CBSD Pump Manual

Series SIHIISOchem CBSD / CBHD
Centrifugal pump
End suction pump, process type acc. to ISO 5199 / 2858
Installation and Operating Instructions

- Translation of the original instructions -
Safety instructions, warranty
Safety................................................................................................................. Chapter 1
Application, description
Intended application......................................................................................... Chapter 2
Piping systems, accessories
Planning of the installation............................................................................... Chapter 3

Handling, intermediate storage, preservation
Unpacking, transport, storage 666.............................................................. Chapter 4
Assembly site, balancing, installation in the piping system
Mounting of the pump...................................................................................... Chapter 5
Important preconditions
Starting and stopping procedures 666........................................................ Chapter 6
Intervals, cleaning
Maintenance, disassembly, assembly 6......................................................... Chapter 7
If something does not work
Help in case of trouble...................................................................................... Chapter 8
Limit values, connecting dimensions
Technical data 66............................................................................................ Chapter 9
Sectional drawings, manufacturer’s declaration
Annex 6............................................................................................................. Chapter 10
Attention: This pump or this pump unit respectively may be mounted and put into operation by qualified technical
personnel only and these operating instructions and the effective regulations have strictly to be observed. If you do
not pay attention to these operating instructions,
• danger may be created for you and your colleagues,
• the pump or the pump unit may be damaged,
• the manufacturer is not liable for damages resulting from this non observance!
This operating instruction is also valid when operating this pump in potentially explosive atmospheres according to
Category 2.
Please be aware of your responsibility for your fellow men when working at the pump or the pump set!
The Maintenance manual contains additional references to the pump (disassembly, assembly, operating data).
Document-no.: OIM_CBSD_TD_EN_07 Flowserve HALBERG Maschinenbau GmbH

Halbergstraße 1, 67061 Ludwigshafen, Germany
File: BA_CBSD_EN_07
Telefon: +49 (0) 621 / 5612 - 0 Telefax: +49 (0) 621 / 5612 - 209
Date: 19.01.2016
Centrifugal pump
1 Safety 1.2 Qualification and training of operating

personnel
1.1 Safety instructions The personnel responsible for operation, mainte-

nance, inspection and assembly must be adequately
This manual gives basic instructions which must be qualified.
observed during installation, operation and
maintenance of the pump. The responsibilities of the operating personnel must
be exactly defined by the plant operator.
It is therefore imperative that this manual be read by
the fitter and the responsible personnel or operator If the staff do not have the necessary knowledge, they
prior to assembly and start up. It must always be kept must be trained and instructed, which may be
available at the installation site. performed by the machine manufacturer or the
supplier on behalf of the plant operator, if required.
Within this manual, safety instructions are marked with
safety symbols. Moreover, the plant operator is to make sure that the
contents of this manual are fully understood by the
operating personnel.
1.3 Hazards in the event of non-compliance with

Safety symbol to ISO 3864-B.3.1 the safety instructions
This general hazard symbol highlights information Non-compliance with the safety instructions may
non-compliance with which could cause a risk to cause a risk to the personnel as well as to the
personal safety. environment and the machine and may result in a loss
of any right to claim damages.
For example, non-compliance may involve the

following hazards:
Safety symbol to ISO 3864-B.3.6 • failure of important functions of the equipment

• failure of specified maintenance and repair
This symbol refers to electrical safety. procedures
• electrical, mechanical and chemical hazards
This word gives warning of a hazard to the machine. affecting personal safety
• release of environmentally damaging substances
CAUTION
1.4 Safety at work
Safety instructions that have to be considered when When operating the pump, the safety instructions
operating this pump in potentially explosive contained in this manual, the relevant national
atmospheres are marked with the word: accident prevention and explosion protection
regulations and any other service and safety in-
structions issued by the plant operator must be
observed.
Signs affixed to the machine, e.g.

1.5 Safety instructions relevant to operation
• arrow indicating the direction of rotation
• symbols indicating fluid connections • If hot or cold machine components involve
hazards, the customer must ensure these
must be observed and kept legible. components are guarded against accidental
contact.
Doc.-no.: OIM_CBSD_TD_EN_07 Chapter 1 Flowserve HALBERG

File: BA_CBSD_EN_07 Maschinenbau GmbH
Date: 19.01.2016 Page 2 of 37 Halbergstraße 1, 67061 Ludwigshafen
Germany
Centrifugal pump
• Contact guards for moving parts (e.g. coupling) 1.7.2 Execution of coupling guards for shaft
must not be removed from the machine while in couplings
operation.
• Any leakage of hazardous (e.g. explosive, toxic, Coupling guards which shall be used in areas with
hot) fluids (e.g. from the shaft seal) must be explosion hazard have to fulfil the following criteria:
drained away so as to prevent any risk to personal
safety or the environment. Statutory regulations • do not use sparking material e.g. brass or
must be complied with. • steel plate constructions executed this way that
• Hazards resulting from electricity must be pre- with faults to be foreseen (e.g. deformation by
vented. Local regulations must be complied with. stepping on the coupling guard) a contact between
the rotating parts and the coupling guard is
excluded.
1.6 Safety instructions relating to maintenance,
inspection and assembly work 1.7.3 Priming of the pump
It shall be the plant operator's responsibility to ensure The pump is assumed to be filled with liquid at all
that all maintenance, inspection and assembly work is times during operation so that no explosive mixtures
performed by authorised and qualified personnel who can form inside the pump and dry operation of the
have adequately familiarised themselves with the mechanical seal is prevented.
subject matter by studying this manual in detail.
1.7.4 Avoidance of exterior impact effect
Any assembly or maintenance work on the machine
shall only be performed when it is at a standstill. The The operator has to ensure that with an operation of
procedure for stopping the machine described in this the machine in areas with explosion hazard no exterior
manual must be followed. impact effect to the machine casing may arise.
Pumps which handle hazardous fluids must be

decontaminated. 1.8 Unauthorised alterations and production of
spare parts
On completion of work all safety and protective
facilities must be re-installed and made operative Any modification to the machine is permissible only
again. within the limits as documented by Sterling SIHI or
after consultation with Sterling SIHI.
Prior to restarting the machine, the instructions listed
under sub-section "Checks before first start-up" must Using genuine spare parts and accessories authorised
be observed. by the manufacturer is in the interest of safety. Use of
other parts may exempt the manufacturer from any
liability.
1.7 Safety instructions for the use in potentially
explosive atmospheres
1.9 Unauthorised use
The reliability of the pump delivered will only be

guaranteed if it is used in accordance with this
1.7.1 Arrangement of the units manual.
If the pump is completed with other mechanical or

electrical components to one unit, the complete unit
may be considered only as device category according
to the directive 2014/34/EU which is fulfilled by all
used components.
The operator has always to pay attention to the

conformity of all used components of the pump unit
with the directive 2014/34/EU.

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Centrifugal pump
2 Intended application The pump is designed to allow removal of the

complete bearing assembly towards the motor side
without disconnecting the pipework.
2.1 General advises
These pumps meet the general customer specific
requirements in the process industry, which includes in
particular:
CAUTION
• the chemical and pharmaceutical industries
• the petrochemical industry
• Observe the pump operating limits documented by • the paper industry
Sterling SIHI (if there is any doubt, please contact • the plastic industry
Sterling SIHI). • the food processing industry
• plant engineering and construction
• According to directive 2014/34/EU equipment 2.3 Product identification

group II, category 2, is applicable to the pump.
The nameplate bears the marking The pump identification on the nameplate covers all
essential constructional features.
II 2G T1-T5
Example:
• The operator is to ensure the permissible
maximum temperature of the liquid handled as a CBSD 080250 CB BK3 4R DG0
function of the temperature class is not exceeded.
Specific limitations or restrictions resulting from CBSD Series, construction stage
pump design or mode of operation must be taken 080 Size (diameter discharge nozzle in mm)
into consideration (see annex). Otherwise 250 Nominal impeller diameter in mm
temperatures in excess of the temperature of the C Hydraulics
pumped liquid may occur on the pump casing B Bearing
which could be hazardous to personnel and BK3 Shaft seal
environment if the pump is operated in a potentially 4R Material of construction
explosive atmosphere. D Casing seal, shaft sleeve
• If the pump is operated in a potentially explosive
G Oil level indication, oil bath cooling, grease
nipple
atmosphere of temperature class T4 or T5, the
0 Flange design
ambient temperature must not exceed 40 °C.
(see also 5.4.2)
2.4 Nameplate
• Pumps equipped with stuffing box are not
permissible for operation in a potentially explosive In the event of queries, please provide the following
atmosphere. information as noted on the nameplate:
• Grease-lubricated pumps are not permissible for
operation in a potentially explosive atmosphere of - Product identification
temperature class T5. - Serial number
2.2 Design and working principle 2.5 Accessories
Standard chemical pumps of the CBSD range (regular The accessories provided with the pump are indicated
design) respectively CBHD range (design with heating on the order acknowledgement.
jacket) are horizontal, single-stage volute casing
pumps of back pull-out design with dimensions to ISO Accessories subsequently installed by the operator
2858/ EN 22858. must not impair pump function or safety.
They meet the technical requirements to

ISO 5199/ EN 25199.

