E Se Dict MEMBRANE SYSTEMS EthaMem G1: Membrane Based Advanced Technology For Ethanol Production ———> ChemDist MEMBRANE SYSTENS. About Chemdist Membrane Systems Chemdist Membrane Systems (CDMS) is a Chemdist group company with product and technology offering in the field Heat Pumps, ‘Specialty Hollow-fiber/Flat Sheet Membrane Systems, Newgen Heat Transfer. From conception, right through design, fabrication, delivery and installation, Chemdist group is capable of executing all the solutions in process engineering, Membrane based Separation & Process ‘Technology and New generation Heat Transfer on Turnkey basis. Bringing innovation through alternative and low energy technologies and thereby contributing to cost saving is our mission. With our “Specialty Membranes” as a platform technology, our Membrane based solutions comprise of Membrane Distillation, Membrane Pervaporation, Oxygen Enrichment, Membrane Dehumidifiers, Membrane Ultra Fitration and Gas Separation applications. Our various membrane systems are already proven and working for Salt removal, Acid Separation, Phenol Recovery, Solvent Recovery & Water or Waste water treatment etc, We have catered our product and services to customers from various domains like commercial segments to chemical, food, pharmaceutical, alcohol, solvent, aromatic, dyes and intermediates and oil and gas within India and to countries like Europe, USA, New Zealand, Indonesia and many more. Our engineering, design, fabrication and R&D expertise, interactive approach, and quality assurance process facilitates the value-added partnership with our customers, Our strength lies in our approach towards customers problem by conducting multiple trials at our Lab and Pilot Plant before suggesting the final solution. Specialty Membrane Technology With “Specialty membranes” as a platform technology, Mambrane Chemdist Membrane Systems (CDMS) aims to cater niche-separation needs for the benefit of society and Industry. ‘Our membranes are lot more effective than the conventional membranes for various Industrial applications such Membrane Distillation, Pervaporation, Solvent Recovery, Solvent Distillation/Dehydration, Waste water treatment, Acid Recovery, Gas Separation, Dehumidification and Oxygen Enrichment. Further, these are low maintenance and affordable than the conventional membranes. We make different sizes of membrane modules to cater a ferent capacity of industrial requirements. Permeation CDMS EthaMem G1: Advanced Ethanol Production Technology SUGARCANE PROCESS MOLASSES. ‘With goal to make “future fuel” consume less fuel in its production, CDMS's JUICE WATER team worked extensively and with the knowledge and expertise gained over time in membrane technology, we redesigned traditional manufacturing process with our ingenious membrane based production technology, we call itas CDMS EthaMem G1. Ethanol Production SPENTWASH-—| Whole ethanol production process has four major unit. CDMS precisely identifies the short fall of each unit and systematically replaces conventional low performing technology with high performance Pee Ginnie Pru is Pere Gens a ere are a) RRA 020-68143300UHF Membrane Filtration ‘Oxygen Enrichment Membranes Membrane Pervaporation Membrane Distilation CcOPack Column Internals/Packings ‘Turbulators (COD Reduction, 755 Removal, 800 Reduction ‘ofthe process water ‘To enhance the rate of fermentation in aerobic process Ethanol Dehydration from 95% to 93.99% Salt concentration/Spent wash ‘treatment: MEE/RO replacement Affordable internals/packings ‘manufactured inhouse Patented heat exchanger insert used to ‘enhance the heat transfer efficiency Ultra-Filtration Membrane System § Pervaporation Membrane Plant} - Chem MEMBRANE SYSTENS. INGS/AD Process improvement by 10% Process time reduction by 20% Opex reduction by 65% ‘Steam consumption reduction by 60% Cost reduction by 10% Heat efficeney improved by 30% MEE REPLACEMENT BY SPECIALITY MEMBRANE DISTILLATION ‘Spent Wash Recovery Sample Photos By Membrane Distillation om — y —> ChemDist ENA SYSTEMS Process Highlights + Feed Water Treatment Use of Ultra ftration Membrane fr raw water treatment This wil remove unwanted micro-organism present infeed water that might affect fermentation proces. + Fermentation Unit Use ofthe Oxygen enrichment membranes in aerobic process which helps to increase the fermentation rate and to reduce the proces time + Distillation Unit Use of high efficiency Chemdist made contact material (column internals/packings) for improving distillation performance. + Dehydration Unit Use of high life and high efficiency Pervaporation membranes for ethanol concentration/dehydration from 95% to 99.99%. This membrane dehydration unit gets rid of the high opex Azeotropic distillation or the high maintenance molecular sieve unit. The membrane life is in the range of 5-7 years. + Spent Wash Treatment Unit Use of CDMS's Membrane Distillation (MD) system replaces high opex multiple effect evaporator (MEE) and/or reverse osmosis system. Our MO unit is compact, highly energy efficient. + Turbulators ‘Turbulators is our patented heat exchanger insert used to enhance the heat transfer efficiency up to 30-40%. Conventional Ethanol Distillery Process EthaMem G1: Ethanol Distillery Process a ere are a) RRA 020-68143300> ChemDist MEMBRANE SYSTENS. Benefits of CDMS MD membrane system VS Conventional MEE NICs CoO Foot print required -Large Foot print required ~small Steam requirement is Large Noor minimal requirement of steam Geultion pump with high power Circulation pumps not required Sealing is high ‘caing is less 3s non-ouling MOC of membrane High capital investment Less investment cost Large operating cost ‘ery less operating cost Comparison of operating cost between Traditional Distillery Vs. CDMS technologies for 100 KLD PLANT Conventional MEE vs CDMS HFMMD with Total Savings HeatOn Pump. i 13000000 Savings of “ i suznat i or 3 ene cmaw — = ras Conventional Azeotropic Distillation vs CDMS Pervaporation 90000000 0000000 179000000 0000000 § 30000000 Savings of 5 57,780,000 INR/ Year ' 40000000 (770600 usb/ Year) 30000000 20000000 19000000 ° eSteam m Electricity Tere uate ay 020-68143300> ChemDist MEMBRANE SYSTENS Pilot plant testing facility ‘CDMS has fully equipped process development laboratories at Pune which is available for everything from small volume feasibility evaluations to large scale optimization trials. CDMS also has a wide selection of pilot plants in all membrane types available for on-site trials at the ‘customer's location, from bench top lab models to continuous, semi automated pilot plants designed for large flow scale-up capability. CDMS has a well experienced process and technical staff who can help with everything from membrane selection to final system design Pilot trials can be conducted for following applications: UHF Membrane Filtration ‘Membrane Distillation ‘Membrane Pervaporation Technology Acid concentration Gas separation Dehumidification Oxygen Enrichment COD, BOD, TSS, Colour, Odour removal technology etc. Requirement from Clients 1. Analysis report to understand feed composition 2. Clear Objective of trial 3. The sample of trial: 2-20 Litre (Depends on application) ‘Advantage It gives backup of process guarantee for commercial scale Pervaporation Lab Setup > ChemDist Office & Factor y Address: Plot No. 311 & 300A, Sector Number 7, UK Office: Ground Floor One Victoria Square Birmingham, PCNTDA, Bhosari, Pune, Pin-811026, Maharashtra, Inala 1 1BO, UK Tel:0121 616 0165 Phone: 020-68143300 / 191-9585557224 / 9559213333, ifo@chemaist.in| www.chemdist.in