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Table of Content

1 Introduction 1
1.1 Overview 1
1.2 Objectives 1
1.3 Definitions 1
1.4 Communications 1
1.5 Abbreviations 1
2 Scope 3
3 Exclusions 4
4 Referenced Documents 5
4.1 Documents and engineering standards: 5
5 Construction of the HDPE Pipelines for Constancia's Water Systems 6
5.1 General 6
5.2 Access to Site 6
5.3 Transportation, Off-loading, stockpiling, Hauling and storage 6
5.4 Pipeline Routing 6
5.5 Pipeline assembly platforms 6
5.6 Internal pipe cleanliness 8
5.7 Fusion welding 8
5.8 Ultrasonic Examination 8
5.9 Fusion welding inspections and repairs 8
5.10 Pipe installation 8
5.11 Pipe cold bends (field) 9
5.12 Hydrostatic leak testing 9
5.13 Reinstatement activities 10
5.14 Fittings 10
6 Documentation and Deliverables 11
6.1 General 11
6.2 Pipeline construction data 11
6.3 Construction and engineering documentation 11
6.4 Inspection and verification 13
7 Additional Considerations 14
7.1 Project Phases 14
7.2 Special crossings 15
7.3 Workspaces management 16
7.4 Additional provided services 16

2172-5550-TS-0526B-1 - General Construction Specification for HDPE Pipelines


Rev: T1
Date May 31th 2013
1 Introduction

1.1 Overview

Ausenco, Process Infrastructure is responsible for the design of the water conveyance,
reclaimed water and seepage systems, property of HudBay Perú SAC, and which EPCM have
been entrusted to Ausenco Perú.

The Constancia project is located in the department of Cusco, Peru.

1.2 Objectives

The purpose of this specification is to establish the minimum requirements for the safe and
proper HDPE pipe installation for all the water systems under this scope of work.

1.3 Definitions

In this document:

“Company” Refers to the Party named as such in the Contract.

“Contractor” Refers to the party responsible for the installation of the pipeline
and facilities referenced herein, and appointed by the Company.

1.4 Communications

All formal project communications between Contractor and other parties, including drawings
and procedures, shall be routed through Company. All documentation shall be in English.

Representatives/inspectors may be designated at the discretion of Company.

1.5 Abbreviations

Abbreviations commonly used in this specification are defined on Table N° 1.1

Table N° 1.1
Abbreviations

Abbreviations Definitions

3D Three-dimensional

Alignment sheet
AS Drawings developed in plant view and side view showing the alignment of
water lines on scale 1:3000 and 1:1,500 vertically.

Job Safety Analysis


JSA is one of the safety tools used to define and control risks related to
ATS
certain processes, works or procedures. Its implementation is mandatory
in the project.

PPE Personal Protection Equipment

HSEC Health, Safety, Environment and Community

General Construction Specification for HDPE Pipelines


Rev: T1 1
Date: May 31th 2013
Abbreviations Definitions

IPERC Hazard identification and risk assessment and control

ITP Inspection Test Plan

ITT Invitation to Tender Package

MTO Material Take Off

PFD Process Flow Diagram

SGC Quality Management System

SMMP Site Materials Management Plan

TMF Tailings Management Facilities

VDDR Vendor Data and Drawing Requirements

WBS Work Breakdown Structure

WRF Waste Rock Facility

General Construction Specification for HDPE Pipelines


Rev: T1 2
Date: May 31th 2013
2 Scope

This specification covers the requirements for the supply of labor, materials, tools and
equipment for the construction and installation of an HDPE Pipeline and other Facilities, at the
Constancia Project.

Contractors shall execute all construction works, which detailed herein, and others that may
be necessary, for the complete and safe installation of the water systems.

Contractors shall have full knowledge of the AWWA M55 Standard (PE  Pipe Design and
Installation), as all other standards appointed in this document, and shall comply with all
requirements to the construction and inspection, exception of all of those indicated herein.

Contractor shall include in his scope of work the following specific provisions and activities, for
the completion of his job:

1. Provision of concrete, which will be directly bargained with the Concrete's Subcontractor,
who is formally established by the Company.

