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Article history: A novel turbulent atomization model, which is physically closed itself and free of case-by-case parameter
Received 24 September 2017 tuning using experimental data, has been formulated and demonstrated in the framework of turbulent
Revised 18 November 2017
spray combustion large-eddy simulation (LES). Based on our accumulated research findings that elemen-
Accepted 17 January 2018
tary droplet/ligament generation is a deterministic phenomenon, not something random as considered in
Available online 2 March 2018
the conventional understanding, the model describes two dominant modes of turbulent atomization, i.e.
Keywords: the turbulent resonant mode and the Rayleigh–Taylor (RT) mode, in a physically straightforward manner.
Spray combustion Extending the baseline theory proposed in Umemura (2016), to a hybrid turbulent spray LES formulation
Turbulent atomization which includes both an Eulerian liquid jet core and Lagrangian droplets, the subgrid-scale (SGS) atom-
Subgrid model ization characteristics are completely detailed in this study. Using the LES-resolved turbulent Weber and
Two-phase flow LES simulation Bond numbers on the liquid core surface, the atomization mode and the SGS atomization characteris-
tics such as droplet size, number, ejection velocity and core regression velocity are all identified locally,
and the information is transferred back to the LES code as input information. Test cases of Diesel fuel
jets demonstrate that the present formulation well reproduces the turbulent spray behavior. Thanks to
the obtained detailed data, the spray formation process can be tracked both temporally and spatially,
from the initial head formation with edge atomization to the later core atomization and spray spreading.
It is essentially featured that the present turbulent atomization model works well without ambiguous
user input, contrary to the conventional way of spray simulation. This is a significant breakthrough to
urge paradigm shift in spray simulation, from unclosed/unpredictable to closed/predictable, which en-
ables drastic improvement in the accuracy of spray simulation and may exert a large impact on both
research studies and industrial applications.
© 2018 The Author(s). Published by Elsevier Inc. on behalf of The Combustion Institute.
This is an open access article under the CC BY-NC-ND license.
(http://creativecommons.org/licenses/by-nc-nd/4.0/)
https://doi.org/10.1016/j.combustflame.2018.01.026
0010-2180/© 2018 The Author(s). Published by Elsevier Inc. on behalf of The Combustion Institute. This is an open access article under the CC BY-NC-ND license.
(http://creativecommons.org/licenses/by-nc-nd/4.0/)
A. Umemura, J. Shinjo / Combustion and Flame 195 (2018) 232–252 233
Fig. 1. Paradigms of spray simulation. (A) is the conventional one where the droplet generation (primary atomization) is not directly simulated but given by some input
model. (B) is a novel paradigm where the droplet generation is directly considered consistently with the downstream region, typically formulated in a hybrid Eulerian/Eulerian
and Eulerian/Lagrangian manner.
per unit volume) is often used for this purpose since atomiza- that direction. Umemura has recently proposed a novel turbulent
tion is a process to increase the surface area. This approach it- atomization model that is free of case-by-case empirical parame-
self is generally sound, but the modeling of the net produc- ters and includes physical considerations of ligament/droplet gen-
tion term, which represents the surface increase due to atom- eration and thus spray generation [33]. This model is promising
ization (including decrease due to coalescence), is an important in enabling practical engine-scale spray simulation with more en-
key. Jay et al. [19] solved the surface density transport equation hanced accuracy than the conventional approaches. Here, we mean
where the production term is modeled by the growth rate of the a method “free of empirical parameters” as that which is physi-
Kelvin–Helmholtz (KH) instability with a nonlinear saturation ef- cally self-closed and does not need to determine unknown param-
fect. Navarro-Martinez [20] and Lebas et al. [21] similarly used the eters case by case even when the flow conditions are changed. It
surface density transport equation. The surface area is assumed to should be noted that this does not mean it is fully free of models
increase following the relaxation process to an equilibrium value or assumptions, but rather it means that these models are physi-
with some time-scale constant. In these studies, the models de- cally straightforward under the fundamental assumptions adopted
scribe the surface area increase in an overall sense, but details of in LES. By this, we intend to shift spray simulations from adap-
physical paths leading to droplet breakup are all wrapped up in tation (paradigm A in the conventional way) to prediction (new
the production term accompanied by some undetermined model paradigm B).
constants. As a result, this approach still needs parameter tuning Obviously, the use of LES means that, if the subgrid turbulence
case by case. Atomization physics is the very process that deter- could cause SGS (subgrid-scale) atomization, some SGS model
mines the most appropriate path, and it is suggested that some which are compatible with the fundamental assumptions (contin-
more physical understanding is needed to eliminate such model uum requirements, isotropic turbulence in a locally homogenous
constants. shear flow, turbulent inertial subregion) adopted in a standard LES
A different approach focuses on the correlation between turbu- [33] must be implemented to describe the SGS processes. There-
lent eddies and droplet breakup. Such an understanding has been fore, the LES should be able to capture (i) the liquid core behav-
pointed out [8,22] and a simple model based on this has been ior as a continuum, (ii) the liquid shear flow sustaining the liquid
proposed. Saeedipour et al. [23] correlated the droplet size with turbulence, and (iii) various instabilities caused by the presence
the dominant turbulent eddy size and proposed a simple model, of the real liquid jet surface exposed to the outer gas containing
in which droplets are directly ejected (without forming a liga- spray. This could be done if we use interface-capturing two-phase
ment) due to the liquid eddy motion. Very roughly speaking, this flow LES to describe turbulent atomization from the injected liquid
is posed in a proper direction but the specification of the domi- (Paradigm B).
