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AADE-06-DF-HO-45

Generalized Hydraulic Calculation Method for Flow of Non-Newtonian


Fluids in Eccentric Annuli

Ali Pilehvari and Robert Serth, Department of Chemical and Natural Gas Engineering, Texas A&M University-Kingsville

Copyright 2006, AADE Drilling Fluids Technical Conference

This paper was prepared for presentation at the AADE 2006 Fluids Conference held at the Wyndam Greenspoint Hotel in Houston, Texas, April 11-12, 2006. This conference was sponsored by the
Houston Chapter of the American Association of Drilling Engineers. The information presented in this paper does not reflect any position, claim or endorsement made or implied by the American
Association of Drilling Engineers, their officers or members. Questions concerning the content of this paper should be directed to the individuals listed as author/s of this work.

Abstract
The flow of non-Newtonian fluids through eccentric An eccentric annulus is shown in cross-section in Fig.
annuli is prevalent during drilling and cementing 1, where R1 and R2 are the radii of the inner and outer
operations of directional and horizontal wells. The flow
pattern in an eccentric annulus can differ greatly from cylinders, respectively, and δ is the center-to-center
that in a concentric annulus, and this difference affects distance between the two cylinders. The eccentricity, e,
both the pressure drop and the laminar-turbulent is defined as:
transition point. When the flow regime is the same, either
laminar or turbulent, in both geometries, the pressure δ 2δ
drop is much lower in a fully eccentric annulus. However, e= = …(1)
the transition from laminar to turbulent flow begins at a R 2 − R1 D 2 − D1
lower flow rate in an eccentric annulus. Therefore, the
pressure drop may be higher in an eccentric annulus The eccentricity ranges from zero to unity, with e = 0
under certain conditions. Errors resulting from ignoring
the effect of eccentricity on frictional pressure drop and corresponding to a concentric annulus and e = 1
equivalent circulating density can lead to formation corresponding to a fully eccentric annulus (inner cylinder
fracture or well control problems in some situations. in contact with outer cylinder).
In this paper a new method is presented for The flow pattern in an eccentric annulus can differ
calculating pressure losses in eccentric annuli. The greatly from that in a concentric annulus (Haciislamoglu
method is based on an effective diameter that accounts and Langlinais, 1990; Fang et al., 1999), and this
for the effects of both conduit geometry and fluid difference affects both the pressure drop and the
rheology. Predictions of the method are compared with laminar-turbulent transition point. When the flow regime
an extensive set of data for drilling fluids obtained from a is the same (either laminar or turbulent) in both
large-scale flow loop. The results demonstrate that the geometries, the pressure drop is lower in the eccentric
new method is capable of reliably predicting the annulus. For example, in laminar Newtonian flow the
pressure drop of most drilling fluids in both laminar and pressure drop in a fully eccentric annulus can be as low
turbulent flow regimes for eccentric annular geometries as 40% of that in an equivalent concentric annulus at the
of practical interest. same flow rate (Haciislamoglu and Cartalos, 1994).
However, the transition to turbulent flow begins at a
Introduction lower Reynolds number in an eccentric annulus.
The flow of non-Newtonian fluids through eccentric Therefore, the pressure drop may be higher in an
annuli occurs during drilling and cementing operations eccentric annulus under certain conditions, for example,
for oil and gas wells. Approximate and exact (numerical) when the flow is turbulent in the eccentric geometry but
solutions to the fundamental flow equations in this remains laminar in the concentric geometry
geometry have been published for Bingham plastic, (Haciislamoglu and Cartalos, 1994). The situation is thus
power-law and yield-power-law fluids. The purpose of complex, and neglecting the effects of eccentricity can
this article is to present a generalized method for result in serious errors.
computing frictional pressure losses in eccentric annuli
that is applicable to a wide variety of drilling fluids. Prior Work
Predictions obtained with the new method are compared Flow in eccentric annuli has been of interest for many
with experimental data from a large flow loop that are years, and a fairly extensive literature exists on the
available in the literature. subject. An extensive bibliography of work dealing with
2 ALI PILEHVARI, ROBERT SERTH AADE-06-DF-HO-45

