EECRWWS) (INDIA) PVT. LTD. (IN COLLABORATION WITH FL-O-MATIC BV. OF HOLLAND) PNEUMATIC ACTUATOR: ELO-Matic Pneumatic actuators are powerful and ‘compact double rack and pinion units for use with ball, butterfly and plug valves end any device requiring ‘accurate and dependable quarter turn rotary motion, ‘The use of high grade steel and aluminium components together with EI-O-Matic’s patented 3 point piston suppor provides a tough reliable unit for the automation of today's high performance industrial valves. Modern synthetic bearings ensure no metallic contact between moving components. Spring retum actuators incorporate the multiple spring concept for maximum flexibility, they are also "field reverseable”, Safety features include an anti - blow out spindle and a spring retaining system which ensures no springtension on disassembly. ‘Avwide range of control options are available to cover cach and every industrial application, 'E Series actuators incorporate « body of east aluminium and have pistons where the rack teeth are precision machined onto the aluminium casting. Spring etum versions have a Nawatia © maximum of6 springs, 3 in each end cap assembled as a concentric stack, 'P’ Series actuators cover the large end of the torque range. These all incorporate @ body of cast aluminium and have stee! for the rack on pinion drive. Spring return versions have a maximum of 14 springs 7 in each end ‘cap assembled within a hexagon pattern, All actuators have mounting flanges and drives to ISO 5211. Mounting kits ean be provided for most of the ‘worlds quartertum valves, OPTIONS © Double Acting Actuator © Single Acting Actuator © Actuator with steel housing © Actuator with 180° rotation © Three position Actuator © Limit stops inthe end eaps © Limit stop with Limit stop plate © Actuator with + 3° extra travelPressure ‘Temperature Media Constr Material Drive Shaft Air (yor ubricated Non - corrosive gas or light hydraulic oil Suitable for indoor or ‘outdoor installation Housing - Aluminium Alloy Carbon Steel Finish Rotation (Standard) ‘Movement (Standard) Lubrication Life Epoxy powder coating Counter clockwise to ‘open with port‘A’ pressurised Spring retum Actuators air fail to close clockwise 91,5° trom -0.5° to 91° ‘counter - clockwise Factory lubricated for the normal life of Actuators 5,00,000 operations minimum wi awe vay M8x10 M&x10 Ml0x12 M10x12 MI2x15 M16x20 M8xi0 M10x12 Ml0x12 MI2x15 MI2x15VALVE AUTOMATION SYSTEMS : EL-O-Matic offers valve automation systems consisting of Butterfly, Ball and Plug valves with pneumatic or electric actuators for both on / off and modulating application, EI-O-Matie on an average executes around 10,000 systems yearly, tailor made for the specific application ofthe industry. Some of the applications are very fast operating systems, sequencing of valves, batching operation and we also have supplied systems for defence and nuclear power for their critical applications. MANUAL OVERRIDE EL-O-Matic MO series declutchable gear operators offer simple and reliable manual positioning of the valves, dampers and other quarter tum devices when overriding existing pneumatic or hydraulic rotary actuators. All El- (O-Matie MO units combine rugged construction, light ‘weight and modular design to provide the most efficient and cost effective solution to a full range of manual override requirements. ‘The self locking worm gear design means safe and easy operation, positive manual posit ning and extremely long life. The MO can be adapted to any quarter tum actuator and may even be installed inthe field on existing valves, Five Models cover torque upto 8000 Nm.POSITIONER : ELO-Matic offers Posiflex make Pneumatic (F10), Electro - Pneumatic (F20) pneumatic & electro pneumatic positions. PNEUMATIC POSITIONER F10: ‘The Posiflex - Pneumatic Positioner isa simple, single stage, displacement balance instrument suitable for either linear or rotary actuators. It provides stepless positional control for a wide variety of pneumatic, actuators. A single universal model can be used for both double acting and single acting applications. The basic design incorporates a high enhancement flapper and nozzle spool valve and a adjustable range and reversing mechanical feedback, ‘Three Position Cam for Rotary Actuators provides for linear, quick opening and equal percentage characteristics. A special cam for rotary actuator provides for split range. ELECTRO-PNEUMATIC POSITIONER F20: ‘The F20isa universal Electro - Pneumatic Positioner, suitable for either linear or rotary actuators (single or double acting). ‘The F20 Positioner operates on the principle of analog eiectronic comparison. An analog 4-20 mA input signal is used to obtain an accurate position of the actuator. ‘The F20 isa true 2 wire instrument, withthe 4-20 mA signal providing both the controlling signal and power supply for the electronics. An electronic module