nant turbulent eddy is ad-hoc and surface instability and ligament From this point of view, Umemura made theoretical considera-
formation mechanisms before droplet pinch-off are drastically sim- tions and proposed a turbulent atomization subgrid model for two-
plified. As a consequence, their modeling is still needs unphysical phase flow LES [33]. However, the previous paper focused on theo-
empirical tuning case by case. It will be shown, in this paper, that retical development basing the SGS atomization and did not detail
such a turbulent atomization model might be usable only for an the SGS atomization characteristics in the form which can be di-
immediately-near-nozzle region but cannot simulate the complete rectly implemented to the LES’s. Therefore, in the present paper,
spray jet that is targeted in spray combustion. detailed SGS atomization characteristics are derived and the use-
In order to tackle these difficulties, our recent research has fo- fulness of the model is demonstrated by implementing the model
cused on unveiling the underlying physics of atomization in de- in two-phase flow LES simulating the spray formation process of
tail. Theoretically, Umemura has proposed a role of self-generated turbulent Diesel fuel jets.
capillary waves in droplet breakup and has identified that the
droplet breakup is a deterministic phenomenon [24–31]. Based on 2. Detailed SGS atomization model
this finding, we called for the paradigm shift from A to B in a
plenary lecture of the 9th Asia-Pacific Conference on Combustion The primary atomization of an injected liquid jet usu-
(founded in Japan in 1997 by Prof. C.K. Law as the U.S. member) ally takes place at a relatively low temperature and consid-
in Korea, 2013 [32], and we have a responsibility for efforts toward erably large liquid-to-gas density ratio. For simplicity, neither
A. Umemura, J. Shinjo / Combustion and Flame 195 (2018) 232–252 235
the intensity from λ/4 to λ/2, respectively. The probability Por that the condi-
1
tion (i) is approximately satisfied may be estimated as Por = 0.067
2kL = L , K = 6.67. (8) [33].
K Consistent with the conventional measurement of turbulent en-
where K (and later introduced B = 5.57) as well as the value 2.89 ergy spectrum, each cascaded eddy is assumed to keep its own
are determined from constants used in the standard turbulence vortical structure and move at its center’s LES-resolved velocity
models. Of course, theses relations hold primarily in a strong tur- during its lifetime of L −1 (eddy turnover time). Then, the evo-
bulence limit, with the LES grid spacing L > > λ. Nevertheless, lution of the SGS interface deformation must be randomly re-
even in a weak turbulence where λ ∼ L, the proposed SGS atom- initialized with a period of L −1 for any SGS cascaded liquid eddy
ization model can also handle this situation, because the SGS tur- of wavelength λ = 2π /α , so as to take into account the cascad-
bulent atomization would not play a large role and LES-resolved ing processes and the random realization of various turbulent eddy
turbulence eddy and atomization (=resolved breakup) would ap- orientation ineffective for spray formation [33]. Thus, the SGS in-
pear instead. Similarly in an extreme limit where L < < λ, the terface element which coincides with the planar LES-resolved in-
present formulation reduces to DNS. In this sense, the present for- terface element at a re-initialized time t = 0 is exposed to the fol-
mulation is perfectly consistent in the LES framework [33]. lowing Y-component of the eddy velocity that tends to deform the
The SGS liquid turbulence determined by Eq. (8) may cause SGS SGS interface element:
atomization from the interface element. Besides, the two-phase
4
flow LES may give the interfacial bulk liquid a local normal de- vT = √ qL cos [α (X − hAB Lt )] sin (α hAB ) cos (α Z )
celeration velocity 3
for 0 < α hAB < π /2
Us • n
s • DUs − U
g = −
2 U s • ∇ n
•U
s (9) and
Us
Dt
4
vT = √ qL cos [−π + α (X + hCD Lt )] sin (−α hCD ) cos (α Z )
due to the surface-normal deceleration and the interface curvature. 3
This may also cause SGS atomization from the interface element 4
due to the Rayleigh–Taylor (RT) instability. = √ qL cos [α (X + hCD L t )] sin (α hCD ) cos (α Z )
3
Hence, the purpose of the SGS atomization model is to predict
a spray element for π /2 < α hCD < π , where qL is calculated from the turbulent cas-
produced from the LES-resolved interface element
in terms of 2kL and g, or in their non-dimensional forms, cade relation
1 / 3
ρL ( 2 k L ) qL 1 λ
Weber number : W e = (10a) = . (11)
γ L K
Fig. 3. LES-resolved interface positions relative to the center of a cascaded liquid eddy of wavelength λ.