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Centrifugal pump
3 Planning of the installation

3.1 General advises
CAUTION
• Install the pump with the suction branch in axial Eccentric reducer
and the discharge branch in vertically upward
position. If the liquid is contaminated, a filter should be fitted
upstream of the pump whose filter area should be
• The pipes should have at least the nominal three times the pipe cross-sectional area (about
diameter of the pump branches. Where this is not 100 meshes/cm²).
possible, it should be ensured that the flow velocity
in the suction or feed line does not exceed 2-3 m/s. The suction opening of the suction line should be well
• Flange seals must not protrude towards the inside. below the liquid level, and a strainer should be used.
The strainer must be far enough from the bottom to
• Clean the pipework prior to pump installation. avoid excessive inlet losses which could impair the
• Support the pipelines so as to prevent distortion of pumping performance. It is advisable to check that
pump components. there is no leakage.
• Avoid rough cross-section transitions and sharp
bends.
• Eccentric reducers must be used in the event of
different nominal diameters.
• In the event of unfavourable suction conditions,
steady flow should be ensured over a length of
15 x suction branch diameter upstream of the
suction branch.
3.2 Suction or feed line
A suction line must rise to the pump and a feed line

must slope gradually downward towards the pump.
Pump installation
A shut-off valve should be installed in the feed line, it

will be closed for maintenance work.
It should be installed such that air pockets cannot form

in the spindle cap, i.e. with the spindle in a horizontal
position or pointing vertically downward.
Feed operation, suction operation
Reducers mounted between suction branch and

suction/feed line must be eccentric to eliminate the
possibility of air pockets being formed.

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Centrifugal pump
3.3 Vacuum balancing pipe
If the pump draws from a system or tank under

vacuum, a balancing pipe must be installed
connecting the highest point of the suction line to the
gas chamber of the suction tank to prevent gas
bubbles that may be carried by the flow from entering
the pump. The line should be fitted with a shut-off
valve which will be closed for maintenance on the
pump.
Vacuum operation
3.4 Discharge line
The run of the discharge line must be steep. In order

to adjust the desired duty point, a regulating valve
must be fitted in the discharge line downstream of the
pump. If a check valve is used it should not close
abruptly and be able to cushion pulsations.
3.5 Pressure monitoring
In order to monitor the pressures upstream and

downstream of the pump, the installation of measuring
points in the pipeline is recommended.
3.6 Electrical connections
The electrical connection for the driving motor must

comply with the relevant local rules and requirements
(ELexV, EVU-standards, directive 2014/34/EU).

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Centrifugal pump
4 Unpacking, transport, storage
4.1 General advices
• Do not lift heavy equipment overhead of personnel.

• A safe distance must be kept when lifting and
moving the equipment. Lifting the pump
• Use only approved and suitable lifting equipment.

• The length of the lifting equipment should be such
that the pump or the set are lifted in horizontal
position.
• Do not attempt to lift the pump or the pump set
using eyebolts on pump components.
CAUTION
• Do not remove protection covers from the pump

branches, as they prevent contamination of the
pump
Lifting the pump set

4.2 Unpacking
Do not unpack the pump until it has been carefully 4.5 Preservation
checked for damage that may have occurred in
transit. Report any damage on the counterfoil or 4.5.1 Removal of preservation
delivery note.
In general, a preservation coating is only applied to SG
Claims must be made immediately on the carrier or iron pumps.
the transport insurance.
To remove the preservative coating, the pump
should be filled and drained several times using
4.3 Intermediate storage appropriate agents, e.g. solvent naphta, diesel oil, or
an alkaline detergent. Flush with water, if necessary.
If the pump or the pump set is not to be installed
immediately it should be stored in a dry and vibration- The pump must be installed and put into operation
free room. immediately afterwards.
The packing should be checked for damage on a 4.5.2 Re-Preservation

monthly basis.
If the pump has been supplied preserved and is to be
4.4 Transport stored, a new preservative coating should be applied
after six months.
The pump or the pump set must be lifted as shown
below: For suitable preservatives, contact Sterling SIHI.

Date: 19.01.2016 page 7 of 37 Halbergstraße 1, 67061 Ludwigshafen
Germany
Centrifugal pump
5 Mounting of the pump 5.4.2 Allowable ambient conditions
The ambient temperature range should be from

5.1 Prerequisites – 20 °C to +60 °C (for restrictions see also chapter 2).
The atmospheric humidity should be low in order to
Prior to installation the pump or pump set must have avoid corrosion.
been unpacked and transported in accordance with
the instructions under Section 4. 5.4.3 Space utilisation
5.2 Target group The space required by the pump or the pump set can
be seen from the attached table of dimensions or the
The work described in this section must be carried out arrangement drawing.
by instructed skilled personnel only. Clear and easy access to the shut-off and regulating
valves and the measuring instruments must be
5.3 General advices ensured.
5.4.4 Installation position
CBSD/CBHD pumps are installed in horizontal

• The foundation of the pump must be level and position.
have a minimum of vibration. It is recommended to
use a baseplate. 5.4.5 Preparatory checks
• Concerning the pipework, the pump must not be
considered as a fixpoint. The following checks should be made prior to
• Care should be taken that the pipework forces and installation:
moments acting on the pump branches do not
exceed the permissible pump branch loads acc. to − ease of running (check that the shaft is free to
ISO 5199. rotate by hand)
• The pump must be properly aligned. − direction of rotation of the motor
• The pipework must be properly installed. − shut-off valve in the suction or feed line and
regulating valve in the discharge line must be
closed
− power to the equipment must be disconnected
• Incorrect pump installation or alignment will lead to
an overload on the machine which could be
hazardous to personnel and environment if the 5.4.6 Alignment of the pump set
pump is operated in a potentially explosive
atmosphere. After aligning the set the axial clearance between the
• Leakage due to improper pipe or supply line two coupling halves measured at one point of the
connections may lead to the formation of explosive coupling must be the same over the complete
mixtures and be hazardous to the personnel and circumference of the coupling, the permissible
the environment if the pump is operated in a tolerance being ± 0.05 mm.
potentially explosive atmosphere. Carry out the radial alignment of the coupling using a
bevelled straight edge and a feeler gauge.
5.4 Basics
5.4.1 Fitting tools
Standard tools and lifting equipment are used. These

should be available at the customer's end.
Aligning the coupling clearance

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Centrifugal pump
5.4.7 Additional Instructions for couplings in Fit Nom. Shaft Coupling

ATEX conform pumpsets diameter tolerance bore
tolerance
Shaft tolerance ≤ 50 mm k6 H7
to DIN 748/1 > 50 mm m6
The following instructions for couplings need
especially to be followed for pumpsets which are
manufactured in conformity with Directive 2014/34/EU
for operations as category II equipment in hazardous
areas. Failure to observe these instructions may result in
breakage of the coupling. Danger from flying
Limitations fragments! The coupling then becomes an explosion
Only the coupling type ADS, BDS and HDS is released hazard.
for pumpsets in conformity with 2014/34/EU.
These couplings are designed to be operated Mounting the coupling parts

according the following parameters: Before beginning installation, the shaft ends and the
− Max 25 starts per hour coupling parts must be carefully cleaned. Before
− Daily operating cycle up to 24 h cleaning the coupling parts with solvent the flexible
− Operation within the specified alignment elements must be removed.
− Temperature range -30°C to +80°C in the If necessary, heating the coupling parts (to max.
immediate vicinity of the coupling 150°C) will facilitate fitting. With temperatures over
80°C the flexible elements must be removed from the
coupling part s before heating.
Storage
If coupling parts are stored as spare parts, the storage
area must be dry and free from dust. The flexible
elements must not be stored with chemicals, solvents,
motor fuels, acids, etc. Furthermore they should be
Coupling parts must be fitted with the aid of suitable
protected against light, in particular direct sunlight and
equipment to avoid damaging the shaft bearings
bright artificial light with high ultraviolet content.
through axial joining forces. Always use a suitable
lifting equipment.
The shaft ends must not project from the inner sides
of the hub. Axial securing is effected by means of the
set screw. Tightening the set screws to a tightening
torque in accordance with the following table.
The storage area must not contain any
ozonegenerating equipment, e.g. fluorescent light Coupling size 76 88 103 118 135 152
sources, mercury vapour lamps, high voltage electrical Torque Nm 4 4 4 4 8 8
equipment. Damp storage areas are unsuitable. Coupling size 172 194 218 245
Ensure that no condensation occurs. The most Torque Nm 15 25 25 25
favourable atmospheric humidity is below 65%.
Installation
The flexible elements are delivered in different
materials and are then differently coloured or marked Failure to observe these instructions may result in
with stripes in different colours. Only elements of one breakage of the coupling. Danger from flying
type must be used in one coupling. fragments! The coupling then becomes an explosion
hazard.
When assembling a pumpset with a coupling, the fits
of the bores and shafts must be checked (see
following table).

