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Abstract
A reciprocal flow filtration combustor with embedded heat exchangers is numerically studied. In this system the
combustion of methane and air mixture is stabilized in a transient porous media combustor by periodical switching the
direction of the flow. Two heat exchangers are placed in the terminal sections of the porous matrix, constraining
the reaction in the central insulated zone. The predicted temperature profile inside the reactor has a typical trapezoidal
shape. The central plateau temperature ranges between 1300 and 1600 K as the equivalence ratio varies from 0.15 to 0.7
and the filtration velocity from 15 to 45 cm/s. The efficiency spans the range of 50–80% being higher for higher
equivalence ratios and filtration velocities.
Ó 2002 Elsevier Science Ltd. All rights reserved.
Nomenclature
capable of ultra low emissions for NOx and CO [4]. The transient behavior. The RFB systems have been recently
modern applications of transient porous burners include an object of both numerical [12] and experimental in-
combustion of low-calorific fuels, VOC emission control vestigations [13].
with the possibility of heat recovery, and fuel reforming In the present work, a numerical model is employed
in the ultra-rich superadiabatic flames as studied by to investigate the possibility of using RFB as a process
Kennedy et al. [5] and Drayton et al. [6]. heater. A new concept of heat extraction strategy is
The presence of a high conductivity, high specific tested utilizing a heat exchanger made of two separate
heat solid phase make it possible to employ porous components embedded in the terminal sections of a
combustion in surface combustor–heaters. The porous porous matrix.
matrix is capable of retaining the heat produced by the
reaction and transferring it to a cold body (heat ex-
changer). This significantly enhances the efficiency of the 2. Numerical model
heat extraction from the combustion zone.
Historically the research on heat extraction from 2.1. Statement of the problem
porous media burners was directed towards the steady
state configuration. Typical examples are radiant burn- The geometrical and thermal characteristics have
ers [7,8] and surface combustor heaters, where coolant been selected to resemble an existing RFB whose sche-
tubes are embedded in the porous matrix [9–11]. Nev- matic is shown in Fig. 1. The burner consists of a quartz
ertheless the transient approach offers advantages de- tube of length L ¼ 0:5 m and internal diameter D ¼ 76:4
spite its higher degree of complexity. mm filled with spherical alumina pellets (d ¼ 5:6 mm).
The main problem arising from the unsteady nature The resulting packed bed has a porosity e ¼ 0:4. A thick
of this phenomenon is that a method to confine the insulation layer surrounds the tube making radial ther-
combustion in a practical burner has to be engineered. mal gradients inside the burner negligible and giving the
The reciprocal flow burner (RFB) configuration repre- system efficient heat storage capability.
sents an extremely simple and effective way to achieve Two heat exchangers are embedded in the terminal
this result. In the RFB the direction of the flow is peri- sections of the reactor for a length Lex ¼ 12 cm. The
odically reversed allowing the combustion zone to be device operates as follows. An external heat source
restricted in a finite reactor though maintaining its progressively raises the temperature of the porous bed.
F. Contarin et al. / International Journal of Heat and Mass Transfer 46 (2003) 949–961 951
When the temperature sufficient to initiate the combus- reaction. The number of unknown 1-D functions is then
tion is reached (900 °C), the external heat source is restricted to three: Ts ðxÞ, Tg ðxÞ, and yp ðxÞ. Where Ts ðxÞ is
removed and a mixture of methane and air is allowed to the temperature of the porous matrix, Tg ðxÞ is the gas
flow into the burner. The direction of the flow is then temperature, and yp is the mass fraction of the products.
switched periodically. The valve switching time is much The three time-dependent differential equations needed
less than a half cycle. Further, valve switching is as- to find the solution are:
sumed to be instantaneous in the current numerical
study. The temperature profile modifies with time slowly 1. Solid phase energy conservation equation
approaching an asymptotic periodic behavior.
oTs o oTs
The selected RFB parameters represent an existing ð1 eÞcs qs ¼ ks þ kr þ hv Tg Ts
burner used in the experimental research on RFB com- ot ox ox
bustion without heat extraction. The detailed descrip- bðTs T0 Þ ð1Þ
tion of the experimental setup is omitted here due to
the space limitations. Further experimental research is 2. Gas phase energy conservation equation
planned to compare and validate numerical results pre-
oTg o oTg
sented here. ecg qg ¼e kg þ cg qg Dax
ot ox ox
2.2. Governing equations oTg
ecg qg vg þ hv Ts Tg
ox
The temperature distribution as well as the species þ eHchem W ð2Þ
mass fractions inside the porous medium is considered
to have a one-dimensional distribution. The solid and 3. Species conservation equation
gas phase are allowed to have different temperatures.