2. Fuel shall be within Contractor’s liability. Contractor shall submit in his bid, the rate to be
charge for fuel.

3. Mobilizations and demobilizations of Contractor's personnel, equipment and other logistic


resources needed for the water pipeline systems installation.

The Quality System shall be designed as to comply with the AWWA M55 Manual, regarding
testing and inspections, special focus on the inspections and qualifications of fusion welders,
records, type of tests and required essays to ensure the quality of the executed works.

General Construction Specification for HDPE Pipelines


Rev: T1 3
Date: May 31th 2013
3 Exclusions

The following work is covered by other parties, or will be provided by the Company itself:

1. Fabrication and providing of the HDPE pipes, valves, pumps and barges that will be
installed under this specification.
2. Electrical installations and connections.
3. Instrumentation.
4. Transportation of HDPE pipes, materials and equipment, property of the Company, to
the Central Storage on site.
5. Supply of aggregates, according to specifications on typical drawings for sand bed
(apply to buried pipes), access roads, earthen berms, among others.
6. Campsite, dining, housekeeping, laundry and catering, for all personnel assigned to the
project and according to contract conditions (see Part 2, Section 2 and 3 of ITT).
7. Pre-commissioning, commissioning and start-up, which will be under Company's
responsibility, however, these activities could require of the Contractor's assistance.
See item 7.4.

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Rev: T1 4
Date: May 31th 2013
4 Referenced Documents

The Contractor is required to have full knowledge of applicable codes, standards, manuals
and technical specifications listed below, and all other standards included in the technical
drawings and attached documentation, as well as applicable standards for construction of the
Water Systems:

Table N° 4.1
International Codes and Standards referred
Standard / International Organization Description
AWWA Manual M55
PE Pipe – Design and Installation.
American Water Works Association
ASME B31.3 - 2010
Process Piping
The American Society of Mechanical Engineers
ASTM D 1248
Polyethylene plastics molding and extrusion materials
The American Society for Testing and Materials
ASTM D 2321 Standard Practice for Underground Installation of
The American Society for Testing and Materials Flexible Thermoplastic Sewer Pipe.
Standard Practice for Field Leak Testing of
ASTM F2164 - 13 Polyethylene (PE) and Crosslinked Polyethylene
The American Society for Testing and Materials (PEX) Pressure Piping Systems Using Hydrostatic
Pressure
ASTM F2620 – 12 Standard Practice for Heat Fusion Joining of
The American Society for Testing and Materials Polyethylene Pipe and Fittings

OSHAS 18001:2007
Occupational Health and Safety Assessment Series
British Standard Institution
ISO 14001:2004 Environmental Management Systems -Requirements
International Organization for Standardization with Guidance for Use

ISO 9001:2008
Quality Management Systems – Requirements (QMS)
International Organization for Standardization

4.1 Documents and engineering standards:

The scope of work, for the water systems pipeline installation is defined in the following
sections within the ITT (Invitation to Tender):

 Specifications – Part 2, Section 6

 Metrados (MTO) – Parte 2, Section 9

 VDDR (Vendor Drawing and Data Requirements) – Parte 2, Section 7

 Typical Drawings – Part 2, Section 5

 Design Drawings Parte 2, Section 5

 Project Schedule – Parte 2, Section 8

General Construction Specification for HDPE Pipelines


Rev: T1 5
Date: May 31th 2013
5 Construction of the HDPE Pipelines for Constancia's Water Systems

5.1 General

The Contractor is responsible for the integrity of the pipeline and facilities within Contractor’s
scope of work. As required by the Company, the Contractor shall prepare and submit
procedures, method statements, and risk assessments for each construction activity, the
purpose of which is to ensure all work is performed in a safe manner and in accordance with
this specification.

5.2 Access to Site

Prior the start of any field works, the Contractor shall prove that all management system are in
place and are functional. The management systems are defined as systems that are
implemented to ensure the requirements set by the Company. Requirements include but are
not limited to HSEC, Planning & Scheduling, Authority Permits, Quality Control, among others.

Access to site will not be allowable to the Contractor, until the Company submits a written
approval.

