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    MANUAL VOLQUETA DAEWO INFORMACION GENERAL

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    01 GENERAL INFORMATION

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    MANUAL VOLQUETA DAEWO INFORMACION GENERAL

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    97 views62 pages

    01 General Information

    Uploaded by

    pedroandres143
    MANUAL VOLQUETA DAEWO INFORMACION GENERAL

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    of 62
    SERVICE MANUAL a TRUCK CHASSIS INTRODUCTION This manual has been prepared with the assistance of service and engineering specialists to provide you, TATA Daewoo commercial vehicle mechanics, with the information on the chassis equipment of heavy duty truck. We would like to assure you that you will be acquainted with more suitable maintenance techniques. It contains a variety of illustrations and diagrams for the chassis equipment to help you easily understand. Utilizing adequately this manual for your maintenance operations will not only greatly relieve you from unnecessary effort but also enhance maintenance reliability. Should you have any questions or doubt as to the contents of this manual, do not hesitate to contact us. Finally, we would like to advise you that the specifications and other details on our TATA Daewoo commercial vehicles are subject to change without prior notice for the purpose of product upgrading, and also we hope that this manual would be of a great help to you in your maintenance operations. 2006 TATA DAEWOO COMMERCIAL VEHICLE SECTION 1. SECTION 2. SECTION 3. SECTION 4. SECTION 5. SECTION 6. SECTION 7. SECTION 8. SECTION 9. SECTION 10. SECTION 11. SECTION 12. SECTION 13. SECTION 14. SECTION 15. SECTION 16. SECTION 17. SECTION 18. CONTENTS GENERAL CLUTCH TRANSMISSION PROPELLER SHAFT FRONT AXLE REAR AXLE SUSPENSION ‘STEERING BRAKE(HYDRAULIC TYPE) BRAKE(FULL AIR TYPE) DUMP SYSTEM AUTO GREASE LUBRICATION SYSTEM MIXER SYSTEM COUPLER CAB TILT SYSTEM SPEED LIMIT SYSTEM AIR CONDITIONER CONVERSION TABLE 1. GENERAL INFORMATION SECTION 1 GENERAL INFORMATION . SPECIFICATIONS OF VEHICLE ....... a 3 . LOCATION OF CHASSIS NUMBER AND ENGINE NUMBER..... 7 |. RECOMMENDED LUBRICANTS .. |. PERIODIC MAINTENANCE AND SERVICE 4-1. PERIODIC INSPECTION CHART 4-2. PERIODIC INSPECTION AND MAI . TURBO CHARGER... 50 . GREASING POINTS OF DUMP SYSTEM . TROUBLESHOOTING 7-1. ENGINE AND RELATED PARTS.. 7-2. CHASSIS AND RELATED PARTS. 7-3. ELECTRICAL PARTS. 7-4. DUMP PARTS... |. TIGHTENING TORQUE FOR STANDARD BOLTS..... : 56 1. GENERAL INFORMATION 1. GENERAL INFORMATION 1. SPECIFICATIONS OF VEHICLE Re [Model code FaC4F FaCaF FaCor, FaCEF [Curb weight(ka) 6,870 7,170 © © [Permissible GV.W(ka] 18,000 « « : Deck [length 5,000 5,700 5,800 5,700 (mm) [with 2,350 © © © height 450 © . Overan_ [length 7.470 8.155 8273 (mm) |_wieth 2,490 © 2,495 height 3,080) 2,915 © Wheel base(mm) 4,030 4,650 © © Tread [Front 2,050 © © “ (mm) [Rear 1,855 Te es . [Max. speed(km/h) 109 © 104 99 [Engine model DisaeTt “ DEI2 DEI2TIS [Air cleaner type Diy me omar © Disc friction, ” a [Clutch type dry single plate, « © « coil spring peel Model KB05 = © TH0S6 talnd | ~5-455/3.130 © © 7.07/4.100 ‘ed/ath | 1.728/1.000 a © 2.970/1.576 sith | 0.745/_— © © 1.000/0.744 FForward| 7th : -__| 5 : TIM | (HiLo) [sth/t0th = = = = enw sane = = = = iat tate : : : : isthe = = : Reverse | island 5.606 © = 6.720 [Capacity WO PTO 98 © se 4 © [Pro 118 © © 15 Model RiGSH © © Ti2H - 5.571 © z © Capacity(t) 12 © © 15 Tire size 11.00-20-16PR = © © *: Permissible G.C.W(kg) 1, GENERAL