oyp o oyp oyp
The gas phase is considered to be a mixture of only two qg ¼ ½ D þ Dax qg vg þW ð3Þ
ot ox ox ox
generalized species: the reactants and the products:
Reactants ½CH4 þ 2u1 ðO2 þ 3:76N2 Þ where product mass production rate per unit volume
W is given by the Arrhenius law:
) Products ½CO2 þ 2H2 O þ 2ðu1 1ÞO2
W ¼ qg ð1 yp ÞAf expðEa =RT Þ ð4Þ
þ 2u1 3:76N2
The activation energy and pre-exponential factor are
This simplification reduces the number of variables Ea =R ¼ 24,358 K, Af ¼ 2:6 E8 s1 as suggested by Turns
necessary to describe the gas composition to one greatly [14]. The heat of the reaction is computed as:
reducing the computational time. The chemical reaction
is descried by a single-step first order Arrhenius type Hchem ¼ cLHV ð5Þ
952 F. Contarin et al. / International Journal of Heat and Mass Transfer 46 (2003) 949–961
The continuity equation was used in the form 2.3. Boundary conditions
oqvi The boundary conditions are imposed as follows:
¼0 ð6Þ
ox
Tg ð0Þ ¼ T0 ; ks ðx < 0Þ ¼ kr ðx < 0Þ ¼ 0; yp ð0Þ ¼ 0
The radiative heat transfer is described by a radiant
oTg oyp
conductivity model [15]: ðLÞ ¼ 0; ks ðx > LÞ ¼ kr ðx > LÞ ¼ 0; ðLÞ ¼ 0
ox ox
ð10Þ
kr ¼ 4FdrTs3 ð7Þ
Please note that all the boundary conditions are valid
where the radiative heat exchange factor F is assumed to when the flow is moving from x ¼ 0 to x ¼ L. When the
be 0.5. This value was estimated as the average value direction of the flow is reversed the boundary conditions
over the characteristic temperature interval for the at x ¼ 0 and x ¼ L have to be swapped. An adiabatic
considered packing composed of alumina pellets. The boundary assumption is made meaning that no heat is
volumetric convective heat transfer coefficient hv is used transferred from the porous matrix boundary to the
in the form suggested by Wakao and Kaguei [16]: adjacent environment by conduction and radiation. This
hypothesis is reasonable since the conduction and radi-
6e ant heat fluxes at the reactor end are negligible if com-
hv ¼ kg Nu ð8Þ
d2 pared to the convective one.
Nu ¼ 2 þ 1:1Pr1:3 Re0:6 ð9Þ The presence of the heat exchangers embedded into
the terminal sections of the reactor is simulated by im-
posing a non-uniform b distribution. Therefore a smaller
The heat flux through the burner walls is considered to
value of the wall heat loss coefficient is used for the
be proportional to the temperature difference (Ts T0 )
central zone, whereas a higher value is imposed in the
by the time-independent factor of b. The radial tem-
areas cooled by the heat exchangers. The numerical
perature gradient inside the packed is assumed to be
value of b were evaluated experimentally to be: b ¼ 330
negligible due to high dispersive and radiant conduc-
W/m3 K, in the heat extraction-free central section and
tivity of the porous media leading to essentially one di-
bex ¼ 9200 W/m3 K in the heat extraction sections. The
mensional problem formulation. The wall heat loss
instantaneous extracted power is computed by inte-
coefficient will be the subject of further discussion in the
grating the heat flux through walls over the heat ex-
following sections.
tracting sections.
Both energy conservation equations are similar to Z Lex Z L
conventional homogeneous phase equations except for
Pex ¼ bex ðTs ðxÞ T0 Þ dx þ bex ðTs ðxÞ T0 Þ dx
the interphase heat exchange term. It is worth noting 0 LLex
also that both the heat and mass transfer phenomena are ð11Þ
enhanced by the dispersion. The axial dispersion coeffi-
cient Dax is given in the form Dax ¼ 0:5dvi [16]. After averaging this instantaneous value over a
The gas conductivity is evaluated assuming a Lewis number of cycles, the efficiency g can be computed as:
number equal to unity. The heat capacity, the thermal P ex A
conductivity and the density of the porous matrix are g¼ ð12Þ
cm_ LHV
assumed to be constant with respect to the temperature.
