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NEGARA (Persero}, Thk PT CONNUSA ENERGINDO FRETS RRO CALCULATION FOR RESTRICTION ORIFICE Document No Rev Date Page tof (OP 18-KE-35104C-CA-001-86 0 05 May 2015 CLIENT : PT PERUSAHAAN GAS NEGARA (PERSERO) TBK PROJECT TITLE =: CONTRACT PACKAGE NO. 18 EPC AJINOMOTO ~ CHEIL JEDANG GAS DISTRIBUTION PIPELINE PROJECT CONTRACT NO : 0308001.PK/HK.02/PMO/2014 "NO OBJECTION Tis of No Objection does not release or rlleve the EPC ‘CONTRACTOR of fis OBLIGATIONS to ful r totally comply wth EMPLOYER's Requirements conned in the PT Dinamika Teknik Persada EPC Work Contract Agreement and in ensuring thatthe ‘completed Works are ft for intended purpose RECEIVED @ | 0590572015 | ISSUEDFORCONSTRUCTION | Jeg | BOya| ENP | A= a] Bow | 207042015 | __ISSUEDFOR REVIEW PEN A_| t0i03720%6 | __ ISSUED FOR REVIEW we _[ sew | _KRs ip Prepared | Checked | Approved rev.| DATE DESCRIPTION a vi Puc PGNSy vemsennanncas @connusA BN NEGARA Persero), Thi PT CONNUSA ENERGINDO CALCULATION FOR RESTRICTION ORIFICE Document No. Rev Date Page 2018 OP16-KE-a510:C-CA.001.6 o 05 May 2015 REVISION HISTORICAL SHEET Rev. tl Ne Date Page Description A 19/03/15 All__| Issued for Review _B 20/04/15 Standard font; delete ANSI B16.5 R Chapter 10. 0 05/08/15Sm reasiannans @connusA pgn Seana ‘Parora roe PT CONNUSA ENERGINDO PESANGS OTIS CALCULATION FOR RESTRICTION ORIFICE Seco Re ous page 3018 criexestioiecncorad 0 os uay2015 Table of Contents Table of Contents 4. INTRODUCTION. 2, OBJECTIVES, 3. REFERENCES DOCUMENT. 3.1 CODE AND STANDARDS 3.2 OTHER DOCUMENTS... ORIFICE DESIGN DATA SOURCES CALCULATION METHOD. ORIFICE PLATE SIZE SUMMARY CONCLUSION... en ooe ATTACHMENT - 1 RESTRICTION ORIFICE PLATE SIZING CALCULATION RESULT.S wr mnusaannons @connusa PgN NEGARA Perse), Toe PT CONNUSA ENERGINDO SRGMANG§ CONSTR CALCULATION FOR RESTRICTION ORIFICE Document No. Rev Date Page 4ot8 CPIBKE-SSIDIC-CA-001-AA ° 05 May 2015 1. INTRODUCTION PT Perusahaan Gas Negara (Persero) Tbk intends to install new Natural Gas distribution pipeline named “Ajinomoto ~ Cheil Jedang Gas Distribution Pipeline CP-18". Pressure supply from Ajinomoto is 210.31 psig (14.5 barg) and target pressure on delivery point is minimum 87.02 psig (6 barg). The facility is planned to cover Natural Gas with flow rate up to 65 MMSCFD with the length of approximately 27 km, There are 3 (three) future connections and 3 (three) blowdown lines in this pipeline. Every single blowdown line has Restriction Orifice (RO) and vent stack. Pipeline system configuration is shown on the Figure-1 below. Figure 4.Pipeline System Configuration The Restriction Orifice on Blowdown System, such as blowdown line and vent stack, will be designed for such maximum flow rate condition 2. OBJECTIVES ‘The objectives of this document are as follow: ‘+ To determine the Restriction Orifice Plate (RO) Bore diameter size for all Blowdown line or segment based on maximum flow rate condition (Case 1, Blowdown Calculation doc no, CP18-KE-PS-CA-002-A4). 3, REFERENCE DOCUMENTS 3.1. CODE AND STANDARDS API RP 505 Classification of Locations For Electrical Installation At Petroleum Facilities Classified As Class |, Zone 0, Zone 1, And Zone 2 API RP 551 Process measurement instrumentationSo perennans ons pam Seas an oe @CoNNusA PT CONNUSA ENERGINDO CALCULATION FOR RESTRICTION ORIFICE Document No Rev bate CPIE-KE-3510C-CA01-AA Page Sof o 05 May 2016 ASME B 40.100 ISA 5.41 ISA 51.4 AGA Report No.3 ASME 831.8 ASME 816.5 ASME B 16.36 ASTM A193/A193M ASTM 194/A194M ISA TR 20.0 Iso 5167.1 Pressure gauges and gauge attachments Instrumentation symbols and identifications