laminar non-Newtonian flow in annular channels is Furthermore, Eq. 2 offers the possibility of generalization
presented by Escudier et al. (2002). The discussion here to non-power-law fluids by replacing the power-law
is limited to research that is of most relevance to the exponent, n , with the generalized power-law exponent,
present work. n′ .
An analytical solution of the Navier-Stokes equations Haciislamoglu and Cartalos (1994, 1996) showed that
for laminar Newtonian flow in an eccentric annulus was Eq. 2 can be used for skewed annuli by replacing the
obtained by Snyder and Goldstein (1965). Although eccentricity with an appropriate average value. They
rather complicated, the solution can be used to compute also gave critical Reynolds numbers for skewed and
geometrical parameters for eccentric annuli. Guckes uniformly eccentric annuli, and a modification of Eq. 2 for
(1975) obtained numerical solutions to the fundamental turbulent flow.
equations of motion for laminar flow of Bingham plastic Reed and Sas-Jaworsky (1996) used Equation (2) to
and power-law fluids in eccentric annuli. The results define an effective diameter for the flow of power-law
were presented graphically for limited ranges of fluids in eccentric annuli. Pressure drop calculations
parameters, and hence are not very suitable for use in based on this diameter showed good agreement with
the present context. Haciislamoglu and Langlinais experimental data for power-law fluids in both laminar
(1990) numerically solved the equations of motion for and turbulent flow regimes.
laminar flow of Bingham plastic, power-law and yield- Fang et al. (1999) and Escudier et al. (2002) obtained
power-law fluids in eccentric annuli. The results for numerical solutions to the equations of motion for the
power-law fluids were presented in the form of a laminar flow of power-law fluids in eccentric annuli with
regression equation for the ratio, R , of frictional power-law exponents in the range 0.2 to 1.0. The latter
pressure gradient in an eccentric annulus to that in a authors also studied the effects of inner cylinder rotation.
concentric annulus. Where the two studies overlap, the results are generally
in close agreement with one another. For n = 0.2,
R = 1 − 0.072 (e n )σ 0.8454 − 1.5 e 2 n σ 0.1852 + however, there are discrepancies at small values of
eccentricity. The difficulty in obtaining numerical
0.96 e 3 n σ 0.2527 …(2) solutions for small values of n is acknowledged by Fang
et al. (1999). They did not obtain solutions for n< 0.2
where R = (∆ P ∆ L )EA (∆ P ∆ L )CA due to the very large computing times required for these
cases.
n = exponent in power-law model
σ = D1 D2 Miller’s Hypothesis
D1 = OD of inner cylinder Miller (1972) proposed that the flow-rate-pressure-
drop relationship in laminar flow of any time-independent
D2 = ID of outer cylinder fluid in a conduit of arbitrary cross-section can be
EA = eccentric annulus characterized by a single geometrical parameter, S, that
CA = concentric annulus is independent of fluid rheology. This parameter allows
the conduit to be treated as an equivalent pipe. Hanks
Eq. 2 is valid (to within 5%) for the following (1974) analyzed the validity of this concept for Bingham
parameter ranges: plastic and power-law fluids flowing in conduits with
several simple geometries. Miller’s hypothesis can be
0.3 ≤ σ ≤ 0.9 stated in terms of an equivalent diameter, Deq , defined
by Eq. 3 and related through Eq. 4 to the parameter, S,
0 ≤ e ≤ 0.95
which is given by Eq. 5.
0.4 ≤ n ≤ 1.0
γ N = 8V Deq …(3)
The range for σ covers most practical applications,
and the correlation can be extrapolated to include the Deq = 16 Dh S …(4)
fully eccentric annulus ( e = 1.0 ) with little error. Thus, S = f N Re N …(5)
the only limitation of practical significance is the range of
n. where
Eq. 2 is a very useful relationship. Setting n = 1 γ N = average Newtonian shear rate at conduit wall
provides a simple solution for the pressure drop in
laminar Newtonian flow in eccentric annuli. This solution V = average fluid velocity
is much more convenient to use than the solution of Dh = hydraulic diameter =4×flow area /wetted perimeter
Snyder and Goldstein (1965) mentioned above.
AADE-06-DF-HO-45 GENERALIZED HYDRAULIC CALCULATION METHOD FOR FLOW OF NON-NEWTONIAN FLUIDS IN ECCENTRIC ANNULI 3

f N = Fanning friction factor for laminar Newtonian flow f N , EA = R N f N ,CA …(14)


in the given geometry
Re N = Dh V ρ µ = Newtonian Reynolds number From Eqs. 9, 11 and 14, the following results for an
eccentric annulus are obtained:
ρ , µ = density and viscosity of Newtonian fluid