provides all the usual control characteristies; zero, range and sensitivity, They are all electronically re- setable using trimmers on the control card A comprehensive range of integrated control options include gauges, es and position transmitters, Mounting is to the Industry standard VDI / VDE 3845 (Namur) or IEC 534 / 6. The drive coupling for the switel rotary version is spring loaded for zerobacklash. ELECTRO-PNEUMATIC POSITIONER F40 : ‘The F40 Intelligent Positioner is the most advanced Electro - Pneumatic Positioner available in the market today. This version is made possible by a combination of the latest developments in microprocessor technology together with a low power interface forthe ultimate in actuator contro, ‘The F40 is an instrument, with the 4-20 mA signal, providing both the controlling signal and power supply for the electronics, Smart functions and modular design enable the standard Positioner to be used on ‘most rotary and linear actuators without modification, The micro processor senses what is required and sets itselfup accordingly. Allthe usual control characteristicsare provided, these are easily resct-able from the five buttons on the control panel - split range, equal percentage, quick opening, custom curves and direct / reverse acting. A torque seat function for torque seated vsives is also available, Mounting is to the Industry Standard VDI/ VDE 3845 (Namur) of IEC $34 /6, The drive coupling for the rotary version isspring loaded for zero backlash,PARTIAL STROKE TESTING DEVICE + Elomatic India can offer complete systems with Partial Stroke Testing device for ESD valves as per the refinery specifications, ‘We can integrate the systems with reputed make of positioner like Fisher, Metso or Dresser. The positioner are smart type SIL certified protection class as per customer specification. A typical PST system comprises of positioner, solenoid valves and other accessories, The system can be integrated to meet the requirements, of Manuel valve testing and PST testing facility. FIRE PROOF ENCLOSURE Elomatic offers systems with fire proof enclosures forthe Oil & Gas industry where all instruments except the valve is housed inside the fire proof enclosure made of SS material. The fire proof enclosure is designed to withstand a temp of around $00- 900 deg C for a period of minimum 30 minutes o safeguardall the instruments, SOLENOID VALVES : ‘Solenoid Valves are offered with any variety of option for Mounting: Namur/ Non - namur Type 5/2,4/2,5/3,3/2 No. of coil : Single / Dual / Redundant Coil ype: Flying lead, terminal box, plug in 3 MOC £$8/Brass/ Aluminium + NO, NC, Universal + Class H insulation LIMIT SWITCH BOX : Limit switches for ON / OFF indication are offered as per the choice / application. Mechanical / Micro - switch: * I NO-+ INC (SPOT) + 2NO+2NC(DPDT) Proximity switches Intrinsic safe / Non - intrinsic safe = AC/DC = ENO or INC © 2Wire/3 Wire * 2NO+2NC Enclosures are offered for: Weather protection IP 55/65 / 67 Explosion proof IIA, 11B / IC with CCOE, ATEX approvals,AIR TANK ASSEMBLY : Double acting Actuator with auxiliary Air Tank (ditional reservoir) can be provided for fail safe ‘operation in place of spring retum Actuator. Air tank can be sized as per customer's requirement (depends on no. of operations required and available air pressure). The system is offered as a total package ive. predetermined size of air tank that is mounted on the Actuator with solenoid valve, non-retum valve and necessary piping. ACCESSORIES : Preumatic accessories which are required for a particular application will depend on pneumatic logic circuit selected. The commonly used pneumatic accessories are indicated below Air Filter Regulator Filtering and regulating of air Manual Drain and Auto Drain 2 Direction Control Valve Pneumatically operated valve (Function similar to Solenoid valve) x ‘Non-Retum Valve (One way valve © Flow Control valve To reduce the speed of operation of actuator valve a ‘Quik Exhaust valve For fast operation of Actuators 2 ‘Air Lock Valve For echieving stay put action in case of air failure x ‘Equalising Valve ‘Namur mounting - used when application calls for air fail stay put and manual override together ® Quartzoid Bulb ~) “Used for failsafe requirement at high temperature for SR Actuators % Breather Block To avoid oft protect the spring chamber from entry oF atmospheric air in corrosive atmosphere. To hold the cable firmly at the cable entry of electrical equipments. To boost the available air pressure to a higher pressure. 10, Double Compression Gland u Pressure Booster SERSEWINNE] (INDIA) PVT. LTD. (IN COLLABORATION WITH BL-O-MATIC BV. OF HOLLAND) WORKS : 94/1, MANIRI, OFF SOLI POONAWALLA ROAD, PUNE 412 307, TEL. : 91-20-2699 3900 FAX : 91-20-2699 3921 ELOMATIC@POONAWALLAGROUP.COM — WWW.POONAWALLAGROUP.COM USA- GERMANY. HOLLAND- ENGLAND- SINGAPORE: INDIA, os rie ELOCAT-070/07.10