INFORMATION ete BEng | BIE E8R] «22 Put cargo | 2 eTon Dune Moder code F6CAF FeAGE MAPGF Spar [Curb weight(kg) 7,470 7,870 7,900 7,970 [Permissible G.VW(KG) 48,000 = a : Dock |_lenath 7,900 | _ 8,500 5,800 4,000 (mm) {th 2,950 © © 2,200 height 450 © © 610 Overa [length 9,770 40,570 8,270 6,800 (mm) |_width 2,490 © © © height 3,080) © 3115 3,020 (Wheel base(mm) 5,700) 6,400 4,650 4,030 Tread [Front 2,050. . . [oe (mm) | Rear 1,855 © 1,900 1,855 Max. speed(irnh) 109 © © 98. [Engine model Dis4eTl © DET2TI Dit46TT [Air cleaner type Diy © © © isc friction, ~ clutch type dry single plate,| a eo ceil spring Model K805 © TH4Si10 805 tsv2nd | 5.455/3.130 © 9.555/7.428 5.455/3.130 ‘3ealath | 1.728/1.000 © 4.664/3.625, 1.728/1.000 sthveth [0.7457 _- © 2.730/2.122 0.7457 _~ Forward] 7ihvath zi : 1.658/1.289, zi TIM | (HitLo) [9thV10th = = 1.0000.777 = fra : = = = rats zi = = = fiswteh = a = Reverse] ts/2nd 5.606 © 7.980/6.204 5.606 (Capacity] WO PTO| 98 © 18 | 98 (| Pio 11.8 © 19 11.8 Rear |__Mode! RiesH © Ti2H Ries ees [eam 6671 = 4875 6.166 Capacity(L) 12 © 15 12 Tire size 11.00-20-16PR © © © * : Permissible G.C.W(kg) 1. GENERAL INFORMATION me _t: GENERAL INFORMATION len | PEE foe roses] BRUETRLERE | HES Model code: FSD6F M2S6F M2S6F M2SEF [Curb weight(kg) 8,530 7,010 7.414 6,770 [Permissible G.V.W(K) 18,000 740,000 760,000 *40,000 Deck [length 4,000 - : as (mm) a a = = = height 610 - : : ‘vera |_lenath 6,800 6.190 = © (mm) {_Width 2,490 2,495 © 2,490 height 3,020 2,905 © 2,910 Wheel base(mm) 4,030 3,700 © © Tread | Front 2,050 © © © (mm) _|~Rear 1,855, . © © IMax. speed(kmih) 99 5 94 408 [Engine model DEI2TI © © DE12TIS [Air cieaner type Dry © © © Disc friction, Disc friction, [Clutch type dry single plate, . « dry single plate pring siaphiagm Ee Model T1086 T14S10_ © © ts¥2nd|_7.077/4.100 | _9.555/7.426 « © ardiath |" 2.370/1.576 | _4.664/3.625 © © sthieth [1.000/0.744 . © Forward] 7tvath 5 —e rs TM | (Hi/Lo) | sth/ioth = 7.000/0.777 a Si [rerr2th 5 = + © ath ah = = © © istnrtet = - © < Reverse] tst2nd 6.720 7.980/6.204 « = (Capacity WO PTO] 14 we |e £ [Pt 15 19 . © Rear|_—_Model THeH Ti2H © = Ratio 5571 © © 4875 axle Capacity(L) 12 « « [Tire size —_[77.00-20-T6PR = . © * : Pemnissible G.C.W(kg) 1. GENERAL INFORMATION 4x2 Tractor is Mod | #42 Togo, WHUB 4x2 Tractor ir Model code M2SEF Water MOTEF M2SVF [Curb weightka) 6.975 7,010 6,770 TAI [Permissible G.V.W(kg} "60,000 *40,000, - *60,000 Deck |_lenath 5 5 : : (om) | Ne : - = = height = 5 z = length 6190 6,010 © 6225 ey width 2,490 © e = height 2,010 © - a Wheel base(mm) 3,700 3460 « 3,700 Tread [Front 2,050 . © z (om) [Rear 7,855 © © « Max. speed(kmnh) 94 5 708 87 Engine model ETS DET | _bEt2TIS DVISTIS [Air cleaner type [ Dy © © © Disc fricton, ise fiction, [Disc friction, clutch type dry singe pate, | dry single plate dry single plate, . Diaphragm coil spring | Diaphragm Model TH4S10 « ; ZFIGSTST ts2nd | 9.558/7.428 © © 13.8/11.54 ard | 4.664/3.625 ‘ z 9.49/7.93 stv | _2.730/2.122 . « 6.53/5.46 orward] TiWeth | _1.658/1.269 = © 4.5713.82 TM | (HiLo) [sthit0th| _1.000/0.777 __- © 3.02/2.53, rev oo < 2.08/1.74 javier > = = 1.43.2 ster = zi = 110.84 averse] tsVond | 7.980620 ‘ © 12.92/10.8 [Capacty| WO PT 8 < © i © | rt6 19 © | ni Model Ti2H © « THR2OST Rear Ratio 4875 5571 4875 _ 5.648 ; FAT ARIS, Capea) ie od . Wheel hubs:2.5 Ti size 17.00-20-16PR ee « * : Permissible G.C.W(kg) 1. GENERAL INFORMATION —_—_ ESEERAL INFORMATION Modet | 4X2 Tractor Long | 16Ton Cargo 6X4 Car Item HOT REGION Short © | 16Ton Cargo Short on [Model code MaSVE K7CeF K7CEF K8CMF [Curb weight(ka) 7Att 9,570 A 10,250 Permissible