ni ECOPYRIGHT © 1994 le Pubisnarage se" Be ees i CUAIME! OF ANIONIGINAWORIEPREPARED BY A UNITED STATES GOVERNMENT me PARTY OFFICER OR EMPLOYEE Oe esis EE Bk ems erate Techical PublsherstsAlLorigipal authorship of ATP iy protected under U.S. and foreign ee os subscribers,AIRCRAFT. TE EN PUBTISEnS 101 SOUTH HILL DI CUSTOMER Sen Ce 6AM-5PM PST M: BRISBANE, CA outs. (800)227-: sei ATP GRID INDEX TO MANUFACTURER'S PUBLICATION: BENDIX/KING KY 196/E,KY 197/E MAINTENANCE MANUAL SECTION TOPIC FICHE # SEQ GRID GENERAL INFORMATION INSTALLATION MANUAL LIST OF CHAPTERS (TABLE OF CONTENTS) RECORD OF REVISIONS RECORD OF TEMPORARY REVISIONS LETTER OF TRANSMITTAL (HIGHLIGHTS OF CHANGES) 01 GENERAL INFORMATION 02 INSTALLATION 03 OPERATION MAINTENANCE MANUAL LIST OF CHAPTERS (TABLE OF CONTENTS) RECORD OF REVISIONS RECORD OF TEMPORARY REVISIONS LETTER OF TRANSMITTAL (HIGHLIGHTS OF CHANGES) ee ee OF eR TON 06 TLLUSTRATED PARTS LIST APPENDIX A (SEMICONDUCTOR AND INTEGRATED CIRCUIT DATA) 01 GENERAL INFORMATION 09/14/95 (RCR2102) INTRODUCTION EQUIPMENT DESCRIPTION TECHNICAL CHARACTERISTICS UNITS AND ACCESSORIES SUPPLIED. ACCESSORIES REQUIRED, BUT NOT SUPPLIED LICENSE REQUIREMENTS: Copyright (c)1995 Aircraft Technical Publishers (KR J530 MM) KR2660, 8 8 s 8 KR2660 PAGE: 1SECTION TOPIC FICHE # SEQ GRID 02 INSTALLATION GENERAL KR2660 UNPACKING AND INSPECTING EQUIPMENT EQUIPMENT INSTALLATION. POST INSTALLATION CHECK LIST OF ILLUSTRATIONS. MOLEX TERMINAL AND TOOLS RADIO REMOVAL TOOL (KPN 071-6045-00) KPN_030-0101-02 CONNECTOR ASSEMBLY KY 196/196E/197/197E OUTLINE & HOON DRAWING KY 196/196E/197/197E INSTL ASSY DRAWING KY 197/197E INTERCONNECT DIAG W/ KMA 20 (13. 75VDC) Fh pe aoe INTERCONNECT DIAG W/ KMA 20 (27.5VDC). 17/197E INTERCONNECT DIAG W/ KA 25A (13. ie ty IS6/1966 INTERCONNECT DIAG W/ KA 25A (27. KY 197/197E INTERCONNECT DIAG W/ KA 134 a FMD) KY 196/196E INTERCONNECT DIAG W/ KA 134 (27.5VDC) KY 196/196E INTERCONNECT FOR INTRCOM/HEADPHNE OUTPUT ONLY. KY 197/197E INTERCONNECT FOR INTRCOM/HEADPHNE OUTPUT ONLY 3 & 03 OPERATION A OPERATING PROCEDURES: KR2660 1 B19 LIST OF ILLUSTRATIONS 1 Bal FREQUENCY MODE 1 B21 PROGRAM MODE/MEMORY MODE 1 B22 04 THEORY OF OPERATION GENERAL KR2660 GENERAL CIRCUIT THEORY DETAILED CIRCUIT THEORY LIST OF ILLUSTRATIONS. KY 196/196E/197/197E COMM TRANSCEIVER RECEIVER BLOCK DIAGRAM TRANSHITTER/MODULATOR ae DIAGRAM STABILIZED MASTER OSCILLA MICROPROCESSOR CONTROLLER AND DISPLAY POWER SUPPLY BLOCK DIAGRAM LIST OF TABLES TRANSMIT MHZ CODE (TABLE 4-1) 2 09/14/95, Copyright (c)1995 Aircraft Technical Publishers PAGE: = 2 (RCR2102) (KR 3530 MM)SECTION TOPIC FICHE # SEQ GRID TRANSMIT KHZ CODE (TABLE 4-2) KR2660 RECEIVE MHZ CODE (TABLE 4-3) RECEIVE KHZ CODE (TABLE 4-4) 05 MAINTENANCE INTRODUCTION KR2660 TEST AND ALIGNMENT OVERHAUL TROUBLESHOOTING LIST OF ILLUSTRATIONS TYPICAL TEST EQUIPMENT SETUP BENCH TEST HARNESS LOCATION OF ADJUSTMENTS & TEST POINTS LOCATION OF ADJUSTMENTS & TEST PTS W/ RECEIVER BRD CLOSED MICROPHONE TEST CIRCUIT 400B AEA ‘SCHEMATIC DIAGRAM LINEAR DETECTOS KY 196/190E/199/197E TROUBLESHOOTING FLOWCHARTS: LIST OF TABLES POWER SUPPLY VOLTAGES (TABLE 5-1) 06 ILLUSTRATED PARTS LIST INTRODUCTION KR2660, COMM TRANSCEIVER (KY 196/196E) COMM TRANSCEIVER (KY 197/197E) Ho Ont HEATSINK ASSEMBLY RECEIVER BOARD DISPLAY. BOARD TRANSMITTER BOARD KY 196/196E TRANSMITTER BOARD KY 197/197E MOD BOARD. LIST OF ILLUSTRATIONS KY 196/196E COMMUNICATIONS TRANSCEIVER FINAL ASSY Re anes COMMUNICATIONS TRANSCEIVER FINAL ASSY MODULATOR HEATSINK ASSEMBLY ey 1By/19TE MODULATOR HEATSINK ASSEMBLY KY 196/196E MAIN BOARD ASSEMBLY. KY 196/196E MAIN BOARD SCHEMATIC KY 197/197E MAIN BOARD ASSEMBLY KY 197/197E MAIN BOARD SCHEMATIC RECEIVER BOARD ASSEMBLY RECEIVER BOARD SCHEMATIC 09/14/95 Copyright (c)1995 Aircraft Technical Publishers PAGE: (KR J530 MM) (RCR2102) 1 BEEEEEEEHEE BoeSECTION TOPIC FICHE # SEQ GRID DISPLAY BOARD ASSEMBLY AND SCHEMATIC kR2660 «1 HL KY 196/196E TRANSMITTER BOARD rey q Ree 1 H20 KY 197/197E TRANSMITTER BOARD 1 02 KY 196/197 REMOTE MEMRY TNCREMNT/TRANSER He & SCHEMATIC 1 J06 we END OF INDEX 09/14/95. Copyright (c)1995 Aircraft Technical Publishers PAGE: 4 (RCR2102) (KR J530 MM)INTRKY 196/196E/197/197E VHF/COMM TRANSCEIVER INSTALLATION MANUAL 006-0169-03 REVISION 3 SEPTEMBER, 1983RECORD OF REVISIONS. Sp MFG REV] No DESCRIPTION ISSUE DATE_|ATP REV DATE] INSERTED BY 1 | anstantarray aauaL guNE 1979 | 10-17-79 _| amP/sP. A SEP 1983 __| 6-6-84 ATP /TW Seca | Sesto | anes] pone alRECORD OF TEMPORARY REVISIONS DESCRIPTION ISSUE DATE REMOVED | INCORMANUALS KP: PAGE KY 196/196E/KY 197/197 006-0169-01 1, dune, 1979 cover: Revision History PAGE 1006-0169-02 2, dune, 1982 Entire Manual Revision PAGE (006-0613-03 3, Septenter, 1983 cover Revision History, Table of Contents : rane 13 15 212-2 23 21s 27 219 221 2-23 225 2-27/2-28 341/3-2 33/54 Rev. 3, September, 1983 190035-2 KING ky 196/1966/KY 197/976 VHF COMMUNICATIONS TRANSCEIVER NISTORY OF REVISIONS REASON FOR CHANGE Undated Updated Updated Updated Updated Updated Updated Updated Updater Updated Updated Updated Updated REASON FOR CHANGE Updated REASON FOR CHANGE Undated Updated Updated Updated Updated Updated Updated Undated Updated Updated Updated Updated Updated Updated Updated Updated Updated.KING KY 196/196E/KY 197/978 VHF COMMUNICATIONS TRANSCEIVER @ TABLE OF CONTENTS SECTION | GENERAL INFORMATION Paragraoh 1 Introduction 2 Equipaent Description 3 Technical Characteristics th Units and Accessories Supplied 5 Accessories Required, but Nat Supolied 6 License Requirenents SECTION II INSTALLATION 1 Generat 2 Unpacking and Inspecting Equiorent Instat ation Avionics Cooling Requirements For Panet Mounted Equioment Mounting Rack Installation Antenna Installation Cable Harness and Connector Assembly KY 196/1966/197/197E Instat Lation Post Installation check SECTION II @ OPERATION Operating Procedure Turn on Transait Indicator Node of Operation Renote Frequency Transter Remote Channel Increment LIST OF ILLUSTRATIONS | Molex Terminal and Tools (3 sheets) 2 Radio Removal Toot (KPN 071-6045-00) 3 KPN 030-0101-02 Connector Assenbly 1-4 KY 196/196E/197/197E Outline and Rounting Drawing 5 KY 196/196E/197/197E Installation Assembly Draving 6 KY _A97/197E Interconnect Diagran with KMA 20 (13.75V0C) To Provide 4 ohn Speaker Outout, Ramp Hailer and Intercom KY 196/196E Interconnect Diagram with KMA 20, (27,500) To Provide 4 ohm Speaker Output, Rano Hailer and Intercom 2-8 AY _197/19TE Interconnect Diagran with KA 250 (13.75VDC) To Provide 4 ohm Speaker Output KY 196/196E Interconnect Diagram with KA 25A (27.5VDC) To Provide 4 ohn Speaker Output 2-10 KY _197/197E interconnect Diagram with KA 154 (13.75vDC) To Provide 4 ohm Speaker Outout, Ramp HaiLer, and Intercon 2-11 KY 196/196E Interconnect Diagram with KA 134 (27.5V00) To Provide 4 ohn Speaker Output, Rano Hailer, and Intercom Rev. 3, Septenber, 1983 10035-2KING KY 196/1968/«y 197/197 VHF COMMUNICATIONS. TRANSCEIVER SECTION | GENERAL INFORMATION 1.1 INTRODUCTION This manual contains information relative to the ohysical, mechanical, and electrical characteristics of the King Radio Corporation Silver Crown KY 196/196E/197/197E 720 channel VHF connunications transceivers. Installation and operating procedures are also inctuded. Information relative to the maintenance, alignment, and procurenent of replacement parts may be found in KY 196/196E/197/197E Maintenance/Overhaul Manat. The units covered are as follows: NOTE ALL KY 196/196E RADIOS ARE 27.5 VOC, ALL KY 197/197E RADIOS ARE. 18.75 vot. KY 196 064-1019-00Non-Glare Lens KY 196£ 064-1019-01 Non~Glare Lens KY 196 064-1019-02 Standard Lens KY 196 064-1019-05 Non-Glare Lens, Memory Channels KY 194E 064-1019-06 Non-Glare Lens, Menory Channels KY 196 064-1019-07 Standard Lens, Menory Channels KY 196 064-1919-10 Non-Glare Lens, Mesory Channels, Renote Transfer/tnc KY 196E 064-1019-11 Non-Glare Lens, Memory Channels, enote Transfer/Inc KY 196 064-1019-12 Standard Lens, Memory Channels; Renate Transfer/Ine KY 197 064-1021-00 Won ilare Lens KY 197E 064-1021-01 Non-Glare Lens KY 197 064-1021-05 Non-Glare Lens, Memory Channels KY 1976 064-1021-05 Non=Slare Lens, Memory Channels KY 197 064-1021-10 Non-Glare Lens, Menary Channels, Resote Transfer/Inc KY 197€ 064-1021-11 Non-Glare Lens, Memory Channels, Resote Transfer/tne 1,2 EQUIPMENT DESCRIPTION The KY 196/196E/197/197E transceiver is a TS0'd 720 channel communications transceiver and is desianed to provide two-way voice communication within the frequency range of 118.000MH2 to 135,975NH2 in. 25KH2 The KY 196/196E/197/197E is a panel sounted unit. Connections ta the unit are made throuah a 20 pin Holex printed circuit board edge connector and a GHC coax connector at the rear of the unit. Electrically, the KY 196/196€/197/197E consists of four sections: receiver, transnitter, frequency synthesizer, and gas~discharge display circuitry. The only difference between the KY 196/197 and KY 196E/197E Lies in their selectivity specifications (see Section 1.3). The only difference hetween the KY S96/196E and KY 197/197E is their rated transmitter power outout and onder requiresents (see Section 13). ‘The KY 196/196 (-05, -06, -07) and the KY 197/197E (-05, =06) have the casabi lity of oreoroqransina up to nine nenary channel frequencies for Later recall. "Channel frequency infornation $s stored in a non-volatile earon memory so that when the radio is turned off and then back on, channel information is retained. The KY 196/196E (-10, -11, 12) and the KY 197/197E (-10, ~11) have the caoahiLity of remote transfer of use and standby frequencies and the remote recall of channel frequency information. Rev. 3, September, 1985 190035-3 Pane 1-1KING Ky 196/196E/kY 197/197 VHF COMMUNECATIONS. TRANSCEIVER ® 1.3 TECHNICAL CHARACTERISTICS KY 196/196E/197/197E TRANSCEIVER TECHNICAL CHARACTERISTICS SPECIFICATION CHARACTERISTIC TS0 COMPLIANCE: Transat: KY 196/196E 37 (00-157, class 3) KY 197/197E C37 (00-157, Class 4) Receiver KY 196/197 c3Rb (00-156, class ¢ and 0) KY 1966/1976 C38 (00-156, Class A and B) 30-160 Env. Cat. /A101/A/KPS/XXXXXXZBAAA APPLICABLE DOCUMENT: ATCA 0-156, 00-157, 00-160 WEIGHT: 3.2 tbs. (1.65Kq) PHYSICAL DIMENSIONS: inches (15.88 em) inches € 3:30 en) inches. (26167 en) MOUNTING: Panel mounted, no shock mounting required TERPERATURE RANGE: =205C to 455°C with short tine oneration at 70°C. POWER REQUIREMENTS: KY 196/196: (27.5V)__Receive - _.4anP. Transnit = Si0AMP KY 197/197: (13.75) Receive - .8ANP Transmit = 6,04MP Destons ALL solid state. Printed efreutt board and point to woint wiring, FREQUENCY RANGE: 118,000"Hz to 135.975MKz in 25KHz increments FREQUENCY STABILITY: 0.0015 to meet 00-156 class ¢ and D POWER OUTPUT: KY 196/196 - 16 watts minimum a MODULATION SK modulation capability with 90% Linftinag, less than 15% distortion at BS% modulations SIDETONE OUTPUT: Adjustable up to 109my into $00 ohn headohones.. MICROPHONE: Standard carbon or dynanic mic containing transistorized pre-amp. (Must provide 10a RMS into 100 cha. Load). HARMONIC CONTENT: Greater than 6048 down from carrier. @ Rev. 3, September, 1983 190035-3 Page 1-2KING KY 196/196E/KY 197/197 MF COMMUNICATIONS. TRANSCEIVER SPECIFICATION. cuaracTertsTre TRANSHITTER HIGH-TEMPERATURE PROTECTION: pury cycte: If the transmitter of modulator circuits becone hot enough to cotentially hurt any conponents in the transceiver, 9 orotection Efrcuit will automatically turn down the transaitter sower consunotion and output oover Cevatts: minimum) « min. OW, 4 Min. OFF RECEIVER RECEIVER SENSITIVITY: RECEIVER SELECTIVITY: RECEIVER OUTPUT: ‘Ace ciaaacrerisrics: saueLcn: SPURIOUS RESPONSES AND CROSS MODULATION PRooUcTS: i INTERCOM INPUT? 2uv Chard) or Less for $48 stn/n with Tkiz tone modulated SOX. KY_196/197 ~ 6dB at 4BKHz minimus 00-156 Class, cap i 4040 at S17KH2 maximum 6048 at $22KH2 maximum KY 196/197E ~ 648 at 4I5KHE minimus 00-156 Class AR 8 604s at S43KH2 maximum 1000v into 50D ohne mintaun Fros Su to 20,000W audio output will not vary more than 348. Automatic squelch (internally adjustable carrier-to-noise setting) with manual disable and carrier squelch override. Both squelch adjustments are externally accessible. ‘At Least 8049 doun The mic 1s connected to the intercon input. The receiver 4s operational and mic audio faopears at the audio cutout alonq with receive audio, 1005¥ RNS of mic audio into. 100 chy toad is required for 100y output. Rev. 5, Septeaber, 1983 190035°3, Page 1-5KING KY 196/196E/KY 19771976 VHF COMMUNECATIONS TRANSCEIVER 1.4 UNITS AND ACCESSORIES SUPPLIED A. King KY 196/1966/197/1976 Transceiver with sounting rack. (KPN_064-1019-00/01 and KPN'064-1021-00/01 respect ively) 8. King KY 196/1966/197/197E Instat Lation Kit (050=1704-00) 030-1094-55 Conn Molex (20 Pin) 1 ‘ osr-at-02 deca toee 2 1 1.5 ACCESSORIES REQUIRED, BUT NOT SUPPLIED A. Conaunications