Belt ID: CV21

TPH: 124
Downtime: 15 mins
Uptime: 96%

Belt ID: CV23

TPH: 152
Downtime: 15 mins
Uptime: 96%

Belt ID: Primary

TPH: 492
Downtime: 47 mins
Uptime: 87%

Increase the profitability of your operations

by monitoring and improving your processes

LOADRITE C2850, C2880

Conveyor Belt Scales
TRANSFORMING THE WAY THE WORLD WORKS
 Maximise workflow,
maximum profit

Belt ID: CV03

Belt ID: CV06
TPH: 286
TPH: 243
Downtime: 47 mins
Downtime: 86 mins
Uptime: 87%
Uptime: 76%

CV1
CV1
2712.48
CV2
1432.67
2587.78 T (1)

435
T (1)
677 TPH 358 TPH
455.73
CV7
f/m 343.92
CV8 388.12 f/m

409.61 T (1) 962.34 13050.6 T (2)

128 TPH 275
274.41 f/m 285.39
15:13 Belt #2 STOPPED

15:11

Trimble LOADRITE belt scales provide accurate and

remote access to rich reports for improved visibility of
performance and productivity.
Increase the profitability of your operations by monitoring
and improving your processes. LOADRITE belt scales give
plant operators and managers a range of powerful tools to LOADRITE C2880 for fixed plant brings The C2850 is best suited to mobile
measure the actual production from screens and crushers, multiple conveyors onto the one display. conveyor belt applications.

track final product stockpiles, analyse plant and machine

downtime, and monitor load out of trucks, port and rail.

Increase profits
XX Increase production while maintaining or lowering
your costs
XX Reduce energy consumption
XX Extend performance of wear parts

Increase productivity
XX Identify unused capacity to improve asset utilisation,
resulting in increased plant availability
XX Unparalleled global service and support network to
guarantee superior product uptime

2 TRANSFORMING THE WAY THE WORLD WORKS

 LOADRITE conveyor belt scales are designed to work from one
single site with as little as one scale, to multiple site operations.
Access your data at anytime and anywhere in the world with
InsightHQ. Whatever your operation’s size, Trimble has a
solution to meet your needs.

Single belt solutions (C2850/C2880)

A single scale begins to give you visibility into your operation’s
performance. Place a scale after your primary crusher and see
your:

XX Tonnes per hour, total tonnage, and average tonnes per hour
XX Time spent running empty or partially loaded
XX Start time and stop time, as well as first load to last load

Additionally, placing a scale on your final product belts allows

you to track inventory of your most crucial products, as well as
identifying waste and leak points.

Mobile screening and crushing (C2850)

LOADRITE belt scales allow you to manage your mobile
crushing plants like never before. The C2850 for mobile
equipment is quick to retrofit, simple to calibrate and easy to
maintain.

Combined with easy-to-read printer performance and emailed

reports, or informative web-based reporting, this option will
ensure you know what your equipment is really doing. By
ensuring your mobile plants are giving you the tonnage you
expect, you’ll get more profitable crushing.

Full plant performance management (C2880)

When you track your entire operation you can see every
bottleneck, track every product, and know exactly what every
part of your plant is doing.
Measuring weight, downtime and performance of multiple
belts will allow you to track the actual optimal mode mix when
planning production to meet sales forecasts.

XX Track throughput of primary, secondary, and tertiary

crushing
XX See the effectiveness of your screen decks and wash plants
XX Report inventory levels, optimizing your modes to
manufacture the most profitable product mix
XX Measure oversized material and waste

