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Engineering Structures 31 (2009) 990–998

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Engineering Structures
journal homepage: www.elsevier.com/locate/engstruct

Path-dependent nonlinear analysis of a concrete reactor containment vessel


subjected to internal pressure using a volume control technique
Ha-Won Song ∗ , Sang-Hyeok Nam, Byul Shim, Sang-Hyo Kim
Department of Civil Engineering, Yonsei University, Seoul 120-749, Republic of Korea

article info a b s t r a c t

Article history: The so-called volume control method has overcome the drawbacks of the load controlled method and
Received 20 February 2006 the displacement controlled method by adding a pressure node which has an increment of pressure as an
Received in revised form additional degree of freedom to a finite element. In this paper, a nonlinear volume control finite element
1 December 2008
method has been developed for the nonlinear analysis of reinforced concrete containment reactor vessels
Accepted 9 December 2008
Available online 8 January 2009
(RCCV) and prestressed concrete containment reactor vessels (PCCV), which can predict the ultimate
internal pressure capacity of a containment reactor vessel subjected to accidental internal pressure. A
Keywords: multi-layered shell element with a pressure node is adopted for analysis by utilizing a path-dependent
Volume control technique crack model, and an orthogonal two-way fixed crack model along with an averaged in-plane 2D RC model
Finite element method
and a prestressing tendon model for the layered shell elements. A reinforced concrete panel subjected to
Concrete containment reactor vessel
biaxial tension, and RCCV and PCCV subjected to internal pressure are also analyzed. Both applicability
Multi-layered shell element
Crack models and validity of the proposed method are shown by comparing the results of volume control method with
both experimental results and existing analysis results.
© 2008 Elsevier Ltd. All rights reserved.

1. Introduction analysis results of the load controlled method. Song et al. [3] also
reported that the volume control method could perform a more
Reinforced concrete (RC), prestressed concrete (PSC) and steel stable analysis than the load controlled method or displacement
reactor containment vessels are various types of nuclear reactor controlled method in an ultimate load stage on a 1/4 scale PCCV.
containment vessels used for avoidance/reduction of nuclear But there was a limitation that the method could not solve the
leakage. Therefore it is important to study the internal pressure ultimate pressure capacity of a concrete reactor containment
capacity and failure model of a nuclear reactor containment vessel. vessel subjected to an accidental pressure increase up to the
An accurate constitutive model is needed for such nonlinear finite ultimate pressure when the structure shows severe nonlinear
element analysis of RC and PSC nuclear reactor containment behavior due to cracks of concrete and yielding of reinforcing bars
vessels. To overcome the instability due to the softening behavior or prestressing tendons. The volume control method proposed in
of concrete in numerical analysis, a precise prediction of post this paper shows that the nonlinear failure behavior of concrete
crack behavior of concrete containment vessel is required. For this reactor containment vessel including ultimate pressure capacity
purpose, a degree of freedom for the in-plane rotation is added and failure mode can be solved very efficiently by the proper
in a layered shell element, and a pressure node [1] which has a corrections on the volume changes considering the applied loading
single degree of freedom in a uniform change of pressure on the conditions and/or loading path during the analysis.
finite shell element was proposed for failure analysis of reinforced The main aim of this paper is to apply the volume control
concrete shell structures. The volume control method could control method to obtain the ultimate pressure capacity and to efficiently
a change in volume due to deformation of the structure and predict analyze the nonlinear behavior of a reactor containment vessel,
the applied load or pressure so that the post-peak behavior of the and also to verify the applicability and validity of the analysis
structure after peak pressure could be successfully obtained. results of the volume control method in comparison with
Song et al. [2] established the analysis method of ultimate experimental results as well as analytical results by a well-
pressure capacity through the analysis of 1/6 scale RCCV using a established commercial finite element program.
nonlinear volume control method. It has been reported that the
volume control method could be used efficiently for the analysis 2. Constitutive models
of the ultimate pressure capacity of RCCV in comparison with
2.1. Constitutive model of reinforced concrete

∗ Corresponding author. Tel.: +82 2 2123 2806; fax: +82 2 364 5300. The constitutive model of RC used in the volume control method
E-mail address: song@yonsei.ac.kr (H.-W. Song). proposed in this paper is an in-plane constitutive model using an
0141-0296/$ – see front matter © 2008 Elsevier Ltd. All rights reserved.
doi:10.1016/j.engstruct.2008.12.011
H.-W. Song et al. / Engineering Structures 31 (2009) 990–998 991

Fig. 1. Constitutive model of RC.

