syt8i2021 Brie inraduetion of tinplate printing Join now Brief introduction of tinplate printing m8) Ring Hwang 4 Aa Product Manager , metal packagi. CLO le. Tinplate printing is printing the pattern on the tinplate.It mainly use of water, ink repulsion of physical properties, with the help of printing pressure, through the blanket to transfer the printing plate to the tinplate, which is the hitps:wwu lnkedin.com/pulselbie introduction inplate-prining-ng-huang 18syt8i2021 Brie inraduetion of tinplate printing Linkedff} Joinnow | signin DPCCMAT TCYOTSHIS eS TOT TIN, The printing principle Tinplate printing is also the use of water, ink repulsion of physical properties, with the help of printing pressure, through the blanket to transfer the plate to the tinplate, belongs to the principle of offset lithography. Due to the special physical and chemical properties of tinplate D and the reprocessing properties of printed matter, the printing process is quite different from that of common offset printing. Tinplate printing has special requirements for ink (1) the ink is required to have good adhesion and mechanical properties Because tinplate prints are eventually made into food cans, toys, metal photo frames and chemical products barrels, cans, it need to be cut, bending and stretching process, so the printing ink to tinplate has a good adhesion and the corresponding mechanical properties.In order to improve the ink adhesion, first of all, before printing need to tinplate white background, White is the primary color of all the pictures, with high brightness. Add other high - energy phase, can improve the color phase brightness and form a color level (2) requirements of white ink Tinplate surface is silver white (or yellow), metallic luster, in the printing of color graphics and text, need to put the surface of coating white or printing white, by the ink coverage of the limitations, monochrome machine often need two times to print white, its whiteness can reach 75%. As an important indicator of the quality of tinplate printing products, white ink is required to have a good adhesion with the primer, after a number of high temperature baking not yellowing, high temperature steam are not discoloration. Tinplate primer, can increase the adhesion with tinplate, white ink has a good adhesion.The commonly used primer is epoxy amino type, with light color, after repeated baking not yellowing, not aging characteristics and good flexibility, impact resistance process performance. (3) requirements for color ink Color ink for tinplate printing, in addition to a certain degree of water resistance, but also to have its special requirements. Because the tinplate surface does not permeate water anc solvents, need to be baked dry, so the ink should be thermosetting. The pigmentation and durability of pigments are required. Tinplate printing ink in addition to the general offset printing ink should have the basic performance, according to the characteristics of iron should also have heat resistance, strong adhesion of ink film, impact resistance, good hardness, cooking resistance and light resistance. (4) ink drying process In tinplate printing, the drying of ink is a complicated physicochemical process. To reasonably control the ink drying speed, master the physical and chemical mechanism of ink drying, in order to effectively carry out fast printing operations, to ensure product quality.Ink drying too fast will reduce the normal transfer of ink performance, affecting the normal production. As a result of blotting, ink light, printing plate, the surface of the roller ink drying, so that the transfer of the next inking blocked;Make the printing plate graphic and text layer outward hitps:lwwu lnkesin.com/pulselbie.ntraduction-inplate-prinng-ng-huang 25syt8i2021 Brie inraduetion of tinplate printing Linkedff} Joinnow | signin speed to be appropriate, too fast too slow are adverse. (5) special structure of printing equipment Due to the different substrate, tinplate printing presses are different from the auxiliary mechanism of the offset printing press.Tinplate insoluble in water, does not adsorb solvents, so the printing ink need to be high temperature baking to make the solvent volatile conjunctival curing. Therefore, printing process equipment in general need to be equipped with a drying room.The whole tinplate printing automatic line is generally about 50 meters in length, with the characteristics of large precision.In addition, tinplate printing machine is the use of magnetic split and double control, tinplate material high hardness also determines that the printing process can not be used in the advanced continuous iron transfer structure, in the push section, positioning and piling part of the structure is different from the offset printing press. The classification and process flow of the printer Tinplate printing workers are divided into two types: Coating worker: it is in the inner layer of iron sheet coated with a layer of paint called 214, the purpose is to prevent corrosion, and in the outer layer of tinplate substrate and glazing is also the scope of iron worker.