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Centrifugal pump
After fitting the coupling parts onto the shafts the Smax
flexible elements, if previously removed must be fitted.
Previously heated coupling parts must have cooled
down again to a temperature below +80°C. It must be
ensured that the flexible elements are of identical size
and colour or have identical marking.
Move together the components to be coupled

(pump and motor)
Smin
Danger of squeezing!
Angular misalignment
Alignment
The couplings connect the 2 shaft ends of the driver
and the pump. The alignment of the shaft ends needs
to be adjusted within the following tolerances. The
errors of alignment are differentiated into: ∆S
− Axial misalignment: the allowable difference
between maximum and minimum axial gap S
between the two coupling halfes is given in the
following table.
− Angular misalignment: this can usefully be Radial misalignment
measured as the difference in the gap dimension
∆S = Smax - Smin. The allowable values are given ∆S = Smax - Smin
in the following table depending on coupling size
and speed The method to adjust the alignment is:
− Radial misalignment is the radial offset between - first correct the angular misalignment
the shaft centres. - then correct the axial gap
− The allowable values are the same ∆s values like - then correct the radial misalignment.
for the angular misalignment given in the following The useful tools are a feeler gauge and a ruler.
table.
Smax Coupling Axial Angular and radial alignment
type gap ∆S max in mm
BDS s at speed
750 1000 1500 2000 3000
mm 1/min 1/min 1/min 1/min 1/min
76 2–4 0,25 0,2 0,2 0,15 0,15
88 2–4 0,25 0,2 0,2 0,15 0,15
103 2–4 0,25 0,25 0,2 0,2 0,15
118 2–4 0,3 0,25 0,2 0,2 0,15
135 2–4 0,3 0,25 0,25 0,2 0,15
152 2–4 0,35 0,3 0,25 0,2 0,2
172 2–6 0,4 0,35 0,3 0,25 0,2
194 2–6 0,4 0,35 0,3 0,25 0,2
Smin 218 2–6 0,45 0,4 0,3 0,3 0,2
245 2–6 0,5 0,4 0,35 0,3 0,25
Axial misalignment

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Centrifugal pump
∆Sb
A radial and angular misalignment are not concurrent

allowed. Measurement of torsional backlash
Fixing the coupling on the shaft Size 76 88 103 118 135 152 172
For fixing the coupling parts on the shaft there are set ∆Sb mm 7,0 5,0 7,0 9,0 10,5 11,5 9,0
screws, which need to be locked with the following Size 194 218 245
torque depending on coupling size: ∆Sb mm 8,0 7,0 6,5
Coupling size 76 88 103 118 135 152

Torque Nm 4 4 4 4 8 8
Coupling size 172 194 218 245
Torque Nm 15 25 25 25
Operation The flexible elements must be replaced in sets (all

elements of one coupling at once, independent of the
individual wear) Only identically marked flexible
elements must be used. Only spare parts from the
original equipment manufacturer is allowed for
replacement.
If any irregularities are registered during operation
5.5 Foundation
(vibrations or noise) the pumpset is to be switched off
immediately. Determine the cause of the fault using
the fault list in Chapter 8. This list contains possible 5.5.1 Placing the pump set
faults, their reasons and succested actions.
If the analysis is not possible then contact Sterling Prior to placing the pump set on the foundation which
SIHI. should be well set, the following preparatory work
must be carried out:
− check the dimensions of the foundation
Maintenance − roughen and clean foundation surface
− remove shuttering/cores from the anchor holes
− blow the anchor holes clean
− check the positions and dimensions of the anchor
holes against the arrangement drawing
The complete set mounted on the baseplate must be

placed on the foundation with its foundation bolts
Regular control of the torsional backlash is necessary
suspended.
to prevent problems on the installation.
The torsional backlash is to be measured in the
− Place shims under the baseplate on both sides of
following way: One coupling part is rotated against the
the foundation bolts, 10 mm from the baseplate
other with no torque to a stop. Then this position of the
edge
two coupling halfes is marked as shown in the
following picture. Then the coupling parts are rotated − Use a spirit level to align the set
into the other direction as far as possible without − If necessary, place shims between the foundation
torque. The distance between the two marks is the bolts to prevent the baseplate from sagging. Care
backlash measure ∆Sb. The maximum values for this should be taken to minimize distortion of the
measure are given in the following table by coupling baseplate during installation
size. If this measure is exceeded, then the flexible − The foundation bolts should be embedded in
elements need to be exchanged. concrete using quick-setting grout.
− Tighten the nuts of the foundation bolts crosswise
(when the grout is set)

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Centrifugal pump
− Re-check the alignment with a spirit level Water which is free from lime, oils having a maximum
viscosity of 12 cSt at 50 °C or water-glysantine
CAUTION mixtures (max. glysantine content: 50 %) are possible
sealing liquids.
• Care should be taken by every check that the axial
The sealing pressure should be at least 2 bar above
the pressure prevailing in front of the mechanical seal
play of the pump rotor is taken into consideration.
(which is nearly equivalent to the pump suction
• Avoid distortions when finally tightening the bolts. pressure).
The mechanical seal can be sealed by means of a
thermosiphon sealing pressure unit - i.e. in a closed
5.5.2 Grouting the baseplate circuit - or by liquid flow, for example tap water.
Prior to grouting the baseplate, carry out the following

preparatory work: Thermosiphon sealing pressure unit
The difference in height between the sealing liquid
− Check the dimensions with regard to height and outlet on the mechanical seal and the thermosiphon
adjustment of flanges inlet should be about 0,7 m. Air pockets should be
− Re-adjust baseplate, if necessary avoided; therefore, the suction line, when operating
under suction pressure, must have a gradual slope
Ram earth-humid concrete under the baseplate or add and the return line a gradual rise.
shrinkage-free grout until the entire space under the Once the sealing pressure container is filled with the
baseplate is filled. Grouting should be a continuous sealing fluid, a gas volume (compressed air or
process so as to ensure that no air pockets are left. nitrogen) must be added to the sealing fluid.
When the grout is set re-tighten the foundation bolts Using the flow principle to seal the mechanical
and re-check the alignment of the coupling. seal
If the mechanical seal is sealed using a liquid flow,
5.6 Pump installation in the piping system control valves must be installed at the inlet and outlet
of the liquid lines and a pressure gauge must be
− Remove the protection covers from the pump installed upstream from the point where the supply line
flanges and the auxiliary pipeline connections enters the shaft seal chamber.
− Correctly insert the flange seals The control valves are to be used to control the supply
− Connect the suction or feed line pressure for the sealing liquid and the pressure in the
− Connect the discharge line shaft seal chamber.
5.7.2 Intensive cooling

5.7 Accessories pipework
If the pump is equipped with an intensive cooling bush
5.7.1 Shaft sealing (see picture below), a cooling liquid supply is required
(connections on casing cover are available).
If the pump is equipped with a stuffing box or a Connection
double-acting mechanical seal in tandem
arrangement, the shaft seal chamber needs to be
flushed with liquid from an external source
(connections on casing cover and seal gland are
available).
If the pump is equipped with a double-acting
mechanical seal in back-to-back arrangement, the
shaft seal chamber needs to be sealed with liquid from
an external source (connections on casing cover and
seal gland are available).
Intensive cooling
The sealing or flushing liquid must be free of solid
The following chart shows the cooling water
particles, it should not crystallise and it must be
requirement of the intensive cooling unit:
compatible with the liquid handled.

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Centrifugal pump
6
5.9 Cleaning, flushing and pickling of the
pipework
cooling water req. [l/min]
5
Bearing frame 55
When the pipework is cleaned, flushed or pickled,
the pump should be excluded.
4
bearing frame 45
3
bearing frame 35
1
50 100 150 200 250 300 350
T [°C]
Cooling water requirement
The cooling water inlet temperature should be

between 15 and 25 °C, the rise in temperature must
not exceed 30 °C. The permissible cooling water
pressure is ≤ 6 bar.
5.7.3 Oil bath cooling
If the pump is operated at a temperature in excess of

200 °C, the oil chamber needs to be cooled
(connections on bearing frame are available). The
cooling water requirement is about 3 l/min.
The cooling water inlet temperature should be
between 15 and 25 °C, the rise in temperature must
not exceed 30 °C.
The permissible cooling water pressure is ≤ 6 bar.
5.7.4 Pump with heating jacket
If the pump is equipped with a heating jacket, its

volute casing or the volute casing and the casing
cover must be heated. The position of the connections
is indicated on the attached dimension sheet.
5.8 Hydrostatic test
• For the hydrostatic test of pressure containing

pump parts (casing, casing cover), a maximum
pressure of 1.5 x nominal pump pressure should
be applied.
• If the piping system is to undergo a hydrostatic test,
the pump must be excluded from such testing.