5.3 Transportation, Off-loading, stockpiling, Hauling and storage

Prior to receiving materials, the Contractor shall submit procedures for transportation, off-
loading, stockpiling, hauling, storage and stringing of HDPE pipelines. The Contractor shall be
responsible, after the materials reception, for the loading, off-loading, stockpiling, hauling and
stringing of all materials, including materials supplied by the Company.

5.4 Pipeline Routing

Prior to construction, the Contractor shall be responsible for locating and marking the precise
location of existing above and below ground utilities such as pipelines, telephone cables,
electric power cables, etc., that are in close proximity to the proposed pipeline systems.
Contractor shall notify and coordinate this work with the Company. Contractor shall bear the
full cost and responsibility for any damages to these goods of third parties, caused by
Contractor, including any losses from service interruption or loss of product.

The designed layouts for the pipelines of all water systems are shown on the alignment
sheets. See item 4.1.

5.5 Pipeline assembly platforms

Contractor shall submit a procedure and a method statement to describe platform opening,
grading activities, platform maintenance works, etc. Submittal will be approved by the
Company.

Due the operational requirements of the Project, it is necessary that the pipeline must be
installed in such a manner as to permit the regular traffic in those sectors where the pipeline
and the different mining roads, share the assembly platform. See typical drawing 2172-5550-
P-003.

In sectors where the pipeline is to be installed over natural ground, the installation platform
shall be defined as it is shown on the typical drawings 2172-5550-P-002. For further details,
see item 5.5.1.

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Rev: T1 6
Date: May 31th 2013
Also the Contractor shall maintain and clean the platforms for the installation of the pipeline
during all the construction. For natural ground platforms, Contractor will shape continuous
berms, gutters and stone lining as indicated in the typical drawing.

Contractor shall take all the necessary measures as to preserve the platform in good
conditions, and if it's required, water tanker will be used during the dry station, to prevent
excessive dust in the work area.

The Contractor will have the responsibility and the obligation to provide all the required signals
and safety mechanisms (signs, beacons, safety cones, danger stripes, personnel, among
others) in accordance with the project HSEC standards when works are performed on the
installation platform, haul roads, mining access roads or any pipe installation platform so as to
prevent accidents and since the platforms will usually be shared with third parties for the
execution of other works.

5.5.1 Clearing and levelling (platforms in natural ground)

Clearing and grading apply to the installation on natural ground, where soil movement shall be
necessary, to open the installation platform.

The Contractor shall remove all trees, trunks, roots, stones and other debris on the clearing
area, and shall carry them into a dump authorized area, according to Company's instructions.

Before commencing with the ground levelling, the Contractor shall submit a procedure, a
method statement and a risk assessment for these activities, for Company's approval.

In areas of rock it shall be necessary to identify whether the substrate material is:

 Weathered and therefore rippable by conventional techniques, or


 Shall require alternative construction methods to remove the rocks such as blasting prior
to removal.

Also the control and management of water runoff in the working area shall be under
Contractor's responsibility and at his sole cost. Runoff management shall be performed in
order to avoid sedimentation of surrounding water courses.

The topsoil stripping will remove the totality of the existing topsoil or until 300mm. The topsoil
piles will be aligned along the lower edge of the platform in piles not higher than 1.50 m,
protected from runoff with silt fences or similar barriers. No equipment or vehicles are allowed
to transit over the topsoil piles. Gaps between topsoil piles will be defined where required for
transit. No material other than topsoil could be dump over the topsoil piles.

The Contractor shall level the installation platform after the stripping of the topsoil in such a
way that the pipeline work can be carried out. Temporal erosion control devices shall be
installed, such as: silt fences, slope breakers, runoff channels, slope coverage, soil bags, geo-
mesh, etc., in order to maintain the stability of the platforms and avoid erosion and
sedimentation of water courses.

The Contractor shall limit levelling of the construction zone, to the minimum required for the
pipeline assembling and shall not exceed the width of the easement provided without written
authorization of the Company.

All temporal access required and which will not been left for maintenance process according to
Company's instructions, will be reinstated to their original condition as soon as the pipeline
installation is completed. Therefore, all topsoil as native soils shall be properly segregated and
handled during access road construction.