To take into account the temperature dependence of the The global energy balance of the system can be rep-
gas properties (cg ; kg ) the Chemkin [17] and Transport resented as:
[18] subroutine libraries are used. P ex ¼ Pchem P walls P conv ð13Þ
The analytical model described in the present section
is basically similar to one used by Hannamura and For given realistic values of bex and Lex the last term
Echigo [12] although some terms in several equations are of Eq. (13) is negligible if compared to the other two
refined; e.g., the dispersion effect is taken into account, meaning that almost all the energy loss is going through
the convective heat transfer coefficient is related to the the reactor walls.
local properties of the flow, and most of the thermody-
namic and physical properties are considered tempera- 2.5. Solution method
ture dependent. On the other hand the radiant flux
calculation is simplified. The main introduced feature is The problem does not allow a steady state solution,
the heat loss/heat extraction term. due to periodic switching of the flow direction. A time
F. Contarin et al. / International Journal of Heat and Mass Transfer 46 (2003) 949–961 953
integration of the governing equations is to be per- tions and on the velocity and heat content of the mix-
formed. The Eqs. (1)–(3) are characterized by a strong ture, is reached after 5000–10,000 s of simulated time.
numerical stiffness due to the coexistence of a very fast The output of the program is the evolution in time of the
phenomenon, the chemical reaction, and a slow process temperature distribution in both solid and gas phase and
of heat transfer in the porous media. To overcome this in the product mass fraction profile. The output is post
stiffness the solution of the equations at each time-step is processed to determine the instantaneous and average
split into two stages: power extracted from the reactor.
7
1500 3 10
T [K]
7
2.5 10
Tg, HCB 7
2 10
1000 Ts, HCB
h (T -T ) [W /m ]
3
Tg, HCE 7
1.5 10
Ts, HCE
s
7
hv(Tg-Ts), HCB 1 10
g
500 hv(Tg-Ts), HCE
v
6
5 10
0
6
-5 10
Position [m]
Fig. 2. Temperature evolution during half cycle of the RFB: u ¼ 0:3, vf ¼ 20 cm/s. The acronyms HCB and HCE stand for the half
cycle beginning and the half cycle end.
Due to this reason only solid temperature profiles at the range from 0.15 to 0.7 with increment Du ¼ 0:5. The
end of the cycle (gas flowing from left to right) are filtration velocity was kept constant at 20 cm/s. In Fig. 5,
presented further. the solid phase temperature distributions are plotted
The temperature evolution during the half cycle has for several representative values of u along with the
a strong effect on the power extracted by the heat volumetric heat release rate. The heat release rate is
exchangers. When the gas is flowing from left to right, provided for qualitative and quantitative information
the convective action of the mixture actually cools about the position, intensity, and thickness of the reac-
the left heat exchanger while heating the right one. tion zone.
The situation is opposite with flow reversal. This result The equivalence ratio mainly affects the shape of the
in strong fluctuations of the instantaneous power ex- profile changing the lateral temperature gradients and the
tracted from each heat exchanger. These fluctuations are width of the central plateau. The lower the equiva-
shown in Fig. 3, along with the total power and the lost lence ratio the closer are the temperature peaks and the
power. The sum of the powers extracted from the two lower are the lateral temperature gradients. The maxi-
heat exchangers is periodic but with a fairly small am- mum temperature in the reactor also increases
plitude. with equivalence ratio, but this increase is fairly low. This
The temperature profiles (Fig. 2) and the extracted effect further diminishes for low wall heat loss coeffi-
power variations (Fig. 3) are a result of evolution of the cients.
reactor temperature profile. This evolution is shown in The average temperature in the central section of the
Fig. 4 as a 3-D graph. The first 950 s correspond to the reactor and the power lost through the walls are growing
preheating stage. As soon as the combustion is initiated, with the u increase as the oblique sides of the trape-
two reaction zones start moving apart reaching the zoidal temperature profile become steeper. This effect is
stable position at lateral zones cooled by the heat ex- not linearly proportional to the heat content of the
changers. mixture, as shown in Fig. 6. As a consequence for the
lowest equivalence ratio studied, the lost power is even
3.2. Influence of equivalence ratio higher then the extracted power (g < 50%), but then Pex
grows steeply while Plost increases at a much slower rate.
To determine the influence of the equivalence ratio a As a result the efficiency grows sensibly from less than
series of simulations were performed varying u in the 50% at u ¼ 0:15 to more than 75% at u ¼ 0:7.