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Centrifugal pump
6 Starting and stopping procedures 6.2 Electrical connection
Connect the electrical supply to the motor in

6.1 General advices accordance with the connection diagram in the
terminal box.
6.3 Checks before first start-up
− Are the pipelines connected and are the flange

connections tight?
• Observe the pump operating limits documented by − Is the pump incl. the pipework correctly primed?
Sterling SIHI (if there is any doubt, please contact − Is the shut-off valve in the suction or feed line
Sterling SIHI). fully open?
• Safety measures should be taken at the customer's − Is the regulating valve in the discharge line
end to ensure (for example by means of a relief closed or slightly open?
valve) that the permissible pump casing pressure is − Is the motor ready?
not exceeded during operation. − Is the direction of rotation of the motor correct
• If the liquid handled is hot, the pump should be (check by momentarily switching on the motor)?
filled slowly so as to avoid distortions or heat − CLM only: is the coupling correctly aligned (see
shocks. Change the temperature of the liquid chapter 5)?
inside the pump at a velocity of max. 100K/min.
Use extreme care when filling the pump with hot 6.4 Starting procedure
liquid.
− Check everything using the check list of
• The flowrate must be changed at constant speed
subsection 6.3
only on the discharge side. During operation the
− Switch on the motor
shut-off valve in the suction or feed line should
always be kept open, in order not to run the risk of − Check the pressure gauges at the pressure
cavitation. measuring points
− Open the discharge side regulating valve to
• Do not run the pump with the regulating valve adjust the duty point of the pump
closed for more than 30 seconds, if there is no
bypass line (for restrictions, see also annex). 6.5 Operation
6.5.1 Switching frequency
• The operator is to ensure the permissible For a start with the regulating valve closed or slightly
maximum temperature of the liquid handled as a opened and for uniform start-stop intervals, the
function of the temperature class is not exceeded. following numbers of switching actuations apply:
Specific limitations or restrictions resulting from
pump design or mode of operation must be taken P kW switching frequency max/h
into consideration (see annex). Otherwise < 12 8
temperatures in excess of the temperature of the 12 < P <100 8
pumped liquid may occur on the pump casing >100 5
which could be hazardous to personnel and
environment if the pump is operated in a potentially
explosive atmosphere. 6.5.2 Operating range
• The operator is to ensure that the pump is
0,3 Qopt < Q < 1,1 Qopt (continuos operation)
operated completely filled with liquid and there‘s no
0,1 Qopt < Q < 1,3 Qopt (short-term operation)
dry running operation of the plain bearings (e.g.
during the check of rotation) as there is danger of
This operating range is applicable if waterlike liquids
the temperature could exceed the permissible limit.
are pumped. If liquids having distinctly different
physical properties are handled, it may be necessary
to narrow the permissible operating range (see
annex).

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Centrifugal pump
6.5.3 Alignment
The alignment of the set should be re-checked at

operating temperature (see 5.4.6). Re-align the set, if
necessary.
6.6 Stopping procedure
− close the discharge side regulating valve

− switch off the pump
− switch off the supply systems of mechanical seal
− when the pump is at a standstill, close all other
shut-off valves
If there is danger of freezing, the pump should be

drained down.
• Please note that there will always be some residual

liquid even if the pump is turned upside down.
• Ensure that the pump does not contain any
hazardous substances when it is returned to the
manufacturer's factory.
CAUTION
• Ensure that the pump with a longer downtime will

be preserved.
• If pumps with mechanical seal have a longer
downtime, the mechanical seal and rotor will be fix.
So, you have to twist the pump rotor every 3 weeks
by hand during the downtime.

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Centrifugal pump
7 Maintenance, disassembly, assembly 7.2 Maintenance and inspection
7.2.1 Grease lubricated bearings

7.1 General advices
The pumps supplied are equipped with a life time
grease-lubricated pump side rolling contact bearing
and a grease-lubricated driver side rolling contact
bearing. The driver side bearing should be re-greased
in accordance with the following table.
• Flush the pump thoroughly before disassembly to light duty normal and heavy duty
purge away the residual liquid left after draining the
pump. n ≤ 1500 rpm n > 1500 rpm
• Ensure that people and the environment are not every 5000 hours every 2500 hours
put at risk through explosive, toxic, hot, crystalline,
or acid liquids handled.
• The workplace for disassembly or assembly must If the pump is operating in a harsh (e.g. dusty or hot)
environment the greasing intervals should be
be clean.
considerably shorter.
• Ensure trouble-free bearing performance, for Only high quality anticorrosive lithium soap base
example by regular inspection of bearing grease containing no resins or acids should be used,
temperature or vibration behaviour. The bearing e.g. K3K to DIN 51825.
temperature must not exceed 80°C, if oillubricated,
or 90°C, if grease-lubricated. Bearing operation
must be free from vibrations. Heat exchange After 17500 operating hours or 2 years the rolling
between the bearing bracket and the environment contact bearings should be replaced and regreased.
must not be impaired, insulation is not permissible.
• Inspect the mechanical seal leakage at regular Grease quantities (approximately):
intervals, e.g. by visual inspection. An amount of a
few cm³ per hour in the form of vapour, mist or bearing bracket 35: 40g
drops is permissible. bearing bracket 45: 70g
bearing bracket 55: 120g
7.2.2 Oil lubricated bearings

• Assembly and disassembly of this pump must only
be performed by authorised and qualified The pumps are supplied without oil in the bearing
personnel who have adequately familiarized bracket.
themselves with the subject matter by studying this Before first start up, the bearing bracket must be filled
manual in detail. Otherwise the pump could be with oil.
damaged and people and the environment can be
put on risk if the pump is operated in a potentially − Take oil bottle out of the screw-in elbow
explosive atmosphere. − Fill the bearing bracket with oil until the oil
• Anti-friction bearings which are old or improperly becomes visible in the screw-in elbow
lubricated may cause the machine temperature to − Fill oil bottle through the filling tube
increase and be hazardous to personnel and − Re-connect oil bottle; as long as there is oil in the
environment if the pump is operated in a potentially bottle the oil level in the bearing bracket is
explosive atmosphere. sufficient.
• Leakage from a pump equipped with a singleacting
mechanical seal may lead to the formation of
explosive mixtures and be hazardous to personnel
and environment if the pump is operated in a
potentially explosive atmosphere.

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Centrifugal pump
7.2.3 Mechanical seal
Generally, virtually no maintenance is required on the

mechanical seal. The mechanical seal should exhibit
only light visible leakage. In the case of heavy
leakage, the mechanical seal must be checked.
7.2.4 Motor
Maintenance of the driving motor should be in

compliance with the manufacturer’s instructions.
Constant Level Oiler

7.3 Disassembly
7.3.1 Preparation for the disassembly

If the bearings are new, change the oil after about
200 hours and then at the following intervals:
- Disconnect power to the motor
- Drain the system between suction side shut-
light duty normal and heavy duty
off valve and discharge side regulating valve
light contamination, Light contamination, - Disconnect and dismantle existing sensors
T < 50 °C T > 50 °C and monitoring devices, if necessary
once per year every 6 months - Drain the liquid from the pump
- Dismantle shaft seal supply lines, if any
Use lubricating oils in accordance with the following - If oil lubricated bearings are used, drain the oil
table. from the bearing bracket
- Release the motor fastening bolts and move
Bearing temp. Tambient the motor to allow enough space for removing
< 80 °C < 0 °C the back pull-out assembly (this is not required
if a spacer coupling is used)
n ≤ 1500 n > 1500
- Dismantle the coupling, unbolt support foot
rpm rpm
Lubricating oil CL 68 CL 46 CL 22 7.3.2 Spare parts
to DIN 51517
kin. viscosity 61,2 bis 41,8 bis 19,8 bis For re-assembly, the following parts must be
f. 40 °C in mm²/s 74,8 50,8 24,2 exchanged:
Neutralisation no. ≤ 0,15 mg KOH/g
Ash content ≤ 0,02 weight - % − All gaskets
Water content ≤ 0,1 weight - % − Packing rings (in the case of stuffing box design)
Oil quantities (approximately): 7.3.3 Disassembly of the pump
bearing bracket 35: 0,25 l - Mark the positions of the parts with a coloured
bearing bracket 45: 0,4 l pen or a scriber
bearing bracket 55: 0,4 l - Release hexagon nuts, 90.20, respectively
cheese-head screws, 91.41, and pull the back
CAUTION pull-out assembly out of the volute casing,
10.20; remove gasket, 40.00
• Use only very pure and nonaging oils with good
water repellent and corrosion protection properties.

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Centrifugal pump
40.00 52.30 16.10 48.70 56.04 47.10

10.20 90.20 43.30 40.05 40.08 43.31 91.45
Design including back-to-back mechanical seal:

- Release shaft nut, 92.20, and remove O-ring, - Release cheese-head screws, 91.40, and
41.22 dismantle stationary seal ring carrier, 48.70, and
- Pull the impeller, 23.00, from the shaft and gasket 40.06
remove O-ring, 41.23 - Remove shaft sleeve, 52.30, including
- Dismantle shaft sleeve, 52.30 (in the case of mechanical seals, 43.30 and 43.31
shaft sleeve design) - Release cheese-head screws, 91.45, and
- Remove key, 94.01 remove seal cover, 47.10, and gasket, 40.05
- Dismantle mechanical seal, 43.30
- Release bolts, 91.40/91.42, and remove casing 48.70 43.31 47.10
cover, 16.10 52.30 91.40 43.30 16.10 40.05 91.45
41.22 94.01 52.30 43.30

92.20 23.00 41.23 16.10 91.40/91.42
Design including a tandem mechanical seal: Design with cartridge mechanical seal:
- Release shaft nut, 92.20, and remove o-ring, - - Remove nuts, 92.03, and dismantle
41.22 mechanical seal 43.30
- Pull the impeller, 23.00, from the shaft and
remove o-ring 41.23
- Release bolts, 91.40/91.42, and pull complete
casing cover including shaft sleeve and
mechanical seals from the shaft towards the
pump side
- Release cheese-head screws, 91.45, and
dismantle seal cover, 47.10
- Dismantle driver side seal, 43.31
- Remove gaskets, 40.08 and 40.05, and
stationary seal ring carrier, 48.70
- Remove shaft sleeve, 52.30, and pump side
mechanical seal, 43.30

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Centrifugal pump
42.31 36.01 67.20 21.10 93.21 92.10 40.03 42.30