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Rev: T1 7
Date: May 31th 2013
5.6 Internal pipe cleanliness

The Contractor shall take all necessary precautions to keep the inside of the pipe free of dirt,
waste and other foreign matter. Before coupling and welding, each length of pipe or bend shall
be visually inspected and if necessary, cleaned inside as directed by the Company. Water
used for pipe cleaning will be disposed as state by the Company and only after the inspection
and authorization of the Company.

Whenever internal contamination of the pipe is possible, pipe caps of a type approved by the
Company shall be installed at each open end of all pipe sections to prevent dirt, water,
animals and any other foreign substances from entering the pipe. These caps shall remain in
place until just before the pipe is assembled and welded. Installation and removal of these
caps shall be done in a manner that does no damage to the pipe.

Contractor shall be fully responsible for the proper handling and storage of the pipe.

5.7 Fusion welding

Welding procedure shall be in compliance with Specification 5605-2000-ESP-PL-012, Fusion-


Welding for HDPE Pipes in Workshop and Field. See item 4.1.

5.8 Ultrasonic Examination

Ultrasonic Time of Flight Diffraction (UT-TOFD) examination and evaluation of indications shall
be performed by the Contractor.

The use of ultrasonic testing in a pulse-echo configuration is not sensitive to lack of fusion
defects and shall not be used unless specifically required by the Company.

For test frequencies, see item 5.9.

5.9 Fusion welding inspections and repairs

All fusion welding shall be visual inspected (100% of joints).

Ultrasonic examinations shall apply to:

 100% of fusion welds, for pipeline installations underground.


 10% of fusion welds, for above ground pipeline installation. If consecutives joints are
rejected, the inspection frequency shall be increased to 25% or as specified by
Company.
 100% joint inspection, for systems 5550 and 2663.

Destructive test shall be performed, according to specification 5605-2000-ESP-PL-012.

Repairs of fusion-welds shall be in accordance with the corresponding specification (See


PSP5605-2000-ESP-PL-012).

5.10 Pipe installation

Contractor shall have the duty to submit for approval of Company, a written procedure and a
method statement of the pipe line installation, both on existing roads, and on natural ground
areas.

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Rev: T1 8
Date: May 31th 2013
The pipe shall be installed, mainly over the platform, and housed inside the earthen berm,
according typical drawings 2172-5550-P-002 and 2172-5550-P-003.

For installations on existing access roads, the pipe shall always be protected within the berm,
according to drawing 2172-5550-P-003.

When two water pipeline systems are to be installed in the same access road, the two pipes
will be hosted within the berm, considering a minimum clearance distance between its centres
of 1meter (see drawing 2172-5550-P-002).

Water systems will be installed on the opposite side of the channel, when this exists, unless
design drawings indicates otherwise, in which case Contractor shall verify the pipeline
installation position at field and according to Company approval.

The material coming from the berm, will be temporarily stockpiled over the platform, when the
width of the road can allow the regular traffic circulation, otherwise material shall be removed
to specific areas, out of the platform, to allow the vehicular circulation.

Water pipes will be signposted, according instructions on typical drawing 2172-5550-P-003.

For pipe assembly on natural ground, pipeline installation shall comply with typical drawing
2172-5550-P-002.

Same installation conditions will be used for the pipe protection, sheltered within the berm, and
considering the pipe location at the cutting side of the platform as it is shown on the typical
drawing.

As additional considerations, in natural ground installation, where the longitudinal slope of the
installation platform will be greater or equal than 15%, or in natural water courses, low water
crossings shall be constructed as to drain the water through this structure up to the stone
lining that will draw out the water of the platform. The distance between low water crossings is
indicated in the typical drawing.

Special crossings, includes also special installation, which refers to crossings on roads,
channels and swamp areas. For further details, see item 7.2.

5.11 Pipe cold bends (field)

The radius of bends shall be, as per AWWA M55. See Table N° 6.1.