⎧ 1/3
⎨ ρL + ρ G (α h√)2 We √ 1 / 3 √ 1 / 3 region enclosed by these two √ curves and the curve of Eq. (16). In
ρL 1− 1−ε + 1+ 1−ε : ε≤1 ρ
= 4 2B (14) the figure, (α h )ε=1 = [2 ρ +Lρ 2We2B ]1/2 ( Bo
6 )
3/4 is also plotted for ref-
λ ∗
⎩ Bo 1 √ L G
2 6 cos 3 tan
−1
ε−1 : ε>1 erence.
where
√ 2 3 2.4. We-Bo map for SGS atomization
ρL 2 2B Bo
ε= 2 (15)
ρL + ρG (α h ) We 2 6
The critical curves (α h)c1 and (α
√h)c2 intersect with the curve of
Eq. (16) at α h = (α h )c1 = sin−1 ( 3K/16/32/3 ) = 0.353 and α h =
#
Therefore, λ∗ takes a random value corresponding to an
α h−realization for given We and Bo. (α h )c2 # = π − 0.353. Using these α h values, the following two
curves C1 and C2 can be drawn on the W e − Bo plane as shown
2.3. Conditions for SGS atomization onset in Fig. 6.
√
2.3.1. SGS condition 3 2B(18 − Bo)
C1 : 0.353 = → W e = 189.6(18 − Bo),
Turbulent eddies targeted by the SGS model have a wavelength We
λ shorter than the LES grid cell size L, i.e., λ/L = (/L )(λ/ ) = Bo = 18 − 0.005274 W e (19a)
3(λ/ ) < 1. The critical condition /λ = 3 is substituted into Eq.
(13) to yield
√
√
ρL 3 2B(18 − Bo) 3 2B(18 − Bo)
(α h )λ=L = . (16) C2 : π − 0.353 = → W e = 3.039(18 − Bo),
ρL + ρG We We
Bo = 18 − 0.3291 W e (19b)
2.3.2. Atomizing liquid ligament formation condition
For a resonant liquid eddy, the subsequent dominant interface Resonant atomization takes place from LES-resolved interface
deformation is brought about by the same eddy flow. Hence, its elements whose We and Bo values are located on the right-hand
amplitude δ is proportional to the elapsed time t as side of curve C2 . On the right-hand side of curve C1 , any α h re-
alization between (α h)c1 and (α h)c2 occurs at an equal probability
1 ∗ of 1/2π , while the lower α h bound is determined by Eq. (16) be-
δ ( X = h L t ) = λ A L α h L t with AL
2 tween curves C2 and C1 . Other curves C3 ∼ C5 in the figure will be
4 ρL sin (α h )
2 explained later.
= √ 3. (17)
3K ρL + ρG αh λ∗ 2.5. SGS interface regression process in an α h-realization
Once δ exceeds λ∗ /8, the restoring surface tension force can
no longer confine the bulk liquid [29–31,33]. A free liquid liga- For a given atomizing α h−realization, we consider the defor-
ment disintegrating into droplets is formed by the inertial liquid mation of an SGS interface element which coincides with the lo-
eddy flow into the ligament (see Fig. 4). Putting t = χ L −1 in Eq. cal LES-resolved interface element at a re-initialization time (=an
(17), the condition for this free liquid ligament formation to occur LES calculation time) t = 0. For the Fourier component eddies un-
within the lifetime of the resonant eddy is expressed as der consideration, it is enough to consider the SGS interface be-
√ −2/3 havior within a representative eddy of wavelength λ∗ as shown in
3K ρL + ρG 1
χ= < 1. (18) Fig. 4 for the case of 0 < α h ≤ π /2. The eddy flow deforms the SGS
16 ρL sin (α h ) λL ∗ interface. Once a free liquid ligament begins to be formed, the sub-
Substituting Eq. (14) into Eq. (18) determines the lower and sequent ligament development is achieved by inflow of the iner-
upper limits of α h, i.e., (α h)c1 for 0 ≤ α h ≤ π /2 and (α h)c2 for tial liquid eddy flow illustrated by arrowed solid streamlines in
π /2 ≤ α h ≤ π as a function of We and Bo. In the following, (ρL + Fig. 4. Correspondingly, the reference plane of the instantaneous
ρG )/ρL ∼
= 1 is assumed to simplify numerical presentation. SGS interface (defined in Fig. 4) decreases (for h ≤ π /2) or increases
Figure 5 shows the (α h)c1 and (α h)c2 curves on the α h − Bo (for h ≤ π /2) its distance from the eddy center, h (t). The instanta-
plane for W e = 10 0 0. SGS turbulent atomization may occur in the neous liquid velocity entering the developing ligament is expressed
238 A. Umemura, J. Shinjo / Combustion and Flame 195 (2018) 232–252
Fig. 5. α h realization range relevant to SGS atomization. Fig. 6. SGS atomization regimes in We-Bo space.
Fig. 8. Evolution of ligament and droplet breakup. Here, r and v denote the liquid surface radius and the axial liquid velocity, respectively.
Fig. 9. Ensemble-averaged resonant eddy wavelength for droplet diameter estima- Fig. 10. Ensemble averaged regression distance for regression speed estimation.
tion.
