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SOR Chave Tipo Boia-1550-Sor-1
SOR Chave Tipo Boia-1550-Sor-1
reliable
problem
solvers
dependable
under The SOR® family of 1500 series
mechanical level switches answer
1540
The 1540 Horizontal-mount,
non-bleed, pneumatic level switch........................... 6
Inlet separator
As raw gas from the field enters large vessels in the
plant called “inlet separators,” condensate (natural
gasoline) and water is removed from the main gas
stream. An SOR 1510 level switch is mounted in a
separator at, or about, the same elevation as the inlet
pipe that brings in combinations of fluids such as oil,
water, gas and condensate. A shut-off valve is installed
in the inlet piping that is usually kept open by air
pressure and allows the fluid mix to enter the vessel.
When liquid reaches the float on the 1510, the
switch actuates.
Upon actuation, a signal is sent to (for example) a
solenoid valve (sometimes via a PLC) that blocks the
air normally routed to the valve. With the air supply
cut off, the valve closes and fluid flow to the separator
comes to a halt.
When an SOR 1540 is used, the air supply reaches
the shut-off valve via the pneumatic level switch. When
actuated, the air is blocked and the shut-off valve
closes because of a lack of air supply.
In both cases, a separate level controller works in con-
junction with a dump valve that drains the liquid from
the separator.
Specifications
Mounting Orientation Horizontal mount only
Connection size 1-1/2” NPT(M) Standard, 2” NPT(M) or flanged optional
Maximum Process Pressure Float Material 316SS 1500 psi (103 BAR)
Monel 900 psi (62 bar)
Polypropylene 5000 psi (345 bar)
Process Temperature Range Float Material 316SS -40 to 400°F (-40 to 204°C)
Monel -40 to 400°F (-40 to 204°C)
Polypropylene -40 to 150°F (-40 to 65°C)
Electrical Switch type Hermetically sealed reed switch with 18” 20 AWG wire leads
Relay housing Class I, Group A, B, C & D; Division 1 & 2
Connection size 1/2” NPT(F)
Minimum Specific Gravity 0.45
Design Code ANSI B31.3
Weight Approximately 6 lbs. (3 kg)
Agency Listing CSA Certified (US & Canada) and ANSI/ISA, 12.27.01 or ATEX and IEC approved
(optional) See page 2. GOST-R Certified (Standard).
Safety Certified to SOR products are certified to IEC 61508 for non-redundant use in SIL1 and SIL2 Safety
IEC 61508 (SIL) Instrumented Systems for most models. For more details or values applicable to a specific
product, see the Safety Integrity Level Quick Guide (Form 1528).
NOTE: Actuate/deactuate
SALES PAGE 1 points
MODEL # SALES ORDER # LINE ITEM # PURCHASE ORDER #
vary. Operates satisfactorily in
MC or MD MANUAL 2-inch full coupling (2.22 ID).
CHECK OPTION
MD INCLUDES 20FT
LONG CABLE
12.7
0.50
100.9 1-1/2" NPT(M) PROCESS
3.97 19.1 BODY
CONNECTION
0.75
FLOAT
54.0
2.12
14.3
0.56
WIRE LEADS
44.5 457.2 69.9
MIN LENGTH
1.75 18.00 2.75
WRENCH COLOR CODED 144.5 78.0
FLATS AND MARKED 5.69 3.07
1/2"NPT(F)
ELECTRICAL
CONNECTION mm
14685 W 105TH ST LENEXA, KS 66215 USA
913-888-2630
SORINC.COM
inches
ISO-9001
Drawing
M SMITH 0390693
DRAWN BY
Low Power SPDT 25 Watts Max L1 B6 Calibration, Inspection Report, Insulation Resistance
B7 Calibration, Inspection Report, Compliance / Conformance
Switch Mechanisms 4
5 Optional Accessories
1510 electric
level switch
913-888-2630 • 800-676-6794 (USA) • sorinc.com 5
1540 side-mount
pneumatic level switch
A horizontally mounted, float-operated level switch suitable for plant and OEM applications where
pneumatic valve operation is required to signal presence or absence of liquid at a discrete level. The float
arm moves a magnet that, in turn, moves a shuttle that either blocks or allows pilot pressure to pass and
operate ancillary equipment. Actuation or de-actuation may be reversed by rotating the unit 180 degrees
or by switching inlet connections.
Specifications
Orientation Horizontal mount only
Connection Size 2” NPT(M)
I/O Connection 1/4” NPT(F)
Pilot (supply) Pressure 0-30 psi (0-2 BAR)
0-80 psi (0-5.5 BAR)
Flow Rate @ Max Pilot Pressure 60 SCFH (1.7 CMH) SCFH – Standard Cubic Feet per Hour, CMH – Cubic Meters per Hour
Maximum Process Pressure 1500 psi (103 BAR)
Process Temperature Range -40 to 400°F (-40 to 204°C) NOTE: housing is not submersible in processes above 320°F (160°C)
Minimum Specific Gravity 0.65
Weight 3.5 lbs. (2 kg) The supply media must be filtered and oil free.
