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Arab Academy for Science, Technology & Maritime transport

CMA Part: 1 (Financial Planning, Performance & Analytics) –Dr\Ahmed Tonsy

Class (5) : process costing

1
LEARNING
OBJECTIVE

Identify the situations in which process-


costing systems are appropriate

1.1 The need for cost-accounting systems was discussed and two approaches to cost-
accounting systems were introduced—Job costing and Process costing. Job costing was
covered in detail.
1.2 Recall that the two systems are described as the ends of a continuum. Most operations
have characteristics of both job-costing and process-costing systems and management
must make a determination about which type of system to use.
1.3 A job-costing system is best suited to operations that have distinct, identifiable units of a
product, such as custom-made jewelry.
1.4 A process-costing system works best in an environment in which masses of identical or
similar units are produced, such as food processing.
1.5 In a process-costing system, the unit cost is determined by assigning total costs to many
identical or similar units. Total costs are divided by the number of units produced to arrive at
the unit cost.
1.6 The principal difference between the two systems is the extent of averaging used to
compute unit costs of products or services. Process costing uses broad averages to
determine an average production cost for all units produced.

2
LEARNING
OBJECTIVE
Understand the basic concepts of process
costing and compute average unit costs

2.1 The simplest case of process costing occurs when there are no beginning and no ending
inventories of work-in-process. This rare situation is the simplest as the total manufacturing
costs incurred in the period can be divided by the number of units completed to determine unit
cost.

Case 1: Process Costing with No Beginning or Ending Work-in-Process Inventory


On January 1, 2020, there was no beginning inventory of SG-40 units in the assembly
department. During the month of January, Pacific Electronics started, completely assembled,
and transferred out to the testing department 400 units.

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Arab Academy for Science, Technology & Maritime transport
CMA Part: 1 (Financial Planning, Performance & Analytics) –Dr\Ahmed Tonsy

2.2 When there are beginning or ending work-in-process inventories, estimates must be
made about the percentage of completion of the unfinished units. The accuracy of these
estimates depends on the care, skill, and experience of the estimator and the nature of the
conversion process.
2.3 These partially completed units must then be characterized into equivalent units of
production. Partially assembled units are not the same as fully assembled units. In order to
make comparisons between periods and accurately determine unit cost, the costs for the period
must be divided by the equivalent units of production for the period.
Case 2: Process Costing with Zero Beginning and Some Ending Work-in-Process
Inventory
In February 2020, Pacific Electronics places another 400 units of SG-40 into production.
Because all units placed into production in January were completely assembled, there is no
beginning inventory of partially completed units in the assembly department on February 1.
Some customers order late, so not all units started in February are completed by the end of
the month. Only 175 units are completed and transferred to the testing department.
Data for the assembly department for February 2012 are as follows:

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Arab Academy for Science, Technology & Maritime transport
CMA Part: 1 (Financial Planning, Performance & Analytics) –Dr\Ahmed Tonsy

The 225 partially assembled units as of February 29, 2020, are fully processed with respect to
direct materials, because all direct materials in the assembly department are added at the
beginning of the assembly process. Conversion costs, however, are added evenly during
assembly. Based on the work completed relative to the total work required to complete the SG-
40 units still in process at the end of February, an assembly department supervisor estimates
that the partially assembled units are, on average, 60% complete with respect to conversion
costs.
Solution:

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Arab Academy for Science, Technology & Maritime transport
CMA Part: 1 (Financial Planning, Performance & Analytics) –Dr\Ahmed Tonsy

Case 3: Process Costing with Some Beginning and Some Ending Work-in-Process
Inventory
At the beginning of March 2012, Pacific Electronics had 225 partially assembled SG-40
units in the assembly department. It started production of another 275 units in March.
Data for the assembly department for March are as follows:

To assign costs to each of these categories, however, we first need to


choose an inventory-valuation method :
1) the weighted-average method
and 2) first-in, first-out method.

These different valuation methods produce different amounts for cost of units completed and for
ending work in process when the unit cost of inputs changes from one period to the next.