55.40 90.12 40.04 55.10 36.00 90.10
43.30 92.03
55.41
18.30 90.11
- Remove groove nut, 92.10, and pull pump side

bearing, 32.10, and drive side bearing, 32.11,
with spacer disc, 55.10, from the shaft
Bearing design S or T:
Design with stuffing box - Release bolts, 90.12 and 90.10, dismantle
- Remove nuts, 92.02, and dismantle gland, bearing covers, 36.01 and 36.00, and remove
45.20, and ring, 45.70 gaskets, 40.04 and 40.03
- Remove packing rings, 46.11, an seal ring, - Remove radial seal rings or labyrinth seal rings
45.80 - Release bolt, 90.11, remove disc, 55.41, and
dismantle foot, 18.30
- In the case of oil lubrication, remove constant
level oiler
- Pull out the complete shaft with both rolling
contact bearings and the bearing bush towards
the drive side
42.31 36.01 67.20 21.10 40.03 42.30
90.12 40.04 36.00 90.10
Bearing design B or C: 93.02

- Release bolts, 90.12 and 90.10, dismantle 18.30 55.41
bearing covers, 36.01 and 36.00, and remove

gaskets, 40.04 and 40.03 - Release groove nut, 92.10
- Remove radial seal rings or labyrinth seal rings - Remove bearing bush, 38.20, with drive side
- Release bolt, 90.11, remove disc, 55.41, and bearing, 32.11
dismantle foot, 18.30 - Remove pump side bearing, 32.10, and drive
- In the case of oil lubrication, remove constant side bearing, 32.11
level oiler
- Release safety ring, 93.21, and pull out the
complete shaft, 21.10, with both rolling contact
bearings and spacer disc, 55.10, towards the
drive side

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Centrifugal pump
7.4 Work after disassembly - Install bearing (use new rolling contact bearings,
if necessary). Before installation, the rolling
− clean all parts contact bearings must be oilbath heated
− clean the clearances and sealing surfaces with an to 80 °C
appropriate dilution substance. - Press radial seal rings with a bush in the
bearing covers, or insert labyrinth rings. If radial
The following pump components, if existing, must be seal rings are used, the lips should point
checked: towards the bearings, after installation
- Mount the pump side bearing cover
- Mechanical seal: If the running faces are - Fasten support foot and move the shaft
damaged or worn, replace the mechanical seal. assembly into the bearing bracket
- Clearances: The diameter difference between - Install the driver side bearing cover
impeller clearance area and casing or cover
clearance area should be 0,3 mm to 0,5 mm. Sizes on bearing bracket 55:
In the case of excessive wear in the clearance - Install mechanical seal cover, 47.10, with new
area, wear rings must be installed. gasket, 40.05, to the casing cover, 16.10
- Radial seal ring: If the radial seal rings are
damaged, they must be replaced. Pumps with single acting mechanical seal:
- Labyrinth seals: If the labyrinth seal rings are - Bolt bearing bracket unit to casing cover, 16.10
damaged, they must be replaced. - Insert key, 94.01
- Pull mechanical seal, 43.30, onto shaft sleeve,
7.5 Assembly 52.30 (if used), and slide shaft sleeve onto the
shaft
7.5.1 Tightening torques
Pumps with tandem seal:
- Pull drive side mechanical seal, 43.31, over the
Thread M8 M10 M12 M16 M20
shaft sleeve
Torque [Nm] - Pull seal carrier, 48.70,and gasket, 40.05, over
12 25 40 90 175
Material 5.6 the shaft sleeve
Torque [Nm] - Pull drive side mechanical seal, 43.30, over the
20 40 70 150 270
Material A4 shaft sleeve
- Mount shaft sleeve with mechanical seal, seal
carrier and gasket, 40.05, to casing cover.,
7.5.2 Pump assembly - Bolt seal cover, 47.10, and gasket, 40.08, to
casing cover, 16.10
Bearing design B or C: - Pull casing cover with inserted shaft sleeve and
- Pull safety ring, 93.21, and support disc, 55.10, mechanical seal over the shaft and bolt it to
over the shaft, then install bearings (use new bearing bracket
rolling contact bearings, if necessary). Before
installation, the rolling contact bearings must be Pumps with back-to-back seal:
oilbath heated to 80 °C - Mount seal cover, 47.10, with inserted counter
- Press radial seal rings with a bush in the ring to casing cover
bearing covers, or insert labyrinth rings. If radial - Bolt bearing bracket unit to casing cover, 16.10
seal rings are used, the lips should point - Pull drive side and pump side mechanical seals,
towards the bearings, after installation 43.31 and 43.30, respectively, onto the shaft
- Mount the pump side bearing cover sleeve, 52.30, and install shaft sleeve on the
- Fasten support foot and move the shaft shaft
assembly into the bearing bracket until safety - Insert stationary seal carrier, 48.70, in casing
ring 93.21 is located in the bearing frame cover, 16.10
- Mount the driver side bearing cover
Pumps with cartridge seal:
- Pull mechanical seal, 43.30, over the shaft
Bearing design S or T: - Bolt bearing bracket unit to casing cover, 16.10
- Install bearing bush, 38.20, on the drive side - Bolt mechanical seal to the casing cover
bearing - Slide the impeller on the shaft and secure it
with impeller nut

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Centrifugal pump
- Install the complete back pull-out assembly with The clearance is factory-adjusted and must be
the gasket, 40.00, inserted, on the volute casing readjusted after each pump disassembly.
Pumps with packing: The rotor position is determined by the drive side
The cross-section of the packing (yard ware) to be rolling contact bearing, 32.11, in the bearing cover,
used should be 0,3 to 0,6 mm smaller than the 38.20. It can be changed as follows:
packing chamber. Calibrating it to a dimension smaller
than specified (by means of a packing press) is not Pulling the rotor towards the drive side:
recommended as the original packing size will be - Release cheese-head screws, 91.44
restored when the packing is inserted in the housing - Tighten set screw, 90.81
cover.
The packing cuts should be straight. Pushing the rotor towards the pump side:
To achieve a tight and parallel contact of the cut - Release set screw, 90.81
packing ring ends, the cutting angle on both ends - Tighten hexagon cheese-head screws, 91.44,
should be about 20° (see sketch). until set screw is seated against the bearing
bracket.
The mean packing ring length is calculated using the
following equation:
  D − d 
L M = d +   ⋅ 1,07 ⋅ π
  2  
LM : mean packing ring length
d: diameter shaft sleeve
D: diameter stuffing box
Axial rotor adjustment
Adjust the required clearance between impeller and

volute casing as follows:
- Adjust clearance between impeller and volute

casing to 0,3, before fastening the back
pullout assembly in the volute casing and
- Slide the stuffing box gland and the shaft sleeve installing the mechanical seal
over the shaft. Fasten bearing bracket assembly - Install gasket, 40.00, in the volute casing and
to the casing cover bolt the back pull-out assembly to the volute
- Insert each ring separately, cut ends first, using casing
a split sleeve or the packing gland; pull the ends - Check that the rotor turns freely
of the rings laterally apart and push the rings - Move the rotor as described towards the pump
over the shaft sleeve into the stuffing box. Joints side until the impeller abuts against the volute
in succeeding rings should be staggered casing
- Measure clearance A between the bearing
7.5.3 Adjusting the rotor on pumps with semi- bush and the bearing bracket, using a feeler
open impeller gauge
- Move the rotor by 0,3 mm towards the
The clearance between the impeller blades and the coupling side; check at the clearance between
volute casing is central to the operating safety and the bearing bush and bearing bracket
efficiency of the pump. - Tighten cheese-head screws, 91.44

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Centrifugal pump
- Adjust and tighten mechanical seal according

to the mechanical seal installation instructions
7.6 Inspection
After assembly, proceed as follows:
- Check that pump is easy to rotate and

leakproof
- Check that the axial clearance of the shaft
assembly is within the permissible range
(0,15 mm - 0,3 mm)
In addition, we recommend that a leak test with air be

carried out.

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Centrifugal pump
8. Help in case of trouble
Remedial action should be performed by instructed and qualified personnel only.
Trouble Cause Remedial action

Insufficient liquid delivered Wrong direction of rotation. Re-connect the motor.
Counter-pressure too high. Check the system for contaminants, re-
adjust the duty point.
Suction lift too high or insufficient Check liquid levels,
available NPSH. open suction side shut-off valve,
clean suction side filter / dirt trap.
Pump / pipeline insufficiently filled with Vent and re-fill the pump / pipeline.
liquid.
Sealing clearances too great due to wear Replace wrong pump components.
Leak in casing or suction pipework. Replace casing seal,
check flange connections.
Axial gap distance between impeller and Re-adjust the rotor (only pumps with semi-
volute casing is too big open impeller)
Impeller clogged. Disassemble the pump, clean the
impeller.
Insufficient suction performance of Suction lift too high or insufficient Check liquid levels,
pump available NPSH. open suction side shut-off valve,
Leak in casing, shaft seal, foot valve or Replace casing seal, check shaft seal,
suction pipework. check flange connections.
Loose or clogged parts in the pump. Open the pump and clean it.
Pump leakage Casing bolts not tight enough. Check that the correct casing bolt
tightening torque is applied.
Defective mechanical seal. Check the sealing surfaces and
secondary seals of the mechanical seal,
replace damaged components.
Damaged seals. Replace seals.
Temperature increase in the pump Discharge side regulating valve closed. Open discharge side regulating valve.
Suction lift too high or insufficient Check liquid levels,
available NPSH open suction side shut-off valve,
liquid.
Unsteady running of pump, Suction lift too high or insufficient Check liquid levels,
excessive noise available NPSH. open suction side shut-off valve,
liquid.
Base of the pump not level. Pump Check the installation of the pump.
distorted.
Foreign substances in the pump Open the pump and clean it.
Motor circuit breaker switches off Requirements as to pumping conditions Check the pumping conditions on the
not met. basis of the data sheet.
Base of the pump not level. Pump Check the installation of the pump.
distorted.
Foreign substances in the pump. Open the pump and clean it.