(26)
(27)
(29)
Since the isotropic turbulence assumed in LES has no LES- to ψ during the transitional period. Then, defining
resolved momentum orientation, the repulsive force must be ap-
λ ρ ( L ) 2 γ λ∗
s = L =
plied as a pressure of acing on the LES- g ρ γ g2
√ √
resolved interface element upon this resonant atomization for the K We λ∗ W e λ∗
momentum conservation in the LES simulation (see Eq. (1)). This = √ = 1.06 √ , (37)
(2π ) Bo Bo
point is different from RT atomization considered next.
in Eq. (36) is expressed as
⎧1 1 − χ s
⎨ : ≥1
2.7.4. Effect of positive Bo after onset of free liquid ligament = s 2 1 − χ . (38)
formation ⎩1 − 1 s s
1 −χ
:0≤ ≤1
Once a free liquid ligament is established, the restoring sur- 2 1−χ
face tension force acting on the resonant liquid eddy is at the hol- The differential Eq. (37) can be solved analytically. hm± can be
low surface portion alone. This implies that the factor Bo/2 in Eq. calculated from the following equations.
(13) should be changed to Bo and that the inertial force g > 0 act- 2
ing on the bulk liquid may enhance the liquid flow intothe lig- α hm± 1 + H∓ φ φ
ament and thereby the interface recession speed when Bo/2 < tan = − 12 −
√ √ 2 1 − H∓ ψ ψ
/λ∗ < Bo. This consideration leads to /λ∗ = Bo (instead of
/λ = Bo/2) for the critical resonant eddy wavelength. Then, Eq.
∗ φ
for >1 (39)
(13) yields ψ
where
Bo √
(α h )2W e
φ 2
Bo −
2
Bo = √ , (33) tan α2h + φψ − ψ − 12
2 2B H∓ =
φ 2
and the condition (18) is rewritten as tan α2h + φψ + ψ − 12
√ ⎛ ⎞
3K 1
2 / 3 2 √ √
< = Bo1/3 φ ( 1 − χ )0.225 3(2π )2 Bo
16 sin (α h ) λ∗ × exp ⎝∓ −1 √ ⎠.
ψ K We λ
or
√ (40)
−1 3K −1/3
(α h )3 ≡ sin Bo < αh and
⎡
16 2
√ α hm± φ
ψ
φ tan α2h + 1
< π − sin
−1 3K −1/3
≡ (α h )4 tan = 1− tan ⎣tan−1
Bo 2 ψ
φ 2
16 −1
ψ
for Bo > 9. (34) ⎤
2 2 / 3
φ 8 (1 − χ )
⎦− φ .
Substituting (α h)3 and (α h)4 into Eq. (33), we obtain ∓ −1 √
ψ π 3K λ ψ
√
2B
C3a : W e = √
3/2
2 Bo , φ
for <1 (41)
sin
−1 3K
16
Bo−1/3 ψ
√ As α h approaches 0 or π where the resonant eddy contribution
2B 3/2 vanishes, the RT contribution becomes dominant. The α h can cross
C3b : W e = √ 2 Bo . (35)
−1 3 K 0 or π and the reference interface plane can penetrate into the
π − sin Bo−1/3 neighboring liquid turbulent eddy region until t = (1 − χ )L −1 ,
16
and |α h − α hm± | is significantly expanded depending on the φ / ψ
which are drawn as curves C3a and C3b in Fig. 6. Hence, we need value. As a result, dN/dt calculated from Eq. (28) may be increased
to modify Eq. (28) for the We and Bo values below curve C3b in to a great degree at smaller We as shown by the dashed lines in
Fig. 6. Fig. 10. Correspondingly, v∞ should be replaced by v∞ = 2kL +
√
In this case, similarly to the RT instability treated in the next 2 × 0.225 3 λ∗ g in Eqs. (30) and (31). However, the dN/dt value
subsection, g > 0 would cause the steady reference interface reces-
√ that is not modified by the above-mentioned Bo effect should be
sion speed 0.225 3 λ∗ g in the absence of turbulent eddies [31]. used to calculate the repulsive pressure −ρL (dN/dt ) 2kL on the
Thus, using this expression, Eq. (21) should be changed to LES-resolved interface element.
dh 4 √
∓ = √ qL sin α h + 0.225 3 λ∗ g ≡ φ sin α h + ψ , 2.8. RT atomization characteristics
dt π 3
2
√ √
φ 2 W e 1/6 W e 1/6 Because of capillary waves propagating from various portions,
= √ = 0.0957 √ . (36) the instantaneous SGS interface of an LES-resolved interface el-
ψ 3X 0.225π 3
Bo λ ∗
Bo λ∗
ement may have various wavelength deformation components,
among which RT instability may be excited for /λ < Bo/2
It takes a period of tRT = λ∗ /g for the steady reference inter-
when the interfacial bulk liquid is exposed to g > 0. As We de-
face recession to be established in the resonant eddy region [31].
creases to a value below C3b in Fig. 6, there emerges a possibil-
The multiplying factor is introduced to account for the transi-
ity that the RT instability is predominantly excited from the ini-
tional contribution. We assume that the reference interface reces-
tial free liquid ligament formation stage according to = 0 eβ t
sion speed increases linearly from zero (at the re-initiation time)
A. Umemura, J. Shinjo / Combustion and Flame 195 (2018) 232–252 243
Fig. 14. Flow chart of numerical procedures in the present LES code.
Table 1
Flow conditions. The upper half shows common values for three cases.