Note that since S is independent of rheology, it can 16 R N (1 − σ ) 2


S= …(15)
be determined from the friction-factor-Reynolds-number [1 + σ 2 + (1 − σ 2 ) ln σ ]
relationship for Newtonian flow in the given geometry,
which can be based on a solution of the Navier-Stokes
equations or on experimental data. DL2
Deq = …(16)
For a circular pipe of diameter, D: R N Dh
S = f N Re N = 16 …(6) The validity of Miller’s hypothesis for flow in eccentric
Dh = D …(7) annuli was tested using rheological data for two polymer
solutions studied by Haciislamoglu and Cartalos (1994).
Deq = D …(8) The rheograms of these fluids are well represented by
the power-law model with exponents of 0.75 and 0.55,
Thus, the general equations reduce to the correct respectively. Pressure drops were calculated for laminar
result for pipe flow. flow in annuli with different eccentricities and fixed inner
and outer diameters of 18 mm and 24 mm, respectively.
For a concentric annulus, the exact solution to the The calculations were made by treating the annulus as
Navier-Stokes equations yields the following results an equivalent pipe of diameter D eq computed from Eq.
(Miller, 1972): 16.
The (essentially) exact pressure drops were obtained
16 (1 − σ ) using Eq. 2 in conjunction with the analytical solution for
2
S = f N Re N =
( )
…(9) laminar flow of a power-law fluid in a concentric annulus
[1 + σ + 1 − σ 2 ln σ ]
2
(Chhambra and Richardson, 1997):

Dh = D2 − D1 …(10) π n D23 ⎛ D2 ∆ P ⎞
1/ n

Q= ⎜ ⎟ *
Dh [1 + σ 2 + (1 − σ 2 ) ln σ ] DL2 8 (3n + 1) ⎜⎝ 4 K L ⎟⎠
Deq = = ...(11)

where
(1 − σ ) 2 Dh {(1− λ )2 ( n +1) n
(
− σ (n−1) n λ2 − σ 2 )( n +1) n
} …(17)

{ (
DL = D22 + D12 − D22 − D12 ) ln σ }
1
2
…(12) In this equation Q is the volumetric flow rate, L is the
= Lamb’s diameter conduit length, K is the coefficient in the power-law
model and λ is the dimensionless radial position at
The equivalent diameter defined by Eq.11 has been which the fluid velocity is maximum. It is found by
used in a generalized hydraulic calculation method by solving the following integral equation:
Pilehvari and Serth (2005). It gives excellent agreement
with experimental data for laminar flow of drilling fluids in ⎛ λ2
1/ n 1/ n
λ
⎞ 1.0
⎛ λ2 ⎞
concentric annuli, and usually provides reliable results ∫ ⎜⎜ − x ⎟⎟ dx = ∫ ⎜⎜ x − ⎟⎟ dx …(18)
for turbulent flow as well. Thus, Miller’s method is σ ⎝ x ⎠ λ ⎝ x ⎠
consistent with experimental results for flow in concentric
annuli. Figs. 2-5 show the solutions for the fluid with
The above development can be extended to an
n = 0.55 in annuli of different eccentricities. For the
eccentric annulus using the pressure drop ratio, R N , for
concentric annulus, the two solutions agree quite well,
a Newtonian fluid. Setting n = 1 in Eq. 2 yields: but the agreement deteriorates with increasing
eccentricity. Fig. 6 shows solutions for the fluid with
R N = 1 − 0.072 e σ 0.8454 − 1.5 e 2 σ 0.1852 + n = 0.75 in a highly eccentric annulus ( e = 0.95 ).
Comparing Figs. 5 and 6, it is seen that the agreement
0.96 e 3 σ 0.2527 …(13) between approximate and exact solutions deteriorates
as n decreases. (Note that the two solutions coincide for
4 ALI PILEHVARI, ROBERT SERTH AADE-06-DF-HO-45