G.VW(ka) _*60,000 29,500 © © Deck |_enath : 7,460 © 8,260 width : 2,350 © © (mm) height = 450 © . length 6,205 9,995 ‘ 10,740 Overall (mm) [__wieth 2,490 © © 2,495 height | _2,910 3,080 © 2,905 Wheel base(mm) 3,700 5,800 © 6,250 Tread [_ Front 2,050 © aS © (mm) _[~Rear 1,855 © = © IMax. speed(kmm) | _87 99 e 709) [Engine model DVisTIS DEWTI DE12TIS CUMMINS: [Air cleaner type Dry © ‘ © Dise fiction, | “Disc fiction, | Disc friction, (Clutch type dry single plate, |dry single plate, | dry single plate, e diaphragm | coll spring diaphragm fp Model |” 2F16S157 T10S6 Ti5S6 T1481 island | 13.81.54 | 7.077/4.100 | 6.744/4.207 | 9.555/7.428, ‘sralatn |" 9.4977.93 “| 2.970/1.576 | _2.526/1.569 | 4.664/3.625 sihiéth |" 6.53/5.46 | 1.000/0.744 | 1.000/0.746 | 2.730/2.122 Forward Tivath | 4.57/3.82 5 a 1.658/1 289 TM | (ivLo) [sthitoth| _3.02/2.53 7 e 1.000/0.777 tian] 2.0871.74 7 7 a frath/s4th] 1.43/1.2 - - - [stvtetn) 170.84 Reverse) (alana | —12.92710.8 | 6.720 6867 7.5806.204 (CapacityWO PTO, 11 4 ___i7 18 Oro | a 5 ie 19 Roar|__Meodel THR2OST__|_TOHT TiaHit * Feat |" Rato 5.648 8571 2 4875 Capac) ira 10 FRT:11.5,AR10 He size 17,00-20-16PR a S = * : Permissible G.C.W(kg) 1. GENERAL INFORMATION ALGENERAL INFORMATION Item Model| pu Cargo | fl Saga.) 16f08 Sa lex2 Cargo] cin (ong IModel code ‘VaPVF_| VaPVF Kacer KOBEF_| KOA6F [Curb weight(kg) 11,070 © 9,970 10,170 | 10,670 [Permissible GV.Wikg| 29,500 | © 25,500_| 29,500 Deck [length [8,300 f 8,260 9,200 | 9,100 width | _ 2,480 © 2,950 © © (mm) - height 450 © © © © vera [_lenath_| 10,840 « 10,740 11,725 _| 11,625 ‘rnm) |__wath [2,495 © 2,490 < © height_|_ 3,080 © © . © ‘Wheel base(mm) 6,550 © 6,250 7,000 © Tread [_Front_| 2,050 © < © © (mm) [Rear 1.855 © © © « [Max. speed(kmnm) 110 Te 99 © © [Engine model bvistTis [+ DEt2TI DET2TIS | DEVI [Ar cleaner type Dry < © © e Dise fiction, Disc friction, | Dis tion, | ise fiction, [Clutch type lay single plate) dry single plate, — jr single pate ty single plate diaphragm coil spring déaptragm | col spring Wodel | zevesist | ~ | Ttos6 | Tiasi0 | Tress | T10s6 ‘aVand | 19,811.54 | _— _|?-077/4.100] 9555/7 428| 7 263/4.207| 7.077/4.100 ardlath | 9.497.093 | ~ _P.370/1.576) 4 66403.625|2.526/1.569| 2.370/1.576 stveth | ~6.53/5.46 | _— [.000/0-744] 2 ran. 122] 1.000/0.699| 1.000/0.744 Forward| Tihath | 4.57/3.82 [© ~__[reseri2ea) zi TM | (Hi/Lo) [sthV/10th| 3.02/2.53. © - 1.000/0.777| 7 : five 2.o8r1.74 | : : : fowviatl tagt.2 |= : 5 : E sive] 10.84 S : - - | [Reverse| isvand | 42.92/10. | = 6.720 _|7.980/6.204| 6.857 6.720 ICapacity{WiO PTO! 11 = 4 18 7 14 © | Pt0 it i 15 19 18 15 Modal RigsT [= THOT Tr2W_ | TioHT oar Ratio | 4444 - ‘5571 z a Capacity(L) FRT20.AR:12] 10 12 lpRTa1spRto| Tire size 17.0020-16PA| = © © © * : Permissible G.C.W(kg) 1. GENERAL INFORMATION _— LS ENERAL INFORMATION TeTQT Cage foe in RSS] Lame” ET] SR [Model code K7CEF | KAD6F Kader K4DEF K6D6F [Curb weighttkg) 9,570 11,020 11,970 14,170 : [Permissible G.V.W(kg} 90,500 | 29,500 re = © Deck [length 7,460 4,900 “e - © (mm) [_wieth “| 2,350 2,00 © © height | 450 900 © « : Overall |_lenath [9,986 7,700 7,705 © 8.470 (mm) [_iath 2,555 2,490 © 2,495 2,490__| height | 2,905 3.145 © 3,060 2,930 [Wheel base(mm) 5,800 4,580 © © 5,650 Tread [Front [2,095 2,050 © © © (mm) [Rear 1,890 1,855, “e © < IMax. speedtkrivh) 96 90 108 %6 30 [Engine model DEVTIS | _DEI2TI Dvist_| DEV2TIS__| DET2TI [Air cleaner type Dy — = © = Disc friton, | ‘Disc fctin, | Disc fiction, Disc friction, [Clutch type fay singe plate dy single plate, | dry single plat, e ty single plato diaphragm | coil spring || diaphragm coil spring Model T14si0 | T10S6 T1SS6 © T1086 ‘sand [9.555/7.428] 7.077/4.100 | 7.263/4.207 © 7.077/4.400 ‘Sudlath [4.664/3.625| 2.370/1.576 | 2.526/1.569 © 2.370/1.576 | ‘Sttvéth [2.730/1.122] 1.000/0.744 | 1.000/0.699 © [4.000/0.744 Forward] Tthéth |1.658/1.280|——- - : - TM | Histo) | gth/t0th | 1.000/0.7771 = __ faa - | fraiatnl = = = = : faiviath] : 5 : sth = 5 5 : - [Reverse] ist@nd |7.980/6.204| 6.720 ae (CapaciyWO PTO 18 14 7 = 14 © [pro [19 is 18 . 