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Abstract: Aggregates need to pass numerous tests to ensure the performance of asphalt and concrete structures and pavements. Some of
these tests are fairly onerous, requiring manual, labor intensive, cost ineffective measurements that do not provide significant statistical
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validity, and are prone to errors through ignorance, negligence, or even in some cases through deliberate misrepresentation. This paper
presents a vision based alternative to measure the shape of aggregate particles. The system, although requiring increased capital invest-
ment, will result in objective, cost effective, and timely testing of aggregate shape. The system uses dual, synchronized, double speed
progressive scan cameras to image the aggregate piece from two directions. A dual image acquisition card simultaneously digitizes both
images and does real-time thresholding to create a binary image, which is ported to the host computer. A software trigger determines the
presence of an aggregate piece in the image, and the boundaries of the piece are delineated by a perimeter-walking routine. Measurements
of aspect ratio and minimum curve radius are made on the perimeter array, and are compared to flat and elongated tests, coarse aggregate
angularity 共uncompacted voids兲, compacted voids, and fractured face counts.
DOI: 10.1061/共ASCE兲0887-3801共2004兲18:1共10兲
CE Database subject headings: Aggregates; Shape; Image analysis; Digital techniques; Measurement.
Fig. 2. Uncompacted voids test for measuring void ratio/coarse aggregate angularity
Aspect Ratio
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Fig. 5. Analysis of rounded particle: 共top兲 raw captured binary image, plan, and profile view; 共bottom兲 analyzed image, parallel lines are trigger
searches, lines in and around pieces define dimensions of particle
light that silhouettes the fragment in the profile view also reflects Imaging System: Software Description
light off the fragment in plan view.
The software application is developed as a Windows® application
Imaging under Using Visual c⫹⫹®.
3. In the plan view, using the perimeter array, the longest di-
mension 共major axis, length兲 is identified and measured as
the length of the aggregate. The algorithm calculates the dis-
tance between each point in the perimeter array. The line
between two points that are the farthest apart defined as the
maximum dimension 共length兲. That line is recorded as the
length and painted in green.
4. Also in the plan view, the longest half width on each side of
and perpendicular to the major axis is identified and mea-
sured. The algorithm measure the perpendicular distance be-
tween each point on one side of the particle and the line
defining the length, for both sides. Adding both lengths to-
gether gives the width of the aggregate. 共This strategy was
chosen as these two measurements, the length and width,
define a rectangular box with the length parallel to the sides
of the box.兲 Both lines are painted in green.
5. In the profile view, using the perimeter array, the maximum
height of the particle is identified and measured by measur-
ing the difference in length between the highest point and
lowest parts of the profile. The box encompassing the block
is painted in green.
Fig. 6. Flow chart of measurement operations 6. If the measured length is not greater than the width, and the
width is not greater than the height, the measured lengths are
lines, determines that a block is present in both views. If a block re-ordered. 共This might be the case if a particle was laying
is found it is analyzed as below. If no block is found, the next set on its side or end, rather than on the flattest surface.兲
of images is acquired.
Sizing
The size of the aggregate is taken to be the width of the particle.
Measurements
This is to provide compatibility with screening results 共It is pri-
Working on the binary image 共Fig. 5兲, the following operations marily the width which governs the minimum screen size that a
are done 共Fig. 6 shows a flow chart兲: particle can pass through.兲 An empirical calibration factor is used
1. A perimeter walk creates an array of x – y coordinates defin- to match screening size measurements. It was experimentally de-
ing the outline of each view of the block. The algorithm termined that best estimate of particle volume could be deter-
consists of moving a 3⫻3 pixel mask along the perimeter of mined by the following equation:
the particle 共following the black/white interface on the
关 volume⫽length⫻width⫻height⫻0.8兴 (1)
image兲. The perimeter is painted in yellow, and placed into a
vector array of perimeter coordinates. This reflects the fact that statistically, the typical particle observed
2. A recursive pixel filling 共paint兲 routine calculates the profile occupies about 80% of the volume of a rectangular parallelepiped
surface area of each view of the block. The area is painted in of the same length, width, and height. While this relationship will
red. vary depending on the degree of rounding of the edges, it is
Fig. 8. Curve radius measurements around profiles of Fig. 7: 共top兲 rounded aggregate; 共middle兲 angular aggregate; 共bottom兲 curve radius of
rounded particle; raw and smoothed values
irrelevant in the final analysis as results are normalized by weight Angularity is calculated in the following way:
percent. 1. From the perimeter array, the radius of a circle containing
three points on the profile is calculated, each point separated
Aspect Ratio by ten pixels along the perimeter 共a ten pixel separation was
The aspect ratio is determined by dividing the maximum dimen- determined to be small enough to be sensitive to small
sion 共length兲 by the minimum dimension 共height兲. Particles are curves, but large enough to be unaffected by the noise and
classified as being greater than 5:1, 4:1, 3:1, 2:1 or 1:1. aliasing along the perimeter兲. An instantaneous curve radius
is determined for each point on the profile in this manner,
Angularity creating an array of curve radii 共Fig. 8兲.