3
 Intuitive, adaptable,
rugged
LOADRITE BELT SCALES PRODUCT COMPARISON
Feature/application
Number of scale frames
connected
per integrator
Mobile machines with 1 or
2 scales
Mobile machines with 3 or
4 scales
Installationon‘fixedplants’
Connectionofpowermeter,
remote zero or clear
InsightHQ reporting
Compliance to industrial
electrical standards
Included mounting
hardware
# Communication ports
Y-Cable for >1)
Support for analogue and
digital outputs; Modbus
Power supply requirement
Connections
4 TRANSFORMING THE WAY THE WORLD WORKS
Trimble LOADRITE belt scales help you maximize your
C2850 C2880 production. They are easily installed and adapted to
suit many conveyor belts or mobile plants like crushers,
2 4
screens or stackers. The flexible design reduces the need
for different belt scale makes and models for challenging
• applications.
• Scale frame assemblies
Several different scale frame assemblies are available to
• suit installation on a wide range of conveyor belts. The scale
• frames have a modular design which connect the load cells
and the idlers with rollers.
• •
• Rugged design
Designed for rugged industries, LOADRITE products are
L-bracket IP 65 rated
enclosure proven in challenging environments all around the world.
With proven reliability, durability and accuracy in the most
2 (requires 3
challenging of applications you can be confident that your
• scale will deliver the results you need in your operation.
12 ~ 32V DC 88 ~ 264V AC,
Interface
24VDC
LOADRITE scales feature an intuitive interface that
simplifies operator training. The menu structure is similar to
Connectors Screw terminals
all other LOADRITE weighing systems so operators will be
comfortable and productive right from day one.
Accessories
Most LOADRITE accessories are interchangeable, making
operator training quick and simple, and reducing your spare
parts requirements.
Installation
Trimble has fast installation, on-site service and support,
and customisable reporting to give you the power of large
projects at a fraction of the cost.
 How It Works
Communications can send
conveyor information to a remote
display, a PLC, local computer or LOADRITE belt scales
web-based reporting via Ethernet, can measure the fuel
or wireless communication or energy consumption
(optional). of a motor or electric
engine via a fuel gauge
or energy meter
connected to the motor
(optional).

InsightHQ turns data from the belt scale into

essential management information. Reports
are customizable to suit your business
needs and help you make profitable Remote display is designed for the office
business decisions (optional). or control room to monitor and control
all LOADRITE belt scale integrators.
It also allows data entry of downtime
reasons (optional).

Daily Materials Processing Report

Daily Materials Processing Report
Report Period Yesterday (3/9/2015)
Report Period Yesterday
Site
Site Winstones
ABCHunua
Co. Ltd.
CV1
Extraction
Extraction Processing
Processing Loadout
Loadout 2587.78
2.13 m/s
The integrator is the
T (1)

435 TPH

420 tph
1.97 m/s

13050.6 T (2)

8974.1
Belt #2 STOPPED
processing engine that
15:11
2:34 PM
converts signals from the
4,154
2,654 3,956
2,275 3,275
2,275 load cells and speed wheel
Excavator
Dave's1, Excavator 2
Loader Belt
Jordy's 1
Loader Loader 1,Loader
Jordy's Loader 2 into weighing data.

Quarry
© 2014 Trimble Navigation Limited 1 of 1 Generated 3/10/2015 9:14:50 AM
Home Settings Command Log Help About Log out

Production Rate Total Production

Secondary
0.0 0.0
- Show Scales - tonnes/hour tonnes
- Zero - - Clear - Last 24 Hours

The speed sensor

Production Rate Total Production

240.0 47065.9
Running tonnes/hour tonnes

provides data to calculate

- Zero - - Clear -
Last 24 Hours

Production Rate Total Production

105.0 3.5
Running tonnes/hour
- Zero -

Production Rate
tonnes
- Clear -

Total Production
Last 24 Hours
belt speed, flow rate and
Running
62.0
tonnes/hour
- Zero -
4327.9
tonnes
- Clear - Last 24 Hours
total weight.

Efficacité énergétique (t/GJ)

Période du rapport
Site
Hier
ABC Co. Ltd.
Scale assembly measures
vertical forces for an
Bande 4((+))

accurate weight signal to

the integrator.