6] Model Ti4HT TIHT Ti4HT € TIOHT Peer Ratio 5571 6.166 6.666 6.166 - Capacity(L) FRT:115,RR-0) © ° . ‘ Tire size sioa0Re25 fapR|TT.00-20-T6PAL = 7 © * : Permissible G.C.W(kg) {ENERAL INFORMATION. BxE STOR, ncrete ee] eae pag] aa |Model code K6E6F K6D8F KSDEF KAM7F K4MVF Curb weight(kg) : 13,195, 11,550 11,370 11,420 [Permissible G.V.W(kg) 29,500 38,000 33,500 29,500 & Deck length 7 : 4,900 = : (mm) width = = 2,300 = : height = : 900 = : vera! |_lenath 8,590 8,690 7,775 8.275 « (mm) width 2,490 2,600 2,555 2,495 e ‘height 2,930 3,280 3,060 3,720 ‘ [Wheel base(mm) 5,650 & 4,880 4,580 6 ‘Tread Front 2,050 2,020 2,035 2,050 © (mm) Rear 1,855 1,885 1,890 1,855 © (Max. speed(km/h) 90 7 © 95 © Engine model DE12TI DV1sT DE12TIS DVIST DVISTIS [Air cleaner type Dry = - © ¢ 7 Disc friction, Disc friction, Disc friction, | Disc friction, [Clutch type dry single plate, + dry single plate, dry single piate,| dry single plate,| coil spring daphvegn | 00 sping | diaphragm Model TH0S6 T14S10 T15S6 6 T1686 ‘tst2nd | 7.077/4.100 | 9.555/7.428 | 6.744/4.207, & 7.263/4.207 ‘rd/ath | 2.97071.576 | 4.664/3.625 | 2.526/1.569 . © sthiéth | 1.000/0.744 | 2.730/2.122 | 1.000/0.746 & 1.000/0.699 Forward] 7th/8th : 1,658/1-289 = - - TM | (HiLo) [sth/t0th ae 1.000.777 7 s : [ttt _ z : : : |13th/14thl a 7 = : - 15th 16th] : 7 = - 7 |Reverse| ist/2nd 6.720 7.980/6.204 6.857 ‘ ICapacityfWio PTO] 14 8 7 © - QT Pro 15 79 18 © -_ Rear! Model T13HT THR20ST Ti4HT © R185HT axle + Ratio 6.166 aT 6.166 6.666 6.143 | Capacity) |FATitsARIO [FRTT4ARTS, ae = FRT20, [Tire size 11.00-20-16PR & [315/80R22.5-18PA]1 1.00-20-16PR| € *: Permissible G.C.W(kg) 10 1, GENERAL INFORMATION 8X4 Concrete [EXT Concrete a IModel code KaMvF_[~ Kamer | KSMVE | VaTeF VaTEF [Curt weight(ka) 417,340 12,200 11,370 8,600 8,780 Permissible G.V.W(kg} 32,500 29,500 33,500] *55,000 © Deck [length - : : : : width : 7 5 = E ae : : zi : : Overat | length 8,790 8,335 8,304 6,835 e (mm) |_with | 2,495 . 2,555 | 2,495 «| height_[ 3,870 3:70 3,690 | 2,900 © [Wheel base(mm) 4,580 © 4,880 | 4,480 © Tread | Front_| 2,050 2,020 2,035 | 2,050 (mm)_{ Rear 1,855 . 1,890 1,855 a [Max. speed) 96 5 98 95 708 [Engine mode! ovisTis, |" bein | OvisTIS | Deal _| DET2TIS [Air cleaner type Diy ana ee © = Dise triton, | Disc tition, | Diso friction, | Disc felon, | Disc friclon, | [Clutch type dry single plate,ldry single plate,|dry single plate, |dry single plate| dry single plate, diaphragm | coll spring | diaphragm | col spring | diaphragm Model T16S6 Tiasio [Tress [114510 © ‘stand | 7.269/4.207 | 9.555/7.428 | 7.263/4.207 | 9.555/7.428 © ‘Sralath | 2.526/1.569 | 4.664/3.625 | 2.526/1.569 | 4.664/3.625 = sthveth |"1.000/0.699 | 2.730/2.122 | 1.000/0.699 | 2.730.122 © ‘orward)_7thvath : 1.658/1.289 : 1.658/1.289 « TM | (HuLo) [SAVIOR ~__| 1.000107 a 41.000/0.77 © iniiviey - 5 ta : i : fisiviey 7 zi : E [Reverse] ts@nd | g.a57 | 7.980/6.204| 6.857 | 7.9806.004 = (Capacity, WO PT 17 18 7 8 © © | P10 18 19 18 9 - Rear |_—Medel missht | TiahT | RigsHT | Ti4HT e fas eal) 6.143 5.571, 6.143 aon 4.875 Capaciyi) | ie | PRENCS. | prr2oarad FRETS. E Tite size 11.00-20-16PR| | STSWOR225-16PR JT .00-20-T6PR] = * : Permissible