n = 1 ). Thus, Miller’s hypothesis does not provide a For a power-law fluid in an eccentric annulus, Equation
suitable basis for calculating pressure losses in eccentric (14) becomes:
annuli for non-Newtonian fluids.
From the above results it is clear that if a single f PL , EA = R f PL ,CA …(27)
parameter is to be used to characterize the flow-rate-
pressure-drop relationship in eccentric annuli, it must From this relationship, it follows that Equations (25) and
include the effect of fluid rheology as well as the conduit (26) will hold for an eccentric annulus if the effective
geometry. diameter given by Equation (24) is divided by a factor of
R 1 / n , i.e.,
Effective Diameter for Eccentric Annuli
In order to overcome the inherent limitation of Miller’s ω D2(3n +1) / n
method, it is proposed to characterize the flow-rate- Deff , PL , EA = …(28)
pressure-drop relationship in eccentric annuli by using ( D1 + D2 ) Dh( n +1) / n R 1 / n
the power-law solution rather than the Newtonian
solution. To this end, Equation (17) is recast in terms of This result differs from the effective diameter defined
friction factor and Reynolds number by making the by Reed and Sas-Jaworsky (1996), who based their
following substitutions: development on the flow rate versus pressure drop
relationship for laminar Newtonian flow in a concentric
∆ P = 4 L τ w Dh …(19) annulus rather than Eq. 17.
The above development can be extended to a
f ρV 2
generalized power-law fluid by assuming the flow curve
τw = …(20)
has the following form, where τ w is the wall shear
2 gc
Q = V A = V (π 4 ) D22 − D12 ( ) …(21)
stress:

τ w = K ′ (8V D eff )n

…(29)
After some algebraic manipulation, the result is:

n The following substitutions are now made in the


⎧ ω D2(3n +1) / n ⎫ V 2−n ρ above equations for a power-law fluid:
f⎨ ( n +1) / n ⎬
= 16
⎩ ( D1 + D2 ) Dh
( n −1)
g c K [(3n + 1) / 4n]
n
⎭ 8
…(22)
n = n′ …(30)

⎛ 3n + 1 ⎞
n
where
K⎜ ⎟ = K′
ω = (1 − λ2 ) ( )
( n +1) / n ( n +1) / n …(31)
− σ ( n −1) / n λ2 − σ 2 …(23) ⎝ 4n ⎠

The effective diameter for a power-law fluid in a Eqs. 25, 26 and 28 then become:
concentric annulus is now defined as:
f Re G = 16 …(32)
ω D2( 3n +1) / n
Deff , PL ,CA = …(24)
( D1 + D2 ) Dh( n +1) / n Deffn′ V 2− n′ ρ
Re G = …(33)
8 ( n′−1) g c K ′
Equation (22) can then be written as:

f Re PL = 16 …(25)
ω ′ D2( 3n′+1) / n′
Deff = …(34)
where the Reynolds number for a power-law fluid is ( D1 + D2 ) Dh( n′+1) / n′ ( R ′)1 / n′
given by:
In these equations, Re G is the generalized Reynolds
Deffn V 2− n ρ
Re PL = …(26) number and R ′ and ω ′ are given by Eqs. 2 and 23,
8 ( n −1) g c K [(3n + 1) / 4n]
n
respectively, with n replaced by n′ . The effective
diameter given by Eq. 34 is to be used in place of the
AADE-06-DF-HO-45 GENERALIZED HYDRAULIC CALCULATION METHOD FOR FLOW OF NON-NEWTONIAN FLUIDS IN ECCENTRIC ANNULI 5

equivalent diameter of Eq. 16 for calculating the which the value of 8V / Deff is obtained.
pressure drop in an eccentric annulus.

Hydraulic Calculation Procedure Step 3d. The value of n′ is given by:


The hydraulic calculation method of Pilehvari and
Serth (2005) can be modified to incorporate the effective d ln τ w
diameter for eccentric annuli given by Eq. 34. The n′ = …(36)
method, outlined below, utilizes the rational polynomial d ln (8V / Deff )
(RP) rheological model, but other models such as yield-
power-law, Sisko, etc. can be used as well. Since the The derivative is computed by differentiating the cubic
effective diameter depends on n′ , an iterative loop is spline at the value of 8V / Deff obtained in Step 3b.
required to calculate n′ and Deff . The necessary steps
are described in the following: Step3e. The iterative loop is completed by returning
to Step 3a to compute a new value of λ using the new
Step 1. Calculation of the Flow Curve value of n′ from Step 3d. Iterations are continued
The Rabinowitsch-Mooney equation (Govier and until successive values of n′ agree to within a
Aziz, 1972) is used with the pipe diameter replaced by specified tolerance.
the effective diameter.

