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Is 734 1975
Is 734 1975
Is 734 1975
( Second Revision )
UDC 669.71-134
@ Copyright 1976
Gr 4 February 19 76
ISt754-1975
Indian Standard
SPECIFICATION FOR
WROUGHT ALUMINIUM AND ALUMINIUM
ALLOY FORGING STOCK AND FORGINGS
( FOR GENERAL ENGINEERING PURPOSES )
( Second Revision
Light Metals and Their Alloys Sectional Committee, SMDC 10
c%uifmun &prer#nting
Sm1B.K. MUBTFlY Indian Aluminium Co Ltd, Calcutta
Mew&75
SHBI V. D. AGAEWAL Aluminium Corporation of India Ltd, Calcutta
SEBI V. K. AQBAWAL Hindustan Aluminium Corporation Ltd, Renukoot,
Dist Mirzapur
SEBI N. C. BAGOH~ National Test House, Calcutta
Sam B. C. BI~WAE ( Ahmate)
DB V. CI~A~~~~ASEKHAB Ministry of Defence ( R & D )
SHRI P. K. MA~PATFZA ( Altmatc )
f&EXIST AND MEZALLURIXST Integral Coach Factory, Perambur, Madraa
SHSI D. M. DAVEB Premier Automobiles Ltd, Bombay
SHBI A. T, BOBATE ( Akmutr )
D~GPUTY DIBEIJTOB ( Mm )-2, Ministry of Railways
RDSO, Luo~rrow
D~~P~TYDIREOTOR, STANDABDS
( CARB )- 1, RDSO, Lno~rrow
( Alle?nufr I )
CEEDU~T MD M~ALLURGI~T,
NORTH EASTERN RAILWAY,
CORAKHPUR ( Altmnats II)
DEPUTY GENERAL MANAGEB Maharashtra State Road Transport Corporation,
(ME) Bombay
SHBI N. G~PALKRISENAN Indian Aluminium Co Ltd, Calcutta
SHSI A. K. HA~RA ( Alternuts )
SHBI F. A. A. JABDANWALLA Indian Standard Metal Co Ltd, Bombay
SERI C. CHATTERJEE ( Altnnata )
SEBI P. M. JO~YGPR Aluminium Industries Ltd, Kundara
SHRI K. K. KAPOOR All India Non-Ferrous Metal Indusiries Association,
Bombay
SERI W. J. FERNANDES ( A&ma& )
( Continwd on page 2 )
Thh publication is protected under the Zndian Cop,,rght Act ( XIV of 1957 ) and
reproduction in whole or in part by any means except with written permission of
the publisher shall be deemed to be an infringement of copyright under the said Act.
ISt734-1975
Membm Rcprcsmting
SARI S. L. BALI
( Continuedon page 16 )
2
IS : 734 - 1975
Indian Standard
SPECIFICATION FOR
WROUGHT ALUMINIUM AND ALUMINIUM
ALLOY FORGING STOCK AND FORGINGS
( FOR GENeRAL ENGINEERING PURPOSES )
( Second Revision
0. FOREWORD
0.1 This Indian Standard ( Second Revision ) was adopted by the Indian
Standards Institution on 26 September 1975, after the draft finalized by
the Light Metals and Their Alloys Sectional Committee had been approved
by the Structural and Metals Division Council.
0.2 This standard was first issued in 1956 and subsequently revised in 1966.
Further revision became necessary as a number of new alloys which have
found wide application in engineering industries were required to be
included. Tables on requirements for mechanical properties were reviewed
and modified wherever necessary. The main modifications which have
been made in this revision are as follows:
a) New alloys 74530,64423, 65032 ( H20 ). and 24534 ( HI4 ) have
been included.
b) Aluminium of 99.8 percent purity ( FIA ), nonheat-treatable alloys
55000 ( NF6 ) and 57000 ( NF7 ) and heat-treatable alloys 22450
( HFl 1 ) and 22845 ( HF12 ) which have a limited use have been
excluded.