G.C.W(kg) " 1. GENERAL INFORMATION. Model 8X4 Tractor 8X4 Tracker | gxatractor Item xa Tractor | MAB, | 6X4 Tractor) eduction _| (Sau Alte) [Model code vaTeF | Vater | VaTVF VSTVF VaTVF [Curb weight(kg) 8,750 9,335 | 9,070 9,093 9,290 [Permissible G.VIWIkg]_°55,000 | "85,000 | 55,000 | “65,000 | *55,000 Deck [_lenath : : : : (om wath : 5 : E > cos 2490[ = [ass co 2,910 a © . < [Wheel base(mm) 4,480 © = « Tread | Front_| 2,050 © © < 2,035 (mm) [Rear [1,855 a © < 1,890 (Max. speed(krwh) 119 99 710 a7 112 [Engine model vist © DvisTis © < ir cleaner type Dy © © © ‘ Dise fiction, [Clutch type lay single plato} © . + iaphragm Model T14810_| zFiesist |< © © ‘teVnd [9555/7428 | 13.8/11.54[ © | aralatn | 4.66473.625 | 9.49/7.93 | . © sthveth |2.730/2.122 | 6.53/5.46 | ‘ © Forward) 7thath | 1.658/1.289 | 4.57/3.82 |< ‘ © TMM | (HisLo) | 9th/toth| 1.000/0.777 |_3.02/2.53 © © & frtivrat 2.08/1.74 A “ © frstviathl 143/12 © © ‘ sth : 10.84 e © “ [Reverse] isvand |7.980/6.204 | t2.92/10.8| © oa ICapacity{WiO PTOL 18 1 © © © W [ Pto 19 i + © . Model TiaHT_[THRZOST | AiesHT | THR20ST | AteSHT _ Rear Ratio 4875 5648 | 4.444 5648 4.444 Capaciy(L) fpr isrRco ERT S+AR13] en:2o.nnt2 |wnaal hobess.6| FAT2OAR-2 Tire size 11.00-20-16PR 12.00820-18PF | 14 99.00-16PR « ee * : Permissible G.C.W(kg) 12 1, GENERAL INFORMATION. he Model 21Ton Cargo '-5Fan Cargo} inoue aren naan [Model code M8AEF M9AVF M9CVF POCVF N7DVF [Curb weight(kg) 10,870 12,170 12,870 13,670 13,670 |Permissible G.V.W(kg) 38,000 36,000 & 45,000 44,000 Deck |_lenath 7,620 9,100 | 70,400 [ 5,145 (mm) width 2,350 6 S e 2,305 height 450 © 6 © 1,480, Overall Jength 10,445, 11,590 12,585 © 8,960 (mm) |_wieth 2,490 € . © < height 3,080 © © & 3,075 Wheel base(mm) 6,250 7,010 7,900 & 5,890 Tread Front 2,050 - & & 2,055 (mm) [Rear 7,855 = © © 1,820 IMax. speed(km/h) 101 110 = - AG ea Engine model DE12TIS DVisTIS © = + [Air cleaner type Dry 6 © © e Disc friction, IClutch type dry single plate, « e . © diaphragm Model ZF16S151 ZF16S151 e © a Ast2nd 13.8/11.54 13.8/11.54 © © & Srd/4th 9.49/7.93 9.49/7.93 & © + Sthveth 6.53/5.46 6.53/5.46 e © = Forward} 7th/8th 457/382 4.57/3.82 & & oe ™ | Histo) |sivionh] 3.021253 | 3.02/2.53 a < © [niiht2thl 9 0g/1.74 | 2.08/1.74 © -_| fisthviathl ——4.4g/1.2 1.43/12 5 S © iisth/ eth) 110.84 170.84 © © = [Reverse] tst2nd 12.92/10.8 _|12.92/10.8 © « < Capacity W/o PTC "1 © . © = | PTO 1 © e = «| Model T14HT R185HT ¢ « THR20ST Pear] ato 487s 44a | | Capacityl) | FRT:11.5,AR10 |FATZORRI2) «ER [Tite size Toni:315/80R22.5-16PR| 1D:315/80R22.5-20PR| | + © . Rear:11.00-20-16PR. *: Permissible G.C,W(kg) 13 1. GENERAL INFORMATION. Engine specifications Model DEOBTIS. p146Tl DE12 DEt2T! “eee, Tea ie, Tyce ie, Engine type wal ooed ype | walercoid ype | ___ wate-coted type Tuto charged & traced Natwrayacpaiod | Turbo caged &inlrcooled Ofer re xsl] 114mmta9- 6 © 2ammai6s - 6 = Total placement erie < Hostee © Compression rato 1674 1681 wast 16531 Naximum powerPS) | 225ps/2:200"pm << | 225ps12,200rpm | __s40ps/2,100rpm Maximum torque ratings | — s2xgemvt,200mm © [etskgen40omm| — 135kgen/1,260rm injection timing BTC sroce | BTDC 12 © Firing order 153604 © - eS Injection nozzle 5-00.29 « © 500.3 ill pump type Gear ‘ e S Gil cooler type Water-cooled © = = Oil fiter type Ful ow © = z Thermostat Wax:palat « = © Oil capacity 20. = : = Water capacity nt © 10 © Starter volage- ouput 24Ve4 kW « 2av-6 080 © Alternator 24V-60 © © = ‘Air compressor capacty 00caHev « a18ccirev © 14 |ENERAL INFORMATION Model DEI2TIS pvisT ovistis | CUMMINS eee, ‘Warcoaed, “eel nine, Engine type ‘water-cooled type