General Electric CGR Technical Publication? C01U52K.04 Revision 01 SENOGRAPHE SENIX HF asm Advanced Service Manual do not duplicate Copyright 1990 General Electric con Advanced Service Documentation Property of GE For GE Service Personnel Only No Rights Licensed — Do Not Use or Copy Disclosure to Third Parties Prohibited—————————i __ ______ ATTENTION LES APPAREILS A RAYONS x SONT DANGEREUX A LA FOIS POUR LE PATIENT ET POUR LE 'MANIPULATEUR SI LES MESURES DE PROTECTION NE SONT PAS STRICTEMENT APPLIQUEES, ‘Bien que cet sopare! sort constut wion let normes de sfcurté ls plu sveres la source de rayonnement X repeésente un danger tormaue le manipulateur est non quaiie et non avert Une expontion excesses rayannement X erersie der Gomm ‘mages orgie Par constavent toutes les precautions dowent dre pres pour ewter que les personne Aon autores et non qualifies ut ‘want et apparel creant ainsi un danger pour les autres et our elles memes ‘Avant chaque marypulation tes personnes quatiites et autores 8 se servir de cet aoparel dowent se rensergne sr les mens ‘es de protection étabies parla Commasion imteaatiorale de a Protection Raciologique Antaes 26° Recommendetans 'a Commasion imernatonale sur la Protection Radwlopque e autres normes nationales WARNING X-RAY EQUIPMENT IS DANGEROUS TO BOTH PATIENT AND OPERATOR [UNLESS ESTABLISHED SAFE EXPOSURE FACTORS ARE STRICTLY OBSERVED ‘Though the apparenis bunt tothe highest standards of elecencal and mecharicel safety the weful xray beam becomes 2 source of danger i the hands ofthe unauthorted and competent operator Exoemwve exposute to x-radotion cause Gama ge to human tasue ‘Therefore adequste precaution sil be tkan to makes © enpouble for unauthorized and unqualified pertons to opersta this ‘qupment or to expose therslves or others os redation, Betore operation those qualified and authonzed to operate thes epperanus should become familar wrth the established safe exposure factors by a careful study of the Interatonal Communion of Radilogi Protechon (ICRP) Anrats Number 26, Recommendations of the (memational Commision on Radiological Protection and other national mandard aithores ATENCION LOS APARATOS DE RAYOS X SON PELIGROSOS PARA EL PACIENTE Y EL MANIPULADOR. ‘CUANDO LAS NORMAS DE PROTECCION NO ESTAN OBSERVADAS: ‘Aunque ert aparato ests consruno soln las norma de sogurided mis exrctas Is radacion X consttuye un peligro cuando ef mampulader es mcompetente Una exponcon excanva et radiscxin X puede causa dais al orsanim or consguiente se deberan tomar todas las preeauciones necesariat pare evitar que las personas incompstentesutiheen ete aparato Io que seria un peligro para los demas y pera ts memes ‘Anees e etecuat fs marupulstones is personas habs y competontes en el uno de ene aparzto deberén informarse sobre ls normas de protecibn {yada por is Comunbn Ingersciona de le Proteccibn Radelogen “Araies No 26” Resomnen- ) B) Senographe failures are located using a maintenance console and the Software tests lasted in menu 4 (see all LG Jobcards, Pare 7 9) ‘The Senographe 15 ready to accept a first trigger request when the kV wandow (Fag 1 26 (3) of IMEX) 1s lit Check that the configuration of the Senographe 15 appropriate (see paragraph 7 31) It may be wrong due to an operator error ‘The mAs meter has two functions - It displays the mAs Dasplays the total mAs value reached during an exposure in 1-point mode, Displays the total mAs value reached when an exposure in 2-pount mode 18 anterrupted by pushing the RESET button - It displays the error codes used as a diagnostic aad (see list in paragraph 7 3 2) Depending on the type of fault anvolved, the generator configuration (power-on phase) determines whether or not the screen displays come up and whether or not the tests can be run The confagurations are described in paragraphs 7 5 2 and 7 5 3 together wath the Possibilities allowed in each case ‘Item B ERROR CODES (software 1mplementation card LG001) may be consulted when the generator 2s at least in the POWER-UP confaguration (described an Para 7 5 2) NOTE, 1) The Service Engineer 2s advised to consult the ERROR CODES menu as soon as possible after the start of the maintenance operation This 1s because the error codes are updated each tame the Senographe is swatched on When additional errors occur, the list is moved upwards, thereby erasing the messages at the top of the list (The Customer may have swatched the equipment ON and OFF several times before the Servace Engineer arraved) 2) Do not remove the boards in the ELECTRONICS chassas (unless andaspensable) before switching the equipment on to consult ‘the ERROR CODES an menu 4 as the system accumulates other gther error codes mo for the unconnected PHOTOMULTIPLIER board E150 E160 for two unconnected HEATER boards E10 for the unconnected INVERTER CONTROL board £20 E190 for the unconnected GENERATOR INTERFACE board SENOGRAPHE SENIX HF ASM _CO1U52K 04. 