4 Code designations given in IS : 6051-1970* have been adopted in
this standard, the old designations being included in brackets for
ready reference.
4 Metric units of System4 International d’unites ( SI ) have been used.
These have been adopted by the Internatiohal Organization for
Standardization ( IS0 ) and the International Electrotechnical
Commission ( IEC ). It is expected that they will become the
generally accepted metric units throughout the world. However,
during the transition period, equivalent figures in kgf/mms have
also been given along with the SI units to facilitate smooth change-
over.
0.3 Some characteristics and typical uses of the alloys specified in the
standard have been listed in Appendix A.
*Code for designation of aluminium and its alloys.
3
IS : 734 - 1975
0.4 The major alloying elements have been printed in bold face in the
chemical composition ( see Table 1 ).
0.5 In the formulation of this standard due weightage has been given to
international co-ordination among the standards and practices prevailing
in different countries in addition to relating it to the practices in the field
in this country. This has been met by deriving assistance from BS 1472 :
1972 ‘ Wrought aluminium and aluminium alloys, forging stock and for- ’
gings ’ issued by the British Standards Institution.
1. SCOPE
1.1 This standard covers requirements for forging stock and forgings of
aluminium and aluminium alloys in various conditions for general engi-
neering purposes.
2. TERMINOLOGY
2.0 For the purpose of this standard, the following definitions shall apply.
i.1 Forging -A shape produced by hammering or pressing usually
when hot.
2.2 Forging Stock - Cast, extruded or rolled material for the production
of forgings.
2.3 Cast - A solid casting of circular or polygonal cross section used for
subsequent casting. It may be:
a) the product ofone furnace melt or one crucible melt,
b) the product of a number of either crucible melts or furnace melts
mixed prior to casting, and
c) the amount of metal tapped from the furnace without any further
addition of metal having been made when a continuous melting
process is used.
4
IS : 734 - 1975
3. SUPPLY OF MATERLiL
3.1 General rrquirements for supply of aluminium and aluminium alloy
products shall conform to IS : 1387-1967*.
5
IS : 734 - 1975
8.1.2 For cast material, the provision of test samples shall be as agreed
to between the supplier and the purchaser.
8.2 Forgings
8.2.1 Selection and Quantity of Test Samples- Forgings which require the
same heat treatment, if any, and which are of approximately similar
thickness, shall be grouped into lots as follows and, unless agreed
otherwise between the supplier and the purchaser, at least one test sample
shall represent each lot of forgings or heat treatment batch, whichever is
less for mechanical testing:
Weight of One Forging Quantity Maximum
r____h____T Weight of Lot
Over Up to and
Including
kg kg kg
0’12 300
0.12 0.25 SE 400
0’25 0’5 1000
0’5 1’5 750 75zz
500 1000
;:o” 6”:; 300 1000
6.0 10’0 150 1000
10’0 - To be agreed between the
supplier and the purchaser
8.2.2 For forgings in heat-treatable alloys which are supplied in the M
or 0 conditions and which are to be heat-treated by the purchaser, test
samples or additional forgings, marked to identify them with the forgings
they represent, shall be despatched with those forgings to the purchaser
who shall be advised of the method of preparation, number and identi-
fication marks.
8.2.2.1 If required by the purchaser, the supplier shall also provide
particulars of the recommended heat treatment necessary to produce the
required -mechanical properties in the forgings.
NOTE - The supplier of the forgings shall not be responsible for the rerulta of heat
treatment carried out at worh other than his own.
6
IS : 734 - 1975
8.3.2 Forging Stock ( Cast ) - For cast material, the preparation of the
test samples shall be agreed to between the supplier and the pufchaser.
8.4 Preparation of Test Samples for Forgings - Unless otherwise
agreed, test samples to represent each batch of forgings shall be prepared
appropriately as given in 8.4.1 to 8.4.5.