Antenna and cables 8. Headohones: (500 ohms nominal. inoedance) ©. Microphone: Low ipedance carbon or dynamic with transistorized pre-aeo >. For 13.75 volt coeration of the KY 196/196E 2 1% to 28 \olt BC to 0C converter such as the KAS Electronics Model RB-125 (KPH 068-1016-03) or equivalent may be used. 1.6 LICENSE REQUIREMENTS. The transmitter, as installed in the aircraft, requires an Aircraft Radio Station License. This License is obtained by filing FCL Form 404. The KY 196/196E/197/197E may be operated for up to 30 days without ¢ Station License, after filing the FCC Form 404 and uhile auaiting the receiot of the staion License, if » Copy of the FCC Form 404 is kept in the aircraft. This form iz available through the local ree field office, This equionent has been type accented by the FCC and entered on their List of tyoe accepted equfosent os King KY 196, KY 196E, Ky 197 or KY 197E and must be identified ag King KY 196, KY 196, KY 197 or KY 197E, fon Your FCC’ Form 404, Aircraft Radio Station License Apalication, Rev. 3, September, 1983 1900353, Page 1-6KING KY 196/196E/KY 197/197 VHF COMMUNICATIONS. TRANSCEIVER G CAUTION THE VHF TRANSMITTER IN THIS EQUIPMENT IS GUARANTEED To MEET FEDERAL COMMUNICATIONS COMISSION ACCEPTANCE OVER THE OPERATING TEYPERATURE RANGE ONLY WHEN A KING CRYSTAL IS USED IN THE STABILIZED MASTER OSCILLATOR. USE OF OTHER THAN A KING CRYSTAL 18 CONSIDERED AN UNAUTHORIZED MODIFICATION, AND WILL VOID THE WARRANTY. The Federal Communications Connission requires that the operator of the transmitter of this aquiorent hold a Restricted Radio Telephone Operator Permit (FCC form 753) or higher class License. A vernit aay be obtained by a U.S. citzen from the nearest field office of the FCS no examination is required. Rev. 3, Septenber, 1983 100353 Page 1-5KING KY 196/196E/KY 197/1976 VHF COMMUNICATIONS. TRANSCETVER SECTION II INSTALLATION 2.1 GENERAL This section contains suggestions and factors to consider before installing the KY 196/196E/197/197E. lose adherence to these suggestions will assure a sore satisfactory performance fron the equiowent. 2.2 UNPACKING AND INSPECTING EQUIPMENT Exercise extrene care vhen unpacking the unit. Nake a visual inspection of the unit for evidence of danage incurred during shivnent. If a claim for danage is to be made, save the shioping container to substantiate the claim. The clain should be pronotly filed with the transportation company, Te would he advisable to retain the container and oackaging material after all equipeent has been removed in the event that equipment storage or reshionent should hecone necessary. 2.3 EQUIPMENT INSTALLATION The KY 196/196€/197/197E installation will conform to standards designated by the custoner, installing ‘agency and existing conditions as to the unit Location and type cf installation. However, the following suggestions should be considered before installing your KY 196/1968/197/197E. The installing agency vill supply and fabricate all external cables. The connectors required are suoolied by King Radio, Interconnect diagraas are Figures 2-6 through 2-13- NOTE USE Good QUALITY STRANDED WIRE WITH AT LEAST 600 VOLT INSULATION THAT WILL NOT SUPPORT A FLAME. 2.3.1 AVIONICS COOLING REQUIRENENTS FOR PANEL MOUNTED EQUIPHENT The greatest single contributor to increased reliability of all modern day avionics {s to Limit the axinun operating tenserature of the individual units. While eodern day individual circuit desains consune much less electrical eneray, the watts per cubic inch dissipated within avionics units remains ‘such the sane due to high density oackaging techniques utiLized. Consequently, the iwoortance of Providing avionics stack cooling $s still with us. luhile each individual unit say not require forced air cooling, the combined heat toad of several unt operating ino typical avionics stack will significantly degrade the reliability of the avionics if Provisions for stack cooling are not incorporated in the initial installation. Recomendations on stack Cooling are contained in King Radio Installation Bullentin #55. Failure to provide stack cooling will. certainly lead to increased avionics saintenance costs and may void the King warranty. 2.3.2 Mounting Rack Instaltation As The KY 196/196E/197/197E is rounted rigidly in the aircraft panel. Select 9 oosition in the panel that is not too close to any high external heat source, 'Renenher to alloy adenunte space for installation of cables and connectors. Avoid sharo bends and olacing the cables too near the aircraft control cables. B. When installing two or more oanel mounted units in a stack, the mounting trays shall be soaced 050 inches (.127 en) apart. Newer style mounting trays have had .025 inch (064 en) dimples built in, ton and bottoa, both sides, so that two new style trays will automatically be spaced properly: G. Refer to Fiqure 2-4 for the KY 196/196E/197/197E mounting dinensions. Mark and cut the mounting holes. D. Secure the mounting rack to the instrument oanel per Figure 2-4. The rear nounting bosses should be attached to the airframe by means of sunport brackets. Rev. 3, September, 1985 1m0035-4 Page 2-1KING KY 196/196E/KY 197/197¢ ‘VHF CORMUNICATIONS TRANSCEIVER 2.3.3. ANTENNA INSTALLATION As A conventional 50 ohm vertically oolarized COMM antenna is required with the KY AWSIPSEMIT/ITE. Vertical bent whip antennas are not recomended. Widehand COHN antennas, provide efficient operation over the COMM band. Antennas should he installed. oer manufacturer's recommendations. Additional recomendations are as follows. Hunt antenna on a flat metal surface or install a around plane at Least 18 inches square. ©. The antenna should be welt renoved from any projections and the engine(s) and arooeLler(s) Also, for satisfactory operation, the antenna isolation between a communications, transmitter ‘antenna and a NAV receiver antenna, as ell as betveen dual COMM antennas, should be a mininuy of S0d8. VHF antennas. mounted on top and bottom have approximately. 