7-8F) ) ‘The following tests listed! sh’déhi day only be run af the Senographe configuration 1s at least that described in paragraph 753 © POTTER TEST D ANODE STARTER E HEATER TEST F HIGH VOLTAGE GENERATOR TEST Ho NINTERFACE SALLE" BOARD INPUT TEST CAUTION After running a test such as the HIGH VOLTAGE TEST (when there 15 no X-ray emission since the filament 2s not powered), praoraty 1s returned to the control panel after the equipment as turned OFF and then ON again Pressing the ist and 2nd triggers wall produce X-ray emission (provided that the generator 1s now working properly) To return to the Main Menu, follow the standard procedure (see IMEX, Para 145 4) by and press ~ RECOMMENDATIONS Perform all tests in menu 4 (ancluding the PHOTOTIMER TEST) with the Aepoant mode PB released (see IMEX/ASSENBLER'S MANUAL, Fig 1 26, (11)), xe, an 2-poant selectaon mode Thus = The control panel has priority over other controls when the small mAs wandow is lat (MPU/USER MANUAL, Fag 18 (6), ~ The console has priority over other controls when the small als wandow 1s not lat NOTE ‘The mAs wandow is lat when the Senographe configuration 15 at least an the configuration described in the IMEX/ASSEMB! MANUAL, Para 7 5 2 ER'S SENOGRAPHE SENIX HF ASM CO1U52K o4 cy73 732 DIAGNOSTIC GUIDANCE KV WINDOW NOT LIT & WITH NO ERROR CODE, The faults which keep the kV window unlat (see MPU, Chap 4) are lasted below from the operator's point of view ‘The kV wandow is the only fault indication means available to the operator (who cannot know af, for example, the SENOGRAPHE 1s an second phase of startup or not) Malang several startups 1n a short period delays the AC SUPPLY ON sagnal transmitted by the CPU board and the SENOGRAPHE remains at the end of the farst phase of startup When the kV wandow does not light, check that the SENOGRAPHE 1s an the second phase of startup (neon Ll on the Electromechanical 500 chassis PLi at the top of the cabinet should be lat) CAUSES FOR THE kV WINDOW NOT LIT WHEN SENOGRAPHE IS IN SECOND PHASE OF STARTUP ~ Diaphragm not detected (see Schematic 45203767, (18) - Mo or Al falter not detected Falter support may be ancorrectly Positioned (between tuo positions) If required, make the X-ray Room Interface board inputs test (see Jobeard LG 007) > The Mo filter is selected and the kV values displayed are > 36 kV (when the daaphraga 1s correctly detected and when one of the two filters detected compatable with the kV value displayed, LED De5 of the 400 board PL8 should laght) ~ When the small focal spot and 2-point mode is selected, the mAs Qperatang factor 1s greater than 250 mAs (for SENOGRAPHE 500T and 600T only) ~ In i-point mode, the small focal spot is selected along with the f4lm/screen paar A (for SENOGRAPHE 500T and 600T only) SENOGRAPHE SENIX HF ASM CO1U52K 04. 7-10~ Selectang Large Focal Spot and 2-point mode, the mAs operating factor 1s ancompatible wth the kV values displayed (see table of these anhabataons in Jobcard RG 006 Adjusting & Checking mA and mAs values) ~ The SENOGRAPHE has made too many closely spaced exposures at high Power As an example, after an exposure at 28 kV/600 mAS, the kV wandow remains unlit for about one mnute after the end of the exposure This inhabit 1s not an effective protection for the x-ray tube but a protection for the converter against excessive heatang of components especially the H5 resonance co:l of the 300-PLi board NOTE IE the SENOGRAPHE 1s switched off amedzetely after completion of an exposure at 600 mAs, and is switched on one or two hours afterwards, for example, the kV window laghts about one minute after switch-on This is because the CPU board must be powered in order to remove the anhabat mentioned above SENOGRAPHE SENIX HF ASM _CO1U52K 04 7-1L732 COMPREHENSIVE LIST OF ERROR CODES ‘These codes are displayed on the four digits of the mAs meter (see wet 8) Actaon required as described in Para 73 3, 73 4 and Occured ist 2nd ERROR after | after | Durang | trigger | trigger power-| farst | expo- up tragger| sure E10 SOFT ERROR x anhabated|anhabated| £20 INTERFACE GEN BOARD x anhabated| anhabited| E30 RAM CHECKSUM x janhibated|anhabated EHO PHOTOTIMER BOARD x lenabled [enabled an 2-pt- jan t-pe Lo mode mode B50 BUCKY TIMEOUT x [anhabatea| E60 TRANSMISSION ERROR E80 CALCULATION OVERFLOW x x |inhibated|anhabated| B90 EXPOSURE ERROR x |see Para 735 E100 HEATING ERROR x anhab2 ted| E110 ANODE STARTER x x - |anhabatea| E120 ARCING x + |anhabatea| E130 CONVTR SUPPLY TIME-ouT| x janhabated|anhabited| E140 CONVERTER CMD BOARD x anhabsted|anhabated| E150 SMALL FOCUS DURING INIT] x anhabated| inhabated| E160 LARGE FOCUS DURING INIT] x anhabated| anhabated| E170 REAL TIME CLOCK x anhabated| anhabated| E171 EXPOSURE TIME-OUT x - - E172 mA MEASUREMENT x - - E180 ERROR DURING PREP E190 POWER LINE ERROR x x x - - SENOGRAPHE SENIX HF ASM _CO1U52K O'. 7-12733 Wry fac <4 NOrET 1) The decamal point positioned between the third and fourth dagats as not signifacent (eg E16 0 signifies £160 and not E16) 2) If ist and 2nd tragger columns are left blank, the inhibit or enable condition 1s of no significance for the error concerned EXAMPLE E90 ‘Assuming thet thyristor gate actuation on the converter 1s faulty ‘Swatch the Senographe OFF (2f the system 1s powered) Then press the ON button (the mAs meter does not display an error code) ist and 2nd tragger are enabled The "KV < 5" signal as faulty and deactivates the power signal of the INVERTER CONTROL board, 400-PLI Wath this status, any further ist or 2nd triggers are anhibated They are enabled again by pressing OFF and then ON ERROR CODES DISPLAYED SUBSEQUENT TO POWER-UP General, When the equipment 2s powered