Energy efficiency (tons/GJ) Target (tons/GJ) 30 days rolling average

energy efficiency (tons/GJ)

5
 Easy-to-interpret
reporting

Conveyor Period Summary Report

Conveyor
Site
Belt
Period Summary Report
Rock Quarry
Primary
Site
Report Period ABC Co. Ltd.
01/11/14-30/11/14
Belt Primary
Primary
Report Period This month
Total tonnes 50,960 Run time 96.16
Primary
Average TPH
Total weight 530 50,960 Black belt
Run time 8.63
96.16
AverageTPH
Target TPH 640 530 tibelt belt
Black Black 8.63
9%
Target TPH 640 Black %
belt 9%
Actual / Target TPH 83%
Actual / Target TPH 83%

9%
9%
Belt run time loaded Belt run time loaded

91% Black belt run time Black belt run time

91%

700 10.00
600
8.00
500
400 6.00
300 4.00
200
2.00
100
0 0.00
1/Nov
1/Nov 8/Nov 15/Nov
8/Nov 15/Nov

Black belt time Loaded run time TPH

Black belt time Loaded run time TPH

Actual / Target Run Black Belt

Day
Date Total Tonnes
Total weight TPHTPH Actual/Target TPH Run time Black belt time Black
Black belt
belt %time
TPH Time Time
Sat 11 Nov
Sat Nov 2,562
2,562 460 460 72% 72% 5.57 5.57 0.42 0.42 8%
8%
Sun 22Nov
Sun Nov
Mon 3 Nov 4,343 583 91% 7.45 0.28 4%
Mon 3 Nov 4,343 583 91% 7.45 0.28 4%
Tue 4 Nov 2,850 483 75% 5.90 1.23 21%
Tue 4 Nov 2,850 483 75% 5.90 1.23 21%
Wed 5 Nov 3,390 452 71% 7.50 0.49 7%
Wed 5 Nov 3,390 452 71% 7.50 0.49 7%
Thu 6 Nov 4,805 639 100% 7.52 1.01 13%
Thu
Fri 7 6 Nov
Nov 4,805
3,842 522 639 82% 100% 7.36 7.52 0.48 1.01 13%
7%
Fri
Sat 78 Nov
Nov 3,842
2,746 547 522 85% 82% 5.02 7.36 1.12 0.48 7%
22%
Sat
Sun 89 Nov
Nov 2,746 547 85% 5.02 1.12 22%
Sun
Mon 109 Nov
Nov 4,821 636 99% 7.58 0.28 4%
Mon 10 Nov 4,821 636 99% 7.58 0.28 4%
Tue 11 Nov 994 456 71% 2.18 0.48 22%
Wed 12 Nov 4,205 554 87% 7.59 1.11 15%
Thu 13 Nov 4,610 567 89% 8.13 0.48 6%
Fri 14 Nov 4,151 510 80% 8.14 0.45 6%
Sat 15 Nov
Sun 16 Nov
Mon 17 Nov 3,902 477 75% 8.18 0.25 3%
Tue 18 Nov 3,739 465 73% 8.04 0.55 7%
Total 50,960 530 83% 96.16 8.63 9%

1 of 1
(C) 2014 Trimble Loadrite Auckland Ltd. Generated

POWERFUL REPORTING Print, email, web browser, mobile

device access

Easy-to-read reports give you operational knowledge Get daily and weekly reports
11 MAR 2011

previously only available to automated plants with with the LOADRITE printer or 10:33 AM
ID NUMBER: C2 SLATE ROCK & GRAVEL CO
S E P S Z3 DIY
FPO Section Header have them delivered straight into LONG TOTAL2: 2732 FULL DAY REPORT
expensive reporting packages - though even those systems Snapshot Equipment Product Site Loadout 360 DIY 10:33 AM
ID#: 1
REPORT PRINTED:
BELT STOPPED
require belt scales to accurately work. your email inbox with a cellular CHANGE TO PROD #:3
6:01 AM 12 MAR 2011
START:
10:55 AM 12:00 AM 11 MAR 2011
ADD EDIT REMOVE EXPORT modem. You can also choose live BELT STARTED BELT RUN:
BELT LOADED:
5:09:43
4:11:52
2:03 PM UNLOADED: 0:57:51
Generic Summary Report FPO Generic Detailed Report
streaming of weighing data to the BELT STOPPED ABOVE LOW:
START/STOPS: 5
3:54:41
*******************
office or on a remote display in 11 MAR 2011
WEIGHT:
AVERAGE TPH:
1494.10T
290
Conveyor Downtime – 3 Month Comparison Report 12:55 PM AV TO MAX TPH: 89%
Grouped By
Conveyor
Reason
CV01 the plant. The options are endless ID NUMBER: C2
LOADED TIME: 1:25:32
FIRST LOAD:
LAST LOAD:
6:35 AM
4:45 PM
RUN TIME 2:05:00 E TOTAL: 980.0 KWH
and flexible to suit various PRODUCT: 3
TOTAL: 925.4T
E RATE: 1.525 T/KWH