30d8 isolation, A horizontally polarized NAV antenna and a vertical polarized COMM antenna will have oracticaL values fron 10 to 3008, D. If both Cona antennas must be top mounted or both botton mounted, antema isolation between Con's may not be adequate to prevent reradiation. In single audio panel. installation, Feradiation can also be prevented by use of the Xnit-Ree interlock. Refer to Service Bullecin KY 196/1968-9 or KY 197/197E-10 and Installation Bulletin 194. In dual audio. oanet installations where simultaneous operation of both Cons!s jz desired, the Xnit-Rec interlock 48 not recomended. We would recommend adequate antenna isolation, 348 min- 2.3.4 CABLE HARNESS AND CONNECTOR ASSEMBLY The, RY 196/196E/197/197E uses » speciat connector that nates directly with the printed circuit board inside the unit. Assembly of the connector {3 as follows: A, Contact Tersinal Assenbly using Molex Crimper (Figure 2-1) Strip each wire 5/32" for contact terminal (KPN 030-1107-XXx). (The Last two digits of the contact terminal part nunber indicates the number of terminals required) . 2. Open the Molex hand crinper HT 1921 with the engraved side tovard the operator, Place the Gonducton tab seetion of a contact terminal on Anvil 8 with the contact sortion. facing ‘auay fron the operator. Close the erinoer slightly until the contect tabs touch, the female jax. 3. Insert the stripped conductor until the insulation $3 even with the side of the erinoer facing the operator. Crimp the conductor tabs by squeezina the handles together until. the Jaws are fully closed or @ sufficient crimp is obtained. Nove the lead to Anvil A. Place the insulating tab section on Anvil As Crimp again until the Java are fully closed or a sufficient crino is obtained. 8 Contact Insertion into Molex Connector Housing After the contact terainals have been installed on the wiring harness, the contact terminals can be inserted into the proper location in the connector’ housing, (KEN, 930-1094-54). the terminal cannot be inserted uoside down. Be sure to push the terninat aU the way in, until a click can be felt or heard. The self locking feature can be tested by gently putting on the wire. €. Location of Polarizing Key in Housing 1. Prior to insertion of connector into rear of unit, check oolarizing key position between, contacts 3 and 4. Refer to Figure 2-5 to check correct nosition of polarizing key. D. Extraction of Contact from Halex Connector Slip the flat narrow blade of a Molex contact ejector tool, NT=1884 Ken 047-S099-N1), under the contact on the mating side of the connector. By turning the connector unside down one can see the blade slide into the ston. Rev. 5, Septerber, 1983 190035-4 Page 2-2Kine KY 196/196E/KY 197/197. INF COMMUNTCRTIONS TRANSCEIVER. Wen the elector is slid into place, the retaining tab of the contact is raised, allowing the contact to he removed by pulling moderately on the Lead. Neither the contact or position 1s damaged by removing a contact: however, the contact should be checked visually before reinstalling in connector to be certain that retaining tab "A" extends as shown (see Figure 2-1) for retention in connector. E. Coax Connector Refer to Figure 2-3 for the details for mounting the right angle coaxial SNC connector to the coax cable. Install the connector into the mounting rack. 2.3.5. KY 196/196E/KY 197/197E INSTALLATION A. Looking at the top of the unit, make sure the front Lobe of the holddoun device is in a vertical position. Slide the unit into the souting rack until the front lobe touches the mounting rack. G. Insert 2 3/52" ALLen wrench through a hold in the front oanel to engage the Locking screw. Turn clockwise until the rear lobe engages the mounting rack. Continue turning until ts unit is Hecure in the sounting rack. Do not overtinnten. >. For removal, turn the Locking screw counterclockwise, Using a 3/32" Allen wrench, until the unit disengages from the mounting rack. Pull the unit out of the mounting rack by oulLing on the metal tabs Located behind the front panel on each side of the unit. Radio Extractor KPN 71~6045-00 is designed to aid in the removal of this and other King oroducts (See Figure 22). 2.4 POST INSTALLATION CHECK An operation performance flight test is recomended after the installation is connleted to insure satisfactory performance of the equionent in its normal environment. Check all aireraft control Movenents to be sure no electrical cables interfere with their operation. To check the cosnunieations transceiver, maintain an approoriate altitude and contact @ ground station facility at a range of at Least fifty’ nautical miles. Contact a ground station close in. Pull the volume control knob out to defeat the autonatic squelen feature and Listen for any unusual electrical notse which would reruce the COM receiver sensitivity by increasing the squelch threshold. If possible, verify the communicat fons capability on both the high and Low end of the VHF COMM band. NOTE AS AN ADDED PRECAUTION BEFORE THE FLIGHT, CHECK THE ANTENNA. VSWR SHOULD BE CHECKED WITH AN IN-LINE TYPE WATTHETER INSERTED IN THE COAXIAL TRANSNISSION LINE BETWEEN THE TRANSCEIVER AND THE ANTENNA, ANY PROBLEM WITH THE ANTENNA INSTALLATION WILL MOST LIKELY GE SEEN AS A HIGH REFLECTED POWER. A VSWR OF 3:1 WILL RESULT IN A 25% LOSS IN POWER. NOTE THE BRIGHTNESS OF THE DISPLAY CAM BE SET FOR THE wosT PLEASING INTENSITY @Y ADJUSTING R130 DURING Low LIGHT LEVEL CONDITIONS. R30 IS ACCESSTOLE THROUGH THE AOTTON OF THE RADIO WHEN IT IS PARTIALLY PULLED OUT OF THE RACK. Rev. 3, Seotenber, 1983 1H0035-4, Page 2-3KING ky 196/196E/KY 1971976 VHF COMMUNICATIONS. TRANSCEIVER INSULATOR CRIMP CONDUCTOR CRIMP SOLDERLESS CONTACT. TERMINAL OH 030-1107-30 Lae TAB A HAND EJECTOR KPN__047-5099-01 MOLEX. PY HT-1884 (ug. No. 696~6333-00, Re1) FIGURE 2-1 MOLEX TERMINAL AND TOOLS 8 (Sheet 1 of 3) Rev. 2, June, 1982 no807% Page 2-4 eneKING ky 196/196E/KY 197/197. VHF CONMUNICATIONS TRANSCEIVER Holding. the hand erinpers as shown, release the crimper's ratchet pay] and open by squeezing tightly ‘on the handles, and then releasing pressure. caIMPER KPN 071-6041-00, MOLEX P/N 6115, Close crinpers until ratchet begins to engage. Then insert the terminal into the jaws from the back side. (See Figures at bottom of page) For 24 to 30ANG wire, it will be necessary to start the crimp fn Jaw A and then conplete {t in Jaw 8 oa TERUINAL ane size INSULATION RANGE A 030-1107-30 | 18 to2amu | .110 to .055 a os0-1i07-30 | 24) to sone | 1055 to 030 7 WIRE STOP INSULATION TABS TERMINAL Terminal 4s in correct position when insulation tabs are flush with outside face of crinp jaws FIGURE 2-1 MOLEX TERMINAL AND TOOLS (ova. No, 696-6333-00, R=1) Gheet 2 of 3) Rev. 2, June, 1982 0007-4 Page 2-5,KING KY 196/196E/K" 1971976 VHF COMMUNICATIONS TRANSCEIVER. Qncu