up, the CPU board program runs certain tests an the order andicated in Para 8131 When there are several faults, only the last error code resains on display after a power-up command has been given, the previous codes only showing braefly ‘CAUTION It is therefore essential to note the error codes displayed successively on the four digits of the mis meter EXAMPLE Assumng there is a CHECKSUM fault, a HEATER fault on both focal spots and a fault on the INVERTER ON function When the power-up command 1s given, the error codes displayed are 530 very briefly for about 3 = E150 very briefly for about 1 s E160 very briefly for about 1 s E140 which remarns on display SENOGRAPHE SENIX HF ASM CO1U52K 04 7-13E10 E30 CAUSES AND CORRECTIVE ACTION Cause Cause 1 ‘Actaon 1 Cause 2 Actaon 2 Cause 3 Actaon 3 Cause Program error Record the error code circumstances and send this data to Technical Support Reanatzalaze by OFF/ON ‘The GENERATOR INTERFACE board, 400-PL7. has not been recognized Make sure this board 1s properly connected to the ELECTRONICS chassis Parameter changes have been entered 1n menu 3 INSTALLATION from the keyboard of the maintenance console They have not been valadated by a [RAM END Make sure that the parameter changes were intentional before performing a {RAM END| (see IMEX, Para 1-4-9) The 9 filament current values provided by the automatic heatang adjustment have not been validated by a [RAM END] Make sure that heater adjustment as correct (see Job Card LG004) ‘The photomultiplaer high voltage and the PM gain values determned by the |REGUL PM BOARD & RUN] operation (described 2n IMEX/ASSEMBLER'S MANUAL, Para 1 4) have not been validated by means of a [RAM END] Wrate the C* PMHV and C* PM GAIN parameters for a sereen/film paar an the [INSTAL AEC ADJ DATA] menu (IMEX/ASSEMBLERS MANUAL, Para 1 4 8 2) Wrating an one of the screen/fiim couples (A, B, C, D or £) faxes the sane value for the four remaining pairs This 1s not the case for PMHV ‘The RAMs of the PL12 CPU board are empty because the lathium battery 1s defective SENOGRAPHE SENIX HF ASM CO1U52K of 7-14BHO B60 ‘Actaon 4 Cause 5 ‘Actaon 5 Cause 1 Action 1 Cause 2 ‘Actaon 2 Change the 1athius! battéry if necessary (see card DRO13) Re-enter all the parameters in the respective sub-menus following the procedure in Jobcard RGOO4 - |INSTAL CONFIG] Maximum power (configuration 600T/500T or 6007S/500TS, GS 512) - [pata] (mane filament current values) INSTAL CTUB| (CTB parameter maximum mAs) ~ }INSTAL ABC ADJ DATA) (AEC calabrataon parameters) ‘Strap Si of the CPU board connectang the RAMs to the Lathaum battery has been ancorrectly positioned at least for a few minutes when the SENOGRAPHE was switched off Posztaon $1 correctly Set all the sub-menu parameters according to the procedure gaven in Jobcard RG 004 INSTAL CONFIG} Max.gun power (configuration 6001/500T or 600TS/500TS. GS 512) INSTAL CTUB (CTB parameter maximum nAs) para (Nine filament current values) [INSTAL AEC ADJ DATA| (AEC calabrataon parameters) The PHOTOMULTIPLIER board, 400-PL11, has been removed or 15 not correctly connected Make sure that the board 1s correctly connected There is a fault on this board or at 2s not correctly adjusted Run the PHOTOTIMER test (card 10006) Detection of communications error between CPU board, PL~12, and CONSOLE board, 100-PL6 This error does not appear on mAs meter but can be consulted on the Maintenance console The control panei 1s inoperative Only the Maintenance Console configured in Terminal Application can be used SENOGRAPHE SENIX HF ASM _CO1U52K 04 7-15Action 1 Actzon 2 Actaon 3 Check the flat anterconnection cable and the optocouplers of the CPU board 400 PLi2 Check that Console board 100 PL6 as operating correctly (see Jobcard VF 003) Gheck transmission from CPU board 400 PLi2 to Console board 200 FL6 | Check that LED DEITX flashes several tines durang swatch-on phase A voltmeter can also be connected to terminals D4 and D2i (opposite side to cathode of D4) to Also check transmission from Console board 100 PL6 to CPU board 400 PL12 Check that LED DE2 RX on board 100 PLE Zf mothang happens, check that optocoupler B17 of board 100 PL6 operates Also check that connecting cable between CPU board and Console board is correctly plugged 1n NOTE To check that the generator 1s operating correctly af there 1s no dialog between the CPU and board 100 PLG, the generator can be controlled from the Application ‘As the CPU contains all the exposure parameters, there 25 no danger in making an exposure with the above SENOGRAPHE SENIX HF ASM cO1U52K 04 7-16E100 130 Cause 1 Action 1 Actzon 2 ‘Actaon 1 ‘Actzon 2 Cause 1 Action 1 Certain AEC calibratich pafameter values are out of range Eg af AL“K7 = 7 200 Ev1 and NOT AL-K7 = 7 200 E+0, code 80 appears Check that the calabration values of INSTAL AECADJ DATA are of the same order of magnitude as values given an the table (IMEX, Para 1-1-8) Error linked to mcroprocessor functions of CPU board 4OO-PLI2 Change the CPU board 400-PL12, and copy the paraneters (see Jobeard RG 004) Current detected in filament although heater as not commanded Turn heater OFF, then ON, and run the heater test If fault persists, ‘refer to Jobcard LG 004 Check kV/mA warang of HV unit The voltage that reflects E voltage at the termnals of the Converter