The weighted-average process-costing method

calculates cost per equivalent unit of all work done to date (regardless of the accounting period
in which it was done) and assigns this cost to equivalent units completed and transferred out of
the process and to equivalent units in ending work-in-process inventory.
The weighted-average cost is the total of all costs entering the Work in Process account
(whether the costs are from beginning work in process or from work started during the current
period) divided by total equivalent units of work done to date.

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Arab Academy for Science, Technology & Maritime transport
CMA Part: 1 (Financial Planning, Performance & Analytics) –Dr\Ahmed Tonsy

Solution: Weighted-Average Method

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Arab Academy for Science, Technology & Maritime transport
CMA Part: 1 (Financial Planning, Performance & Analytics) –Dr\Ahmed Tonsy

FIFO

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Arab Academy for Science, Technology & Maritime transport
CMA Part: 1 (Financial Planning, Performance & Analytics) –Dr\Ahmed Tonsy

3
LEARNING
OBJECTIVE
Describe the five steps in process costing

3.1 The five-step procedure to calculate the cost of fully assembled units during the month
as well as the cost of partially completed units at the end of the period are:
Step 1: Summarize the flow of physical units of output.
Step 2: Compute output in terms of equivalent units.
Step 3: Summarize total costs to account for.
Step 4: Compute cost per equivalent unit.
Step 5: Assign total costs to units completed and to units in ending work-in-process.

Exercise (1)

Solution: wighted Average

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Arab Academy for Science, Technology & Maritime transport
CMA Part: 1 (Financial Planning, Performance & Analytics) –Dr\Ahmed Tonsy

FIFO

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Arab Academy for Science, Technology & Maritime transport
CMA Part: 1 (Financial Planning, Performance & Analytics) –Dr\Ahmed Tonsy

4
LEARNING
OBJECTIVE

Use the weighted-averageand the first-in,


first-out (FIFO)

4.1 The most complex situation arises in process costing when the company has beginning
and ending work-in-process inventories.
4.2 There are two methods for process costing: the weighted-average process-costing
method and the first-in, first-out (FIFO) process-costing method. The difference in the two
methods deals with how equivalent units of production are calculated.
4.3 The weighted-average process-costing method calculates cost per equivalent unit of
all work done to date regardless of when the work was performed and assigns this cost to
finished goods and ending work-in-process inventory.
4.4 The journal entries associated with process costing are similar to those for a job-costing
system. However, there will be separate work-in-process accounts for each production
department, along with separate overhead accounts.

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Arab Academy for Science, Technology & Maritime transport
CMA Part: 1 (Financial Planning, Performance & Analytics) –Dr\Ahmed Tonsy

4.5 The first-in, first-out (FIFO) process-costing method assigns the cost of the previous
accounting period’s equivalent units in beginning work-in-process inventory to the first units
completed and transferred out and assigns the cost of equivalent units worked on during the
current period first to finish the beginning inventory, then to units started and completed, and
finally to units in ending work-in-process.
4.6 This method assumes that the earliest equivalent units in work-in-process are completed
first—a logical assumption.
4.7 Unlike the weighted-average method, FIFO keeps work on beginning inventory before
the current period separate from work done in the current period.
4.8 Each of the two methods, weighted-average and first-in, first-out, are widely used. If the
company does not experience large fluctuations in price, there will be minimal differences
between the two. With the trend to smaller inventory levels, the differences in costs between the
two methods are also reduced.
4.9 FIFO has the advantage of providing information about changes in costs from one period
to the next. This will allow them to adjust selling prices based on current conditions. It is, in
theory, the method yielding the most precise unit prices.
4.10 Weighted-average has the advantage of simplicity and is more representative of average
unit costs when prices fluctuate markedly from month-to-month.

5
LEARNING
OBJECTIVE

Apply process-costing methods to


situations with transferred-in costs

5.1 Many companies with process-costing systems have two or more departments or
processes in the production cycle. Each department has its own unique work-in-process
account and factory overhead account.
5.2 Products completed by a department and carried forward to a subsequent production
department are referred to as transferred-in costs by the subsequent production department.
5.3 The journal entry for this transfer is a debit to Work-in-Process for the receiving
department and a credit to the Work-in-Process account for the transferring department.
5.4 Transferred-in costs can be accounted for under weighted-average or the FIFO
methods. In essence, these costs are treated as direct materials in which all the materials are
added at the beginning of the process for that department.
5.5 Four points to remember when dealing with transferred-in costs include:
• Be sure that transferred-in costs are included in your calculations.
• Do not overlook transferred-in costs assigned to the beginning work-in-process inventory
when using FIFO.
• Units may be measured by different denominations in different departments. One
department may express its output in gallons, whereas a subsequent department may
use quarts, for example.