8.4.1 For forging made from wrought stock not greater than 40 mm dia-
meter or minor sectional dimension, test samples shall be cut from the
unforged stock for testing in the same condition as the forgings are to be
supplied or wherever practicable may be cut from the actual forging
after heat treatment in the case of an heat-treatable alloy
8.4.2 For forgings made from wrought stock of over 40 mm diameter or
minor sectional dimension, test samples shall be cut from the forging. stock
and hot-forged to 40 mm diameter or equivalent section for testing in the
same condition as the forgings are to be supplied or wherever practi-
cable to be cut from the actual forging after heat treatment in the case of
an heat-treatable alloy.
8.4.3 For forgings made from cast stock, test samples shall be cut from
actual forgings, after heat treatment in the case of an heat-treatable alloy.
Alternatively they may be adequately forged hot from stock of the same
specification.
NOTE - Test samples from forgings shall be taken in the longitudinal direction.
7
,IS : 734- 1975
9.1 Tensile Test - The tensile test shall be carried out and the proof
stress determined thereby in accordance with IS : 1816-1961*.
9.1.1 When test samples are 50 mm or less of diameter or minor
sectional dimensions, the test pieces shall be machined co-axially from the
test sample, when the test samples are over 50 mm and up to 200 mm
diameter or minor sectional dimension, the longitudinal axis of the test
pieces shall be not less than 25 mm from the surface of the test sample.
10. RETESTS
10.1 Should any one of the test pieces first selected fail to pass the mechani-
cal tests, two further samples from the same lot shall be selected for testing,
one of which shall be from the forging stock or forgings from which the
original test sample was taken unless that forging stock or forgings has
been withdrawn by the supplier.
10.2 Should the test pieces from both these additional samples pass, the
lot represented by the test samples shall be deemed to comply with the
requirements for mechanical properties. Should the test pieces from
either of these additional samples fail, the lot represented by the test
samples shall be rejected.
IO.3 For heat-treatable alloys the supplier shall have the right if he so
desires, to reheat the material before the two further samples are selected.
11. MARKING
11.1 Forging stock and forgings may be suitably marked for identification,
with the name of the manufacturer, designation and condition of the
material. The supplier shall furnish a certificate that the material
supplied complies with the requirements of this standard.
11.1.1 The material may also be marked with the IS1 Certification
Mark. The supplier’s certification ( see 11.1 ) shall be implied if the
material is certified under the ISI Certification Mark.
NOTE - The use of the IS1 Certification Mark is governed by the provisions of the
Indian Standards Institution ( Certification Marks ) Act and the Rules and Regulations
made thereunder. The IS1 mark on products covered by an Indian Standard conveys
the assurance that they have been produced to comply with the requirements of that
standard under a well-defined system of inspection, testing and quality control which
is devised and supervised by IS1 and operated by the producer. ISI marked products
are also continuously checked by IS1 for conformity to that standard aa a further
safeguard. Details of conditions under which a licence for the use of the IS1 Certilica-
tion Mark may be granted to manufacturers or processors, may be obtained from the
Indian Standards Institution.
8
TABLE 1 CHKMICAL COMPOSFFION OF WROUGHT ALUMINIUM AND ALUMINlUM ALLOY FORGING
STOCK AND FORGINGS ( FOR GENERAL ENGINEERING PURPOSES )
( Clause 5.1 )
_
DESIGNATION CONDITION CONDITION SIZE OFBAR 0.2 PERCENT TENSILE ELONGATION 2
oBTm3~ ,---h---7 PROOFSTRESS STRENQTH 0~50 mm
Old’
NCW SAMPLE over up to
and
Min Min GAUZE
I.EN~T~
Including Min
NOTE 1 - For cast forging stock, the properties shall be agreed to between the supplier and the pul,chaser.
*Properties in M temper are only typical vaiues and given for information only.