the terminal is in the correct position, close the Jaws gently until the terminal is held loosely. in place. Push wire stop down so that it rests snugly behind the contact portion of the termine], Strip the wire insulation back 1/8 inch and Conductor tabs until the ineulation hits the wire stop. insert the wire through the insulation tabs. into the Conductor Jaw face or until the conductor touches the WIRE ” ee ‘conoucToR Jaws, CONDUCTOR JAW FACE Squeeze the handles until the crimp Jays close and the ratchet releases. Straighten the termina] 1f necessary, then release the plier grips and renove the crimped teminal. {f too much or too little pressure is needed to release the erinper's ratchet paw) at the end of the erinp stroke, the ratchet can be easily adjusted. A spanner wrench provided with the teal can be used to loosen the lock mut, and rotate the keyed stud clockwise for Increased presence sed counterclockwise for decreased pressure. Once the desired pressure hus been sets the tock rat Hghtened again. Newer models nay have a screwdriver adjustsent, Keven Stuo SPANNER WRENCH Lock NUT (OPPOSITE Si0E) FIGURE 2-1 MOLEX TERMINAL AND TOOLS “ (Dug. No. 696-6333-00, R-1) (Sheet 3 of 3) Rev. 2, June, 1982 w0007"4 Page 2-6Rev. 2, June, 109074 KING KY 196/196E/RY 197/1976 VHF COMMUNICATIONS. TRANSCEIVER REPLACENENT HOOKS. 047-4796-00, SHORT HOOKS 047-4796-01, LONG HOOKS FIGURE 2-2 RADIO REMOVAL TOOL (KPN 071-6045-00) (bug. No. 155-5895-00, R-0) 1982 Page 2-7KING SY 196/196E/RY 197/1976 VHF COMMUNICATIONS. TRANSCEIVER Ro-S8A/U KPH 026-0015-00 [USED ON NAV,COM, OME, xPONDER ‘AND RADIO TELEPHONE! G-1268/0 KPN 024-0002-00 CUT.STRI AND SOLOER DME LOW Loss AND 75-50 AS SHOWN, SAME AS agove ____\__TweS_aaz4TBPN KPH 024-0013-00 TRANSPONDER LOW LOSS, x (USE CAUTION WHEN SOLDERING SHIELO, SOLDER SHIELD OUTSIDE EXCESS MEAT WILL WELT CENTER, SEE NOTE I CoNDucTOR INSULATOR.) ZL wo excess soroen 7) ‘ON CENTER CONDUCTOF mm © arren mistaLuine cap TACK SOLDER"? PLACES, Notes: |. AVOID APPLYING EXCESSIVE HEAT TO CONNECTOR B0DY, HEAT SINK SPRING CONTACTS. DURING SOLDERING FIGURE 2-3 KPN 030-0101-02 CONNECTOR ASSEMBLY (vg. Wo. 695-6828-00, 2-0) 2, June, 1982KING KY 196/196E/KY 197/197. VHF COMMUNICATIONS. TRANSCEIVER [tise pein an aa a (GseNoTEs) | sora 4 — «sry or) CUTOUT OMENSIONS FOR FROKT AIRCRAFT PANEL. MOUNT Slee of ue aera eS ce) 1. To SETERANE SAO ENE THE HOOK MERON om A PROT AREF RE I FIGURE 2-4 KY 196/1966/197/197E OUTLINE AND MOUNTING ORAWING (ova. No. 155-$509-00, R-4) Rev. 2, June, 1982 rmvou?4 Page 2-11kiN KY 196/196E/KY 197 /1976 VHF COMMUNICATIONS TRANSCEIVER. 089-2094-22 (090-0019-07. yy QY) 4 | c8s- 201-22 os1-0072-02 ceo-cie08— 7 \ ew he ea Kv eRe ooo. 238-0 CLP WTS, 6-32 (6 PLaces) Rev. 2, June, 1982 100074 Page 2-13 030-9101-02, leurs FRONT VIEW ~ CONNECTOR (oon 1m FROM FRONT OF RACKKING KY 196/196E/KY 197/197. VHF COMMUNICATIONS. TRANSCEIVER 2 eb vos on AE I eee ees |e \ nenore : } | cen saree 6 aa eee ners (CU cpee Sone] | i et Pee FIGURE 2-6 KY 197/197E INTERCONNECT DIAGRAM WITH KMA 20_(13.75VDC) TO PROVIDE 4 OWN SPEAKER OUTPUT, RAP HATLER AND INTERCOM (Dug. No. 155-1380-00, R-5) Rev. 3, Septenber, 1985 1H0035-4 Ufo tome Prather er Page 2-15 Bee eeeKING KY 196/1968/KY 197/1976 VHF COMMUNICATIONS TRANSCEIVER FIGURE 2-7 KY 196/196 INTERCONNECT DIAGRAM WITH KMA 20. (27.5VD) TO PROVIDE 4 OWN SPEAKER OUTPUT, RAMP HATLER AND INTERCOM (ug. No. 155-1321-00, @-5) Rev. 3, September, 1983 1900354 at sec : Ss Oia © |S eeeee tse el (oN ise ae a [pete | pa a . a o/s enue nes 5 Q tery ae rH: | igs She Ce ies ell gee ——] . {LD rect alin rn cowtn . Page 2-17 Bees Seo entKING KY 196/196E/KY 19771976 VHE COMMUNICATIONS TRANSCEIVER. eae esuemeetes eat | ikl Reap | he [ae tec es 5 EI SE ILK Nel eee A eel, pei lee renee ponent ened 9 | ale credmananewes 4-4 4 | | 2 nt 9 as ‘ 0 Ban sus ‘| STN eater a sala | Set een fe daanereta] |e [eb sareean ove | : & ‘wedi : Aree P=sstet abt iar pee be 1" ——2~e- FIGURE 2-6 KY 197/197 INTERCONNECT DIAGRAM WITH KA 254 (15,75VD0) TO PROVIDE & OWN SPEAKER OUTPUT (Dug, No. 155-1525-00, R-5) Rev. 3, September, 1983 100354 Page 2-19ING KY 196/1968/KY 197/197E VHF COMMUNICATIONS. TRANSCETVER { came es i ’ 0 pare pel great : | f i AU el pee ae |} ae : Ale tly sale i Jee He | A 2 . t | iB assee a2 tee eae ads |e ¢ Eh mer ae amet ne eee aie] eee ma 1 rosea craze. terengeee— 4] A Ep eee Fate —f Ceaaeeee FIGURE 2-9 KY 196/196 INTERCONNECT DIAGRAM WITH KA 25A (27.5VDC) TO PROVIDE 4 ONN SPEAKER OUTPUT (oug. No. 155-1322-00, 8-5) Rev. 3, Septenber, 1983, 1W0035-4 Page 2-21“1 se Sem severe 2) ss Dias ticatineale Sanh Gry anes ING KY. 196/196E/KY 197/197 VME COMMUNICATIONS TRANSCEIVER jeweeer Ser aie ee | [accra fo tn TT ee aes : Hoa | ea stom | |i les ancien, ot 1 Bk, ete {| [Pinan 8) marnen FIGURE 2-10 KY 197/197E INTERCONNECT DIAGRAM WITH KA 134_(13.75vDC) "TO PROVIDE 4 OHM SPEAKER OUTPUT, RAMP HATLER AND INTERCOM (ova. No. 155-1323-00, 8-5) Rev. 3, September, 1983 100354 Page 2-28KING KY 196/198E/KY 197/197E HE CORMUNICATIONS. TRANSCEIVER ele r fF vais} A Y sft \ 1 3 ° 6 « 4 6 na : ; k me sans tacit || EL tons Tae]? | vali 2 Eee + gece | Vy leeeesaie ot | [8 ketone, 5 etittee te | 3 i) 2 8 | Slt ot, €|;| E | Ep ance ae ronn) eine oo sammcan roman] 3 | © EU pe gavel lia NEB, [me : 8 Sea eet : a: ‘enter anc 8000 Sige sua) FIGURE 2-11 KY 196/196E INTERCONNECT DIAGRAM WITH KA 136 (27.5VDC) TO PROVIDE 4 OHM SPEAKER OUTPUT, RAMP MAILER, AND TNTERCON (Oua. No. 155-1324-00, R-5) Rev. 3, September, 1983 1m0035"4 Page 2-25KING KY 196/1962/KY 197/197 VHF COMMUNICATIONS TRANSCEIVER. om opocionenss ce) sit ene Latte Te arate teeta Seas rome [=F smc a roms Slee Ee ns ee es FIGURE 2-12 KY 196/196E INTERCONNECT TO PROVIDE INTERCOM AND HEADPHONE OUTPUT ONLY (Dug. No. 155-1327-00, R-6) Rev. 3, September, 1983 1n035-4 Page 2-27KING KY 196/1968/KY 197/197 HF COMMUNICATIONS TRANSCEIVER Tape Tay gers 25 sa me ronan pate — SOB Nien ta dtadggconerme ema we eon] om 1 newore. ren i FIGURE 2-13 KY 197/197E INTERCONNECT TO PROVIDE TNTERCOM MVD HEADPHONE OUTPUT ONLY (up. Now 155-1326-00, R-6) Rev. 3, September, 1983, 10035"4 Page 2-28,KING KY 196/196E/KY 197/197 VHF COMMUNICATIONS TRANSCEIVER. SECTION III OPERATION 3.1. OPERATING PROCEDURE 3.1.1 TURN ON To turn on the unit, rotate the VOL knob clockwise from the OFF position. A non-volatile nevory stores frequency and mode information on poxer down. When power is activated the USE and STANDBY windows wil display the frequencies displayed at power down and the node of operation will he the ane 9s at over doun. Frequencies stored in menory channels are also retained. Mer activating power, pull the VoL knob out to override the outosatic squelch and rotate the VL knob to the desired audio level. Push the VOL knob back in to activate the automatic squelch. NOTE THE XY 196/197 SHOULD BE TURNED ON ONLY AFTER ENGINE STARTUP. THIS 1S A SIMPLE PRECAUTION WHICH HELPS PROTECT THE SOLID STATE GERCULTRY AND EXTENDS THE OPERATING LIFE OF YOUR AVIONICS EQUIPMENT. 