L&T CONSTRUCTION QUALITY MANAGEMENT SYSTEM

WATER & EFFLUENT TREATMENT IC PROJECT QUALITY MANUAL

Product Quality check sheet for Mechanical - DWC

LTCD/WET/PQM/ITP/F08 Rev-1
Pipes Jointing( Flange and Socket) & Testing

Project Title: “Providing Under Ground Drainage facilities (Laterals) to R R Nagar &
Page 04 of 21
Dasarahalli Zone coming under 110 villages of BBMP”

Location : Dasarahalli Zone Sr layout 3rd cross Date: 25.07.2017

SL. NO. DESCRIPTION FINDINGS OBTAINED TOTAL MARKS REMARKS

A RAW MATERIALS, RESOURCES & REQUIREMENTS
1 Approved procdure / Method statement for pipe laying &
jointing & testing available or not? Or L&T Hand book Approved Method statement available
3 3
procedure following by site or not?
2 Pipe Test certificates are available or not? Available 3 3
3 Excavation or bedding Clearnace reports are available or
Available 3 3
not?
4 Cranes, belts are avaialble with required certificate as
NA 3 3
per requirement or not?
5 Approved procedure for jointing of DWC pipes avaialble
or not? Available. 3 3

6 Approved procedure for testing of pipes for DWC

available or not? Available . 3 3

7 calibrated pressure gauge with different ranges available

or not? NA, NON Pressuraized pipes are used 3 3

8 Pressure Gauges are calibrated as per requirement

mentioned in project contract specification / IS standard NA 3 3
or not?
TOTAL 24 24

B INPROCESS
1 Pipes edges are prepared as per requirement? Jointing area cleaned properly and checked Proper Marking to be provided before
2 3
Found ok. jointing of pipes
2 Fit -up activity to be take up as per specification. Socket
type joint minimum insertion needs to be ensured. Yes 1 3 Jack to be used for jointing pipes

3 Tolerance in mismatch of fit up as per project contract

specification requirement or not? Yes 3 3 under tolerance

4 100% monitoring of Fitup activity monitoring by site

supervisor or not? All joints are inspected 3 3 Ensured

5 Fit up reports or laying record / register are maintaining Available.

or not? (Pipe no., Coating no. Length , dia and joint no.
to be noted during process of fitup) 3 3 Pipe Laying Register Maintained

6 Levels & location of pipes as per drawing & project Maintained as per the design specifiaction Maintained levels in pipe laying register
contract specification requirement or not? requirement as per the contract 3 3
ad per Drwg.
TOTAL 15 18

C FINAL INSPECION
1 Back filling activity to be initiated immediately except
thrustblock and pipe encasing areas? Back filling done immediately 3 3 Back filling done after completion of work

2 Backfilling records are maintained or not? Compaction as

per requirement or not? Backfiling activity carried out but layer wise Layer wise compation records to be
2 3
compaction not maintained. maintained

3 Close observation of pipe line during filling and

pressurizing of pipe line section through petrolling NA 3 3
happened or not?
4 Calibrated pressure gauge with required range used or
not? Enough number of pressure gauges are used or NA 3 3
not?
5 Hydortest reports are maintained with hour wise pressure
details & pressure gauge details in approved fromat by Flow test to be intiated 2 3
client or L&T? Hydrostatic test to be intiated
6 Test results are found satisfactory or not? If not ok retest
Flow test to be initiated 2 3
work intiated or not? Hydrostatic test to be intiated
7 Depressurization as per the method mentioned in the NA 3 3
approved method statement / procedure or not?
TOTAL 18 21

GRAND TOTAL 57 63

MARKS OBTAINED OUT OF 100 90.48 100

QA&QC Engineer Committee Members Project Manager

Guidelines:
Award 3 for Excellent, 2 for Very Good, 1 for Good, 0 for Poor. Findings shall be written on Good and Poor rating and CA shall be initiated for those attributes.

Format prepared by : Vikas kumar karmakar - ABCO / Saravanan P P - WET IC - HQ.

Format reviewed by : R.Thilagaraj - WET IC - HQ
Format approved by : S.Sundaram - Head - QMS - WET IC - HQ

© LARSEN & TOUBRO LIMITED – CONSTRUCTION 2015 – ALL RIGHTS RESERVED

 L&T CONSTRUCTION QUALITY MANAGEMENT SYSTEM
WATER & EFFLUENT TREATMENT IC PROJECT QUALITY MANUAL

Product Quality check sheet for Mechanical - Unloading & Stringing LTCD/WET/PQM/ITP/F08 Rev-0