Fig. 2. Typical tendon stress–strain curve.

averaged stress–stain relation [4,5]. Fig. 1 shows the constitutive 2.2. Constitutive model of steel
model of RC.
Also, a path-dependent concrete crack model [5] classifies the A nonlinear material model of tendons is same as a model
cracks of concrete shell structures as active and dormant cracks. with reinforcing bars in concrete, because the average stress–strain
The former has variable crack width subject to the external load relationship due to bonding effects between concrete and tendons
condition, and the latter is a closed crack. Classifying cracks is not clarified [8].
by order of development gives a reasonable presentation of the Real tendons have tension stiffening after yielding as Fig. 2. This
nonlinear behavior of RC structures. tension stiffening is modeled using a tension model of reinforcing
A path-dependent orthogonal two-way fixed crack model is bars in concrete, and tendons are distributed equally in the shell
applied to the material modeling of cracked concrete in the path- element. It has two directional material properties according to
dependent volume control method. The first induced cracks are local coordinates of the elements (Fig. 3).
called primary cracks, while the second induced cracks are referred
as secondary cracks. Major cracks are either primary or secondary 3. Path-dependent volume control method
cracks with a larger crack width. Since orthogonal two-way cracks
can be managed by a single orthogonal co-ordinate system, the The volume control method is developed by adding a pressure
orthogonal two-way crack model, which deals with two cracks node on the shell elements. The pressure node has a single
crossing each at 90◦ , is thought to be suitable as a framework crack degree of freedom, namely, the uniform change of pressure of the
model with great simplicity [6]. The orthogonal two-way fixed finite element. The distinctive characteristic of the shell element
crack model consists of a tension stiffening model, a compression equipped with a pressure node is its capability to simulate the
model, and a crack shear transfer model. Models of RC have been behavior of shell structures under cyclic loads even for the post-
constructed by combining these models with average behavior peak softening range. With the pressure node formulation, one
constitutive model of reinforcing bars in concrete [7]. can control the change in volume enclosed by the shell structures
992 H.-W. Song et al. / Engineering Structures 31 (2009) 990–998

Fig. 3. Prestressed concrete layered shell element.

and determine the required change in load. Thus, the volume of the finite element method.
control method with a pressure node can simulate the behavior Z
including post-peak range more precisely than the conventional Ke Uk = −(p + 1p) N T ndbe + Fe . (8)
load controlled or displacement controlled method. b

Absorbing the term involving 1p into the stiffness matrix in


3.1. Volume change of shell element by loading history
Eq. (8) and inserting an additional equation of Eq. (5) for the change
The volume V of a shell element surrounded by boundary b can in volume, one finds that the element equilibrium equation with
be defined as Eq. (1) using divergence theorem. matrix form is now given by Eq. (9).
Z  Z 
nT · xdb
 Z 
V = (1) Ke N T ndbe   T e
 Uk p N ndb + F
b be
 1p =  be
e
. (9)
Z
T 
where, x = xI , yI , z I and n is a unit vector normal to the element