γw
Step 4. Calculation of τw
(
8V / Deff = 4 τ w3 ) ∫ τ γ (dτ
3
dγ ) dγ …(35)
The value of τw is obtained from the cubic spline using
0
where the final converged value of 8V / Deff from Step 3.
γ = true shear rate
Step 5. Generalized Reynolds Number
γ w = true shear rate at conduit wall
The generalized Reynolds number is calculated using
τ = shear stress the following equation, which is obtained by combining
Eqs. 29 and 33:
The rheological model is used to express τ and
dτ / dγ in terms of γ , and the integral is evaluated Deff (8V / Deff ) V ρ
numerically to obtain a table of τ w vs. 8V / Deff .
Re G = …(37)
g cτ w

Step 2. Cubic Spline Step 6. Friction Factors


A cubic spline is fitted to the ln τ w vs. ln (8V / Deff ) Two friction factors are calculated, one for laminar flow
data from Step 1. This spline is used to represent the ( f L ) and one for turbulent flow ( f T ). For turbulent flow,
flow curve in all subsequent calculations. an extended version of the Dodge-Metzner (1959)
equation that includes the effect of surface roughness is
Step 3. Calculation of n′ and Deff used, as given by Reed and Pilehvari (1993).
For a given flow rate, Q, the average velocity, V, is
calculated from Eq. 21. The iterative loop is initialized f L = 16 / Re G …(38)
by setting n′ = 1.0 . f T− 0 . 5 = − 4 log 10 A …(39)

Step 3a. Eq. 18 is solved to obtain the value of λ.


The integrals are evaluated numerically and a A = ⎨ (0 . 27 ε D eff ) + 1 . 26 ( n ′ )
⎧ − 1 .2
[Re G f T(1− n ′ / 2 ) ]
( n ′ ) − 0 .75 ⎫

bounded secant method is used as the equation ⎩ ⎭
solver. Note that σ ≤ λ ≤ 1.0 . …(40)

Step 3b. Eq. 2 is used with n replaced by n′ to


In Eq. 39, ε is the (absolute) surface roughness. The
calculate R ′ .
correct value, f, of the friction factor is assumed to be the
Step 3c. Eq. 34 is used to calculate Deff , from larger of f L and f T .
6 ALI PILEHVARI, ROBERT SERTH AADE-06-DF-HO-45