3.1.2 TRANSMIT INDICATOR During COMM transmission, a Lighted "T" Will appear between the USE and STANDGY windows to Indicate that the transceiver is in the transait node of operation. 3.1.3 MODES OF OPERATION AL Frequency Node In the Frequency Node of operation frequencies are entered into the STANDBY window of the isplay and can then be transferred into the USE window by pressing the transter button. The Frequency Hode may be entered either by entering the Progran Morle and entering dashes into Channel O or alternately may be entered fron the Direct Tune Mode. To select frequencies in this mode, the Miz portion of the frequency displayed in the STANDAY Window say be increnented or decrenented in 1 Wiz stens by rotating the MHz knob either Clockwise or counterclockwise. MHz frequencies will roll over or roll under at each band edge (118 or 135 Miz). The Kz portion of the frequency disolayed in the STANDBY window nay he incresented or decremented hy rotating the 25K/MEM knob either clockwise or counterclockwise. Frequency selection is in 50 Kiz steos when the 25K/MEN 1s oushed in and is in 25 KHz steos hen the 25K/NEM is culled out. KHz frequencies roll over fron 95 to 97 to ON ant roll under fron 00 to 95 or 97 according to the position of the 25K/MEM knob. Frequencies are transferred from the STANDBY to the USE window and vice versa hy depressing the transfer button. 8. Program Node The Program Mode 1s used to orogran frequencies into menory for later recall and to select either the Frequency Mode or the Channel Node of operation. To enter the Progran Mode: Depress and hold the transfer button until a flashing Channel nunher appears in the USE window of the display Capproxinately three (3) seconds) PULL the 25K/MEN knob out and rotate St until» "0" anpears in the USE window. Push the 25K/MEM knob in and rotate it until "uuu" is displayed in the STANDAY window of the display. Rev. 3, Septender, 1983 1m0055-5 Page 3-1KING KY 196/196E/KY 197/197 VHF COMMUNICATIONS. TRANSCEIVER ‘Js PULL the 25K/MEH knob out and rotate it to select » Channel nusber (1-9), 2. To enter the frequency, push the 25K/MEM knob back in. The Miz oortion of the frequency nay be increnented or decrenented in 1 MHz steps with the Miz knob. As each band (118 ‘on 135 Miz) {3 reached, the next transition of the Miz knob witl cause dashes (o--) fo be displayed. Rollover to the opposite band edge will occur at the next switch transitions The KHz portion of the frequency nay be inerenented or decremented tn 25 Kiz steps with the 25K/KEM knob. If it is desired to program tess than nine (9) channels, store dashes (---) in the unwanted channels. In the Channel Mode, channels programed with dashes vill be skioveds ‘4+ Wnen all channels have been proaranned, oress the transfer button to exit the Proaran Node. The radio wilt now be in the Chanel Mode of operation. the radio city automatically exit the Progras Mode and enter the Channel Mode if at any tine white in ehe Program Hode a twenty (20) second interval Lapses with no switch activity. While in the Progran Node the radio renains tuned to the frequency dispLayed in the USE window before this node was entered. C. Channel. Mode The Channel fede is used to recall for use the channel information previously stored in the Froaran Mode. In order to enter the Channel Mode, the Progran More must first be entered and CHUL must be programed into Channel 0. After these requirenents are set, either oressing the transfer button or alloving twenty (20) seconds to elapse without any auitch activity wilt Gause the radio to enter the Channel Node. To recall chanel information, pull the 25K/HEM knob out and rotate {t until the desired channel number appears in the USE window. The channel nusber Wilt be disntayer for a) approximately two (2) seconds after which the USE window WiLL display the active, fresuenen, The frequency progranned into the channel selected Will be displayed $n the STANDAY winice fd nay be transferred to the USE window by pressing the transfer button, tuned to the last active frequency displayed until the. recalte transferred to the USE window. The radio wilt remain, ‘channel information {3 When operating in the channel Mode, frequencies disolayed in the STANDBY windov may he tesporarily altered with the frequency selectors and transferred to the USE winiows” Ma. ond Kiz frequency selection is the sane a3 in the Progran Mode. If the orogramed frequency for a Particular channel is changed in this manner, the original frequency rensins in storgae: and WiLL be displayed the next tine that channel is recalled, D. Direct Tune Mode The Direct Tune Mode allows direct selection of frequencies displayed in the USE window. To enter the Direct Tune Hode, the radio must first be turned off. Hold the transfer. button Gepressed while simultaneously turning the radio on, then release the transfer buttons oth Windows will display 120.00 and the frequency selectors may be used to enter, frequencies directly into the USE vindow. MHz and Kiz frequency selection 1s the same as tn the Frequency Node. Entering the Direct Tune Node autonaticalty programs dashes (---) into Chamel 0. Therefore, if the transfer button 13 depressed after entering this mode, the radio will. enter the Frequency Made of operation. To return to the Channel Pode after operating in the Direct Tune Mode, it {3 necessary to first enter the Program Mode and orogran “uuu into Channel 0. Channel. inforsation oreviously Brogranmed renains stored in memory 30 it 4s not necessary to re-enter this informations The Channel Mode may then be entered by deoressing the transfer button. Rev. 5, Septesber, 1983 10035°5, uk aM it Pane 3-2KING KY 196/196E/KY 197/197 VHF COMMUNICATIONS. TRANSCEIVER 3.1.4 REMOTE FREQEUNCY TRANSFER This feature requires the installation of 2 renote sounted