Ambient pressure Gas density ρ G [kg/m3 ] Liquid viscosity ν L [Pa s] Gas viscosity μG [Pa s] Gas velocity UG
Pa [MPa] [m/s]
Case Nozzle Liquid density Liquid velocity Liquid Surface tension Bulk liquid Bulk liquid
diameter D ρ L [kg/m3 ] UL = U [m/s] kinematic γ [N/m] Reynolds Weber number
viscosity ν L W eD = ρL Uγ D
2
[mm] number
[m2 /s] ReD = UD
νL
1 0.3 848 200 0.93 × 10−6 30.0 × 10−3 6.4 × 104 3.4 × 105
2 3.6 10 0 0 100 0.79 × 10−6 70.0 × 10−3 4.6 × 105 5.1 × 105
3 0.1 848 100 0.93 × 10−6 30.0 × 10−3 1.1 × 104 2.8 × 104
Interface-capturing is based on the level-set method (Eq. (2)) and fluctuations are imposed whose mean turbulent intensity is about
combined with a VOF (volume of fluid) method to assure vol- 5% of the mean flow velocity U using the digital filtering (DGF)
ume conservation. The effectiveness of the TATM-MEX code has method for a pipe flow [42]. High pressure effects, such as su-
been demonstrated, in the studies of turbulent atomization [10], percritical processes are not considered since they are beyond the
droplet pinch-off [10], droplet heating [37], emulsion droplet puff- scope of this study. For a very short nozzle, the complete spray
ing/microexplosion [38] and droplet vapor mixing and combustion jet is never realized [8,27,43]. In an appropriately long nozzle, the
[39,40], and further validation of interface capturing capability will cavitation phenomenon occurring in the nozzle inlet may serve as
not be repeated here. The SGS atomization model and a Lagrangian a similar role to a tripping wire that greatly shortens the turbulent
solver have been added to the above baseline code, and the total transition distance in the strong shear flow which the emanating
capability will be validated hereafter. liquid has. Thus, such a turbulent jet can be also treated exactly
Importantly, the present SGS atomization model predicts the at- in the same code settings, provided that freely suspended cavities
omized droplet diameters independent of the choice of L [33], only play a minor role in the memory-free turbulent flow struc-
except the maximum SGS droplet diameter determined by the L ture established by the strong shear flow between the liquid and
value. It is, however, known that too large L may hinder resolving gas phases as expected at moderately high pressures under con-
the liquid core accurately and cause a numerical instability. After sideration. In this sense, the code is free of case-by-case empirical
conducting grid resolution tests, L = D/12 is used. This is reason- parameter tuning for turbulent jets, and solving the liquid core ex-
able because the integral length scale of turbulent nozzle flow is hibits an advantage over the conventional codes in paradigm A.
known to be = D/8[41]. To avoid the empty range of droplet size In the present simulations, the following algorithms were in-
(0.34L < d < 0.34) between LES-resolved and SGS droplet sizes, tentionally excluded to investigate the intrinsic features caused by
atomized droplets associated with the interface deformation wave- SGS atomization.
length λ < = 3L were treated as the SGS atomization in the
present simulation. (1) Secondary atomization for droplets atomized from the liquid
Table 1 shows the flow conditions and material properties for core surface, except the one that is resolved by the two-phase
two main cases and one reference case considered here. Case 1 flow LES grid.
is a baseline case mimicking a Diesel jet. Case 2 is a jet simi- (2) Coalescence/breakup of colliding droplets.
lar to the experiment in [22]. Case 3 is a low Reynolds number (3) Random displacement of atomized droplets, although the
case which is not suited for spray combustion, but solved for ref- droplets are in SGS sizes and may be exposed to gaseous SGS
erence. For these jets, experimental data are available for compar- turbulence.
ison, although they are limited. At time t > 0, the completely tur- (4) Droplet evaporation.
bulent nozzle flow was assumed to emanate from a circular nozzle
Therefore, in each case, the spray only consists of droplets at-
into an otherwise quiescent air at temperature 300 K and pressure
omized from the liquid core surface.
3 MPa. The mean injection velocity profile is given by the 1/7th
The used grid system had an equal spacing in the cuboid cal-
law, where a thin shear layer exists outside of the rather flat ve-
culation domain (0 < x < 82D, −5.75D < y,z < 5.75D for case 1 and
locity area in the central region. Upon this, LES-resolved unsteady
0 < x < 47D, −5D < y,z < 5D for cases 2 and 3), namely in total with
A. Umemura, J. Shinjo / Combustion and Flame 195 (2018) 232–252 245
Fig. 15. Temporal evolution of spray (case 1). (a) Initial head formation and RT atomization from the head edge. The instantaneous Bo number distribution is also shown.
(b) Evolution of spray and liquid core. The color on the droplets indicates the axial velocity. The color on the liquid core indicates the liquid regression speed. (c) Temporal
history of spray jet front. The thick lines indicate the present result. The circles are experimental data [43].