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Arab Academy for Science, Technology & Maritime transport
CMA Part: 1 (Financial Planning, Performance & Analytics) –Dr\Ahmed Tonsy

Exercise (2)

Solution:
Weighted Average

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Arab Academy for Science, Technology & Maritime transport
CMA Part: 1 (Financial Planning, Performance & Analytics) –Dr\Ahmed Tonsy

FIFO

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Arab Academy for Science, Technology & Maritime transport
CMA Part: 1 (Financial Planning, Performance & Analytics) –Dr\Ahmed Tonsy

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Arab Academy for Science, Technology & Maritime transport
CMA Part: 1 (Financial Planning, Performance & Analytics) –Dr\Ahmed Tonsy

Past Exam Questions

Question #1 (1D1-LS36)

Using information from Exhibit B, what are conversion costs per unit?
A. $18. B. $113. C. $108. D. $58.

Question #2 (1D1-LS22)
The following information was gathered for the current period of manufacturing
production for a firm:

There were 100 units in beginning work-in-process, which were 20% complete in direct
materials (DM) and 30% complete in conversion costs (CC). During the period 2,000 units
were started in production and 1,900 were completed. If the firm uses the weighted
average inventory method, and equivalent units are calculated as 2,000 for DM and 2,050
for CC, what is the total cost assigned to the units completed?
A. $436,140. B. $447,760. C. $408,600. D. $431,300.

Question #3 (1D1-LS21)
The following information was gathered for the current period of manufacturing
production for a firm:

There were 100 units in beginning work-in-process (WIP), which were 20% complete in
direct materials (DM) and 30% complete in conversion costs (CC). During the period
2,000 units were started in production and 1,900 were completed. Ending WIP inventory
was 70% complete in DM and 60% complete in CC. If the firm uses the first-in, first-out
(FIFO) inventory method, what are equivalent units for the period?
A. DM: 2,000 units; CC: 1,980 units.
B. DM: 2,020 units; CC: 1,990 units.
C. DM: 1,900 units; CC: 1,900 units.
D. DM: 2,040 units; CC: 2,020 units.

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Arab Academy for Science, Technology & Maritime transport
CMA Part: 1 (Financial Planning, Performance & Analytics) –Dr\Ahmed Tonsy

Question #4 (1D1-LS20)
The following information was gathered for the current period of manufacturing
production for a firm:

There were 100 units in beginning work-in-process (WIP), which were 30% complete in
direct materials (DM) and 40% complete in conversion costs (CC). During the period
2,000 units were started in production and 1,900 were completed. Ending WIP inventory
was 70% complete in DM and 60% complete in CC. If the firm uses the weighted average
inventory method, what are equivalent units for the period?
A. DM: 2,040 units; CC: 2,020 units.
B. DM: 2,000 units; CC: 1,980 units.
C. DM: 2,020 units; CC: 1,990 units.
D. DM: 1,900 units; CC: 1,900 units.

Question #5 (1D1-LS06)
A manufacturing company has begun work on a batch of units at the beginning of the
current period with no work in process at that point. The manufacturing process adds
direct materials at the beginning of the process and adds direct labor and factory
overhead evenly throughout the process. If the units are considered to be 60% complete
in conversion costs at the end of the period, in which of the following accounts are the
costs held?
A. 60% of conversion costs are in factory overhead and direct materials costs are in finished
goods inventory.
B. 60% of conversion costs are in work-in-process inventory and direct materials costs are in
finished goods inventory.
C. Direct materials costs are in materials inventory and all conversion costs are in work-in-
process inventory.
D. All costs are in work-in-process inventory.
Past Exam Question Answers

Question #1 D
Question #2 D
Question #3 B.
Question #4 A.
Question #5 D

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