momentary contact switchs Oeoressing the resote transfer button Will transfer frequencies fron the STANDBY window to the USE window and 3.1.5. REMOTE CHANNEL INCREMENT This feature requires the installation of a renote mounted monentary contact switch. To use this feature the radio aust first be in the Channel Mode of overation. Deoressing the resote channel increment button Will then cause the radio to increment through the menory channels. Channels will roll over from 9 to 0. Any channel previously progranmed with dashes (-—-) will be skiooed and will not he displayed. Active STANDBY, FREQ. DISPLAY FREQ, DISPLAY, -ACTIVE-STANDBY. muse te mits tet ‘inser toto ioe ke KHOB Gay IN-SOKH2 STEPS KNOB OUT-25KHz STEPS. FIGURE 3-1 FREQUENCY HODE (MEMORY "0" PROGRAMMED TO - fev. 3, Septenber, 1985 1900355 Page 3-3KING KY 196/196E/KY 197/1976 VHF COMRUNTCATIONS TRANSCEIVER FIGURE 3-2 PROGRAM MODE/MENORY MODE. CHENORY "0" PROGRAKHED TO WUU) Rev. 3, September, 1985 1H0035-5 Be A MboRitiitcstiplane dW eae iat) sus es Lah Page 3-4MAINTENANCE/OVERHAUL MANUAL KY 196/196E/KY 197/197E VHF COMM TRANSCEIVER @ or MANUAL NUMBER 006-5169-04 REVISION NUMBER, 4 Ist PRINTING AUGUST, 1979 ‘ain KING RADIO CORPORATION. 400 NORTH ROGERS ROAD OLATHE, KANSAS, U.S.A,RECORD OF REVISIONS MFG REV] sell NO. DESCRIPTION. ISSUE DATE_|ATP REV DATE] INSERTED BY 1__| MADVTmaNcE MANUAL AUG 1979 _| 1-25-80 ATP/SP 2 Jue 1922 _| ¢-1-83 2 4 FEB 1984__| 6-6-84 ATP /WRECORD OF TEMPORARY REVISIONS ISSUE DATE ATP REV, INSERT BY, DATE REMOVED REV REMOVE]KING KY. 196/196E KY 197/197. VHG COMM TRANSCEIVER Where RGR appears in the action column, remove the page now in the maintenance manual and replace it with the enclosed pages otherwise, ADD or DESTROY pages as Listed. Retain these instructions in the front of ‘the maintenance manual as a Record of Revisions. @ 6-77 ‘ADD ‘UPDATED, 196-15KING KY 196/196E/KY 197/197, VHF COMM TRANSCEIVER. KING RADIO MAINTENANCE MANUAL HISTORY AND REVISION INSTRUCTIONS MANUAL KY 196/196E/KY 197/197 REVISION 3, Decenber, 1982 ING PART NUMBER 006-5169-05° Where R&R appears in the action column, resove the page now in the maintenance manual and replace it with the enclosed page; otherwise, ADD or DESTROY pages as Listed. Retain these instructions in the front of the maintenance sanual as a Record of Revisions. PAGE ‘ACTION REASON FOR CHANGE cover ReR UPDATED HISTORY REVISION noo UPDATED oe Rar uppareD ont RER UpoaTeD 65 RER UuppaTeo 69 RER uppaTeo 6 RER ppaTED 617 RaR ppaTED 6-25 6-24 RoR UPDATED 6-25 76-26 RER UuppaTeD 6-27 6-28 ROR ppaTeD 6245 /5-46 RER UPDATED 6247/6-68 RER UppaTED. 6-49 RER ppaTeD 657 ROR UppaTeo, 661 noo UpDaTED 5-63 /6-64 RER ppaTeo 6-69/6-70 ROR PDaTED no015-12Paragraph 4a aaste KING KY. 196/1966/KY 197/197 VHF CONN TRANSCEIVER TABLE OF CONTENTS SECTION IV THEORY OF OPERATION General, tan Receiver Transaitter/Modulator Stabilized Naster Oscillator Microprocessor (uP) Controller and Display Renote Transfer/Renote Increnent (See Figure 6-14 Power Supply Detailed Circuit Theory Receiver Antenna Input cireuit RF Amplifier Mixer First IF Anplifier Second IF Amplifier Detector IF AGC Circuit RF AGC Circuit Noise and Carrier Squetch circuit ‘Audio Low Pass Filter ‘Audio. Amp Transaiter RF Anptitier Pre-Driver Oriver Fina Low Pass Filter Nodulator Wicrophone Input Circuit Mic Pre-Aap Modulation Limiter Modulation Driver Modulator Stabilized Master Oscillator Reference Oscillator Phase Detector Loop Filter Voltage Controlled OsciLtator Programmable Divider Nicroprocessor Controller and Display Frequeney Code Display Frequency Selection Display Transfer Receive/Transait Power Supply. 27.5 Volt Supply 42'Vott Regulator Suitehing Regulator Rev. 4, February, 198% 96-2"KING KY 196/196/KY 197/197 HE COMM TRANSCEIVER. TABLE OF CONTENTS SECTION V MAINTENANCE Paregraph 5.1 Intreduction Test and ALignnent General Information Test Equipment Test Procedure Receiver Transnitter Display Control Function (Units Must Be In Frequency Mode) Direct Tune Mode, Program Node and Channel. Mode Renote Transfer and Remote Channel. Inerenent AUignaent Procedure Initial Control Setting (See Figure 5-3) Voltage Regulator Test VCO Adjust (L315) Frequency Adjust (C109) RF-IF ALigment Noise Squelch Adjust (L309, R548) Carrier Squelch Adjust (R338) Clinax Filter Adjustment Modulator Adjust overhaul, Visual Inspection Cleaning Repair Disassenbly/Assenbly Procedures Disassembly of the KY 196/E, KY 197/E for ALlannent Disassembly of the KY 196/E, KY 197/E for Service and Inspect ton Assenbly Procedure Troubleshooting the KY. 196/6, KY 197/6 Troubleshooting Procedure SECTION VI 5 ILLUSTRATED PARTS LIST 1. Illustrated Parts List Introduction 2. COMM Transceiver (KY 196/196E) 3. CORN Transceiver (KY 197/976) 4: Modulator Heatsink Assenbly 51 Main Board 6: Receiver Board 7: display Board 8. Transaltter Board (KY 196/196) 9. Trananftter Board (KY 197/1976) 10. Mod Board Rev. 4, February, 1984 “ wi96-2 Page bn, ot a9, oe 6-23 6-45 6-57 6-63 6-69 6-75KING KY. 196/196E/KY 197 /1976 ‘VHF COMM TRANSCEIVER e@ TABLE OF CONTENTS LIST OF ILLUSTRATIONS Figure G1 KY 196/€, KY 197/€ COMM Transceiver 4-2 Receiver Block Diagran 4-5 Transaitter/Modulator Block Dtagran 4-4 Stabilized Master Osc} lator 4:5 Microprocessor Controller and Display. 4-6 Power Supply Block Dfagran 5-1 Location of Adjustments and Test Points 5-2 Bench Test Harness 5-3 Location of Adjustments and Test Points 5-4 Location of Adjustments and Test Points with Receiver Board Closed 5-5 Microphone Test Circuit 5-6 S0dB Attenuator Schenatic Diagran 5-7 Linear detector 5-8 KY 196/E, KY 197/E Troubleshoot ing Floveharts (5 sheets) 6-1 KY 196/196E Conmunications Transceiver Final Assenbly (2 sheets) 6-2 KY 197/197E Communications Trasnceiver Final Assenbly (2 sheets) 6-3 KY 196/196E Modulator Heatsink Resenbly 6-4 KY A9Z7/197E Modulator Heatsink Assembly 6-5 KY 96/1966 Main Board Assembly 6-6 KY 196/196E Main Board Schenatic 6-7 KY 197/197 Main Board Assenbly 68 KY 197/197E Main Board Schenatic 6-9. Receiver Board Assembly 6-10. Receiver Board Schematic. 6-11. Display Board Assembly and schenatic 6-11A Display Board Assembly and Schematic. (-10) 5 6-12 KY 196/196E Transmitter Soard Assenbly and Schenetic 6-13 KY 197/197E Transmitter Soard Assebly and Schenatic 6-16 KY 196/197 Renote Menory Incroment/Transfer Assenbly and Schematic TABLES 4-1 Trananie Mite Code 4-2 Tranemtt KHz Code (3 sheets) 4-3 Receive miiz Code 4-4 Receive Kilz Code (sheets) 5-1 Power Supply Voltages Revs 4, February, 1986 444 196-2KING KY. 196/196E/KY. 197 /1978 VHF COMM, TRANSCEIVER 8 CONTENTS SECTION IV. THEORY OF OPERATION Paragraph Page 4.1 General at 8a je Design i 1 Receiver: 4 2 Transnitter/Modulator. 