Step 7. Pressure Drop agreement between predicted and measured pressure


The friction factor from the previous step is used to drops is remarkably good considering the variety of
calculate the pressure drop. drilling fluids tested and the underlying complexity of the
problem. Furthermore, the fully eccentric annulus
2 f ρV 2 L represents the worst case from the standpoint of
∆P = …(41) predictability. Therefore, the new method can be
g c Dh expected to provide reliable pressure drop estimates for
most drilling fluids in eccentric annular geometries of
As previously noted, Eq. 2 is valid for values of n in practical interest.
the range 0.4 to 1.0. However, it has been found that
reasonable results are obtained in the above method for Conclusions
values of n′ as low as 0.25. Therefore, in Step 3 the
The generalized hydraulic calculation method of
value of n′ is forced to be in the range 0.25 to 1.0. If a
Pilehvari and Serth (2005) has been extended to
value outside this range is obtained during the iterative encompass flow in eccentric annuli. The new method is
procedure, it is reset to either 0.25 or 1.0, whichever is based on an effective diameter for eccentric annuli that
closer to the computed value. includes the effects of both conduit geometry and fluid
rheology. Tests on a variety of drilling fluids using data
Results and Discussion from a large flow loop indicate that the method is
The computational procedure described above was capable of reliably predicting the pressure drop of most
tested using the experimental data of Subramanian drilling fluids in eccentric annuli having dimensions of
(1995), who measured pressure drops for a wide variety practical interest.
of drilling fluids in a large flow loop operated by Amoco.
The loop contained a fully eccentric annulus with inner Acknowledgments
and outer diameters of 2.375 and 5.023 inches, Authors wish to acknowledge the contributions of
respectively. graduate students S. Khatwani, P. Tankhiwale, and
Parekh Siddharth.
Figs. 7-9 compare predicted and experimental
pressure drops for three bentonite muds covering a References
range from low to high gel concentration. The Chhabra, R., and Richardson, J., “Non-Newtonian Flow in the
agreement is very good in both laminar and turbulent Process Industries: Fundamentals and Engineering
regimes over the entire concentration range. Figs. 10- Applications”, Butterworth-Heinemann, Woburn, MA (1999).
12 show similar results for two glycol muds and a
vegetable oil mud. Again, the predicted pressure drops Dodge, D. and Metzner, A., “Turbulent Flow of Non-Newtonian
are in close agreement with the measured values. Systems”, AIChE J., 5, p. 189 (1959).
These results are typical of a large set of cases that
Escudier, M. P., Oliveira, P. J. and Pinho, F. T., “Fully
were tested.
Developed Laminar Flow of Purely Viscous Non-Newtonian
Liquids Through Annuli, Including the Effects of Eccentricity
Figs. 13 and 14 show results for two mixed-metal- and Inner-Cylinder Rotation”, Int. J. Heat and Fluid Flow, 23,
hydroxide (MMH) muds. Here the agreement between p.52 (2002).
predicted and measured values is less satisfactory. For
the mud of Fig. 13, the agreement is reasonably good in Fang, P., Manglik, R. M. and Jog, M. A., “Characteristics of
the laminar regime and part of the turbulent regime, but Laminar Shear-Thinning Fluid Flows in Eccentric Annular
there is significant under-prediction at the higher flow Channels”, J. Non-Newtonian Fluid Mech., 84, p.1 (1999).
rates. For the mud of Fig. 14, the turbulent regime is
absent, but there is significant over-prediction in the Govier, G., and Aziz, K., “The Flow of Complex Mixtures in
Pipes”, Van Nostrand-Reinhold, New York (1972).
laminar regime. This result illustrates one of the
limitations of the present method. MMH mud 2 exhibits Guckes, T. L., “Laminar Flow of Non-Newtonian Fluids in an
extreme pseudoplastic behavior, and therefore the flow Eccentric Annulus”, J. Eng. Ind. (Trans. ASME), 97, p. 498
is characterized by values of n′ less than 0.25. Due to (1975).
the limitations of Eq. 2, however, such small values of
Haciislamoglu, M. and Cartalos, U., “Practical Pressure Loss
n′ are not allowed in the calculations. In fact, n′ was Predictions in Realistic Annular Geometries”, paper SPE
reset to 0.25 at every flow rate for this mud, which is the 28304, presented at the 69
th
SPE Annual Technical
reason for the over-prediction. Conference, New Orleans, LA, 25-28 September (1994).

The above limitation notwithstanding, the overall Haciislamoglu, M. and Cartalos, U., “Fluid Flow in A Skewed
Annulus”, J. Energy Res. Tech., 118, p. 89 (1996).
AADE-06-DF-HO-45 GENERALIZED HYDRAULIC CALCULATION METHOD FOR FLOW OF NON-NEWTONIAN FLUIDS IN ECCENTRIC ANNULI 7

Haciislamoglu, M. and Langlinais, J., “Non-Newtonian Flow in Solution using Eq. (16)

Eccentric Annuli”, J. Energy Res. Tech., 112, p. 163 (1990).


3
Solution using Eqs. (2) & (17)
Hanks, R. W., “On the Prediction of Non-Newtonian Flow

Pressure D rop (psi)


Behavior in Ducts of Noncircular Cross Section”, Ind. Eng.
Chem. Fund., 13, p. 62 (1974). 2

Miller, C., “Predicting Non-Newtonian Flow Behavior in Ducts


of Unusual Cross Section”, Ind. Eng. Chem. Fund., 11, p. 524
(1972). 1

Pilehvari, A., and Serth, R., “Generalized Hydraulic Calculation


Method Using Rational Polynomial Model”, J. Energy Res. 0

Tech., 127, p.15 (2005). 0 1 2 3 4 5 6 7


Flow Rate (gpm)

Reed, T. D. and Pilehvari, A. A., “A New Model for Laminar, Figure 2. Test of Miller's hypothesis for a power-law fluid with n =
Transitional and Turbulent Flow of Drilling Fluids”, paper SPE 0.55 in a concentric annulus (e=0)
25456, presented at the SPE Operations Symposium,
Oklahoma City, OK, 21-23 March (1993).
( )
Reed, T. and Sas-Jaworsky II, A., “Flow of Power Law Fluids in
th
Eccentric Annuli”, paper presented at the 4 International 4

Conference on Coiled Tubing Technology, Houston, TX, March


Solution using Eq. (16)
4-7 (1996).
3
Snyder, W. T. and Goldstein, G. A., “An Analysis of Fully
P res su re D ro p (p s i)

Developed Laminar Flow in an Eccentric Annulus”, AIChE J., Solution using Eqs. (2) & (17)

11, p. 462 (1965).