chassis capacitors measured at PT1 of AC Supply Control 400-PL3 has not returned to wathin the tolerance wathin 2.6 s of the AC SUPPLY ON signal For thas failure, the second startup phase 1s controlled, and after 3 5 the CPU board 400-PLi2 suppresses ats AC SUPPLY ON Signal and the SENOGRAPHE returns to the farst startup phase = Switch off generator Open circuit breaker DJ1 of Power ‘Supply chassis = Place board 400-PL3 on board extender Connect (+) of voltmeter to PT2 of 400 PL3 and (-) to PI7 = Close circurt breaker DJ1 and swatch on generator Refer to Schematics 45203676 (6) and C300047 (24) - The voltage neasured should go to +12 V after around 2s This can be observed just the CPU deletes ats AC ‘SUPPLY ON sagnal = If voltage goes to +12 V, see cause 3 SENOGRAPHE SENIX HF ASM _CO1U52K_O4 7-37E140 Cause 2 Actaon 2 Cause 3 Actaon 3 Cause 1 Actzon 1 Cause 2 ‘Action 2 4n ac supply failure (supply by wall-mounted contactor) or @ fault an the circuits causes a level 1 in PT12 of the AC ‘SUPPLY CONTROL board 400-PL3 Check voltage at TP12 of 400-PL3 This voltage should be 045 V ¢ 150 nV when SENOGRAPHE as an standby and swatched on ‘The command signal to drive optocoupler B3 of 400-PL3 1s. not transmitted to collector of optocoupler BY (pin 7) of 400-PLT = Swatch off generator ~ Place board 400-PL7 on extender and connect (-) of voltmeter to 2¢ of X32 (top connector) and (+) to 2B of X32 of 400-PLT Voltage measured should be from -12 V #0 5 V (due to +12 VA of 400-PL3 present during standby) Switch on generator ~ Voltage remains at -12 V until LED DE3 of 400-PL3 goes 405 V If this voltage as at +12 V and the SENOGRAPHE returns to first phase of startup, check voltage on pin 7 of optocoupler Bi of 400-PL7 compared to (-) of C32 0 09 V 250 nV should be obtained Otherwase replace BY of 400-PL7 The INVERTER CONTROL board, 400-PL4, 1s not an position Make sure that the board 1s correctly connected EN MARCHE ONDULEUR signal (indicating that the inverter is workang) 15 incorrect ~ Swatch off SENOGRAPHE to place 400-PLI board on extender = Connect (-) of voltmeter to 32A of XJ1 (bottom connector) and (+) to 28A of X31 ~ Switch on generator SENOGRAPHE SENIX HF ASM CO1U52K 04 718Cause 3 Action 3 - In farst phase of startup,’ measured voltage should be +119 205V A few seconds after the AC Supply On command given by the CPU, the voltage should go to 0 140 V 205 V Diode DES should remain laghted If voltage remains at +11 9 V (when SENOGRAPHE 1s at second phase of startup), replace the 400-PL7 board NOTE All these measurements can be made when the three coax cables are disconnected ‘The IN EXPOSURE signal is ON sance startup (anstzalazation test) ‘Swatch on generator and check that ‘IN EXPOSURE’ LED DE2 of YOO-PL4 as out If out, connect voltmeter with (-) at 32A of XJ1 of 4O0-PLA (0/12'V) and (+) to 29A of XJ2 of 4OO-PL4 Measured voltage should be +5 V If voltage as OV, check wath ohmeter (wath board renoved from chassis) that T7 is not destroyed by a short circurt If LED DE2 as on, check that TP5 on XJ5 of 4OO-PLH as at 04 V +150 av SENOGRAPHE SENIX HF ASM CO1U52K 04 7-19E150 E150 Cause 1 ‘Actaon 1 Cause 1 Actaon 1 Cause 2 ‘Actaon 2 If the Senographe 1s a 600 TS or 500TS SENIX H F The 5502-4 tube mounted in a M50 CDRH housang does not have @ small focal spot whereas the {INSTAL CONFIG ‘sub-menu contaans the |CONF SF IN I] parameter instead of the |CONF SF IN 0] parameter Follow the procedure described in the IMEX/ASSEMBLER'S MANUAL, Pera 5 41. ‘If the Senographe 1s a 600T or 500T SENIXH F (dual focus ‘tube) ‘The HEATER CURRENT board, 400-PL1, or the HEATER POWER SUPPLY board, 400-PL2 or both boards are not an position Make sure that both boards are properly connected The small focal spot heater function 1s not working properly Run the HEATER TEST (Jobcard LGOO!) > rz When a heater failure occurs, a 0 logic level appears in the CONF SF parameter When the heater function a5 again established after repair, CONF SF appears at Jogic level 1 The software configurataon for the user of a single focus tube requires forcang the 0 logic level in the CONF SF from the Maintenance laptop For details, refer to Jobcard DR 009 Changang the X-ray] Tube SENOGRAPHE SENIX HF ASM CO1U52k.04 7-20E160 170 190 Cause 1 ‘Acton 1 Cause 2 Actaon 2 Cause Actaon Cause 1 ‘Action 1. Cause 2 Action 2 ‘The HEATER CURRENT bdra 400-PL1, and/or the HEATER POWER SUPPLY board, 400-PL2 are not an position Make sure that the board(s) are properly connected The large focal spot heater function is not working Properly Run the HEATER TEST (Job Card LG0O4) ‘The real tame clock 1s faulty Change the CPU board, 400-PL12 and follow the procedure on Job Card RGOO4 ‘There were transients on the lane supply when amitialazataon took place Push OFF and then ON again ‘The VOLTAGE CUTOFF signal as stall actave > Swatch off SENOGRAPHE and place board 400-PL7 on extender ~ Connect (-) of voltmeter to - of capacitor C32, and connect (+) to common point of resistor R6 and collector (pan 7) of optocoupler B2 of 400-PL7 (see Fig 1) > Swatch on generator Voltage measured should be 0 09 V 250 nV LED DB4 of 400-PL3 should be lit and +5 V of Lambda power supply should be present on 400-PL7 board If required. replace optocoupler B2 of 400-PL7 SENOGRAPHE SENIX HF ASM COLU52K 04 7-22734 