oy, vee type o wwaler-cooled type Tubo charged & niecoved]| rato chaped & nok Tuto charged & rooted eee | 12ammet55-6 128mmxt42 - 8 c e25mmx147 Total dspacement 1105160 1461860 « 10,6240 Compression ratio 1688:1 165: vast 1621 Maximum powePS) | 940ps/2.100%mm | 70psr2,s00npm | Ops. 100m | _415ps/1,900%pm Maimum torque ratings] 14skarm/,260rm | 14skge,300rpm | 1OAg»Z00pA] —_YB7kgem/ 200mm Injection timing erpe BTD¢ 7» TOC 55° ere 20+ Firing order 150624 1572-6948 < 153604 | injection nozzle 5-00.03 5-00.19 ¢ — [Oil pump type Gear e « « Oil cooler type Watercooted a © ae Gil fiter type “Full flow a . « Thermostat Wax polet e « « Oil capacity 200 2a « | Water capacity 19 a « oat Stare volage oul 24¥-6.0hw zaveeciw | 24V-7.0KW 24V-7.5k0 Alternator 24-60 = < © ‘ir compressor capacty| st 8cirev 300ec/rev i8ec/rev ‘ataccre | 18 1. GENERAL INFORMATION 2. LOCATION OF CHASSIS NUMBER AND ENGINE NUMBER DE Engine VERE raoss2 Engine number oon07s 16 1) Vehicle identification number ‘The chassis number is stamped on the front face of the right-hand chassis frame. Please, always refer to this information when ordering parts or servicing. 2) Engine number 1. DE/DV Engine ‘The engine number is stamped on the rear left upper face of the cylinder block. 2. Cummins Engine The engine number is stamped on the lower face of the lower intake manifold. 1. GENERAL INFORMATION 3. RECOMMENDED LUBRICANTS Lubricating Fluid Type & fill capacities Recommended oil point DivasTvDE0eTIS DET2DENeTIDEVoTIs ‘xchang( tal), Tetal20.) Engine Engine ot | OvisTDVISTIS : Cargorractor API CH-4, SAE 15W 40 Exchango(22),Tota24L) ‘Dump : Exchango(20l),Teta22L) Cummins : Exchange(S0) TotaK32t) 605:9.8(PTO:t 1.81) K1406:16L(PTO:16.2L) repeal eaeroeees ‘TISS6/T16S6:17L(PTO:18L) APIGLa SAS Owe eee ee) {thormostat - open 71°C) Transmission | Gear oi TH0S6:14L(PTO:15L) ZF16S151: Exchange(6L.Tota( tL) | Engine otAPI COIGEIGFISHSG, SAE 90 2F16S221 : Exchango(10L),TotaK1aL) | Gear o:API GL-4, SAE BOW 90 RIOSH(2L) RITGHT/V@SHT (FRT-20L,AR-121) APIGL'S, SAE BOW 90 THOHT(TiOL) TisHT/TaHTITSHT | Tropical cegion specications Roar axle Gearot | (earssat Arto) ‘API GL-5, SAE BSW 140 Tr2H(15L) THRZOST (thermostat - open 71°C) (FRT:14.,ARSL, Wheel hube:2.5L) ‘Ton dump : 261 Dump hoist | Machine ot | 1Ston dump : 411 180 ve 92 2aton dump : 90 Hyaeaue Total capacity : 62-54; pump Hyause| Net capacty inthe Mixer — [Hvsraute | "oi | tankc4SL, except for both) ryt gy motor tank) oilin the hye nes = Toial capacity : 65-81, Recon lores | uaa wae liso vaso ee omy once TF M sleorhy toerng ot | General: 7. [ATF (DEXRON ILD) Whee! bearing ease iro Vaca NLGI gra) 000,00 grease Nnco| boa @ As required ty(NLG grade) 000,00 gr Chueh Brake tid |_As cequired ‘SSK 201 (SAE J708,00T9) lan freeze | As roared Crotant ae {Concentration:50%) EDS Meso? . 150 674aisHv Cap titing ot | Shipping ot | As required EQUIVALENT To MIL:#-24450 Recommend to EQUIVIS 25 15 Caution - 1. Above period ol change is under the nomal candtions so in case of severe diving condlions, more equent| ‘maintemanee is required. 2 is of capacty of ery condlion so ts varlable atthe tme of change. 