20 *******************

18 businesses needs. CHANGE TO PROD #:2

2:05 PM
16 BELT STARTED
14
4:19 PM
12 BELT STOPPED
Downtime (h)

CHANGE TO PROD #:1

10
4:21 PM
8 BELT STARTED
6
4:38 PM
4 BELT STOPPED

2 *******************
0
Delays Mobile Equipment Electrical Mechanical Scheduled Other
Maintenance

Feb 16 March 16 April 16

This report was generated using: www.myinsighthq.com aggregates.trimble.com

© 2015 Trimble Navigation Limited. All rights reserved Generated Today

6 TRANSFORMING THE WAY THE WORLD WORKS

 Daily Conveyor Availability Report
Conveyor Performance Report Generated: 11/03/2015 16:21
Conveyor Multi-Site Summary Report
Site ABC Co. Ltd.
Conveyor Multi-Site
Report period Last weekSummary Report
Conveyor Performance Report Region
Report period
ABC Co. Ltd.
Last week (3/16/2015 - 3/22/2015 00:00 - 24:00)
Belt Primary
Site Rock Quarry Region BottleneckTotal
Quarries
Report Period Yesterday Site TPH Run time Run time Black belt Black belt
Belt Primary Run time
Site weight Total weight TPH loaded
Run time time Black belt %Black belt %
Report Period Yesterday loaded time
Primary Quarry 1 Primary 25,875.0 608.8 42.50 40.38 2.13 5%
Kid Rock Primary 25,875.0 608.8 42.50 40.38 2.13 5%
Run time 8:49 Belt 1 2,070.0 46.9 44.12 40.15 3.97 9%
Primary Belt run time loaded CV07 2,070.0 46.9 44.12 40.15 3.97 9%
Run time loaded 6:38 75% Belt 2 3,105.0 70.3 44.15 39.74 4.42 10%
Run time CV16 3,105.0 70.3 44.15 39.74 4.42 10%
8:49 Black belt run time Belt 3 6,468.8 146.5 44.17 37.54 6.63 15%
Black belt run time 2:11 Run time loaded CV18 6,468.8 146.5 44.17 37.54 6.63 15%
Run time loaded 6:38 75% Belt 4 9,832.5 226.6 43.40 41.66 1.74 4%
Black belt % 24.8% Start time 07:10 Stop time 16:50
Black belt run time Belt 5
CV19 3,105.0
9,832.5 71.9 226.6 43.20
43.40 39.87
41.66 1.74
3.33
4%
8%
Black belt run time
Number of belt stops 2:11
11 Time of first load 07:55 Time of last load 16:40 CV21 3,105.0 717.3 71.9 43.20 39.87 3.33 8%
Quarry 2 Primary 34,072.0 47.50 43.84 3.66 8%
Black belt % 24.8% Start time 07:10 Stop time 16:50 River Road Primary 34,072.0 65.8 717.3
Waste 3,105.0 47.2047.50 42.4843.84 3.66
4.72 8%
10%
Number of belt stops Time of first load Time of last load Waste 3,105.0 154.8 65.8 46.8047.20 40.7242.48 4.72 10%
11 07:55 16:40
Belt 1 7245.0 6.08 13%
Belt 2 CV09 6,468.8 7,245.0 135.9 154.8 47.6046.80 42.3640.72 6.08
5.24 13%
11%
10
Belt 3 CV10 3,881.3 6,468.8 81.7 135.9 47.5047.60 45.1342.36 5.24
2.38 11%
5%
8 Belt 4 CV12 4,398.8 3,881.3 93.2 81.7 47.2047.50 45.3145.13 2.38
1.89 5%
4%
Quarry 3 Primary CV14 17,011.0 4,398.8 458.3 93.2 37.1247.20 30.0745.31 1.89
7.05 4%
19%
6 Black Rock Primary 17,011.0 87.5 458.3 35.5037.12 28.4030.07 7.05 19%
Minutes
Minutes