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Centrifugal pump
9 Technical data
9.3 Noise emission:
9.1 Max. permissible operating pressure According to EUROPUMP Tech 001/30/D, the noise
pressure level for pump power < 100kW can be
pressure - temperature limits
calculated with the following formula:
casing material 1.4408 (4B, 4R),
Duplex (5K, 5L), Hastelloy (5G, 5H)
16
 P  P n
perm. operating pressure
14 L P = L WA − L S =  66 + 135
, lg  −  25 + lg − 3 lg  = 41 + 12,5 lgP + 3 lg n
 P0   P0 n0 
12
10
[bar ]
8
LP: Noise pressure level at measurement surface dB
6
LWA: Noise pressure level dB
4
LS: Measuring surface dimension dB
2 P: Pump power input kW
0 P0: 1 kW
-100 -50 0 50 100 150 200 250 300 n: Pump rotor speed rpm
operating temperature [°C] n0: 1 rpm
Max. perm. pump operating pressure

9.4 Pump design
pressure - temperature limits

casing material: GGG-40.3 (1B, 1E, 1R, 1U)
9.4.1 Flange design
dotted: size 150250
30
The flange design can be seen from the position 20 of
the product identification code:
perm. operating pressure
25
20
0 flanges to DIN PN16
[bar ]
15 1 flanges to DIN PN 25
B flanges drilled to ANSI 150 RF
10
5
9.4.2 Material design
0 The material design can be seen from the position

-50
-40 0 50 100 150 200 250 300 350
16-17 of the product identification code:
operating temperature [°C]
1B, 1R, 1E, 1U SG iron

Max. perm. pump operating pressure 4B, 4R Stainless steel
5K, 5L Duplex
5G, 5H Hastelloy
9.2 Max. permissible branch forces and

moments
The max. permissible forces and moments acting

on the branches correspond to DIN ISO
5199/EN 25199.

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Centrifugal pump
9.5 Specific operation limits Temperature rise of the liquid handled caused by
internal losses
Max. permissible temperature of pumping liquid
Disregarding the mechanical losses of the anti-friction
The highest temperatures usually occur on the pump bearings and the mechanical seal and the dissipation
casing surface, on the bearing bracket in the area of of heat through thermal radiation and conduction, the
the anti-friction bearings and on the casing cover near rise in temperature at a given flowrate is calculated
the mechanical seal. using the following equation:
The temperature occurring on the pump casing is P (1 − η )

almost the same as that of the liquid handled. ∆T = 3,6 ⋅ in °K
ρ ⋅Q ⋅c
A maximum temperature of 80 °C, if oil-lubricated, or
90 °C, if grease-lubricated, can be expected in the P Pump power in kW
area of the anti-friction bearings, provided the η Pump efficiency
requirements for appropriate pump operation are met ρ Specific gravity of pumping liquid in kg/dm³
and regular maintenance on the bearings is provided. Q Capacity in m³/h
Insulation of the bearing bracket is not permissible. c specific heat capacity of pumping liquid in kJ/kgK
If the pump is adequately filled with liquid, the Temperature rise of the liquid handled in the case
temperature of the liquid handled in the shaft seal area of operation with the regulating valve closed
should not increase by more than 15 °K for dead end
operation with a single-acting mechanical seal. With If the pump is operated with the regulating valve
doubleacting mechanical seals the temperature rise closed the theoretical rise in temperature is infinite. In
depends largely on the flushing or sealing liquid (if this case, the rise in temperature per second of the
there is any doubt, please contact Sterling SIHI). liquid handled is calculated using the following
equation:
Thus, the following theoretical maximum temperature
of the liquid handled as a function of the temperature ∆T P
class according to prEN 13463-1 is obtained. The = in °K/s
maximum operating temperature of the pump (see t ρ ⋅V ⋅ c
chapter 9) and the operating limits of the mechanical
seal must be observed (if there is any doubt, please P Pump power in kW
contact Sterling SIHI or the mechanical seal ρ Specific gravity of pumping liquid in kg/dm³
manufacturer). V Pump filling volume in l (see attached tyble)
c specific heat capacity of pumping liquid in kJ/kgK
Temperature class Max. temperature of
acc. prEN 13463-1 pumping liquid
T5 85 °C1)
T4 120 °C
T3 185 °C
T2 285 °C
T1 350 °C
1) Only with oil lubrication

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Centrifugal pump
The filling volume of the pump as a function of size is given in the following table:
025125 0,7 032250 2,4 065315 6,7

025160 0,9 040250 2,6 080315 8,3
025200 1,1 040315 4,5 080400 10,8
032125 0,9 050250 3,3 100250 8,3
032160 1,1 050315 5,2 100315 9,9
032200 1,3 065160 3 100400 12,8
040125 1,2 065200 3,3 125250 12,3
040160 1,3 065250 4,3 125315 12,8
040200 1,5 080160 4,2 125400 16.3
050160 1,9 080200 5 150250 22,3
050200 2,2 080250 5,1
100200 7
The figures stated for the rise in temperature are a factor to be considered when checking the possibility of
using a pump in a potentially explosive atmosphere with a given temperature class.

Germany
Centrifugal pump
9.6 Pump dimensions
Key to DIN 6885
Distance between motor shaft end and pump shaft end

Size Frame Pump dimensions Foot dimensions Shaft end
DND DNS a f h1 h2 b c1 c2 m1 m2 m3 m4 n1 n2 s1 s2 e1 e2 w d l t u y
025125 35 80 385 112 140 50 14 8 100 70 40 28 190 140 14 15 110 140 285 24 50 27 8 140
025160 35 25 40 80 385 132 160 50 14 8 100 70 40 28 240 190 14 15 110 140 285 24 50 27 8 140
025200 35 80 385 160 180 50 14 8 100 70 40 28 240 190 14 15 110 140 285 24 50 27 8 140
032125 35 80 385 112 140 50 14 8 100 70 40 28 190 140 14 15 110 140 285 24 50 27 8 140
032160 35 32 50 80 385 132 160 50 14 8 100 70 40 28 240 190 14 15 110 140 285 24 50 27 8 140
032200 35 80 385 160 180 50 14 8 100 70 40 28 240 190 14 15 110 140 285 24 50 27 8 140
032250 45 100 500 180 225 65 14 8 125 95 40 28 320 250 14 15 110 140 370 32 80 35 10 140
040125 35 80 385 112 140 50 14 8 100 70 40 28 210 160 14 15 110 140 285 24 50 27 8 140
040160 35 80 385 132 160 50 14 8 100 70 40 28 240 190 14 15 110 140 285 24 50 27 8 140
040200 35 40 65 100 385 160 180 50 14 8 100 70 40 28 265 212 14 15 110 140 285 24 50 27 8 140
040250 45 100 500 180 225 65 14 8 125 95 40 28 320 250 14 15 110 140 370 32 80 35 10 140
040315 45 125 500 200 250 65 14 8 125 95 40 28 345 280 14 15 110 140 370 32 80 35 10 140
050160 35 100 385 160 180 50 14 8 100 70 40 28 265 212 14 15 110 140 285 24 50 27 8 140
050200 35 50 80 100 385 160 200 50 14 8 100 70 40 28 265 212 14 15 110 140 285 24 50 27 8 140
050250 45 125 500 180 225 65 14 8 125 95 40 28 320 250 14 15 110 140 370 32 80 35 10 140
050315 45 125 500 225 280 65 14 8 125 95 40 28 345 280 14 15 110 140 370 32 80 35 10 140
065160 45 100 500 160 200 65 14 8 125 95 40 28 280 212 14 15 110 140 370 32 80 35 10 140
065200 45 65 100 100 500 180 225 65 14 8 125 95 40 28 320 250 14 15 110 140 370 32 80 35 10 140
065250 45 125 500 200 250 80 16 8 160 120 40 28 360 280 18 15 110 140 370 32 80 35 10 140
065315 55 125 530 225 280 80 16 8 160 120 40 28 400 315 18 15 110 140 370 42 110 45 12 140
080160 45 125 500 180 225 65 14 8 125 95 40 28 320 250 14 15 110 140 370 32 80 35 10 140
080200 45 125 500 180 250 65 14 8 125 95 40 28 345 280 14 15 110 140 370 32 80 35 10 140
080250 45 80 125 125 500 225 280 80 16 8 160 120 40 28 400 315 18 15 110 140 370 32 80 35 10 140
080315 55 125 530 250 315 80 16 8 160 120 40 28 400 315 18 15 110 140 370 42 110 45 12 140
080400 55 125 530 280 355 80 16 8 160 120 40 28 435 355 18 15 110 140 370 42 110 45 12 140
100200 45 125 500 200 280 80 16 8 160 120 40 28 360 280 18 15 110 140 370 32 80 35 10 140
100250 55 100 125 140 530 225 280 80 16 8 160 120 40 28 400 315 18 15 110 140 370 42 110 45 12 140
100315 55 140 530 250 315 80 16 8 160 120 40 28 400 315 18 15 110 140 370 42 110 45 12 140
100400 55 140 530 280 355 100 18 8 200 150 40 28 500 400 23 15 110 140 370 42 110 45 12 140
125250 55 125 150 140 530 250 355 80 16 8 160 120 40 28 400 315 18 15 110 140 370 42 110 45 12 140
125315 55 140 530 280 355 100 18 8 200 150 40 28 500 400 23 15 110 140 370 42 110 45 12 140
125400 55 140 530 315 400 100 18 8 200 150 40 28 500 400 23 15 110 140 370 42 110 45 12 140
150250 55 150 200 160 530 280 375 100 20 8 200 150 40 28 500 400 23 15 110 140 370 42 110 45 12 140
All dimensions in mm, tolerances acc. to EN 735