18.7 million and 9 million grid points, respectively. The so-called 3.1. Comparison with available experimental data for validation
free inflow and outflow conditions were imposed on the side and
downstream boundaries of the calculation domain. Obviously, it is First of all, we emphasize that the droplet ejection condition of
not practical to perform a DNS which resolves the minimum sized the resonant mode, explored in Section 2, gives a physical reason
droplet formation process in the same target since the necessary to Faeth et al. experimental observations [22] that turbulent atom-
computational resources could be huge. The wall clock time for the ized droplets have the outward normal velocity equal to the turbu-
present simulation was 2–5 days using a small desktop PC cluster lent intensity and the tangential velocity equal to the local liquid
composed of 7 CPUs, which is beneficial for industrial use. surface velocity in the near-nozzle region. This strongly supports
Figures 15 and 16 show the overall temporal evolution of the our modeling from the physical point of view in Section 2.
simulated spray formation process for cases 1 and 2. Overall, both Unfortunately, other experimental data are limited due to the
cases exhibit similar behavior of initial head formation, core thin- difficulty in measurement of the liquid core behaviors. Still, valida-
ning, development of a dense droplet layer over the liquid core, tion can be possible in some aspects. Here, we compare four repre-
gradual spray spreading and core head vanishment. Before going sentative diesel spray characteristics, and their underlying physics
into the spray mechanisms, first, the simulation results are com- will be discussed in the subsequent subsections.
pared with available experimental data for a validation purpose.
246 A. Umemura, J. Shinjo / Combustion and Flame 195 (2018) 232–252
Fig. 16. Temporal evolution of spray and liquid core (case 2) at Ut/D = 65.
Fig. 17. Comparison of intact core length. The original figure was reproduced from
[44 and 45].
cally through two-way interactions with the LES-resolved gas flow (c). This atomization mode transition can be also confirmed by the
containing atomized droplets. It is expected that these complicated change in the slope of the liquid core’s equivalent diameter (Fig.
features are successfully captured by the present simulation. The 21(d)). It is important, in causality, to note that the resonant mode
following are physical insights from the present simulation results, in the near-nozzle region is indispensable to trigger the subsequent
mainly using case 1 as a baseline case. RT mode in the turbulent atomizing jet. The LES-resolved interface
regression rate caused by the RT atomization is much higher and
the surface tension effect on the LES-resolved interface is negligi-
3.3. Determination of intact core length ble. Accordingly, the liquid core faster reduces its equivalent diam-
eter of irregularly deformed cross-section along the liquid core and
Figures 15(b) and 16 show that the core thins due to atomiza- results in Fig. 21(d).
tion as the penetration progresses. Near the nozzle exit, the liquid The RT atomization in this process produces a relatively large
jet has thin turbulent liquid- and gas-phase boundary layers on its diameter of atomized droplets, which can penetrate through the
surface. The large liquid shear rate causes large We but small Bo spray layer produced by the upstream resonant atomization. The
(see Fig. 21(a) and (b)) and sets off the resonant atomization. As thinning liquid core reduces its head umbrella size accordingly.
a result, a large number of small droplets are produced and flow Therefore, the thickened spray layer with a large axial velocity
down as a spray layer surrounding the liquid core. As the bound- comes to overleap the head umbrella and collides with the stag-
ary layers grow downstream, We decreases initially according to nant air ahead, as can be seen in Figs. 15(b) and 23(a). This is the
an expected power law (x/D )−2/3 and the atomized droplets be- stage where the liquid core head is disappearing, and determines
come larger. The ejected droplets tend to further reduce the inter- the intact core length Lb . The intact core length obtained in the
facial gas shear rate and, thereby, liquid shear rate L , as seen in present simulation does not change significantly in the subsequent
Fig. 21(a). Then, the resonant atomization no longer takes place time, because the upstream spray flow has already entrained air
dominantly. Instead, the SGS RT atomization is locally excited due from outside and settled down to a quasi-steady-state spray flow
to the LES-resolved liquid turbulence or core deformation driven with a certain spray angle.
by the Kelvin-Helmholtz instability as found from Fig. 21(b) and
A. Umemura, J. Shinjo / Combustion and Flame 195 (2018) 232–252 249
Fig. 22. Comparison of Sauter mean diameter (SMD). The original figure was reproduced from [22].
Note that Fig. 21 shows the simulation results at an instant of on U should be weak for the boundary-layer type flow with a
Ut/D = 110 or 65. The flow field is unsteady and the plots fluctu- small spray angle. Furthermore, Fig. 21(b) indicates that fn is an in-
ate temporally about the presented ones even taking a short time creasing function of x/D. Here, we consider the average value C =
%
D Lb /D √
interval about the instant. In addition, the local We and Bo values
L 0
fN d ( Dx ) and use the expression g = C ρG /ρL (U 2 /D ). Then,
b
vary in the circumferential direction as well. This is found from the we have, from Eq. (10)b,
3 2 ρ ρ U 2 D 3 2 ρ
differences in the We and Bo distributions along the two different
generation lines. Since √the present simulations cause the resonant C g L C g
Bo = = We (47)
atomization for W e = 2 2B/π 2 = 1.36 in Fig. 21(a), Figs. 21(a) and ( 2 π )2 i ρL γ (2π )2 i ρL D
(d) indicate that the contribution of resonant atomization may be
neglected for the determination of intact core length Lb . The fol- where i = D/L. Naturally, the Bo value depends on the grid size
lowing is a simple analysis based on this fact. This analysis was by definition. The Bo value of Eq. (47) is drawn in Fig. 21(b)
conducted to interpret and validate Fig. 21(b) and (c) physically with the red horizontal line for i = 12 and C = 1 for reference.