50 Cause 3 ‘Actaon 3 KV INF 5 sagnal ancorrect To check, place 400-PL7 board on extender and connect voltmeter, (-) on polarity - of C32 and (+) on resistor RS (anput 6 of B2) When SENOGRAPHE 1s switched on, the measured value should be +5 V ~ On Jobcard LG005, refer to Block Diagram 1 and that part of Para 5-3-4 dealing with this check to find the fault goooo0g a Fat 7 “f] eal mA ERROR CODES DISPLAYED SUBSEQUENT TO FIRST OR SECOND TRIGGER Comment This code may appear in the followang cases > when the movang grad is connected at PR421 (connector located on the colum at grid level) - when the grad as not connected Cause Actaon In both cases, the G64 bus 1s not receiving the return order delivered by relay x4 of the ELECTROMECHANICAL 500-PLi chassis PCB and transferred by the B33 optocoupler on the X-RAY ROOM INTERFACE board, 400-PL8 (Scheaatacs 45203767 (18) and 45203087 (15), (16) and (17)) Check the condataon of fuse F7 on the ELECTROMECHANICAL chassis board, 500-PL1 If necessary, run the POTTER test (Job Card LG002) SENOGRAPHE SENIX HF ASM CO1U52K 7-22E110 Cause Actaon E120 Cause Action EI71 Cause ‘Action £180 Cause Action The exposure enable sighal given by the anode starter as an one of the following condstions (see Schematic 45203767 (18)) Too early, Not reaching the B4 optocoupler of the GENERATOR INTERFACE board, 400-PL7 = Stopped too early - Present contznuously = Check fuse F18 on Fuse board 201-PL1 = Run the ANODE STARTER test (Jobcard 1003) More than 8 arcings occured during the exposure (a buzzer sounds and the red RESET button light goes on) Thas code seldom appears in the mAs window, even af more than exght arcangs are generated by the CPU board It can be consulted an B errors code (see Jobcard LG 001) Run HIGH VOLTAGE test ancluded an HV Generator Test (see Job Card L005) Tame-out on the timer The code appears if the timer stopped exposure instead of the mAs-meter 1n two-point mode, or the AEC in one-point mode, or the release of the 2nd trigger actuating the buzzer ‘Thas tamer consists of a ‘software generator’ which follows the kV and mAs values selected (400 mAs being the value taken by default in one-point mode), determines the mA values and therefore the corresponding time If the mA values are off end the exposure lasts twice the theoretical. tame, error E171 will be actuated NOTE, Consequently, there 1s only slaght possabalaty of this error being actuated Check the real output by plugging in a mllaammeter in the testing devace of the kV/ak IC 701-PL1 and refer to Jobeard RG 008 ‘This code appears 2f the CPU board, PL12, as not able to detect an error source during the preparation phase and start of exposure Check all parts actave in preparation (Jobcards LG003 and Goo!) SENOGRAPHE SENIX HF ASM _CO1U52K Ol 7-23735 ERROR 90 & ERROR 90 STATUS Cause 1 Action 1 Cause 2 Action 2 Cause 3 Action 3 Cause 4 ‘Action 4 Coax between XJ5 of KV/mA IC 700-PL1 to XJ7 of Inverter Control board 400-PL' is disconnected or continuity is faulty Reconnect cable or check continuity with chmneter The coaxial cable of the “AUTO REGUL” signal (for regulation enable) 1s connected in error to XJ3 or XJ4 or Inverter Control board 400-PL4 Connect the three coaxes arriving at 400-PLI (this connection error does not destroy the electrical components) Coaxes from 400-PLY to Converter are disconnected or their contanuty as faulty Reconnect coax/coaxes or check continuity with ohmmeter Generator fault durang exposure Use dragnostac possibilities of HV Generator Test 1) Run HV Test (refer to Jobcard LG 005, Para 5 3) 2) If result of HV Test not correct, run the SCR Gate Pulse Test (Jobard Lo 005. Para 5-5) | Use data from error Bessages of E90 status to check the test points of 4O0-PLY an prioraty (refer to Jobcard LG 005, pp 18/19) related to the error message 3) When the test result 1s OK, operate SENOGRAPHE 1n normal application If error £90 appears again, run the Advanced Inverter Test (refer to Jobcard LG 605, Para 5 6) SENOGRAPHE SENIX HF ASM CO1U52K o4 7-2474 USING THE MAINTENANCE CONSOLE 7.41 FUNCTIONS OF THE VARIOUS MENUS AVAILABLE AT THE MAINTENANCE CONSOLE 7411 Termnal Application ‘This menu allows the Senographe to be controlled by selecting Paraneters vaa the console keyboard (filters, kV values, focal spots, I-poant or 2-point mode, etc) Only the first and second traggers are given from the handswatch connected to XI6 of the CONSOLE board, 100-PL6 This menu's uses anclude factory applications It may be useful for servicing the machine (simulation of control panel commands) 7412 Control Panel Echo ‘This menu aonators the series lane between the CONSOLE board, 100-PLE, of the Senographe and the CPU board, 400-PLI2 The console should display the same parameters as the control panel This menu con be used to nechanically posxtion the kV disk and the mAs disk when these disks are being replaced. It can also be used to check that Control Panel swatch selections are correctly transaitted to the CPU board 7413 Installation Thas menu as used for ~ SENOGRAPHE 600T/500T or 600TS/500TS configuration Indicate to dual-focus SENOGRAPHE that at as fitted wath G9502-4 ‘tube or Phoenix GS512-! tube (new), Parameteraze the value of mAs value backup, ‘Adjust tube heater, Fandang the optimum photomultiplier high voltage