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Centrifugal pump
9.7 Flange dimensions
Dimensions acc. to DIN PN 16

DNsDNd 25 32 40 50 65 80 100 125 150 200
k 85 100 110 125 145 160 180 210 240 295
d2 x n 14 x 4 18 x 4 18 x 4 18 x 4 18 x 4 18 x 8 18 x 8 18 x 8 22 x 8 22 x 12
Dimensions acc. to DIN PN 25
DNsDNd 25 32 40 50 65 80 100 125 150 200
k - 100 110 125 145 160 190 220 250 310
d2 x n - 18 x 4 18 x 4 18 x 4 18 x 8 18 x 8 22 x 8 26 x 8 26 x 8 26 x 12
Dimensions acc. to ANSI 150 RF
DNsDNd 25 32 40 50 65 80 100 125 150 200
1“ ² 1,5“ ¹ 1,5“ 2“ 2,5“ 3“ 4“ 5“ 6“ 8“
k 79,4 98,4 98,4 120,6 139,7 152,4 190,5 215,9 241,3 298,4
d2 x n 16 x 4 16 x 4 16 x 4 20 x 4 20 x 4 20 x 4 20 x 8 23 x 8 23 x 8 23 x 8
¹ design 1¼¨ for DN32 not possible

² design 1¨ suction side (DN40) with thread M12 x 4
SG iron Stainless steel SG iron SG iron Stainless steel

PN16 PN16 PN25 ANSI 150 RF ANSI 150 RF
Size Discharge Suction Discharge Suction Discharge Suction Discharge Suction Discharge Suction
nozzle nozzle nozzle nozzle nozzle nozzle nozzle nozzle nozzle nozzle
DNd DNs Dd Td Ds Ts Dd Td Ds Ts Dd Td Ds Ts Dd Td Ds Ts Dd Td Ds Ts
025125 - - - - 115 18 150 19 - - - - - - - - 108 18 127 19
025160 25 40 - - - - 115 18 150 19 - - - - - - - - 108 18 127 19
025200 - - - - 115 18 150 19 - - - - - - - - 108 18 127 19
032125 140 20 165 22 140 18 165 20 140 20 165 22 140 18 165 20 140 18 165 20
032160 32 50 140 20 165 22 140 18 165 20 140 20 165 22 140 18 165 20 140 18 165 20
032200 140 20 165 22 140 18 165 20 140 20 165 22 140 18 165 20 140 18 165 20
032250 140 20 165 22 140 18 165 20 140 20 165 22 140 18 165 20 140 18 165 20
040125 150 20 191 24 - - - - 150 20 191 24 150 17 191 21 - - - -
040160 150 20 191 24 150 18 191 18 150 20 191 24 150 17 191 21 150 18 191 18
040200 40 65 150 20 191 24 150 18 191 18 150 20 191 24 150 17 191 21 150 18 191 18
040250 150 20 191 24 150 18 191 18 150 20 191 24 150 17 191 21 150 18 191 18
040315 150 20 191 24 150 18 191 18 150 20 191 24 150 17 191 21 150 18 191 18
050160 165 22 200 26 165 20 200 20 165 22 200 26 165 19 200 23 165 20 200 20
050200 50 80 165 22 200 26 165 20 200 20 165 22 200 26 165 19 200 23 165 20 200 20
050250 165 22 200 26 165 20 200 20 165 22 200 26 165 19 200 23 165 20 200 20
050315 165 22 200 26 165 20 200 20 165 22 200 26 165 19 200 23 165 20 200 20
065160 191 24 235 28 191 18 229 24 191 24 235 28 191 21 235 25 191 18 229 24
065200 65 100 191 24 235 28 191 18 229 24 191 24 235 28 191 21 235 25 191 18 229 24
065250 191 24 235 28 191 18 229 24 191 24 235 28 191 21 235 25 191 18 229 24
065315 191 24 235 28 191 18 229 24 191 24 235 28 191 21 235 25 191 18 229 24
080160 200 26 270 30 200 20 254 24 200 26 270 30 200 23 270 27 200 20 254 24
080200 200 26 270 30 200 20 254 24 200 26 270 30 200 23 270 27 200 20 254 24
080250 80 125 200 26 270 30 200 20 254 24 200 26 270 30 200 23 270 27 200 20 254 24
080315 200 26 270 30 200 20 254 24 200 26 270 30 200 23 270 27 200 20 254 24
080400 200 26 270 30 200 20 254 24 200 26 270 30 200 23 270 27 200 20 254 24
100200 235 28 270 30 229 24 254 24 235 28 270 30 235 25 270 27 229 24 254 24
100250 100 125 235 28 270 30 229 24 254 24 235 28 270 30 235 25 270 27 229 24 254 24
100315 235 28 270 30 229 24 254 24 235 28 270 30 235 25 270 27 229 24 254 24
100400 235 28 270 30 229 24 254 24 235 28 270 30 235 25 270 27 229 24 254 24
125250 270 30 300 34 254 24 285 25 270 30 300 34 270 27 300 31 254 24 285 25
125315 125 150 270 30 300 34 254 24 285 25 270 30 300 34 270 27 300 31 254 24 285 25
125400 270 30 300 34 254 24 285 25 270 30 300 34 270 27 300 31 254 24 285 25
150250 150 200 300 34 360 34 285 29 343 32 300 34 360 34 300 31 360 31 285 26 343 29
All dimensions in mm, tolerances acc. to EN 735

Germany
Centrifugal pump
9.7.1 Connections heating jacket
XIVa1 XIVb1
XIVa
XIVb
XIVa , a1
XIVb , b1
XIVa,a₁ = Connections heating jacket - Inlet

XIVb,b₁ = Connections heating jacket - Outlet
Size Frame Connections heating jacket

h1 h2 w1 w2 w3 f1 f2 l Flange
032125 35 70 70 160 45 71 55 0 75 DN15
031160 35 69,5 69,5 175 40 77 55 10 75 DN15
032200 35 103 97 190 50 66 55 0 75 DN15
032250 45 114,5 110,5 200 65 76 35 0 75 DN15
040160 35 82 82 175 43 77 55 10 75 DN15
040200 35 95 95 200 60 66 55 0 75 DN15
040250 45 110 115 200 65 76 35 0 75 DN15
040315 45 125 125 200 75 93 35 10 75 DN15
050160 35 87 87 175 50 77 55 10 75 DN15
050200 35 100 100 205 55 66 55 0 75 DN15
050250 45 120 120 200 75 76 35 0 75 DN15
050315 45 120 120 230 85 93 35 10 75 DN15
065160 45 92 63 188 55 73 55 0 75 DN15
065200 45 110 110 210 60 76 55 0 75 DN15
065250 45 115 115 235 75 77 55 10 75 DN15
080160 45 130 130 215 80 73 55 0 75 DN15
080200 45 115 115 220 75 81 55 10 75 DN15
100200 45 135 135 215 80 80 55 10 75 DN15
All dimensions in mm resp. °, tolerances acc. to EN 735

Germany
Centrifugal pump
9.7.2 Connections
XVIIa
Pos. Designation Design Connection
I Pressure gauge On request G 1/4 / G 1/21)

II Pressure and vacuum gauge On request G 1/4
III, XV Vent, oil filling Design with oil lubrication ∅ 20
VII Drain All designs G 1/4 / G 3/81)
IX Leakage discharge All designs G 1/2
Xa, b Sealing liquid inlet/outlet Design with mechanical seal G 1/4
XII External circulation Design with mechanical seal G 1/4
XVI Oil drain Design with oil lubrication G 1/4
XVIIa Oil dip stick Design with oil lubrication ∅ 20
XVIIb Oil level controller Design with oil lubrication G 1/4
XX grease lubrication Design with grease lubrication 1/8“
2)
XXIa,b Quench inlet/outlet Design with oil lubrication G 1/4
XXX Impulse measuring All designs M8
1) Dependent on size
2) Not done as standard for bellow mechanical seals