Table N° 6.1
Minimum cold (field) bending radius (long term)

Minimum cold bend


PIPE SDR
radius
> 9 -13.5 25 times pipe OD
> 13.5 - 21 27 times pipe OD
> 21 30 times pipe OD

5.12 Hydrostatic leak testing

Contractor shall submit a procedure and a method statement for pipeline hydraulic test.
Submittal will be subject to approval by the Company.

General Construction Specification for HDPE Pipelines


Rev: T1 9
Date: May 31th 2013
Prior to initial operation, the piping system shall be hydrostatically leak tested in accordance
with AWWA M55 – PE Pipe Design and Installation, but considering instructions for testing
outside the trench.

Tests shall be performed, according instructions on specification 2172-5550-TS-0526B-2.

5.13 Reinstatement activities

Reinstatement activities shall apply to all natural ground area, affected by the Contractor,
which will be used by him during the construction process, as stockpiles, temporal yards,
installation platform, extra work spaces, and temporary dump areas for the excavated
material, among others. Do not apply to those installation platform sections, where Company
appointed as maintenance roads.

Prior to the reinstatement activities, Contractor shall prepare procedures and method
statements for reinstatement activities based on the requirements of the Company, unless for.

Special attention shall be given to the erosion control activities.

If Contractor attempts to perform clean-up operations during adverse weather conditions,


Contractor shall assume full risk of acceptance. Contractor may be required to perform clean-
up again to meet the required standard of normal weather clean-up. Top soil shall not be
replaced during rainy weather.

Reinstatement of the original condition of the surface shall also be understood to include
reinstatement of the original landscape and composition of the soil. It may therefore be
necessary for the Contractor at his own expense to deposit additional topsoil on the platform.
After the topsoil has been spread back over the right of way any stones or rocks with a
diameter larger than 63 mm shall be removed and hauled away.

The various excavated soil layers shall be stored separately and reinstated as they were
originally found. All mixing and contamination shall be avoided.

In sections where terrain and soil conditions are such that pipeline construction has caused a
disturbance to the natural flow of water which may result in platform being washed away, the
Contractor shall take the appropriate measures to prevent such washing away.

The Contractor shall take appropriate measures to ensure the natural flow of water is not
disturbed and does not encroach upon the reinstated pipeline trench.

5.14 Fittings

Contractor shall install and test all fittings within his scope of work, as it is shown on the
mechanical design drawings. Installation and tests shall follow the supplier instructions, when
apply. See specification 2172-3000-ES-601.

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Rev: T1 10
Date: May 31th 2013
6 Documentation and Deliverables

6.1 General

Contractor shall perform an As-Built Survey of the new pipeline and its facilities. Survey
documentation shall reference location coordinates by means of GPS equipment or Standard
Electronic Total Stations.

As-Built drawings shall indicate the exact positions, dimensions, route profiles, soil conditions,
environmental details, drainage, stabilization, crossing details and condition of the pipeline and
facilities as required by the Company.

Contractor shall compile comprehensive as-built documentation that includes all construction
and inspection records, material certificates, welding inspection reports, and other pertinent
technical documents. This documentation shall be indexed and placed in hardcover binders.
The format of this documentation is to be approved by the Company. Contractor shall provide
daily updates to this documentation.

6.2 Pipeline construction data

Survey teams will record on the top surface of the pipe the following pipeline construction
data, referenced to station identification markings:

 Pipe fusion-weld number

 Pipe joint number

 SDR/Wall thickness changes

 Flanges (include flange thickness and rating)

 Pipe transitions (appurtenances)

 Other relevant data (such as specific of the fusion of the joint as indicated on specification
2172-5550-ES-0651).

6.3 Construction and engineering documentation

All calculations, sketches, drawings, tracings and specifications including those from Vendors,
shall be revised to conform to the “As-Built” details and delivered to Company.

Contractor shall establish a fully functional Document Control Department that shall manage
all drawing and document distribution between:

 Contractor’s own internal disciplines and personnel, and

 Contractor and Company.

The document control system shall be considered a primary group and shall be audited
periodically by the own Contractor and the Company to assure a high standard of traceability
between documentation is clearly evident.