Belt 1 3,105.0 7.10 20%

Belt 2 CV02 1,811.3 3,105.0 51.1 87.5 35.4335.50 26.5728.40 7.10
8.86 20%
25%
4
Belt 3 CV02 8,538.8 1,811.3 238.5 51.1 35.8035.43 31.5026.57 8.86
4.30 25%
12%
2 Belt 4 CV11 9,056.3 8,538.8 250.2 238.5 36.2035.80 33.4131.50 4.30
2.79 12%
8%
Belt 5 CV12 2,328.8 9,056.3 64.3 250.2 36.2136.20 23.5433.41 2.79
12.67 8%
35%
0 CV14 2,328.8 694.6 64.3
Quarry 4 Belt 1 20,351.0 29.3036.21 26.3723.54 12.67
2.93 35%
10%
7:00 8:00 9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 Desert View CV01 20,351.0 35.8 694.6
Belt 2 1,035.0 28.9029.30 24.5726.37 2.93
4.34 10%
15%
Stopped time Black belt time Loaded time CV17 1,035.0 144.3 35.8
Belt 3 4,140.0 28.7028.90 21.5324.57 4.34
7.18 15%
25%
Belt 4 CV18 16,818.8 4,140.0 582.0 144.3 28.9028.70 26.5921.53 7.18
2.31 25%
8%
Belt 5 CV19 1,811.3 16,818.8 62.0 582.0 29.2028.90 18.9826.59 2.31
10.22 8%
35%
Belt 6 CV20 1,293.8 1,811.3 46.0 62.0 28.1029.20 7.0318.98 10.22
21.08 35%
75%
CV21. 80,298.0 1,293.8 673.1 46.0 119.328.10 110.59 7.03 21.08
8.71 75%
7%
Total 80,298.0 673.1 119.3 110.59 8.71 7%

ABC Co. Ltd.Quarries

Bottleneck
40,000.0 8.00

30,000.0 6.00

20,000.0 4.00

10,000.0 2.00

0.0 0.00
Kid Rock
Quarry 1 River Road
Quarry 2 Black Rock
Quarry 3 Desert View
Quarry 4

Weight Black belt time

NOTE: If a belt or machine is not shown in this report, please contact your Distributor. You may require a Data Distribution

Pre-formatted reports Belt performance

subscription to be added to your missing scale.

Select from a range of pre-formatted reports based on Simple and accurate visibility of TPH and performance, help
quarry manager workflows. Simple tables and graphs your team meet daily targets.
show operations performance and productivity. InsightHQ
reports are a fraction of the cost of similar PLC or SCADA KPI summary
based reporting systems. 1 of 1 All critical key parameters for your plant or equipment in
(C) 2014 Trimble Loadrite Auckland Ltd. Generated

one report, helping

© 2015 Trimble you track plant
Navigation Limited. 1 / 1 performance.

Simple graphs
Conveyor downtime
Colour-coded availability graphs quickly highlights black-
Track and compare the reason and the hours that your belts
belt time or stoppages.
is out-of-action, for the shift or across a number of shifts

Visibility across the region

Access remote or distributed quarries in a single view to
compare production and downtime.

7
 Trimble: Transforming the Way the World Works
Trimble provides the tools and support for the extraction, processing, loadout, distribution phases of quarry
production information for more efficient operations and higher profits. Contact your local dealer today to learn
how easy it is to utilize technology that makes significant improvements to the aggregates workflow, optimize
production, improve efficiency and lower your operating costs.

YOUR TRIMBLE LOADRITE PROVIDER

Trimble Loadrite Auckland Ltd.

45 Patiki Road, Avondale, Auckland 1026
PO Box 19623, Avondale, Auckland 1746
New Zealand
Tel: +64 9 820 7720
Fax: +64 9 820 7721
info@loadritescales.com
www.loadritescales.com

© 2016, Trimble Navigation Limited. All rights reserved. Trimble, the Globe & Triangle logo, Connected Quarry and LOADRITE are trademarks of Trimble Navigation Limited, registered in the United States and
other countries. All other trademarks are the property of their respective owners. PN 022482-3213B (04/16)