APPENDIX A
( czause
0.3 )
cIuRAcrERISTIcS
ANDTYPICAL
USESOFALuMxNIuM
ALLOYS
‘New
19880 FIC Commercially pure alumi- Sheet, plate, extrusion, Panclling and moulding, refrigeration
mum. Verv ductile in tube, wire and tubing equipment for chemical, food
annealed or extruded forgmgs. and brewing industries; packaging;
condition. Excellent re- cooking utensils. Sheet metal work,
sistance to corrosion. architectural and builder’s hardware,
spun/pressed hollow ware, deep drawn
par% cladding, welding wire and
electrical appliances.
t; 19508 FIB High purity aluminium Sheet, plate, extrusion, Corrosion resistant cladding on stronger
more resistant to corrosion tube, wire, rolled alloys; impact extruded containers;
than other alloys. rod and forgings. food, chemical, brewing and processing
equipment; tanks and pipes; marine
fittings; reflectors; pressed and ano-
dized utility items, jewellery, and cable
sheathing.
22588 HFl8 Has good combination of Forging. Suitable for forging aircraft/automobile
mechanical and physical pistons, cylinder heads, aircraft under-
characteristics including carriage wheels, etc.
low thermal expansion,
has longer fatigue life.
24345 HF15 Combines high strength with Sheet, plate, extrusion, Heavy duty forgings, structures where
fair ductility in the solu- tube, wire and high mechanical properties are of
tion treated condition, foigmgs. utmost importance, aircraft application
when forming can be of clad sheets, extrusions, armaments,
done and parts subse- etc.
quently aged.
DE~IQNATIoN &ABAOTICBISTIoS AVAILABLE FORMS TvPIg& g&ES
ti3
‘NCW Old’ ..
24534 HFli Strong alloy that is aged Extrusion, tube, wire, Stressed parts in aircrafts and other atruc-
naturally at room tcmpe- rolled rod and tures where high strength is of primary P
raturc after solution forgings. consideration.
treatment and has fair Y!
ductility in this condi-
ui
tion.
31000 NF3 Stronger and harder than Sheet, plate, extrusion, General - purpose alloy for moderate
19066 but has good work- wire, tube, rolled rod strength applications, pressure vessels,
ability, weldability and and forgings. irrigation tubing, beat exchangers,
corrosion resistance. utensils and pressure cookers, roofing
sheets, pilfer proof caps, detonator
air-conditioning ducting fan
%zs and vehicle panelling.
52000 NF4 Ductile in the soft condition, Sheet, plate, extrusion, Panelling and structures, sheet metal work
z but work-hardens rapidly, tube, wire and and domestic appliances, marine appli-
becoming extremely forgings. cations like sheathing/lining of boat
tough. Har high resis- bottom, etc.
tance to corrosive attack
especially in marine
atmosphere.
63400 HF9 Suitable for intricate ex- Extrusion, tube, wire, Architectural uses, such as windowjdoor-
truded sections of medium rolled rod and frames, wall facings, partitions, hand
strength. Forms well in forgings. rails, etc, and other similar applica-
W condition. Highly tions where surface finish is important
corrosion resistant. and medium strength would suffice.
64423 - Stronger . than 64430 Extrusions. Applications requiring good strength and
and has superior machinability such as textile machinery
machinability. components.
64430 HF30 Medium-strength alloy with Sheet, plate, extrusion. Structural applications of all kinds, such
good mechanical proper- tube? wire and as road and .rail transport vehicles,
ties, corrosion resistance forgmgs. bridges, cranes, roof trusses, rivets? etc.
and weldability. Cargo containers! milk contamem,
deep-drawn contamers, and flooring.
74530 - Medium-strength self-age- Sheet, plate, extrusion Stressed structural applications requiring
ing weldable alloy. It does and forgings. welding, such as bridges, chequered
not require heat treatment plates, dump-truck bodies, pressure
after hot working or weld- vessels, rail coaches, etc.
ing. Excellent welding
characteristics and good
formability. Good corro-
sion resistance when com-
pared with other high
strength aluminium zinc
alloys.
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