The Contractor’s construction engineering scope of works shall include, but not be limited to
the review, and further development of the Company’s design, and the preparation of the
following:

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Date: May 31th 2013
1. Construction plans.
2. Construction manuals.
3. Construction procedures.
4. Method statements and risk assessments.
5. Construction calculations.
6. Construction drawings and sketches.
7. Material requisitions for the material not provided by the Company.
8. Material specifications for the material not provided by the Company.
9. Final documents including as-built documents and drawings.
10. Mechanical acceptance procedures.
11. Mechanical acceptance dossiers.
12. Operating and Maintenance Manual Input.
13. Daily Look-ahead.
14. Weekly progress report.
15. Monthly progress report.
16. Minutes of meeting.
17. Material status report.
18. Material receiving report.
19. Material inspection report.
20. Overage, shortage and damage reports.
21. Construction diary.
22. Daily construction reports.
23. Field modification request.
24. Stop work order / Jump request.
25. Technical data books and mechanical catagues.
26. Photographs and video.
27. Other information requested by the Company.

The Contractor’s standards may be used with the approval of the Company to simplify
procedures and assist in expediting the project.

Document and drawing numbers shall be assigned in accordance with Contractor’s numbering
system as approved by the Company.

6.3.1 As-Built documentation

The Contractor shall maintain a master set of as-built red-line markups for the pipeline
throughout all phases of construction. All engineering features shall be located and recorded
on these masters.

Within two months of mechanical completion of the pipeline, Contractor shall submit to the
Company for final approval two (2) sets of as-built drawings depicting the details of the
pipeline and its facilities as they were actually constructed. These markups shall be stamped
and signed off as official documents.

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Date: May 31th 2013
Upon approval of the final as-built drawings by the Company, Contractor shall submit all as-
built drawings in the Company’s Information Management System format. These drawings
shall be designated “Issued As-Built” with the appropriate approval signatures of the Company
and Contractor.

6.3.2 Documents review and approval

Review and/or formal approval by the Company shall be including all documents/drawings
prepared by the Contractor.

When document/drawing review/approval is required, the document/drawing shall be returned


to the Contractor with the document status provided by the Company to indicate the type of
actions to be taken. For further details see specification 2172-3000-ES-102.

6.4 Inspection and verification

The Contractor shall be responsible for the inspection and testing of all materials required for
the pipeline and its facilities.

Within ninety (90) calendar days of contract award, Contractor shall prepare and submit for
Company Approval a materials testing and inspection program for all relevant materials.
Fourteen (14) calendar days prior to any materials test, the Contractor shall notify the
Company of the planned test date, time and location.

The Contractor shall allow the Company to witness any and all testing activities. However, the
Company will not be obligated to witness any test.

The inspections to be conducted on site shall cover:

 All construction stages.


 Warehouse and storage management.
 Quality.
 HSEC.

And other aspects indicated by the Company

6.4.1 Mechanical testing requirements

Unless otherwise noted in the codes and specifications, destructive mechanical tests shall not
be required for examining production fusion bonds; except at the request of the Company to
verify fusion weld quality.

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Rev: T1 13
Date: May 31th 2013
7 Additional Considerations

7.1 Project Phases

7.1.1 General

Construction Completion signifies the end of all construction installation activities, whereas
Mechanical Completion signifies the pipeline and its facilities have been installed, thoroughly
inspected, reworked (if necessary), documented, and the system is ready for Startup.
Mechanical Completion therefore indicates a higher level of readiness for production. The
Contractor is responsible for Construction Completion and Mechanical Completion, and must
provide proof in a controlled and fully documented manner that Mechanical Completion has
been achieved.

The Contractor shall supply all expertise and materials necessary to perform Mechanical
Completion activities (e.g. proving, testing, rework, etc.) safely and efficiently. Included in this
material requirement is the necessary safety equipment, instrumentation, lubricants,
chemicals, spare parts, etc.

7.1.2 Construction Completion

Construction Completion shall be declared when the work of installing the pipeline and its
facilities is finished. The next phase leading to Mechanical Completion will be the inspection,
rework (if necessary), and approval of the completed work and/or rework. This phase shall
include:

 Methodical, documented checks of each system and subsystem carried out by the
disciplines involved in the construction installation, i.e. Piping, Mechanical, Electrical,
Civil, etc. The purpose of these checks is to verify compliance with the project drawings
and specifications.