F. Contarin et al. / International Journal of Heat and Mass Transfer 46 (2003) 949–961 955
2
Specific power [W /m ]
5
1.4 10
5
1.2 10
P
ex
5
1 10 P
lost
4
8 10
4
6 10
4
4 10 P P
ex1 ex2
4
2 10
0
7000 7100 7200 7300 7400 7500 7600 7700 7800
Time [s]
Fig. 3. Total extracted power, lost power and power extracted from the left (1) and the right (2) heat exchanger as a function of time.
1600
1400
1200
Temperature [K]
1000
800
600
400
200
8000
6000
4000
0.5
2000 0.4
Time [s] 0.3
0.2
0 0.1
0
Position [m]
Fig. 4. Evolution of the temperature reactor inside the RFB. The external heat source is used for initial 950 s and then removed after
ignition of the mixture.
956 F. Contarin et al. / International Journal of Heat and Mass Transfer 46 (2003) 949–961
8
2000 8 10
T [K]
s 8
7 10
8
3 10
500
8
0.65
2 10
0.50
8
0.40
1 10
0.25
0.20
0.15
0
0 0.1 0.2 0.3 0.4 0.5
Position [m]
Fig. 5. Effect of equivalence ratio on temperature profile at the RFB. Numbers show equivalence ratio; filtration velocity is 20 cm/s.
Efficiency [% ]
100
Efficiency
5
3 10
80 Plost
Pex
Specific power [W /m ]
2
60 5
2 10
40
5
1 10
20
0 0
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
Equivalence ratio
Fig. 6. Variation of efficiency, extracted and lost power with equivalence ratio (vf ¼ 20 cm/s).
F. Contarin et al. / International Journal of Heat and Mass Transfer 46 (2003) 949–961 957
8
4 10
T [K]
s
1500
1000
8
2 10
500 45
8
1 10
15
0
0
Fig. 7. Effect of filtration velocity on temperature profile in the RFB. Numbers show filtration velocities in cm/s. Equivalence ration is
equal to 0.3.
3.3. Influence of the filtration velocity perature in the central section of the reactor and the lost
power. A series of simulations was performed varying b
A series of simulation was performed varying the in the range from 130 to 430 W/m3 K. As shown in Fig.
filtration velocity from 15 to 45 cm/s with increments 9, the lateral thermal gradients seem to be unaffected by
Dvf ¼ 5 cm/s. The equivalence ratio was kept constant at b. On the other hand the zone between the peaks sig-
u ¼ 0:3. The obtained temperature profiles are shown in nificantly changes its morphology. For low b the central
Fig. 7. In contrast to variation of equivalence ratio, plateau resemble a real plateau and is almost flat. In-
varying the filtration velocity seems to have very little crease of b leads to the sensible decrease of the midpoint
effect on the shape of the temperature distribution. In temperature. The peak temperature values are also
fact, both the locations of the combustion zones and the slightly lowered by b increase. As expected the efficiency
lateral thermal gradients remain fairly unchanged. decreases with b in a fairly linear fashion, dropping from
The influence of the filtration velocity appears to be g ¼ 77% at b ¼ 130 W/m3 K to g ¼ 54% at b ¼ 430 W/
limited to increase of the central plateau temperature. It m3 K (Fig. 10).
is noticeable also that the average temperature in the
heat extraction zones increases with vf due to increase of 3.5. Influence of the reactor length
the power load.
The average temperature in the central section is For fixed equivalence ratio (u ¼ 0:3) and filtration
higher for higher filtration velocities. This is due to the velocity the reactor length was varied in the range from 6
growth of the height of the trapezoidal temperature dis- to 8 cm. This corresponds to decrease of the insulated
tribution. Concurrently, the lost power increases, but reactor portion from 76% to 28% of its full length. As
again, not proportionally to the power load (Fig. 8). shown in Fig. 11, the change of the heat exchangers
Similarly to the case of u variation, the efficiency grows length shifts the two high thermal gradient zones with-
from g ¼ 51% at vf ¼ 15 cm/s to g ¼ 78% at vf ¼ 45 cm/s. out modifying their slope. The longer the heat exchanger
the closer to each other the two temperature peaks are.
3.4. Influence of the wall heat loss coefficient For Lex ¼ 18 cm these zone almost converge to the single
peak. As the central plateau narrows down, the tem-
The wall heat loss coefficient b expresses the pro- perature in the reactor midpoint increases; the height of
portionality coefficient between the integral of the tem- the temperature peaks increases.