4 [3 Stabilized Master Oscillator re 4 Aicrooroc 5 6 sor (uP) Controller and Display Remote Transfer/Renote Increment (See Figure 6-14) 410 Pouer supply 10 4.3 Detailed ¢ireult Theory 433 Receiver 43 Antenna Input Cireuit 49 RE AnoLifter 9, Mixer 69 First IF Anolifter as. Second IF Amplifier 15. Detector a5 IF AGC Ctreuit ots RF AGC Cireuie ts Noise and Carrier squelch Circuit, 415 ‘Audio Low Pass Filter rary ‘hudto. Amp pers Transnitter. tt6 AF Amplifier pers Pre-briver 16 Driver ba16 Final rary Low Pass Filter rary Modulator 416 Nicrophone Input Cireuit 16 Mic Pre-Anp. Sel? Modulation Limiter oar Modulation Driver oar. Modulator war Stabilized Master Oscillator oar Reference Oscillator ain Phase Detector 7 Loop Filter 7 Voltage Controtled Oscillator 17 Progrannable Divider ota Microprocessor Control and Display 4 Frequency Code 4 Display a Frequency selection 4 Display Transter 4 Receive/Transmit 4 February, 1984KING KY 196/196E/xY 197/1976 VHF COMM TRANSCEIVER CONTENTS Paragraph 4.3.6 413.64 4isee i363 Rev. 4, 196-5 Power Supply 27.5 Volt Supply Y2'Volt Regulator Switching Regulator LIST OF ILLUSTRATIONS KY 196 COHN Transceiver Receiver Block Diagram Transnitter/Modulator Block Diagran Stabilized Master Oscillator: Microprocessor Controller and Display Power Supply Block Diagran TABLES Transmit Hitz Code ‘Transmit KHz Code (3. sheets) Receive Miz Code Receive KHz Code (3 sheets) February, 1984KING KY 196/1968/KY 197/197E VHE COMM TRANSCEIVER SECTION IV THEGRY OF OPERATION 4.1 GENERAL ‘The KY 196/E, KY 197/E COMM Transcetver is comprised of: (See Figure 4-1) - A single conversion VHF receiver utilizing » four pole varactor tuned preselector, field effect transistors for the RF amplifier and mixer, an 8 pole monolithic crystal If filter and integrated circuit IF amplifier. A broadband transmitter with flange mounted pover transistors on a die-cast aluminum heat sink followed by a three section elliptic function low pass filter. A control section utilizing a microprocessor to increment or decrement the selected frequency, store the use and standby frequencies in non-volatile memory, multiplex the displey and generate frequency code, a digital readout for the active and standby frequenctes with gas discharge display and automatic intensity dimming and a frequency synthesizer using Lover pover Logic. The KY 196/E and KY 1977E (-05 and above) have the additional capability of storing up to nine User programmable channels (frequencies) in memory. These versions also have a direct tune feature that allows the user to change the active (USE) frequency directly. The KY 196/E and KY 197/E (-10 and above) have the program and direct tune features as described above plus the capsbility of renote transfer of the USE and STANDBY frequencies and renote increnent of the stored channels. Refer to Section III of the KY 196/E, KY 197/E Installation Manual for more detailed information concerning operation of these features. ‘A power supply made up of a high efficiency switching regulator uhich provides over voltage protection on the 5 volt Line and current \isiting. 4.2) GENERAL CIRCUIT THEORY 4.21 RECEIVER, A receiver block diagram 1s shown in Figure 4-2. The received signal passes through the lov pass filter on the transnitter PC board and the 1/R diode to the dual gate field effect transistor RF amplifier. The desired signal then proceeds to the dual gate FET mixer uhere it is converted to 11.0HKz, and fed through the monolithic erystal filter to the integrated circuit IF amplifier followed by a bipolar transistor ‘amplifier before being detected. Autonatic gain control voltage 1s fed back to the first and second IF amplifiers and the AF asplifier to achieve more than 120d8 of dynamic range. The detected signal 1s not Towed’ to pass through the squelch gate until the input signal hast ‘As Exceeded the noise squelch setting or BL Exceeded the carrier Level setting. It then proceeds through the low pass filter which attenuates all audio frequencies above 2.5KHz. the audio signal fs then fed through the volume control to the integrated circuit audio pre-anplifier. Its ‘output will provide nore than\100 mil Livatts to a headphone, or to an external audio mixer/anplifier such an the King KMA 26. 4.2.2 TRANSHITTER/MODULATOR The transmitter block diagram is shown in Figure 4-3. In the transmit mode, the SHO feeds a signal to the transmitter of the frequency selected in the "USE" display window on the front panel. The signal is amplified by the broadband transmitter to the 16 watts level (7H KY 197/€) and fed through the elliptic function 3 section Low pass filter to the antenni Modulation is applied to the pover amplifier by series modulating the 27.5 volt Line (13.75 for KY 197/E) With mic audio. A small amount of mic audio 12 also fed to the receiver's audio amp for sldetone. Rev. 4, February, 1984 196-6KING KY 196/1968/KY 197/1976 \VHF COMM TRANSCEIVER 4.2.3 STABILIZED MASTER OSCILLATOR The stabilized master oscillator (sW0) (Figure 4-4) generates the RF drive for the transaitter ap well ‘The SHO synthesizes frequencies that are referenced to 9 25KH stanal derived fron 9 3.2hiHz crystal oscillator. Receive and trenanit codes are fed to the progrannsble counters fron the microprocessor (uP) and represent the frequency ind\cated in the "USE" window on the the local oscillator for the receiver. front panel. RECEIVER RE TRANSMITTER DRIVE RE INPUT _| RF AMP, MIXER, over aME: LR AMP, DETECTOR, MODULATOR VOLTAGE CONTROLED OSC, 2.0er. OUTPUT, CONTROL DIGITAL DisPLay, FREQUENCY SYNTHESIZER, MICRO PROCESSOR, MEMORY +5y, POWER SUPPLY eas |» # 2T7.8V. HASH FILTER (75-KvIe7) [-— -2ev. SWITCHING REGULATOR |» + 192v, FIGURE &-1 KY 196/E, KY 197/E COMM TRANSCEIVER Rev. 4, February, 198% 196-6, ‘ADIO ouTeur EAN cise aaa ae Ree Gl cee Syd ao ae SeaKING KY 196/196 /KY 197/197 VHF COMM TRANSCEIVER ies F: Es a rae] lene [ee Eas a INPUT. AMP | inTeRsTaGe mil eee Taue Aur pRESeren ‘GATE FILTER # 8 i ee [say brn so wes. sa oa = FIGURE 4-2 RECEIVER BLOCK DIAGRAR (Dwg. No. 696-5900-00, R-0) ‘voto ourpuT {00mm MAK voLuwe conTROL SIDETONE. FROM MOOULATOR. 1300 Oba