nT Ndbe 0 1V
boundary. be
The coordinate of shell element subject to external load can be The last row and column in the modified stiffness matrix
updated as correspond to the additional degree of freedom, while the load
x0k = xk + uk (2) vector now contains an additional component 1V . The presence of
where uk is a displacement vector by associated load. 1V in the load vector indicates that one can prescribe the change
A changed volume by loading history can be obtained from in volume enclosed by cylindrical structures and determine the
Eq. (1) using the updated coordinate as Eq. (3). required change in pressure. Thus, by controlling the volume in
Z nonlinear iterative analysis, the required increase or decrease in
0
V = nT · x0k db. (3) pressure along equilibrium paths around the ultimate point of
b pressure can be solved.
Finally, the pseudo-volume of the shell element can be This technique can overcome the instability problem of the
formulated as Eq. (4), and presented as Eq. (5) using shape function conventional load controlled method as well as the difficulty
N. of selecting a local characteristic point to control the local
1V = V 0 − V (4) displacement which governs the global behavior of shell structures
in the conventional displacement controlled method [9]. An
Z
1V = nT · uk db iterative procedure based on the Newton–Raphson method is
b
Z  applied to the volume control technique. The iterations are
T e
= n · Ndb Uk (5) repeated until external volume increment as a load is equilibrated
b
with internal volume change due to associated deformation within
where, uk = NUk . a prescribed tolerance for every step during nonlinear analysis.
Therefore, displacement increment Uk and pressure increment 1p
3.2. Path-dependent volume control method using pressure node
by external volume increment 1V ext can be decided from Eq. (10).
The basic idea of pressure node formulation for a so-called  Z −1 
volume control method is as follows. The pressure node has a single Ke N T ndbe
Z 
N T ndbe + Fe
 
degree of freedom, namely, the uniform change of pressure on a Uk  −p
= Z be . (10)

finite shell element, denoted by 1p [9]. Thus, the multi-layered 1p be

nT Ndbe 0 1Vmext
shell element in this study has 49-degrees-of-freedom by adding be
a pressure node to an 8-noded multi-layered shell element that
has 6-degrees-of-freedom per node. Since the traction increment The internal volume increment 1Viint can be obtained from
1t on element boundaries due to 1p is approximated by −1pn the displacement increment Uk . The internal volume increment
as Eq. (6), the traction term in the element load vector is given by 1Viint and external volume increment 1V ext should satisfy with
Eq. (7). the volume equilibrium equation in the step t + 1t. If not, the
1t ∼
= −1pn (6) divergence volume increment 1ViR is calculated, and iterations are
Z Z repeated after 1ViR is updated by Eq. (11).
N T (t + 1t )dbe = −(p + 1p) N T ndbe . (7)
be be 1ViR = 1Vmext − 1Viint . (11)
A multi-layered shell element with a pressure node can
be formulated as Eq. (8) satisfying equilibrium conditions in Namely, the divergence volume increment is included in 1ViR
pressure–volume relations with a traction term in the load vector the load vector in next iteration step, and displacement increment
H.-W. Song et al. / Engineering Structures 31 (2009) 990–998 993

Fig. 4. Control volume increment according to applied load.

δ U i+1 and pressure increment δ pi+1 are decided by Eq. (10). The
total displacement increment and total pressure increment in one
step are given by Eq. (12).

U i +1 = U i + δ U i +1
(12)
1pi+1 = 1pi + δ pi+1 .
Iterations are performed for the convergence to 0 of the
divergence volume increment 1ViR , the pressure increment 1p
by volume increment 1V satisfying the equilibrium condition
can be determined in these procedures. So, the solution can
be determined at critical load or pressure changing the sign
of the pressure increment 1p by increasing or decreasing the
volume [10]. The analysis flow of the nonlinear volume control
method is shown is Fig. 4.

4. Application to nuclear reactor containment vessels

4.1. RC panel subjected to biaxial tension Fig. 5. Outline of RC panel subjected to biaxial tension.

The wall of a reactor containment vessel governs the ultimate Table 1


behavior of structure in fatal accidents. An RC panel subjected to Material properties of RC panel [9].
biaxial tension [11] simulating the part of midheight wall in the
Concrete Reinforcing bar
reactor containment vessel is analyzed. Meshes are divided for the
finite element analysis and each mesh consists of 6 concrete layers, fc 41.9 MPa fy 410.0 MPa
ft 2.87 MPa Es 205,744 MPa
2 reinforcing bar layers and 1 tendon layer, and tendon layer is Ec 28,328 MPa
modeled as only vacant duct (Fig. 5).
Material properties of RC panel for the analysis are shown in
Table 1. An analysis outline of an RC panel subjected to biaxial hoop direction at upper and lower layers. Especially the analyzed
tension is shown in Fig. 5. The configuration of a RC panel and finite behavior of reinforcing bars after yielding are compared with ex-
element modeling is shown in Fig. 6. perimental results at upper and lower layers. While the stress at
In Figs. 7–9, experimental results are averaged. The stress–strain same strain is a little conservative, the entire behavior of an RC
curves of reinforcing bars are measured from installed gauges in panel is well predicted.
994 H.-W. Song et al. / Engineering Structures 31 (2009) 990–998

Fig. 6. Configuration of RC panel and finite element modeling.