by considering the Bo distribution as a function of x, which is ob- Since C is expected be of O(1), the figure implies that g(x ) =
√
tained by averaging over time and in the circumferential direction. fn (x/D ) ρG /ρL (U 2 /D ) correlates the envelop curve of the simu-
As found from Figs. 15(c) and 23(c), the local axial velocity lated Bo(> 0) values well and that the simulation captures the ex-
of the liquid core maintains a value close to the injection veloc- pected physics successfully.
ity U over the intact core length, and the strong KH instability is When Eq. (47) is substituted into d/ = 0.34 6/Bo, we obtain
excited by the interaction between the liquid core flow and the 2
spray-laden gas shear flow. Therefore, the magnitude of local g in- d d 3 6 3 6(2π )2 i ρL 1
= = 0.34 = 0.34
duced by this KH instability may be estimated through the follow- D D i Bo i C 3 ρG W e D
ing three steps of analysis. (I) The local shear layer thickness and
the outward liquid surface velocity v are scaled by D and U, re- 6 ρL 1 / 4 1
spectively. Therefore, the magnitude of the gas-phase shear rate = 2π X 0.34 (48)
C ρG W eD
G is proportional to U/D, which leads to the magnitude of the
√
liquid-phase shear rate L ∝ ρG /ρL (U/D ) through the interfacial This indicates that the size of SGS droplets produced by the RT
turbulent stress balance. (II) The absolute value of Bo < 0 takes a atomization does not depend on the choice of the LES grid spacing
similar profile to those in Fig. 21(a). Therefore, the LES-resolved L = D/i since i is canceled out in Eq. (48).
interface is unsteadily deformed in a sinusoidal-like form in both Figure 22 shows the Sauter mean diameter (SMD) of the
axial and circumferential directions. In Fig. 21(c), the axial wave- present results and experimental data from [22]. The original fig-
length of the local interface deformation is plotted against the lo- ure is reproduced from Fig. 19 in [22], which has collected and
cal Bo value. This indicates that the LES-resolved RT instability is correlated, by the thick black straight line, the SMD data ob-
excited by the KH instability. (III) The temporal change in v, ob- tained at the atomization onset location of a quasi-steady liq-
served in the frame of reference moving with the liquid core ele- uid jet emanating from a nozzle into the atmosphere. It is
ment, should be caused by the transverse motion of the KH insta- known that the droplet size is initially small in the near-nozzle
bility flow, and it is expressible in the form of v∝Usin (L t). There- region and gradually increases as the spray flow field devel-
fore, the envelope curve of positive g = −dv/dt ∝ U L is expressed ops toward the downstream region [22]. The shaded area in
√
as g(x ) = fn (x/D ) ρG /ρL (U 2 /D ). Obviously, the dependence of fn Fig. 22 shows the estimated SMD range covering the variation
250 A. Umemura, J. Shinjo / Combustion and Flame 195 (2018) 232–252
Fig. 23. Radial profiles of liquid, gas and droplet velocities at Ut/D = 110 for case 1. All the velocities are averaged in the circumferential direction.
from the near-nozzle region to the downstream region. The two resonant atomization algorism yields the expected SMD consis-
marked stars (left: Pa = 1 MPa, D = 3.6 mm, U = 35 m/s, SMD = 71 tent with the correlation line. The present results are shown as
μm and right:Pa = 1 MPa, D = 36 mm, U = 35 m/s, SMD = 150 μm) square marks in the figure. The white squares indicate the SMD
denote the results of our initial simulations using a short length of the initial stage, and the gray squares include droplets from the
of calculation domain, which were conducted to confirm that the RT mode. For case 1 (We = WeD /8), the calculated SMD of the
A. Umemura, J. Shinjo / Combustion and Flame 195 (2018) 232–252 251
spray was 2.8 μm (resonant mode only) and 6.8μm at Ut/D = 40 droplets drag the gas where the gas velocity comes to decrease sig-
(lower squares connected with a dashed line), and it gradually nificantly. The radial gas velocity there is negative, which indicates
increased up to 18 μm (the uppermost square) until the liquid air entrainment. This air entrainment is caused to satisfy the conti-
core head disappears at Ut/D = 110, because larger droplets atom- nuity equation when the inner high-speed gas flow exerts a shear
ized by the core RT mode are accumulated in the stored atomized stress to increase the outer axial gas velocity. The increase in axial
droplet information. This variation is related to the mode shift as gas velocity, caused by the dragging force of atomized droplets, en-
seen in Fig. 21. It should be noted that the white squares (res- hances this air entrainment. Therefore, it is important to note that
onant mode droplets only) well agree with the near-nozzle ex- the enhanced air entrainment tends to decelerate those droplets
perimental data, where it can be speculated that resonant mode which are ejected from the core surface or driven by the LES vorti-
droplets are actually counted in the experiments. Case 2 shows cal flow and move outward by their inertia. This tendency is clearly
a similar trend. These results show good agreement both in the observed in Fig. 23(d) since the radial droplet velocity is rapidly
qualitative trend of size increase and in the quantitative range of decreased to a negative value as the droplets go outward. As a re-
size. For reference, the d/values estimated using Eq. (50) with sult, the radial distance that atomized droplets can reach at each
C = 1 for Cases 1 and 2 are marked withthe two red crosses on a axial station is upper limited. This implies that the spray with sig-
line d/ = 2π X 0.34 6X 8/C (ρL /ρG )1/4 / W eL . Since SMD takes a nificantly large droplet number density (droplet layer) is confined
larger value than the mean diameter d, it can be said that the red in a region bounded by a spray angle in the enhanced air entrain-
line well predicts the SMD of the spray produced in the simula- ment region. Essentially, the spray angle is established by the pres-
tions. ence of a locally stable location r = rstab (x) in the radial movement
Using Eq. (47), it is easy to show that the intact core length of spray droplets, i.e., vd (r = rstab ) = 0.