The aggregate angularity is defined as the minimum average 2. The array of curve radii values are smoothed by a moving
curve radius of the individual particles is measured as illustrated average filter. A five-point Gaussian low pass filter is used
in Fig. 7. 共Fig. 8兲.
Data are output as chart of aspect ratio versus size retained 共Fig.
9兲. In each category the numbers of particles found are listed as
Fig. 10. Example of aggregate piece 共left兲 which has intermediate diameter of 1 in. 共as measured by imaging system兲 but will pass though 3/4
in. screen diagonally because it is so thin 共center兲; Aspect ratio as measured by imaging is 4:1, but it will pass through the proportional caliper
at 5:1 setting 共right兲, because it is curved and can be rotated through opening
Fig. 11. Comparison of imaging 共WipShape兲 and proportional caliper testing, for aspect ratios of 2:1, 3:1, 4:1, and 5:1
well as the weight percent. On the bottom the minimum average In this example a piece which measures 1 3/4 in. by 1 in., by
curve radius in inches is given. 3/8 in. 共when manually measured兲 is classified as a 3/4 in. 共re-
tained兲 size as a result of imaging. But it is classified as a 1/2 in.
Performance retained by screening methods.
Also because of the curved nature of the piece, it can be ro-
A sample of 100 pieces of aggregate takes less than 2 min to tated through the proportional caliper opening set to 5:1, whereas
process using the imaging system. This compares to 25–30 min the imaging measurement set the aspect ratio at 4:1.
for flat and elongated 共four different aspect ratios兲 and more than
15 min for a typical voids test, not counting calculations and
report preparation. Flat and Elongated
Fig. 13. Graph of uncompacted void ratio versus minimum average curve radius, for seven aggregate samples, retained on No. 4 screen, passing
3/8 in. screen
avoid the inefficient mechanical tests, and yet come out with the other fields—Applications to blasting.’’ Proc., FRAGBLAST 5 Work-
same results. shop on Measurement of Blast Fragmentation, Montreal, 33–38.
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Imaging tests can be used to replace physical tests for shape mea- Frost, J. D., and Lai, J. S. 共1996兲. ‘‘Digital analysis of aggregate particle
surement. The advantages include lower unit costs, less subjectiv- shape.’’ Proc., Center for Aggregates Research, Fourth Annual Sym-
ity, faster results, and the ability to produce a greater number of posium, Atlanta.
measurements to increase statistical validity. Kim, H., Haas, C. T., Rauch, A. F., and Browne, C. 共2000兲. ‘‘Innovative
Tests have shown that imaging results do not always match system for scanning construction aggregates using laser profiling.’’
those of physical testing. Even though imaging tests may be more Proc., 17th Int. Symp. on Automation and Robotics in Construction,
Taipei, Taiwan.
accurate and reproducible, it will take some effort to get the in-
Krumbein, W. C., and Sloss, L. L. 共1951兲. Stratigraphy and sedimenta-
dustry to accept the new testing procedures.
tion, W. H. Freeman, San Franciso, 497 pp.
Kuo, C. Y., Frost, J. D., Lai, J. S., and Wang, L. B. 共1996兲. ‘‘Three-
dimensional image analysis of aggregate particles from orthogonal
Acknowledgments projections.’’ Transportation Research Record 1526, Transportation
Research Board, Washington, D.C., 98 –103.
The writer would like to acknowledge WipWare Inc. for provid- Kuo, C., Rollings, R. S., and Lynch, L. N. 共1998兲. ‘‘Morphological study
ing the measurement equipment, and the National Cooperative of coarse aggregates using image analysis.’’ J. Mater. Civ. Eng., 10共3兲,
Highway Research IDEA Program for its funding an evaluation of 135–142.
the device, as well as the Univ. of Missouri-Rolla Center for Maerz, N. H. 共1998兲. ‘‘Aggregate sizing and shape determination using
Infrastructure Engineering. Thanks go to Greg Swift, Joe Mo- digital image processing.’’ Center For Aggregates Research (ICAR)
linaro, and Dave Richardson for helping with the work, Ray Pur- 6th Annual Symp. Proc., St. Louis, 195–203.
vis, Michael Shea, Tim Chojnacki, Willian H. Stalcup, and Mark Maerz, N. H., and Lusher, M. 共2000兲. ‘‘Measurement of flat and elonga-
tion of coarse aggregate using digital image processing.’’ Proc.,
Shelton of the Missouri Department of Transportation 共MODOT兲
Transportation Research Board, 80th Annual Meeting, Washington
for their help in providing guidance for evaluation. Please note D.C., Paper No. 01-0177.
that Windows and Visual c⫹⫹ are registered trademarks of Mi- Maerz, N. H., and Zhou, W. 共1999兲. ‘‘Flat and elongated: advances using
crosoft Corp., Redmond, Wash. digital image analysis.’’ Center For Aggregates Research (ICAR) Sev-
enth Annual Symp. Proc., Austin, Tex. B1– 4-1–B1-4-12.
Masad, E., Olcott, D., White, T., and Tashman, L. 共2001兲. ‘‘Correlation of
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