(a) Top rebar embedded in concrete. (b) Bottom rebar embedded in concrete.

Fig. 7. Average stress–strain curve of rebars inside RC panel in hoop direction [2nd rebar].
H.-W. Song et al. / Engineering Structures 31 (2009) 990–998 995

(a) Top rebar embedded in concrete. (b) Bottom rebar embedded in concrete.

Fig. 8. Average stress–strain curve of rebars inside RC panel in hoop direction [3rd rebar].

(a) Top rebar embedded in concrete. (b) Bottom rebar embedded in concrete.

Fig. 9. Average stress–strain curve of rebars inside RC panel in hoop direction [at center].

(a) RCCV modeling. (b) Grid modeling of rebar.

Fig. 10. Configuration of 1/6 scale RCCV and finite element modeling.

4.2. RCCV subjected to ultimate internal pressure Until RCCV loses its resistance capacity by the formation of
cracks in concrete and yielding of the reinforcing bar, it is assumed
A test on an RCCV model was carried out at Sandia National that the liner is preserved without damage in analysis, and the
Lab. (SNL), under the supervision of the Nuclear Regulatory ultimate capacity of the structure is governed by the yielding of
Commission (NRC) in 1987 [12]. The model is a 1:6 scale of the main reinforcing bars and tendons. Table 2 shows the material
RCCV. The design pressure Pd of the RCCV model is 0.31 MPa, properties of RCCV and it is the experimental result carried by SNL.
and D13 (12.7 mm diameter) reinforcing bar was used at hoop The transition areas such as E/H, A/L, pipes and mat slab are ignored
and meridional directions. The model has penetration parts as 2 and entire RCCV is modeled (Fig. 10). The section of the structure
equipment hatches (E/H), airlock (A/L) and pipes. consists of concrete layers, 2 hoop reinforcing layers, 2 meridional
996 H.-W. Song et al. / Engineering Structures 31 (2009) 990–998

(a) At midheight (EL 3.39 m). (b) At springline (EL 6.78 m).

Fig. 11. Comparison of behaviors of 1/6 scale RCCV according to consideration of dead load.