3 Use only genuine TATA Daewoo part of lors and inorder fo use ho recommended ol, must be contmed above specication betore use. 7 1. GENERAL INFORMATION 4. PERIODIC MAINTENANCE AND SERVICE 4-1, PERIODIC INSPECTION CHART To ensure driving safety and maximum operating economy, periodic inspection and maintenance ‘should be performed in accordance with the maintenance schedules as shown in the following chart. More frequent maintenance is required under severe conditions such as repeated short trip, driving ‘on rough or dusty roads, driving in extremely cold weather, or driving on salted roads. ‘Service intewvala(mleage x 1,000Km) [First 1,000km| 4 | 8 | 12) 16] 20| 24] 28 |32]96|40| 44 | 43 Check item = ENGINE (OE/OV) Dry type air cleaner-Glean As required ° . . oO Dit ype air cleaner element Replace |e" conanna . Valve clearance-Check/adjust ° Every 10,000Km Engine oll and fiter change ‘e [Start asance tavelon cy: every 1000, Itong eistance tavelat high speed): every 15,000km Fuel titer Drain Every 10,000km uo! fiter-Change Every 20,000km Nozzle injection ressureinjction conditions First 5,000km 1 Injection timing-Check Oo . [ Function of air compressor ° -Looseness.in exhaust piping oleleleleleleleleoletele | Evol tank:drain/StrainerClean ot fel Tet Tet Tet Te Fuel tankelnside wash ° ° Coolant changelinclude artireeze)/inside wash| Every 6 months change “| + CLUTCH Functions ele lelelele elelele Pedal foe play & stroke ele jelelelelelelelelele ‘Booster(mini-pack) exhaust cover-ciean ele tele lelelelelelelele| Cth ud Change Grange Bony 240m oe mone = TRANSMISSION — — Oil leakage 7 eo _lelelelel[elelelelelelele (Oi foil fiter-Chango (except 2F Thi) First 4,000Kim, Every 24,000Km of 6 months (OikChange(ZF Transmission) First & 000K, Every 45,000Km or 12 months ‘Gland ol fiter-change (T-14) . © Logseness of gear controler ‘+ PROPELLER SHAFT. Loose connection check . . ° . Wear of universal joint and spine ° ‘Loosoness in bearing and related parts ° ‘+ FRONT AND REAR AXLES ‘Looseness in front wheel bearing . ° e| | Te Looseness in rear wheel bearing ° ° [Looseness in axle shaft clamp bolt elelelelelelelelelelele [Axe oil leakage © _lelelelelelelelelelelele lear axle oll change(except RABA) First 4,000Km, Every 24,000Km of 6 months Fear axe ol chango(RABA) First 6,000Km, Every 30,000Km Front ale inspection Crack Damage Wrench | . 18 1. GENERAL INFORMATION Service intervals(mileage| x 1,000km) First 1,000km) 4 | 8 | 12] 16| 20/24 | 28 | 32/96] 40] 44 | 48 Check item + SUSPENSION U-bolt nuts-Tighten . . . Spring damage olelelelelelelelelelele ‘Looseness or damage of mountings olelelelelelelelelelele Oil leakage fom and damage ol shock absorber . ° . ° = WHEELS ‘Wheel nuts-Tighten eo Telelelelelelelelelelele ‘wheel disk damage elelelelelelelelelelele + STEERING SYSTEM Looseness and excessive play eTelelelelelelelelelele ‘Looseness of mounting portion ° . . . Steering linkage damage . . . . Whee! alignment First 8,000Km, Every 48,000Km (ll leakage from gear box oTelelelelelelelelelele Power steering oll change . ° + SERVICE BRAKE Brake funclion-Check = | Brake pedal free play-Check 7 . [Ar leakage from brake system Wear of linings ‘Wear and damage of brake dram ‘Leakage and damage of hoses and pings Wheel cylinder-Check Brake fiuid-Check ‘Brake fuid-Change Brake fluid surface-Check Brake air master operate-Chock + PARKING BRAKE & SPRING BRAKE Brake function Check I —TelTeTelelelele e . + ELECTRICAL EQUIPMENT Battery charge-Chock 7 *[*[e[elo eels ‘Stating motor funetion-Ghack ° ° ° ‘Altemator and regulator lunctions-Check ° : : ‘Damage of wiring-Check elelelelele elele Light Check elelelelele elele + OTHERS Bolts and nuts-Gheck and tighten o Telelele[elelelelelelele 19 1. GENERAL INFORMATION 4-2. PERIODIC INSPECTION AND MAINTENANCE 4-2-a. ENGINE OIL AL MN & uro0010) uro0000| Caution } tis strongly advisable fo use genuine Daewoo oi iter element 20 (1) il level check Check oil level and replenish if required. (2)Type of oil Specifications: API CF-4 or SAE 15W40 + When changing oil, warm up the engine sufficiently to remove moisture contained in oil. Thoroughly remove metal chips stuck to drain plug. (8)Oil change Model [Change intervals __| Capacity DEoBTis| At end of first 1,000km DEroris| Shor distance travel 20L {in city): every 10,000km L——__ Long distance travel [-——] DVSTIS | (at high speed): aL every 15,000km DDC | Every 15,000km 30L, “Above oil capacity standard level when changing to gether with oil filters. Engine oil filter element should be changed together with engine oil at the same time.