should increase with ReD in Fig. 17 if the circumferential core Due to the difference in inertia (characterized by the Stokes
surface deformation were ignored. Therefore, it is found that the number), it is natural that larger droplets are observed at the edge
circumferential core surface deformation whose degree increases of the spray layer as shown in Fig. 23(b). Figures 23(b) and (d)
with ReD is indispensable to realize the almost ReD -independent indicate that larger droplets from the core and the head can pene-
intact core length in the complete spray jets. This is because the trate longer and reach the periphery while smaller droplets cannot.
net RT atomization per unit axial length is enhanced by the cir- Similar observations have been made experimentally.
cumferential core surface deformation effect. As seen above, the motion of droplets is strongly influenced by
The two vertical lines in Fig. 23 respectively express the lower the interaction with the gas flow. The turbulent vortex ring formed
limit of the complete spray jet region at Pa = 3 and 0.1 MPa, which by the collision of the spray flow on the stagnant air entrains air
were calculated from Fig. 17 for a water jet into air. The com- effectively and enlarges the spray head size gradually with decreas-
plete spray jet is realized on the right-hand side of the respec- ing moving speed, forming a shape with a rather flattened head
tive vertical lines. It is obvious that most jets in the original fig- connected with the cone-shaped spray region.
ure (Pa = 0.1 MPa) are laminarlized at a location far apart from the
nozzle and disintegrate into large droplets due to an air-assisted
Plateau–Rayleigh instability even if turbulent atomization occurs in
the near-nozzle region where the jet has a thin turbulent liquid 4. Conclusion
shear layer on its surface [27,33]. A similar behavior was observed
in the present simulation for case 3 (ReD = 1.1 × 104 ) in Fig. 17, In this paper, the detailed SGS atomization model was derived,
where the three yellow bars denote the calculation domain length which can describe the SGS turbulent atomization from the LES-
used in the three simulations. Case 3 exhibits the resonant mode resolved interface of a bulk liquid phase and couple the interface-
near the nozzle. But the liquid core flow is laminarlized down- tracking Eulerian two-phase flow LES with Lagrangian spray track-
stream and extends longer than the calculation domain. A much ing scheme. With detailed physical considerations, the proposed
longer calculation domain with a refined grid would be needed to turbulent atomization model is free of case-by-case parameter tun-
fully capture the laminarlized jet breakup behavior. Basically, the ing, which gives a substantial advantage over conventional spray
present formulation can even treat such transitional cases as well, simulation models.
although such cases are not interesting for spray combustion. As an example for demonstrating the effectiveness of the pro-
posed SGS atomization model, the spray formation process of tur-
3.4. Determination of spray angle within the intact core length bulent Diesel fuel jets was simulated. The results were very good
in predicting the liquid core behavior, atomized droplet character-
An LES-resolved large vortical structure is gradually established istics, and spray flow behavior in comparison with experimental
along the jet in the gas phase. This implies that the spray droplets data. Since the model distinguishes the type of SGS atomization
may move at velocities associated with the vortical gas velocity corresponding to the local state of each interfacial grid cell, two-
near the outer boundary of the spray region. Conventionally, spray way interactions among the bulk liquid flow, the droplets-laden
angle is determined experimentally from a shadow graph of the gas flow and SGS atomization itself are captured. The example
spray jet downstream of the intact core length. Figure 23(a) shows cases clearly demonstrated the importance of these two-way inter-
an instantaneous shadow graph calculated at Ut/D = 110 when the actions to simulate the complete spray jet structure and the advan-
core head umbrella disappears. It suggests the establishment of tage of the proposed turbulent atomization model free of tuning
a certain spray angle in the region x/D < 50, where an influence parameters. It is a straightforward extension to implement droplet
of the recirculation zone which moves with the spray jet head is evaporation and chemical kinetics in the downstream region, as
weakened (it still remains as the increasing droplet size portion done in conventional LES spray combustion simulations.
r/(D/2) > 7 in Fig. 23(b), which is caused by a small number of large
droplets atomized from the head umbrella edge and not of inter-
est in the following). The mechanism of this spray angle establish-
ment is understood from the radial distributions of axial and ra- Acknowledgments
dial velocity components averaged in the circumferential direction
(see Figs. 23(c) and (d)). The axial gas and droplet velocities de- This work was supported by JSPS KAKENHI Grant Number
crease from Us// to zero as r increases. Their difference is small. The JP17H03481.
252 A. Umemura, J. Shinjo / Combustion and Flame 195 (2018) 232–252
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