2

Subramanian, R., “A Study of Pressure Loss Correlation of


Drilling Fluids in Pipes and Annuli”, M. S. Thesis, University of
Tulsa (1995). 1

0
0 1 2 3 4 5 6 7
Flow Rate (gpm)

Figure 3. Test of Miller's hypothesis for a power-law fluid with n = 0.55


in an eccentric annulus (e=0.2)

( )

δ 4

R1 3
Solution using Eq. (16)
P ressure D rop (psi)

R2
Solution using Eqs. (2) & (17)
2

0
0 1 2 3 4 5 6
Figure 1. Cross-section of an eccentric
Flow Rate (gpm)
annulus

Figure 4. Test of Miller's hypothesis for a power-law fluid with n = 0.55


in an eccentric annulus (e=0.4)
8 ALI PILEHVARI, ROBERT SERTH AADE-06-DF-HO-45

5
2

Solution using Eq. (16) 4


Predicted
Measured
1.5

P r e s s u r e D r o p ( p s i)
Pressure Drop (psi)

Solution using Eqs. (2) & (17)


1

0.5 1

0
0 0 100 200 300 400 500 600
0 1 2 3 4 5
Flow Rate (gpm)
Flow Rate (gpm)

Figure 8. Predicted and measured pressure drops for Bentonite Mud


Figure 5. Test of Miller's hypothesis for a power-law fluid with n = 0.55 in 2 in a fully eccentric annulus
an eccentric annulus (e=0.95)

6
4

5 Predicted
Measured
Solution using Eq. (16)
3

P r e s s u r e D r o p (p s i)
4
Pressure Drop (psi)

Solution using Eqs. (2) & (17)


2 3

0 0
0 1 2 3 4 5 6 0 100 200 300 400 500 600

Flow Rate (gpm) Flow Rate (gpm)

Figure 6 Test of Miller's hypothesis for a power-law fluid with n


Figure 9. Predicted and measured pressure drops for Bentonite Mud
= 0.75 in an eccentric annulus (e=0.95)
3 in a fully eccentric annulus

3.5 4

3 Predicted Predicted
Measured
Measured
3
2.5
P re s s u re D ro p (p s i)

P r e s s u r e D r o p (p s i)

1.5

1
1

0.5

0 0
0 100 200 300 400 500 600
0 100 200 300 400 500 600
Flow Rate (gpm)
Flow Rate (gpm)

Figure 7. Predicted and measured pressure drops for Bentonite Mud 1 in Figure 10. Predicted and measured pressure drops for Glycol Mud 1 in a
a fully eccentric annulus fully eccentric annulus
AADE-06-DF-HO-45 GENERALIZED HYDRAULIC CALCULATION METHOD FOR FLOW OF NON-NEWTONIAN FLUIDS IN ECCENTRIC ANNULI 9

4 5

Predicted
4
3 Measured

P r e s s u r e D r o p (p s i)
Pressure Drop (psi)

2 Predicted
Measured
1
1

0 0
0 100 200 300 400 500 600 0 100 200 Flow Rate
300 (gpm) 400 500 600
Flow Rate (gpm)

Figure 11. Predicted and measured pressure drops for Glycol Mud 2 in Figure 14. Predicted and measured pressure drops for MMH
a fully eccentric annulus Mud 2 in a fully eccentric annulus

fully eccentric annulus


6

5
Predicted

Measured
4
Pressure Drop (psi)

0
0 100 200 300 400 500 600
Flow Rate (gpm)

Figure 12. Predicted and measured pressure drops for Vegetable Oil
Mud in a fully eccentric annulus

fully eccentric annulus


3

2.5
Predicted
Measured

2
Pressure Drop (psi)

1.5

0.5

0
0 100 200 300 400 500 600
Flow Rate (gpm)

Figure 13. Predicted and measured pressure drops for MMH Mud 1 in a
fully eccentric annulus

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