Process instrumentations terminology Orifice Metering Of Natural Gas And Other Related Gas Transmission and Distribution Piping Pipe Flange And Flange Fittings Orifice Flange Std Specification for Alloy Steel and Stainless Stee! Bolting Material for High Temperature ‘Std Specification for Carbon Steel and Alloy Steel Nut For Bots for High Pressure or High Temperature Material Specification Forms for Process Measurement and Control Instrument, Primary Elements end Control Valves Measurement of fluid flow by means of pressure differential devices inserted in circular cross-section conduits running full. 3.2 OTHER DOCUMENTS CP18-PGN-3510-GA-ER-010 — Employer’s Requirements Chapter 10: Instrumentation Requirements CP18-KE-3510-IC-SP-001-A4 Specification for Instrumentation CP18-KE-3510-IC-DS-002-A4_—_Data Sheet for Restriction Orifice CP18-KE-3510-PS-CA-002-A4 Blowdown Calculation 4. ORIFICE DESIGN ‘+ Bore Diameter of orice plate shall be Maximum Flow Rate type. * Orifice plate material shall be 316 SS. «Sizing of orifice plete in accordance with ISO 5167-1D rr rervsnuannore @CconnusA DSN NEGARA (Persero). Tok PT CONNUSA ENERGINDO CALCULATION FOR RESTRICTION ORIFICE Document No Rev Date Page 6019 OP1B-KE-S510IC-CAO01-AS ° 05 May 2085 & DATASOURCE The data source for calculation is based on Blowdown Calculation result for Case 1 (Figure 2. And Table 1 and 2), which a number of blowdown line running is 1 (one) segment (Doc. No. CP18-KE-5310-PS-CA-002-A4)., Figure 2. First Case Blowdown System Configuration Table 1. Operating Condition Variable Unit Value Initial Pressure = MOP psig (barg) | _ 362.6 (25) Initial Temperature °F (°C) 80 (26.67) Final Pressure (near with atmospheric) | psig (bara) 29 (2) Molecular Weight : 16.38 Density lms 4.1281101 Compressibilty Factor (Z) - 0.945 Mass Flow Rate lb/hr 1607083 Specific Heat Ratio - 1.381 Viscosity cP 0.01182jm ccmarmae — @coMUsA 5 PT CONNUSA ENERGINDO PRs nee CALCULATION FOR RESTRICTION ORIFICE Document No, Rev Date Page 7 of (CP IE-KE-3510:16-CA.001.84 ° 05 May 2015, ‘Table 2, First Case Restriction Orifice Calculation Variable Unit Value Blow Down Duration hours: 3,45 Number of Blowdown Line Running | pieces 1 Table 3.1" Case B s ion R CASE Variables | Units | Ta 1.8 Te | (3 hours) | (4 hours) | (5 hours) Maximum mass flow rate at blowdown operation 5 per segment llr | 16070.83 | 12070.83 | 9666.67 Bore area required for Restriction Orifice in? 0.539 0.405 0.324 Final pipeline temperature oe | 73.78 | 73:79 | 7381 Outlet temperature of RO at maximumflowrate | °F | 71.47 71.92 72.23 6. CALCULATION METHOD, ‘The sizing calculation is performed by InstruCalc Plus ver. 8.1, Instrument Engineering Programs based on ISO 5167-1, AGA Report 3, and R.W. Miller: Flow Measurement Engineering Handbook to determine size of the restriction orifice plates. 7. ORIFICE PLATE SIZE SUMMARY Details calculation result is shown in Attachment 1 - Restriction Orifice Plate Sizing Calculation Result. The sizing results summary is tabulated below. 1A | HCGas | 362.69 | 29 | t6070.831bih | 1.01498 | 78 | 0.528443 | 0.1495 | Ok 18 |HCGas |362.69 | 29 | 12070.83 Ib/h | 0.882085 | 77 | 0.485356 | 0.161 | Ok 1c | Ho Gas | 362.59 | 29 | 9666.67 Ibn | 0.791836 | 75 | 0.408219 | 0.1678 | Okpgn NEGARA (Peresro), The PT CONNUSA ENERGINDO CALCULATION FOR RESTRICTION ORIFICE Dosument No, Rev Date (OP HB-KE-S510-IC-CA-001-84 ° 05 May 2015 Page 8 oto CONCLUSION Based on calculation result, it is concluded that: D mr orusiann ons @connusa 8 1. The calculation of Three (3) durations of blowdown simulation is fulfill the Employer Requirement Chapter 10. The size of