value ABC calabration (For use of menu, refer to IMEX, Chap 1) ENIX HF ASM _cO1U52K ou 1-25Tak This 7416 THe Maintenance Thas menu 1s a fault-finding ard It provades a record of faults that have occured and enables a number of tests organized on a function basis to be run (see Para 7 9 1 on how to use this menu) Endurance Thas menu is used at the factory It automatically performs 1200 exposures wath the large focal spot and 300 exposures with the small focal spot after the final factory check ‘Thas menu should not be used for servicing purposes Statastacs This menu provides = the number of exposures made an 1-point mode, = the number of exposures made in 2-point node, = the number of aborted exposures, = the anode rotation tame an seconds, ~ the dstrabutaon of exposures in terms of kV and mAs The anformation contained an this menu 1s essentially antended for Marketang USING THE MAINTENANCE CONSOLE KEYBOARD & CONVENTIONS USED IN JOBCARDS For the console, the keys to be pressed are represented 2n the documents (1n particular, in the software implementation cards) by uesns of a rectangle containing the corresponding symbol or word woe Ele] = SENOGRAPHE SENIX HF ASM CO1U52K O4. 7-267421 Functions of the [suirT emt] ana Enter] keys [SHIFT] key This key 1s generally used to select uppercase letters and also the characters silk-screened on the upper part of a key Press and hold down, then press the other key required Examples If key | A | only as pressed, lowercase “a” will be displayed on the screen xe ene [By] at [n] save ae presse, uppercase "A" will be displayed on the screen 2 If the | e | key 1s pressed alone, lowercase "6" will ‘appear on the screen e 2 If the |SHIFT| and | e | keys are pressed, the fagure 2 will appear on the screen CTRL| key ‘This key 1s always associated with another key to activate an anstruction (no validation 1s required) Lake the SHIFT key, 1t as pressed and held while another key (usually a letter-key) 15 pressed Example [CTRL| and | c | 1s used to display the master menu on the maintenance console when software initialization is complete SENOGRAPHE SENTX HE ASM COIU52K 04 TreyEnter] key This key 1s used to validate text or a command entered by the operator via the keyboard This key 1s equivalent to the rs] or [en] or | cl | keys on exter nardware LOCK] key ‘This key 1s used to select silk-screened on the upper half of certain keys, eg Press F 7422 Conventions used in the Job Cards Texts on a grey background refer to the various displays available on the maintenance console The farst level of action 1s andacated by (1) Example (1) Consult Block Diagram 45203767 (18) When the operator 1s asked a question (indicated by a question mark preceding @ statement), an addataonal action level 1s provided Example (1) Consult Block Diagram 45203767 ? Diode DE5 2s lat > NO (2) Check that 15VEM as present > YES (2) Run the "INTERFACE SALLE" (X-ray Room Interface) test SENOGRAPHE SENIX HF ASM CO1U52K 7-287.43 SETTING UP THE MAINTENANCE CONSOLE, (Refer to the SENOGRAPHE IMEX/ASSEMBLER'S MANUAL, Chap 1 4 5) __SENOGRAPHE SENTX HE__ASM__conUE2K 8 1-2915 DEFINITION OF THE THREE PHASES OF POWER-UP 752 To power up the Senographe, the following conditions must be fulfilled 1) 2) 3) ‘SENOGRAPHE must be 1n POWER-ON status, Relay K3 on AC SUPPLY chassis must be energized after PB ON is Pressed (Phase 1) Relay K2 on the AC SUPPLY chassis must be energized for 3 s after PB ON as pressed following AC SUPPLY ON command given by PU board 400-PLi2 A tame~delay contact of relay K2, also energizes Ki 3 5 afterward (second phase of startup) The configuration of thas Second startup phase can be checked quickly by looking at neon Li of Electronechanacal chassis 500-PL1 at the top of the cabinet, Whach should laght when relay K2 of Power Supply chassis 15 energized ~ Power-up is complete when the kV window lights (refer to Para 7 3, and to Para 77 Correct Configuration for Running an Exposure) ~ The statuses descrabed in Para 7-5-2 and 7-5-3 are sufficient to serve as @ maintenance console The primary objective of these minimum statuses 1s to help the Service Engineer determine whether the console operates correctly or not POWER-ON STATUS (Schematac 45203676 (6)) ‘The Senographe 25 put in POWER-ON status wath the wall-mounted contactor The POWER-ON status as correct when the N4 neon andacator on the AC SUPPLY chassis fuse PCB is lit, the DE13 LED on the FUSES PCB is lit, the DE4 LED (amber) on the AC SUPPLY CONTROL board, 400-PL3, as lat, the andieator anside the OFF button 1s lit NOTE, Check that the voltage between fuses F21 and F22 on the AC SUPPLY chassis FUSES PCB 1s 220 V to ensure that the couplang of the main autotransformer 1s correct (see IMEX, Para 1 4 2) SENOGRAPHE SENIX HF ASM CO1U52K 04 7-307-5-2 MINIMUM CONFIGURATION FOR ACCESS 1 iii 4 ERROR CODE To consult the menu error codes, the following 1s required an addataon to relay K3 of the energized Power Supply board - +12 V of Lambda supply (presence indicated by LED DE2 of 400-PL13 (Schematic 45203677 (7), - -12 V of power supply (presence indzcated by LED DE3 of 400-PL13 = +5 V of power supply (presence indicated by LED DEl of 400-PL13 ‘The complete status of the farst phase 1s descrabed an Para 7-6, Fig 2 NOTE, 1) In the ELECTRONICS chassis, 400, the