Node  Core extract (in 95% The LLNA measures increased STIMULATION INDEX No evidence for the
Assay (LLNA) for contact saline/5%ethanol) proliferation of lymphocytes in the Negative control: none induction of skin
sensitization  Negative control auricular lymph nodes (which drain the Core extract concentrations: sensitization
(acetone/olive oil, 4:1) site of exposure, the mouse ear).  25%: 0.7
 Positive control (35% Proliferation is assessed by determining  50%: 0.8
hexylcinnamaldehyde) bromodeoxyuridine (BrdU)  100%: 0.7
incorporation into the DNA of lymph Positive control: 5.2
node cells by flow cytometry.
K.E. Woeller, A.E. Hochwalt / Regulatory Toxicology and Pharmacology 73 (2015) 419e424 423

Table 4
Summary of skin compatibility program on sanitary pad with a polymeric foam absorbent core.

Study type Subjects Test products OMESa Summary of results

Irritationb
5-day study 31 Finished product 0.00 No evidence of irritation was noted for the
Finished Product. The finished product
was as mild as negative control.
0.9% Saline negative control 0.05
0.3% Sodium lauryl sulfate positive control 0.45

4-day study 51 Finished product with Scent 0.37 Among self-declared sensitive skin subjects,
Self-assessed sensitive skin the Finished Product with Scent OMES was
similar to that of the negative control and
was well tolerated.
0.9% Saline negative control 0.33
0.3% Sodium lauryl sulfate positive control 1.77

4-day study 17 Finished Product 0.51 The Finished Product showed OMES
Normal skin comparable to negative control in both the
Self assessed sensitive skin normal and self-declared sensitive skin
populations.
0.9% Saline negative control 0.43
0.1% Sodium lauryl sulfate positive control 0.68
15 Finished product 0.35
0.9% Saline negative control 0.43
0.1% Sodium lauryl sulfate positive control 0.69

21-day study 30 Absorbent core 1.21 The Finished Product OMES was significantly
less irritating than the absorbent core, finished
product without emollient and negative control.
Only clinically insignificant irritation observed
with Finished product without emollient.
Finished product 0.86
Finished product without emollient 1.11
0.9% Saline negative control 0.97
0.1% Sodium lauryl sulfate positive control 1.89

Contact sensitization
HRIPTc 103 Absorbent core No reactions indicative of skin sensitization
(Farage et al., 2008).
HRIPT 109 Finished product with scent No reactions indicative of skin sensitization.
Mechanical and chemical irritation
Behind the knee 13 Finished product The Finished Product showed erythema and
In-market control dryness scores comparable or directionally better
than currently marketed product. Results showed
no statistical difference in skin irritation potential
between the Finished Product and currently
marked product.

Control articles noted in italics.


a
OMES ¼ Overall Mean Erythema Score (Irritation tests, only). Sum of daily average skin grades divided by the number of study days.
b
The standard predictive irritation protocol was used as described in Berger et al. (1982) and Levin et al. (2004). Patch tests employed 4-cm2 sections of the polymeric
absorbent core or the finished product moistened with 0.2e0.4 mL of physiologic saline. Occlusive patches were applied to the back or arm daily for 1, 4, 5, or 21 consecutive
days and skin reactions were evaluated by visual assessment after removal of each of the test material applications. Visual assessment was conducted by an expert grader
under a 100-W incandescent bulb using a previously described, standardized grading scale of ‘0’-‘4’ where ‘0’ is no apparent cutaneous involvement and ‘4’ is moderate-to-
severe spreading erythema and/or edema. Results are expressed as the OMES.
c
HRIPT ¼ Human Repeated Insult Patch Test. The standard Shelanski-type HRIPT method was used as described by Gerberick et al. (1998) and Marzulli et al. (2004). The
induction phase consisted of nine 24-hr occlusive patches at a single site (outer aspect of upper arm) with a 24-hr rest between. The patch sites were graded for skin responses
prior to each application. After induction, there was a 14e17 day rest, followed by a 24-hr challenge patch applied on the original and alternate arm sites. Reactions were
scored 24- and 48-hr after removal of the challenge patch. Visual grading of the test sites used the standard scale with ‘0’ indicating no visible reaction and ‘3’ indicating
erythema. The presence of edema and/or papules, spreading, or vesicles was also noted.

control in both populations. No irritation was observed in a 5-day after removal of the product. Two studies were performed. The test
patch test in groups with normal skin. When sanitary pad samples pad with foam core and emollient-treated topsheet exhibited
with and without the emollient were evaluated in a 21-day cumu- either comparable or directionally lower scores for erythema and
lative irritation patch test, mean erythema scores associated with the dryness than the reference product (Farage et al., 2008, 2009).
emollient-treated pad were statistically lower than (and scores with Finally, to further substantiate the absence of contact sensiti-
the untreated pad were comparable to) those associated with the zation risk from the sanitary pad with perfume, an HRIPT was
non-irritant control (Farage et al., 2008) (Table 4). performed on a scented version of the product (Table 4). No evi-
The combination of chemical and mechanical (frictional) irri- dence of contact sensitization was observed, further confirming the
tation was examined in a Behind-the knee (BTK) test, (ASTM, 2010; skin compatibility of the scented pad.
Farage, 2008). In brief, the test pad and a reference commercial pad
with a history of safe use each were applied (with the topsheet 5. Post-market surveillance
against the skin) to the popliteal fossa of one leg under an elastic
bandage for 6 h per day for 4 consecutive days. Skin irritation and Manufacturers employ post-market surveillance to monitor
dryness were scored each day before application and 30e60 min consumers' experience and satisfaction, to further substantiate safe
424 K.E. Woeller, A.E. Hochwalt / Regulatory Toxicology and Pharmacology 73 (2015) 419e424

use in the marketplace, and to be alerted to any unanticipated is- Api, A.M., et al., 2015. Criteria for the Research Institute for Fragrance Materials, Inc.
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social media, and manufacturer's web sites. Health-related ques- Repeated or Extended Contact with Skin, vol. F2808. ASTM International, West
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