(DE engine is mounted with a cartridge type) (1) To drain oil, remove the drain plug installed on the lower part of oil filter body. Remove metal chips stuck to drain plug, check gas- ket and replace as necessary. (2) Loosen the center bolt and remove the fil ter body together with the element. (3)Clean the inside of filter body and replace with the new filter element. * Clean the element with diesel fuel and visually check gaskets installed on the element for prevention of damage and hardening, and replace as necessary. \ENERAL INFORMATION - SSE SENERAL INFORMATION 4-2-c. CHANGE LEVER ACTUATOR OIL rco0s0 * Oil filter change for DDC engine (1)Remove the spin-on filter cartridges using strap wrench, drive socket wrench, and extension, and then drain the used oil com- pletely. (2)Clean the fitter adaptor with a clean, lint- free cloth. (8)Lightly coat the filter gaskets with clean engine oil, (4)Start the new filters on the adaptor and tighten by hand until the gaskets touch the mounting adaptor head. Then rotate addi- tional one-half tum by hands. {Caution | Overtightening may distort or crack the fiter adapior. Model [Change intervals [No.of fiters| DevsTss | At end of first 1,000km Deters | Short distance travel 1 (in city): every 10,000km Long distance travel (at high speed) a every 15,000km pvistis| DDC | Every 15,000km 2 (1) Oil level check ZF16S-221 transmission is applied with hy- draulic shifting system and oil is supplied to the actuator of the change lever. There- fore, it is necessary to check oil level from time to time, and add oil if the level is found below the given mark. (2)Required Specifications: KS M 2141 Class 3(DOT3/ SAE J 1703) Oil capacity: Max — 270ce Min -> 210ce 1. GENERAL INFORMATION 4-2-d. TRANSMISSION OIL. (1) level check SI Fillerlevet Atend of first 1000km and thereafter at ev- | a Plug ery 4,000km driving, check oil level and re- 7s plenish if oll remains below the level plug. (2) Type of oil Specifications: API GL-4, SAE 80W90 Tropical region specification : — f ‘API GL-4, SAE 851V140(Thermostat-open71°C) Pane Engine oll API CD/CE/CF/SF/SG or uzco029 ‘SAESOW(ZF T/M) * Drain the oil while itis heated. ze TM (3)Oil change Fillernevel plug TM Change intervals _ | Capacity ; Ka05P 9.8L K806 412k T1086 14, K1406 | At end of first 4000km | 16 Tess Every 24,000km TOL Drain plug or every 6months = furoweo|ee ecouee| fest T14S10 18L T1586 47 T1686 18L 2165161 | At end of first 1,000km|—41L_ | -————_ Every 45,000km ZF168221| or 1 year use 13. + PTO. device-equipped vehicle: KBOSP(11.3L) K806(11.2L) T10S6(15L) K1406(16.2L) T9S5(11L) T9S6(13.5L) T14S10(19L) T15S6(18L) T1686(19L) 22 1. GENERAL INFORMATION 4-2-e. REAR AXLE OIL (1)Oil level check Check oil level at end of first 1,000km and thereafter every 4,000km for new vehicle, and replenish if the oil remains below the level plug. (2) Type of oil Specifications: API GL-5, SAE 80W90 Tropical region specification mo API GL-5, SAE 851140(Thermostat-open7 1°C) ocooso| %* When changing oil for the forward rear axle, be sure to change oll for inter-

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