following boards must be Plugged an = AC SUPPLY CONTROL board, 400-PL3, = GENERATOR INTERFACE board, 400-PL7, = CPU board, 400-PLI2 ‘At each power-up in this configuration, the CPU board detects the absence of the other boards The causes at least four error messages to be recorded E40, E150, E160 and E140 (Para 7 2, E, NOTE 1) 2) If all fuses on the AC SUPPLY board are removed, the Landba Power supply wall stall be supplied SENOGRAPHE SENIX HF ASM CO1U52K o4 7-317 5s 3 MINIMUM 2ND PHASE POWER-UP CONFIGURATION FOR ACCESS TO MENU 4 TESTS See Schematics 45203676 (6) and 45203767 (18) To access the tests, the following is required ~ AC SUPPLY ON sagnal on LED DE1 signal lighted on AC SUPPLY CONTROL board 400-PL3 Neon Li (Electromechanical chassis IC, 500-PL1) laghted LED DEA (Electromechanical chassis IC, 500-PL1) lighted LED DE3 (Electromechanical chassis IC, 500-PL1) laghted LED DRX (Console IC, 100-PL6) lighted’ (relay X2 lighted) to valadate the common of 1st tragger/2nd trigger PB common (E6 coordinates, Schematic 45203767 (18)) ‘The complete status of the 2nd power-up phase is shown in Para 7-6-3, Fag 3) NOTE 1 ‘The followang boards need be plugged 1n on the ELECTRONICS chassis, 400 - GENERATOR INTERFACE board, 400-PL7, ‘The ROOM INTERFACE INPUTS and POTTER tests may be run under this manimal configuration by adding the X-RAY INTERFACE board, 400-PL8 NOTE 2 ‘This minimal configuration depends solely on the condition of fuses F16, F17, F19, F20 and F7 on IC of 201-PLi, fuses on AC Supply chassis, and fuses F7 and F8 on IC of Electromechanical ‘chassis 500-PL1 a The indicators ansade the PBs (wath the exception of PB ON and PB OFF) are supplied by the 24 V of the CONSOLE board 100-PLE See schematic C809 400 The 24 volts depend on the condation of the F6 fuse of the FUSES PCB an the AC SUPPLY chassis76 POWER-UP OPERATIONAL CHECK ROUTENE 760 GENERAL RECOMMENDATIONS FOR MAKING A DIAGNOSTIC A) The complete POWER-UP routane 1s illustrated on three separate sheets roughly corresponding to the three phases defined an Para 75 ~ The lozenges represent checks to be made (for voltages, use a voltmeter) ~ The rectangles represent action to be taken The branch poants Grawn an than lines indicate a path to be followed when the answer to a lozenge 1s no Each tame corrective action 1s taken, go back to the branch lanes drawn an bold type ending with END ~ Ghecks may be required at stages approaching END or approaching an instruction to press the ON pushbutton ~ Permanent actuation of the ON pushbutton does not affect the status of the routane B) If at as not possible to get the SENOGRAPHE povered-up, there are two possable types of causes Leakage current to ground, Excess current in the two supply conductors of the main eutotransformer (or main transformer for TEC version) NOTE Note cable reversals, especially on connectors of Fuse IC, 200-PLL Reversal between XJ8 and X36, Reversal between XJ8 and XJ10 whach causes a dxfferential short carcuat by default to ground or faulty SENOGRAPHE operation when the differential carcut-breaker 1s faulty -————— ore For the SENOGRAPHE SENIX HF, there are two power supply chassis models ~ Model fatted wath a main autotransformer (for anterconnection, see Schematic C809160 (8)) ~ Model complying to IEC Standards fitted with a transformer replacing the autotransformer mentioned above ‘Transformer interconnection 1s shown on Schematacs 45440021 (8 bas) SENOGRAPHE SENIX HF ASM CO1U52K 04 7-33Whatever the situation, the method to use in searching the cause is to power up the SENOGRAPHE in minimum configuration and to gradually connect all the subassemblies as follows 1) 2) 3) 4) Check that SENOGRAPHE does not short-out in first phase of Power-up Determine which subassembly caused short circuit a) A subassembly supplied by cable connected to XJ2 of Fuse IC 201-PLI b) Converter subassembly Determine which converter subassenbly is faulty Determine which subassembly, supplied upstream by connector XJ2 of IC 201-PLi causes the short circuit PROCEDURE 1n (1) above In Disconnect the three coaxes from board 400-PL4 These coaxes must never be connected while carrying out checks in procedures (1). (2), (3) and (4) above Disconnect all boards (except 400-PL3) from Electronics chassis Power up SENOGRAPHE and check that configuration is that of Fig 2 below ‘If SENOGRAPHE shorts out, remove cable connected to XJi of Fuse IC on 201-PLL this way, the Lambda supply only is supplied at the first phase of Powerang-up (see Scheaatac 45203677 (7)) 34PROCEDURE an (2) above 3 = Swatch off SENOGRAPHE, - Plug an board 400-PL12 (CPU) and board 400-PL7 (Generator Interface) in Electronics chassis ~ Do not connect XJ2 of IC 201-PLL = Power up the SENOGRAPHE ~ Check that SENOGRAPHE remains in second phase of power-up (Relays K2 and Ki should be energized ) - If SENOGRAPHE shorts out once K2 or Ki is actuated, check that three resistors Ri, R2 and R3 of Power Supply chassis are not interrupted and that cable contanuty as ok Wath an ohmeter, measure resistors Ri, R2 and R3 ‘Swatch off SENOGRAPHE Remove arraval of man voltage on 5 or 6 fron termnal strip 200 Xi fitted to autotransformer (or to main transformer for IEC model) vaa wall-mounted remote control Disconnect the two wares arrivang on 1 and 2 of same terminal strap Refer to Schematic C809160 (8) or Schematac 45440021 (for IEC model) and relay installation in Power Supply chassis (rear view) below "3 2 ‘Termnal strip 200 Xi ‘Xforaer oF Autoxformer SENOGRAPHE SENIX HF ASM COLU52K O4. 