Air is the usual medium, however any dry, filtered gas may be used.
72.8 145.3
2.87 5.72
12.7
0.50
1/4"NPTF
INLET
14.3
72.2 0.56
2.84
FLOAT
32.5 TRAVEL
1.28 71
WRENCH 2.8
FLATS ACTUATION
56
2.2
MOUNT THIS AXIS
HORIZONTAL ±5°
MOUNT THIS SURFACE 2" NPTM PROCESS 36
VERTICAL ±5° CONNECTION 1.4
ACTUATION
18.4 28
0.72 MANUAL CHECK CABLE
20 FT LONG 1.1
1/4"NPTF MD OPTION ONLY
mm INLET
inches
NOTE: Actuate/deactuate points
vary. Operates satisfactorily in
Drawing 0091448 2-inch full coupling (2.22 ID).
C7 QA Test Report
B7 Calibration, Inspection Report and Compliance / Conformance
1540 side-mount
pneumatic level switch
913-888-2630 • 800-676-6794 (USA) • sorinc.com 7
1530 pneumatic
level switch
A horizontally mounted, float-operated level switch suitable for plant and OEM applications where
pneumatic valve operation is required to signal presence or absence of liquid at a discrete level. The
float extension arm moves a magnet that actuates or de-actuates a pilot valve to operate a pneumatic
amplifier. Actuation/de-actuation may be reversed by rotating the unit 180 degrees.
Specifications
Mounting Orientation Horizontal mount only
Connection size 2” NPT(M) Standard, flanged optional
Maximum Process Pressure Float Material 316SS 1500 psi (103 BAR)
Monel 900 psi (62 bar)
Polypropylene 5000 psi (345 bar)
Process Temperature Range Float Material 316SS -40 to 400°F (-40 to 204°C)
NOTE: housing is not submersible Monel -40 to 400°F (-40 to 204°C)
in processes above 320°F (160°C)
Polypropylene -40 to 150°F (-40 to 65°C)
Supply Pressure Range 20 to 60 psi (1.4 to 4.1 BAR)
Supply Pressure Connection Size 1/8” NPT(F)
Minimum Specific Gravity 0.60
Design Code ANSI B31.3
Weight Approximately 6 lbs. (3 kg)
mm
inches
Drawing 0390026
303SS (Standard) B BB Wetted parts are cleaned for industrial oxygen service.
316 Stainless Steel C CV Canadian Registration Number (CRN). Consult the factory for
applicable pressure and additional information.
Body Material 1 NC NACE construction - MR 01-75 / ISO 15156 2003. Available
only with 316SS materials of construction.
PP Tag, fiber. Attached with plastic wire to housing. Stamped with
Threaded 2” NPT(M) 2A customer specified tagging information.
Flanged 2 1/2” 150# 7C RR Tag, stainless steel. (Attached with stainless steel wire to
300# 7D housing. Stamped with customer specified tagging information.
600# 7E 2 lines, 18 characters and spaces per line.)
(Available with
body only)
316SS 3” 150# 3C TT Stainless steel nameplate permanently attached to housing.
May affect
process 300# 3D Stamped with customer specified tagging information.
pressure
rating. 600# 3E
VV Fungicidal varnish. Covers exterior except working parts.
4” 150# 4C
300# 4D C1 Calibration
6” 150# 6C C3 Inspection Report
300# 6D
C4 Compliance / Conformance
Process Connections 2 C7 QA Test Report
B7 Calibration, Inspection Report and Compliance / Conformance
316SS (Standard) 1500 psig (103 bar) 4 Optional Accessories and Certificates
–40 to 400°F (–40 to 204°C) C
Monel 900 psig (62 bar)
–40 to 400°F (–40 to 204°C) M
Polypropylene 5000 psig (345 bar)
–40 to 150°F (–40 to 65°C) S
Float Material 3
1530 pneumatic
level switch
913-888-2630 • 800-676-6794 (USA) • sorinc.com 9
1550 vertical electric
level switch
A vertically mounted float-operated level switch suitable for plant and OEM
applications where open or closed contacts are required to signal presence or
absence of liquid at a discrete level. The float stem moves a magnet that
actuates or de-actuates a hermetically sealed reed switch.