Germany
Centrifugal pump
10 Annex
Optional Condition monitoring SIHIdetect
The SIHIdetect sensor is the ideal solution for vibration velocity measurement and pump condition monitoring, for
example to detect bearing wear, unbalance, misalignment, unacceptable pipeline forces, cavitation, and exceeding
max flow rate, etc..
• Simple to connect
• Universal use
• Visual check via LED display
• Easy Installation
• Available as non-Ex and Ex versions
Properties:
• Output of vibration velocity (RMS 10Hz–1kHz; 0 – 20 mm/s ) according DIN/ISO 10816, 5199, 9905
• Condition monitoring up to 5.6 kHz (normal / unacceptable operating mode)
• 4 ... 20 mA interface
• Installation up to 160 °C surface temperature by use of cooling elements
• LED display green, yellow and red
• Digital communication through FSK* modem (HART® compatible) for additional information and the use of the
SIHIvibrosoft Software**
• EDD for Siemens SIMATIC PDM and Emerson AMS**
• DTM driver for FDT frame applications (PACTware, FieldCare, SMART VISION, etc.)**
• Integrated error memory
• Simple mounting on the pump
• Requires no experience of vibration analysis technology
• suitable for installation in hazardous areas (up to zone 1)
* FSK Frequency Shift Keying ** optional extra
Technical data :
Construction: Polyamide PA6, fibre-glass reinforced
Protection class : IP66 (EN 60529)
Connection: 2 x 2.5 mm² terminal block
Dimension: 79 mm x 42 mm x 53 mm
Ambient temperature: - 40 °C to + 80 °C
Power loop: 4 ... 20 mA; 11 ... 30 VDC
Ex protection type (optional): II 2G Ex ia IIC T4 - TÜV 07 ATEX 553845

Germany
Centrifugal pump
SIHIvibrosoft
Available as an optional extra, SIHIvibrosoft software has been developed purposely for professional analysis of the
data, which has been generated by the SIHIdetect sensor. Detailed evaluation of the data can subsequently be made
in order to reveal very specific aspects of vibration.
Condition monitoring
- visual mapping of vibration data
- frequency-specific, and/or general, threshold
magnitudes based on calibration data
- data logging
Service
- extracting the error memory
- sensor temperature
Data analysis
- evaluation of the logged data
- trend analysis for wear
- analysis of intermittent anomalies

Germany
Centrifugal pump
Design Grease lubrication
Sizes 025125, 025160, 025200, 032125, 032160, 032200, 032250, 040125, 040160, 040200, 040250,
040315, 050160, 050200, 050250, 050315, 065160, 065200, 065250, 080160, 080200, 080250,
100200
Sizes 065315, 080315, 080400, 100250, 100315, 100400, 125250, 125315, 125400, 150250

Germany
Centrifugal pump
Design Oil lubrication
Sizes 025125, 025160, 025200, 032125, 032160, 032200, 032250, 040125, 040160, 040200, 040250,
040315, 050160, 050200, 050250, 050315, 065160, 065200, 065250, 080160, 080200, 080250,
100200
Sizes 065315, 080315, 080400, 100250, 100315, 100400, 125250, 125315, 125400, 150250

Germany
Centrifugal pump
Design with semi-open impeller
Design with heating jacket

Germany
Centrifugal pump
General bill of material
10.20 Volute Casing 55.10 Backing Washer

16.10 Casing Cover 55.41 Disc / Washer
18.30 Support Foot 56.04 Taper Pin
21.10 Shaft 56.05 Pin
23.00 Impeller 63.60 Grease Nipple
32.10 Grooved Ball Bearing 63.80 Oil Level Regulator
32.11 Inclined Ball Bearing 67.20 De-Aerator
33.00 Bearing Bracket 73.10 Transition Part
36.00 Bearing Cover 90.10 Hexagon Screw
36.01 Bearing Cover 90.11 Hexagon Screw
38.20 Bearing Carrier 90.12 Hexagon Screw
40.00 Flat Gasket Ring 90.13 Hexagon Screw
40.01 O-Ring / Flat Gasket Ring 90.20 Stud
40.02 O-Ring / Flat Gasket Ring 90.23 Stud
40.03 Flat Gasket Ring 90.25 Stud
40.04 Flat Gasket Ring 90.30 Screwed plug
41.10 Sealing Ring 90.45 Grup screw
41.11 Sealing Ring 90.81 Grup screw with pivot
41.14 Sealing Ring 91.40 Hexagon Socket Cap Head
41.20 O-Ring 91.41 Hexagon Socket Cap Head
41.22 O-Ring / Flat Gasket Ring 91.42 Hexagon Socket Cap Head
41.23 O-Ring / Flat Gasket Ring 91.43 Hexagon Socket Cap Head
42.10 Radial Shaft Seal Ring 91.44 Hexagon Socket Cap Head
42.11 Radial Shaft Seal Ring 92.00 Hexagon Nut
42.30 Labyrinth Seal 92.03 Hexagon Nut
42.31 Labyrinth Seal 92.05 Hexagon Nut
43.30 Mechanical Seal 92.10 Slotted Nut
47.10 Sealing Cover 92.20 Impeller Nut
48.70 Stationary Seal Ring Support 93.00 Threated Insert
50.40 Spacer Ring 93.02 Lockwasher
50.70 Thrower 93.21 Circlip
52.30 Shaft Sleeve 94.00 Key
54.22 Throttling Bush 94.01 Key

Germany
Centrifugal pump
- Original -
The manufacturer:
Sterling SIHI GmbH
Lindenstraße 170
D-25524 Itzehoe
declares herewith that the product

Pumpset consisting of:
Pump: CBSD/CBHD •••••• •• ••• •• •••
Coupling half: •••
Coupling half: •••
Motor: •••
Serial number: •••
fulfils all relevant provisions of the Directive Machinery 2006/42/EC..
Furthermore the aforementioned product complies with the provisions of the EC Directives:
- Explosion Protection 2014/34/EU (ATEX) as follows:

Pump: II 2G T1-T5
Motor: •••
Harmonised standards used:

EN 809
DIN EN ISO 12100
EN 1127-1
EN 13463-1
Other technical standards and specifications used:

---
Person authorised to compile the technical file:

Rainer Landowski
Halberg Maschinenbau GmbH
Halbergstraße 1
D-67061 Ludwigshafen
Place, date:
Ludwigshafen, ••.••.••••
Person empowered to draw up this declaration:

Product Line Manager Operation Manager
••• •••

Germany

CBSD Pump Manual

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Series SIHIISOchem CBSD / CBHD

Installation and Operating Instructions

Planning of the installation............................................................................... Chapter 3

Document-no.: OIM_CBSD_TD_EN_07 Flowserve HALBERG Maschinenbau GmbH

1 Safety 1.2 Qualification and training of operating

1.1 Safety instructions The personnel responsible for operation, mainte-

1.3 Hazards in the event of non-compliance with

For example, non-compliance may involve the

Safety symbol to ISO 3864-B.3.6 • failure of important functions of the equipment

Signs affixed to the machine, e.g.

Doc.-no.: OIM_CBSD_TD_EN_07 Chapter 1 Flowserve HALBERG

Pumps which handle hazardous fluids must be

The reliability of the pump delivered will only be

If the pump is completed with other mechanical or

The operator has always to pay attention to the

Doc.-no.: OIM_CBSD_TD_EN_07 Chapter 1 Flowserve HALBERG

2 Intended application The pump is designed to allow removal of the

• According to directive 2014/34/EU equipment 2.3 Product identification

2.2 Design and working principle 2.5 Accessories

They meet the technical requirements to

Doc.-no.: OIM_CBSD_TD_EN_07 Chapter 2 Flowserve HALBERG

3 Planning of the installation

3.2 Suction or feed line

A suction line must rise to the pump and a feed line

A shut-off valve should be installed in the feed line, it

It should be installed such that air pockets cannot form

Feed operation, suction operation

Reducers mounted between suction branch and

Doc.-no.: OIM_CBSD_TD_EN_07 Chapter 3 Flowserve HALBERG

3.3 Vacuum balancing pipe

If the pump draws from a system or tank under

3.4 Discharge line

The run of the discharge line must be steep. In order

3.5 Pressure monitoring

In order to monitor the pressures upstream and

3.6 Electrical connections

The electrical connection for the driving motor must

Doc.-no.: OIM_CBSD_TD_EN_07 Chapter 3 Flowserve HALBERG

4 Unpacking, transport, storage

4.1 General advices

• Do not lift heavy equipment overhead of personnel.

• Use only approved and suitable lifting equipment.

• Do not remove protection covers from the pump

Lifting the pump set

The packing should be checked for damage on a 4.5.2 Re-Preservation

Doc.-no.: OIM_CBSD_TD_EN_07 Chapter 4 Flowserve HALBERG

5 Mounting of the pump 5.4.2 Allowable ambient conditions

The ambient temperature range should be from

5.4.4 Installation position

CBSD/CBHD pumps are installed in horizontal

5.4.1 Fitting tools

Standard tools and lifting equipment are used. These

Aligning the coupling clearance

Doc.-no.: OIM_CBSD_TD_EN_07 Chapter 5 Flowserve HALBERG

5.4.7 Additional Instructions for couplings in Fit Nom. Shaft Coupling

These couplings are designed to be operated Mounting the coupling parts

Doc.-no.: OIM_CBSD_TD_EN_07 Chapter 5 Flowserve HALBERG

Move together the components to be coupled

Doc.-no.: OIM_CBSD_TD_EN_07 Chapter 5 Flowserve HALBERG

A radial and angular misalignment are not concurrent

Coupling size 76 88 103 118 135 152

Operation The flexible elements must be replaced in sets (all

The complete set mounted on the baseplate must be