RO plate is determined from Case 1A (Maximum flow rate condition) for every Blowdown systems. The bore diameter of Restriction Orifice Plate is 1.01496 inch. The thickness of Restriction Orifice Plate is 0.1495 inch. The Beta Ratio of Restriction Orifice Plate is 0.523443, where it is in range of the Employer Requirement for Beta Ratio (0.2 to 0.75). The Noise Level of Restriction Orifice Plate is 78 dB, where it is in range of the Employer Requirement for Noise Level (< 85 dB). The calculation is preliminary only, Vendor shall calculate and finalize the size of RO Plate.Sw remmanss ons pgm NecaRs peree) Toe @connusA PT CONNUSA ENERGINDO ONERNG OTESTON CALCULATION FOR RESTRICTION ORIFICE Document No. Rev bate CP 18-KE-35100-CA-001-A4 ° 05 May 2015 Page 9.18 ATTACHMENT ~ 1 RESTRICTION ORIFICE PLATE SIZING CALCULATION RESULTRESTRITION ORIFICE PLATE CALCULATION -ar20r2018 BORE DIAMETER ORIFICE (ISO 5167) Project CP-18, AJINOMOTO- CHEIL JEDANG GAS DISTRIBUTION Restiistion Orifice Plate - Gas Flow Tag. number _3510-RO-0001/0002/0003 by Bow Input data App KRS Flu NATURAL GAS. "Normal gas flow 6070.83 teh Meter niet pressure 362.59 psig Discharge pressure 28 psig Flow temperature 80,006 deo Molecular weight 16.36 CCpiCy spectc heat ratio 4.381 Viscosity @ FTP 01162 ep Pipe inside lameter 4.938 n Density @ FTP. sr2et707 tina Element material 316 staress stee! Pipe mater Carbon steet Output data Cortice diameter 4.01496 in Beta ratio s23443 Reynolis number 4420321 Max pressure loss 173.2 psi Max power los | 180.1hp Flowstatus Soni flow ‘Minimum pate thickness 1495 Englsh mass units ‘Source - The Flew Measurement Engineering Handbook. Thi Eaton, Inetrucale Vera. 15. Totes CALCULATION BASED ON BLOWDOWN SIMULATION CAGE 14, DOG. NO. CPIEKE-3510P5-CA.002-M4 AND EMPLOYER REQUIREMENT CHAPTER 10RESTRITION ORIFICE PLAT: ir sazons BORE DIAMETER ORIFICE (ISO 5167) Project CP-18, AJINOMOTO - CHEIL JEDANG GAS DISTRIBUTION Restiion Once Plate = ‘Tag number _3610-80-0001/0002/0003 by Bow Input data ‘App KRS Foie NATURAL GAB Norra ga few 207069 6h Meter inet pressure 362.59 psig Discharge pressure 29089 Flow tempecatue 20.008 deg Molec weight 16.25 Cplcy specie neat ato 13e Viscosty @ FTP 0118209 Pipe inside camer ‘19290 Denety @ FT 417281104 feta Element material an6 ial see! Pipe material carbon steel orice diameter 882995in Beta ratio 455258 Reynolds number 3328120 Max pressure loss 1747 psi Max power lose 126.85p Flow status Soni ow Minimum plate thickness 181 in English mass unite Source - The Flow Measurement Engineeting Handbook. Thid Eston, Instrucale Ver 8.18 Notes CALCULATION BASED ON SLOWDOWN SIMULATION CASE 18, DOG. NO, CP16-KE-3510-PS-CA-002-Ad AND ENPLOVER REQUIREMENT CHAPTER 10TRITION. 1 r sczan01s BORE DIAMETER ORIFICE (ISO 5167) Project CP-18, AJINOMOTO - CHEIL JEDANG GAS DISTRIBUTION asticion Onfice Plate - Gas Flow ‘Teanumber_3510-RO-9001/0002/0003 By Bow input data App KRS Fis NATURAL GAS ‘Normal gos flow 959887 ih eter ile pressure 282.59 606, Discharge pressure 23680 Frowtemperature 80.08 eg Molecular weight 1628 Cow specie heat aio 1.381 Viscosty @ FTP 0118260 Pipe inside ameter 4.839 9 Densty @ FTP 1.129101 tm Element material 216 tains steel Pipe mater Carvon steel Output data rte ameter 701698 in Beta ratio 408219 Reynolés number 2953659 Mex pressure los 1755 pal tax pve oss 409.7 mp Flow status Sonic ow Minimum pate thickness 1678 in ‘English mass units ‘Sourse - The Flow Measurement Engineering Handoook, Third Esiton. InstruCate Ver 8.1.5, Notes CALCULATION BASED ON BLOWDOWN SIMULATION CASE 1C. DOC. NO. CP1B-KE-3610-PS-CA-002-A4 AND EMPLOVER REQUIREMENT CHAPTER 10