(the role of the primer is to prevent color paint and direct contact with the tinplate and caused by the loss of color.Glazing effect, one is waterproof, two is to prevent the outer layer of the iron sheet is scratched, three is to add a kind of gloss to the appearance of the tinplate sheet to play a beautiful role) Color printing: it is to the tin-plate color toner, this kind of work of the technical content requirements is particularly high, especially on the control of color depth Technological process: first by the tinplate coating on the inner layer of 214 coating, and then into the furnace drying.After the iron turn over, and then in the outer layer of tin coated with white may ding is the base.Then the color printing to color into the furnace drying, to complete the color, the final color tinplate to the tinplate coated on the surface, the name of the coating is 25 (that is, light oil) and two kinds of white astigmatism. Each process and control points of traditional tinplate printing technology: 1, coating, Coat before printing, Usually, the front of the tinplate needs coating and printing, the inside needs coating ¢, in order to ensure that the tinplate products have good canning, and decorative appearance requirements. Coating according to the classification of resin oil, phenolic, epoxy, polyester ethylene, acrylic acid, amino and so on. According to the use of coating, coating, color coating, coating, such as special coating 2, Plate making hitps:wwu lnkedin.com/pulselbie introduction inplate-prining-ng-huang 35syt8i2021 Brie inraduetion of tinplate printing Linkedff} Joinnow | signin metal packaging containers.For example, the oil tank, the platemaking to take into account the requirements of resistance welding to leave a certain distance between the pattern, to facilitate the product after the printing iron processing can be easy to cut, high frequency welding and tank requirements.For another example, the battery shell should be arranged as many as possible within the specified tinplate size range, and it should be convenient for cutting and punching the battery shell.In addition, candy box class, to understand the box cover blanking knife size, and leave a certain amount of material.Otherwise, it will bring trouble to the stamping of the lid. 3,printing Tinplate after the inner coating, coating outside, can be on the machine printing (except special process). Tinplate printing machine has third machines which are monochrome machine, two - color machine and multi - color machine.The structure of the tinplate printing machine is similar to the offset press.When printing, ink balance adjustment, printing pressure adjustment and overprinter accurate adjustment.Because tinplate surface is different from the paper, there is no paper that kind of capillary absorption, so in the consideration of color sequence can not arrange a large area of wet pressure wet multicolor overprinter, only for the following 50 percent of the implementation of wet pressure wet process,When arranging the color sequence, it is generally necessary to take into account the main tone of the layout, overprinter accuracy and the advantages and disadvantages of the operation, according to the characteristics of the product itself and the specific analysis of the machine performance 4, glazing After the completion of all the register, the tinplate printing surface also need to be covered with a layer of bright oil, in order to increase the gloss of the printing surface, but also can improve the hardness of the product surface, so that the printing ink layer has a certain degree of flexibility and corrosion resistance. 5,drying Coating and ink are required through the tunnel oven drying. Printing ink dry conditions are usually between 130 °C ~ 160°C, time control in 10 to 12 minutes, paint dry condition is between 170 °C ~ 210°C, tunnel oven, about 30 meters long.lt consists of three stages, namely, the heating zone, the constant temperature zone and the cooling zone. Heating is the first stage after the tin into the oven, the main role is to raise the tin from room temperature to the set temperature.The main function of a constant temperature is to maintain the temperature reached in the heating zone.The function of cooling area is to make the dry tinplate prints get sufficient cooling, once the cooling is not enough, tinplate stacking paint film is easily scratched each other, after stacking and prone to sticky phenomenon. Welcome to supplement hitps:lwwu lnkesin.com/pulselbie.ntraduction-inplate-prinng-ng-huang 4sprinting syiarz02t Linkedff} Joinnow | signin & Ring Hwang Follow ?roduct Manager , metal packaginc.. 0 comments s Sign in to leave your comment More from Ring Hwang 58 articles lePerformance adjustment in LeWhy do quality directors get le:What has th waterborne coating formulation _klled so often? Chinese/Ame water resistance coatings com Why do quality directors 9 Performance adjustment in get killed so often? What has waterborne coating... August 9, 2018 August 1, 2 August 16, 2019 © 2020 About Accessibilty User Agreement Privacy Folicy Cookie Policy Copyright Policy Brand Folicy Guest Controls Community Guidelines Language hitps:lwwu linkedin com/pulselbiet introduction inplate-prining-ng-huang 35