Specifications
Mounting Orientation Vertical mount only
Connection size 1-1/2” NPT(M) Standard
2” NPT(M) or flanged optional
Maximum Process Pressure 473 psi (32.6 BAR) @ 400°F (204°C)
Process Temperature Range -40 to 400°F (-40 to 204°C)
Electrical Switch type Hermetically sealed reed switch
with 18” 20 AWG wire leads
Housing Class I, Groups A, B, C & D;
Divisions 1 & 2 with CS option
Relay housing Class I, Groups C & D; Divisions 1 & 2
Connection size 1/2” NPT(F)
Minimum specific gravity 0.60 based on 14” insertion depth L – see drawing at right
Minimum insertion depth L 5” (13 cm)
Full coupling 7” (17.8 cm)
Half coupling 5.25” (13.3 cm)
Maximum insertion depth L 48” (122 cm)
Minimum specific gravity 0.71
@ 48” (122 cm)
Design Code ANSI B31.3
Weight Approximately 5 lbs.(2.2 kg)
Agency Listing CSA Certified (US & Canada) and ANSI/ISA
12.27.01 or ATEX and IEC approved (optional
GOST-R Certified (Standard).
Safety Certified SOR products are certified to IEC 61508 for
to IEC 61508 (SIL) non-redundant use in SIL1 and SIL2 Safety
Instrumented Systems for most models. For more
details or values applicable to a specific product, mm
see the Safety Integrity Level Quick Guide (Form 1528). inches
Drawing
0390428
Switch Mechanisms 4
Specifications
Mounting Orientation Vertical mount only
Connection size 1-1/2” NPT(M) Standard, 2” NPT (M) or flanged optional.
Maximum process pressure 5000 psi (345 BAR)
Process Temperature Range -40 to 400°F (-40 to 204°C)
Electrical Switch type Hermetically sealed reed switch with 18” 20 AWG wire leads
Housing Class I, Groups A, B, C, D; Divisions 1 & 2 w/CS option
Opional relay housing Class I, Groups C, D; Divisions 1 & 2 w/CS option
Minimum flow rate 1 FPS
Design Code ANSI B31.3
Weight Approximately 6 lbs. (3 kg)
Agency Listing CSA Certified (US & Canada) and
ANSI/ISA 12.27.01 or ATEX and IEC
approved optional). GOST-R Certified (Standard).
Safety Certified SOR products are certified to IEC 61508 for
to IEC 61508 (SIL) non-redundant use in SIL1 and SIL2 Safety
Instrumented Systems for most models. For more
details or values applicable to a specific product,
see the Safety Integrity Level Quick Guide (Form 1528).
mm
inches
Drawing 0390011
4 Optional Accessories
1520 electric
flow switch
913-888-2630 • 800-676-6794 (USA) • sorinc.com 13
popular Chambers
add-ons Customers often ask SOR to use its machining
and welding expertise to make small chambers
Manual Check that go with the 1500s they purchase. Thanks
to a major expansion of the SOR manufacturing
The original 1500 was born from customer facilities, we now offer competitively priced,
input and SOR continues the tradition by offering ANSI quality chambers for use with the 1500
a manual check option for the 1500 series electric series products.
level switch. The optional manual check allows the
user to verify switch integrity without removing it from
the vessel or increasing or decreasing liquid
levels. This is particularly useful for systems testing Flexible processes make it possible for us to offer
in safety applications, such as a manual override, chambers for both 1-1/2 and 2-inch body 1500
where the switch is not called upon very often. It may series products, as well as a wide range of available
also be used as a method to manually trigger process connections. Whether you require the stan-
a valve or activate the normal function of the switch. dard 1-inch NPT or even flanged connections, SOR
Many customers are mandated by regulatory can make it happen. Just give us your requirements
authorities to include this type of function. Others just and we’re off and running.
like the added functionality and peace of mind the With chambers from SOR, you can consolidate
manual check provides. vendors and buy from a name you have trusted for
many years.
Extended Float
On occasion we have customers inquire about an
extended float option for the 1500 series. These
The manual check option is activated by simply float extensions are available in a variety of lengths
pushing the self returning plunger. The manual check and materials that depend on the application,
can also be activated by purchasing the MD option conditions and specs that the customer demands.
that provides a 20’ remote cable. This option extends the pivot arm and places the
Whatever your application, the manual check float further into the process vessel. It is particularly
option provides added functionality to the 1500 helpful in applications where the nozzle diameter is too
series without compromising pressure or temperature small or where process build-up can limit the full travel
ratings. of the float.
All 1500 series mechanical level switches come with a 5-year warranty
SOR agrees to repair or replace any switch found to be defective in material or workmanship within five years
from date of shipment. The limited warranty is valid only if the switch was installed in accordance with published
factory installation instructions, operated within the design limitations stated on the nameplate and returned to
the factory for inspection, freight prepaid, within the warranty period. Contact the factory for return authorization.
No claim for labor or consequential damages will be allowed.
NOTE: Designs and specifications are subject to change without notice. For latest revisions see www.sorinc.com.
SOR has a registered quality system to ISO 9001:2008. World headquarters are
located in Lenexa, Kansas USA, with satellite offices in the United Kingdom and China.
SOR supports its markets with more than 120 sales representatives worldwide.
To find a representative near you, please visit www.sorinc.com.
SOR offers a full line of commercial-grade process instruments.
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Process Instrumentation
Registered Quality System to ISO 9001:2008 Form 1378 (04.12) ©2012 SOR Inc.