Table 2
Material properties of 1/6 scale RCCV [10].
Concrete Reinforcing bar

fc 46.0 MPa fy 450.0 MPa


ft 3.45 MPa Es 214,000 MPa
Ec 33,100 MPa ν 0.3
ν 0.2

reinforcing layers and a liner layer using an additional reinforcing


layer.
To induce an initial deformation to the dome, a distributed
load is applied in the gravity direction at first loading stage. The
effect of self weight of the entire behavior of RCCV is compared
with the experimental result. Hu and Liang [13] reported that Fig. 12. Total volume change of 1/6 scale RCCV.
the analytically predicted ultimate capacity is 33% less than the
design pressure when ignoring its self weight, and a small internal
the RCCV. Thus, the failure behavior of the general areas of the
pressure capacity was predicted by the uplift of mat slab and much
PCCV model is a main concern in this analysis. The basemat is not
flexural moment. In this paper, the ultimate internal pressure
modeled because vertical displacement is not predicted due to a
capacity of RCCV is analyzed with and without the self weight.
large difference of relative stiffness compared with the wall and the
Fig. 11 shows the self weight has the same effect of prestressing
dome, and boundary conditions are fixed in this area. Fig. 13 shows
the structure, so consequently it has a strengthening effect and
a section of wall and the layered shell element, which consists of 9
experimental results can be predicted more precisely.
layers; a steel liner layer, an interior rebar layer, a concrete layer, a
Fig. 12 shows volume changes of RCCV by the increase of tendon layer, a concrete layer, an exterior rebar layer, and an outer
internal pressure. The volume of RCCV is increased suddenly after 3 concrete layer in order from the inner surface.
times design pressure, and it is conformed that the volume control
The analysis results by the volume control method are
method is very effective for the analysis of post-ultimate internal
summarized at the midheight of the wall, the springline, and
pressure capacity.
the dome apex. Figs. 14 and 15 show the internal pressure and
displacement relationship of the PCCV model. In this analysis,
4.3. PCCV subjected to ultimate internal pressure the time-dependant material characteristics of concrete such as
creep and shrinkage are not considered. It is recognized that the
For a more precise understanding and regulation of a reactor creep and shrinkage must have occurred in the real concrete
containment vessel, the model test of 1:4 scale of PCCV was structure because the test was performed 17 months after the last
carried out at SNL, under the supervision of the NRC and Nuclear pouring of the concrete. So, the discrepancy between analytical and
Power Engineering Corporation (NUPEC) [14]. Fig. 13 shows a experimental result at the beginning point (0 pressure) occurred in
configuration of a 1:4 scale PCCV and finite element modeling. the first analysis. This could be estimated as a result from creep and
The design pressure Pd of the PCCV model is 0.39 MPa. There shrinkage of real concrete structure. Then the start point of each
are 90 and 18 hoop tendons in the wall and dome, respectively result is shifted to the origin to neglect the creep and shrinkage
with 90 hairpin type meridional tendons. All tendons are post- effect of real structures. Therefore, entire behaviors between
tensioned. Each tendon consists of 3 strands whose diameter is analytical and experimental results show good agreement.
13.7 mm. Material properties of the PCCV used in this study are The analysis results at the midheight of the wall and the
shown in Table 3. The PCCV model mainly consists of a cylindrical springline are similar to experimental results and analysis results
wall and a spherical dome to resist the membrane tension force of DIANA [3,15]. The material properties used in the analysis with
of the wall due to internal pressure. Additional thickening or DIANA are the same as the volume control method. And there is no
reinforcing is provided to strengthen junctions between the wall effect of boundary condition due to the omission of the basemat in
and the base and transition areas near an equipment hatch of finite element modeling because the PCCV model has a very stiff
the wall. A previous study on the RCCV showed that behavior basemat.
of general areas such as the wall and the dome other than the There is no sudden increment of displacement like an
junctions and the transition area governs the failure behavior of experiment at the vertical displacement of the dome apex after
H.-W. Song et al. / Engineering Structures 31 (2009) 990–998 997

(a) PCCV modeling. (b) Grid modeling of rebar.

Fig. 13. Configuration of 1/4 scale PCCV and finite element modeling.

Table 3
Material properties of 1/4 scale PCCV [12].
Concrete Reinforcing bar Tendon

fc 43.1 MPa fy 480.5 MPa fpy 1860.3 MPa


ft 4.10 MPa Es 205,800 MPa Ep 192,922 MPa
Ec 31,330 MPa ν 0.3 Wobble coef. 0.001/m
ν 0.18 Friction coef. 0.18/rad

(a) At midheight (EL 6.20 m). (b) At springline (EL 10.75 m).

Fig. 14. Behaviors of 1/4 scale PCCV model.

2.5Pd , but there is a succeeding increment of displacement (Fig. 15).


Fig. 16 shows the total volume change of the PCCV due to
increment of internal pressure by the volume control method. The
ultimate internal pressure capacity of the PCCV is estimated over
3Pd because of sudden increment of displacement after 3.2Pd .
The volume control method has given more stable results even
there is a sudden change of volume because it make progress by a
constant volume increment, and it is confirmed that the volume
control method is very effective for large deformation analysis
post-peak.

5. Conclusions

The nonlinear volume control method has been developed for


the path-dependent nonlinear analysis of concrete structures. For
this purpose the layered shell elements adding pressure nodes Fig. 15. Vertical displacement of 1/4 scale PCCV model at dome apex.
998 H.-W. Song et al. / Engineering Structures 31 (2009) 990–998

Korea and a MOCT R&D on Standardization of Performance Based


Construction Specifications of the Korea Concrete Institute, Korea.

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