 Testing of any subsystems that can be done prior to Start-up.

 Successful completion and inspection/testing of any required rework.

7.1.3 Mechanical Completion

Mechanical Completion shall be declared when the pipeline and its facilities have been
inspected, reworked (if necessary), documented, and are ready for Start-up.

The Contractor shall take into account that the work program considers the construction of
water conveyance lines during the rainy season, so the necessary measures shall be included
to comply with the schedule.

The Contractor shall commit to work under quality and HSEC standards of the project, which
include as main and enforceable standard:

 safety during the execution of works,


 respect for the environment and the community,
 health preservation of any person assigned to work, and;
 Faithful enforcement of the Peruvian legal regulations.

For such reason, the Contractor shall specially consider HSEC procedures, the timely
management of permits, the permanent communication with and to the Company and the

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Rev: T1 14
Date: May 31th 2013
adequate Project control, in order to comply with the required schedule, without detriment to
the project standards and work quality.

7.2 Special crossings

Special crossings are defined as untypical pipeline installation sections, originated by pipeline
crossings with existing infrastructure or special natural conditions that require specific
installation characteristics.

The water systems pipelines, defines as special crossings the following:

 Road and channel crossings (see drawing 2172-5550-P-005)


 Swamped areas (see drawing 2172-5550-P-007)

Road and channel crossings, will be a below ground installation, as to allow the free vehicular
circulation.

A HDPE corrugated pipe casing will be used under the cross section of the road, as per
indicated on the specified typical drawing.

Road and channel crossings will be a below ground type installation, as to permit the free
vehicular circulation.

A HDPE corrugated pipe casing will be used under the cross section of the road and channel,
as per indicated on the specified typical drawing.

Minimum cover shall comply with the most exigent condition, between the following:

 1.0 meter between TOP of pipe and the access road level, or
 1.0 meter between TOP of pipe and the bottom of the channel, as shown on the typical
drawing.

The trench for the pipeline installation shall be properly filled and backfilled, according
materials specifications detailed on the corresponding drawing, and according to pipe
installation sequence.

The pipeline bed shall be graded and free of rocks and other objects which could damage the
pipeline. The Contractor shall ensure the bed is constructed to provide a continuous load-
bearing surface for the pipeline.

When the excavated material does not meet the specified requirements for bedding, the
Contractor shall remove such material to a site designated by the Company, and shall supply
suitable replacement material approved by the Company.

For swamp areas, the pipe installation shall consider a special platform treatment, as to allow
a safe vehicular transit, as shown on the specified typical drawing.

Temporal channels will also be subject of special installation. In the event a pipeline shall
cross a temporal channel, without lateral access road, Contractor shall performed all jobs as
indicated on the typical drawing 2172-5550-P-006. Concrete anchor blocks and a wire mesh
shall be installed as defined on the corresponding typical drawing.

The document 2172-5550-LPI-601 contains the list of all crossings and interferences of all
water pipeline systems.

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Rev: T1 15
Date: May 31th 2013
7.3 Workspaces management

Contractor shall be responsible for the mobilization, installation, maintenance with the
subsequent demobilization of all provisional working platforms and/or site offices, mounted
during the construction work. This includes, among others, provisional offices, equipment
stores, safety fences, chemical toilets, waste water disposal, waste disposal, fuel and other
hazardous materials store, yards, storages, workshops or others required by the Contractor,
unless otherwise specified in the contract. (See Part 2, Sections 2 and 3 of ITT).

7.4 Additional provided services

The Company could request the Contractor to supply lifting equipment including its operators
(cranes, fork lift cranes, etc.) that may be required by other contractors of complementary
works to the system (installation of pumps and barges). The Company must notify the
Contractor at least 14 calendar days.

Also Company can have the faculty to request the Contractor the provision of trained and
qualified personnel for the pre-commissioning and commissioning, as well as the necessary
equipment for these services. Contractor shall include in his bid the costs of a typical crew to
meet such requirements.

General Construction Specification for HDPE Pipelines


Rev: T1 16
Date: May 31th 2013

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