UFW D2A Page 16 of 21

Project : UFW-D2a-Nagarbhavi store Date :22.04.2017

SL. NO. DESCRIPTION FINDINGS OBTAINED TOTAL MARKS

A RAW MATERIALS, RESOURCES & REQUIREMENTS

1 Approved procdure / Method statement for Material Yes
Handling available or not?
1 1

2 Pipe lifting equipment, trailors , ratchet lashing, Wire rope Available

or belt slings, packing material etc are available or not? 1 1

TOTAL 2 2

B INPROCESS
1 While unloading the pipes proper pipe lifting equipment Yes used proper lifting equipment.
are used or not?
1 1

2 Pipes are stacked on soft soil bags or wooden plank for Available
avoiding damages of outside coating? Pipe ends at lower
row covered with sheet to avoid foreign material
entrapment inside of pipe.
0.5 1

TOTAL 1.5 2

C FINAL INSPECION
1 Pipe are transported by the proper trailor or not? Yes
1 1

2 Minimum two support along the pipe length provided or Yes ,Provided
not? 1 1

3 Pipe stringed by ratchet lacing nylon? yes

1 1

4 Pipe shifting record in register, challan available or not? Yes available

1 1

TOTAL 4 4

GRAND TOTAL 7.5 8

MARKS OBTAINED OUT OF 100 93.75 100

Inspected By - QA&QC Engineer Reviewed by-PM

Format prepared by : Vikas kumar karmakar - ABCO / Saravanan P P - WET IC - HQ.

Format reviewed by : R.Thilagaraj - WET IC - HQ
Format approved by : S.Sundaram - Head - QMS - WET IC - HQ
© LARSEN & TOUBRO LIMITED – CONSTRUCTION 2015 – ALL RIGHTS RESERVED
TY MANAGEMENT SYSTEM
CT QUALITY MANUAL
WET/PQM/ITP/F08 Rev-0

Date :22.04.2017

REMARKS

Some of Leak repair clams, MDPE

pipe stocking and identification not
done , immideately informed to store
incharge and taken action (proper
stocking and identification done )
 QUALITY MANAGEMENT SYSTEM
L&T CONSTRUCTION
WATER & EFFLUENT TREATMENT IC PROJECT QUALITY MANUAL
Product Quality check sheet for Civil LTCD/WET/PQM/ITP/F07 Rev-0
Project Title: UFW D2A Page 03 of 04

Location : Vijaynagar ,Prakashnagar DMAs Date : 20.04.2017

MARKS MAX
SL NO DESCRIPTION FINDINGS Remarks
OBTAINED MARKS
A ROAD WORKS
1 Materials approved
2 Sub grade- preparation as per drawing/specification
3 GSB as per specification
4 Wet Mix Macadam as per specification
5 Thickness & Gradient as per specification
6 Rolling as required
7 Filed Density Results as per specification
8 Prime Coat / Tack Coat NA
9 Quality of Asphalt mix
10 Laying as per specification
11 Thickness as per specification
12 Rolling as per specification
13 Filed Density Results as per specification
14 Joint preparation
15 Workmanship
TOTAL

B RESTORATION WORKS ON ROADS

Some area irregular road cutting
1 Cutting of road shall be in square or rectangle shape As per site condition 0.5 1 observer, that is based on site
condition.
Yes
2 Ensure all loosed materials removed 1 1

Yes
3 Proper backfilling with approved materials 1 1

WMM Rolling and base

4 Proper rolling for backfilling compaction done properly 1 1
at site

5 GSB or PCC as per specification NA 1 1

6 Wet Mix Macadam as per specification Yes 1 1

Some of areas tackcoat not done

7 Prime Coat / Tack Coat Yes 0.5 1 properly,informed to site engineer and
rectified at site

8 Quality of Asphalt mix Found ok 1 1

9 Laying as per specification Yes 1 1

10 Thickness as per specification Yes 1 1

11 Rolling as per specification Yes 1 1

12 Filed Density Results as per specification Tested 1 1

13 Joint preparation Ok 1 1

14 Workmanship Ok 1 1
TOTAL 13 14

C FOOTPATHS
1 Materials approved
2 Excavation for required Width & Depth
3 PCC for Footpath as per drawing/specification
4 Kerb Fixing as per drawing/specification
NA
5 Backfilling as per specification
6 Sub grade- preparation as per drawing/specification
7 Tiles laying as per drawing/specification
8 Workmanship
TOTAL
PRODUCT
QUALITY ( TOTAL MARKS OBTAINED / MAX MARKS CONSIDERED ) X 100 92.86 13 14
RATING :

Inspected By - QA&QC Engineer Reviewed by -PM

Format prepared by : Vivekanandan C - WET IC - HQ

Format reviewed by : Mr. R.Thilagaraj - WET IC - HQ
Format approved by : S.Sundaram - Head - QMS - WET IC - HQ
© LARSEN & TOUBRO LIMITED – CONSTRUCTION 2015 – ALL RIGHTS RESERVED