958 F. Contarin et al. / International Journal of Heat and Mass Transfer 46 (2003) 949–961
Efficiency [% ]
5
100 4 10
Efficiency
80 Plost 5
Pex 3 10
Specific power [W /m ]
2
60
5
2 10
40
5
1 10
20
0 0
10 15 20 25 30 35 40 45 50
Filtration velocity [cm/s]
Fig. 8. Variation of efficiency, extracted and lost power with filtration velocity (u ¼ 0:3).
1500
8
130 1.4 10
T [K]
s 280
380 Combustion heat release rate [W /m ]
3
8
430 1.2 10
1000 1 10
8
7
8 10
7
130
6 10
500
430
7
4 10
7
2 10
0
0
Fig. 9. Effect of the wall heat losses coefficient of the RFB temperature profile. Numbers show b in W/m3 K. Filtration velocity––20
cm/s, equivalence ratio––0.3.
F. Contarin et al. / International Journal of Heat and Mass Transfer 46 (2003) 949–961 959
Efficiency [% ]
100
5
1.6 10
80
5
1.2 10
Specific power [W /m ]
2
Plost
60
Pex
4
Efficiency 8 10
40
4
4 10
20
0 0
100 150 200 250 300 350 400 450
3
Heat loss coefficient [W /(K m )]
Fig. 10. Variation of efficiency, extracted and lost power with b (vf ¼ 20 cm/s, u ¼ 0:3).
1500
18
T [K] 16 8
s
14 1.6 10
Combustion heat release rate [W /m ]
3
12
10
8
1000 6
8
1.2 10
7
8 10
500
16 18
14
8 10 7
6 4 10
0
0
Fig. 11. Effect of the heat exchanger length on the RFB temperature profile. Numbers show Lex in cm. Filtration velocity––20 cm/s,
equivalence ratio––0.3.
960 F. Contarin et al. / International Journal of Heat and Mass Transfer 46 (2003) 949–961
Efficiency [% ]
5
100 1.5 10
80
Specific power [W /m ]
2
5
1 10
60
40
Efficiency 4
5 10
Plost
20 Pex
0 0
5 10 15 20
Heat exchangers length [cm]
Fig. 12. Variation of efficiency extracted and lost power with Lex (vf ¼ 20 cm/s, u ¼ 0:3).
The efficiency, lost and extracted power are plotted in tration velocity, wall heat loss coefficient and length of
Fig. 12. Decreasing the non-insulated sections of the the heat exchanger. The simulation show that the RFB is
reactor has the obvious effect of reducing the amount of able to burn mixtures with equivalence ratios as low as
heat lost through walls, increasing the efficiency from u ¼ 0:15 (vf ¼ 20 cm/s). On the other hand the presence
g ¼ 49% at Lex ¼ 6 cm to g ¼ 75% at Lex ¼ 18 cm. of heat exchangers confines the reaction zones in the
Although this seems to be the most effective way to central insulated section, allowing stable combustion
increase the reactor efficiency, some limitations apply. In with virtually any equivalence ratio. The temperature
fact, Lex has an upper limit due to the fact that the dis- profile has typical trapezoidal shape with a minimum at
tance between the two peaks has to be greater than (or the reactor midpoint. The lateral gradients flatten out
equal to) zero, or the reaction will extinguish. This upper with decrease of equivalence ratio until trapezium de-
limit differs for various lateral thermal gradients and for generates into a triangle. The triangular temperature
various equivalence ratios. Once the length of the heat distribution represents the extinction limit. The filtration
exchangers is fixed the minimum operative equivalence velocity increases the plateau temperatures. Both in-
ratio is also fixed and vise versa. creasing b and decreasing Lex lowers the midpoint tem-
perature minimum.
Using simulation parameters resembling an existing
4. Conclusions RFB the efficiency is predicted to be between 50% and
80%. Higher efficiencies correspond to higher equiva-
A numerical model was developed for predicting the lence ratios, higher filtration velocities, lower b and
thermal structure of combustion in a RFB with two heat higher heat exchanger lengths.
exchangers embedded in its lateral sections. The relevant
equations are integrated in time until the periodic be-
havior is reached defining the temperature distribution Acknowledgements
in both solid and gas phase, the chemical reaction zone
location and thickness. The extracted and lost power is The authors wish to acknowledge the support of this
computed to evaluate the system efficiency. A sensitivity work by the National Science Foundation grant CTC
study is performed to determine how the behavior of the 9812905. One of the authors (FC) was partially sup-
system is affected by variation of equivalence ratio, fil- ported by an Air Liquide Fellowship.
F. Contarin et al. / International Journal of Heat and Mass Transfer 46 (2003) 949–961 961