7-35If required, replace faulty resistors or restore cable continuity ~ If SENOGRAPHE stall shorts out after the above checks are made, verify that the converter as the cause by Swatch off SENOGRAPHE, Open carcurt breaker DJ1 Disconnect wares arriving at 1 and 2 of termnal strip 200 x1 Insert jumper across PT2/PT9 of board 400-PL3 (to simulate amage of anverter capacitor voltage and therefore to keep ‘SENOGRAPHE under power) Close carcuit breaker DJ1 Power up the SENOGRAPHE vae PB ON (there are always only three boards plugged into the Electronics chassis backpane1) If the SENOGRAPHE stall remains powered-up, carry out Poant-3 procedure PROCEDURE an (3) above Power up the SENOGRAPHE Remove front attachment screws from converter Disconnect plug XJi (fen power supply) Remove cover panel attachment screws and remove cover panel Remove nut from Point 10 of IC 300-PL1 (see Schematac 45202118 (40)) Using @ screw and nut, assemble the cable lugs of both wares which were fitted to point 10 and ansulate the connection obtained - Connect @ de voltmeter to capacitor bank termnals WARNING Do not touch the capacitor - the voltage at its termnals is dangerous - Power up the SENOGRAPHE via PB ON If the SENOGRAPHE short carcuits, check the capacitor bank If SENOGRAPHE does not short circuit, one or more thyristors may be short-cireusted The measured voltage should be 540 V #50 V NOTE, 1) Board 300-PL1 should never be replaced 2) We strongly advase you not to replace the thyristors 3) Eaght-capacator bank should be replaced completely (see Jobeard DR 015) 4) Rectafaer diodes D1 and D2 can be replaced SENOGRAPHE SENIX HF ASM CO1U52K 04, 7-36PROCEDURE an (i1) above Run thas procedure when the converter 2s not the cause of the short Power up the SENOGRAPHE See Schematic 45203677 (7) Disconnect cable connected to XJ6 of Fuse board 201-PL1. Reconnect cable from XJi of Fuse board 201-PL1 Power up SENOGRAPHE Check that it remains an second power-up phase ‘Swatch off SENOGRAPHE and look for fault by connecting an additional subasseably before each power-up as follows Board 400-PLB, Board 400-PL2, Board 400-PL1, Board 400-PL1i, Board 400-PLI (do not connect the three coaxes routed to this board), Connect cable routed to XJ6 of Fuse board 201-PL1 SENOGRAPHE SENIX HF ASM CO1U52K 0! 1-37761 POWER-ON Status (see Fag 1 below) In order to avoid possible disturbance obtained on damaged boards, the mnimum number of boards should be anserted in the Electronics chassis to obtain each of three power-up stages ‘The AC Supply Control 400-PL3 as sufficient to get this Power-On Status See Schematacs 45203676 (6) and 45203677 (7) SENOGRAPHE SENIX HF ASM CO1U52K o4 7-38CAUTION Power Supply chassis to Electronics chassis wiring 200-x31 400-32 Power Supply Electronics chassis chassis 2 8 12 220 Power Supply 1 9 10 12 15 AC sup measmt + 7 ABC PR2 AC sup ctl a 24 AC sup measmt - 10 ABC PR2 AC sup ctl 4 3 K2 command 13 ABC PR2 AC sup ctl 3 2 Ki command 15 ABC PR2 AC sup ctl 20 17 K3 command 30 ABC PR2 AC sup ctl. 5 22° K3 cmd common 32 ABC PR2 AC sup ctl 8 19° VR + 1 ABC PR2 AC sup ctl 9 20 14 WR - 4 ABC PR2 AC sup ctl 6 16 th vA 20 ABC PR2 AC sup ctl. 7 11 oikvA= 23 ABC PR2 AC sup ctl. Cable ref 810800 SENOGRAPHE SENIX HF ASM CO1U52K o4 7-39762 163 PHASE 1 OF POWER-UP (see Fig 2 below) The AC Supply Control board 400-PL3 only is required to obtain this status (see Schematics 45203676 (6) and 45203677 (7)) PHASE 2 OF POWER-UP (see Fig 3 below) ‘The AC Supply Control board 400-PL3, the PL7 Generator Interface board 400-PL7, and the CPU board 400-PL12, are required to obtain this status (see Schematics 45203676 (6) and 45203677 (7)) ‘The most probable cause preventing the SENOGRAPHE going to second Power-up phase 1s that the CPU does not transmit the AC Supply ON command Check as follows = Swatch off SENOGRAPHE via PB OFF > Open carcunt breaker DJL = Place board 400-PL3 on extender and connect (-) of voltmeter to 28 C and (+) to 26 C OF XJ2 (top connector) > Close carcut breaker DJ1 Measured voltage should be -3 30 V 105 V ~ Power up SENOGRAPHE by hitting PB ON Measured voltage should reach *3 30 V 20 5 V within three seconds. This three-second delay may be exceeded to protect resistors Ri, R2 and R3 of the Power Supply chassis against overheating caused by too closely-spaced power-ups NOTE 2 A feult an the CONSOLE board, 100-PL6, does not prevent getting complete switch-on status (1t as essential to have OFF/ON Pushbutton continuity ensured by the CONSOLE board, 400-PL6) However, af PL6 1s faulty, the kV wandow does not iaght up NOTE 3 When relay K1 of the AC SUPPLY chassis 1s not energized, the second phase of the switch-on seems normal, and partacularly = 600 Von the terminals of the converter capacitor bank 1s present (indicator lamp as lit an the cover), - KV window is lat ist tragger 1s enabled Consequently, the enode starter relay vabrates when the ist trigger 1s actuated This 1s because the 33-ohm resistors are stall in series (Schematic 45203767, G/8, and Schematic 45203677, F/3) SENOGRAPHE SENIX HF ASM CO1U52K 04 7-40