] to the next pags to enter into the screen of software operator panel. OPERATOR’ S PANEL O7300 NOoO00 M/C LOCK : "OFF ON "OFF ON and press [OPR] "OFF ON AUX LOCK :"OFF ON PRO REST "OFF ON MAN ABS : OFF #ON HD. INT "OFF ON 4NG PASS : OFF "ON 550. 920 Wl 300, 000 0. 000 BA 0, aoe s ED DT bok OOK 10k 16:48:56 EDIT ook voor som ie:4e:66 | | _]_MACRO [MENU OPR TOOLLF “| OL 0% The functions of the software operator panel are as shown as below: Operated mode ON + OFF by cursor move key {| to select (I) MIC LOCK When the switeh is set to ON posi jon, the coordinate value will vary in machine sereen, but the 3 axes will not move (NOTE: X, Y, Z axes must take ref (2)AUX LOCK When the switch is set to ON po: by-passed and skip to next block. (3)PRO RESET Program restart (Option, please see FANUC’S SERIES 0-MC & OPERATOR MANUAL). (4)MAN ABS This switeh decides whether the amount of manual movement is to be added to the absolute value. ence position after OFF). n the M.S.T.A.B code will be directly (Suggestion: Keep the switch ON, otherwise the workpiece reference position may be wrong.) (5) HANDLE INSERTS (HD.INT): In any mode, the MPG can control any of the 3-axes movement by turnig the handwheel. (6) 4, 5 AXIS BYPASSING(4NG) : OFF indicates use of the 4/5 axis, ON indicate neglect of the function for 4/Saxi 3.5KOEO ewes 3.3 MACHINE OPERATOR PANEL This section is to explain the function of every button and switch of machine operator panel & e@ | vem ih @ (3) EMERGENCY STOP: This button stops all machine motio clockwise. in emergency. To release it, turn itKQED a opersersae (4) OT. REL (Option): This button prevents the over travel from wrong setting of software limits or eon over travel situation of machine from wrong operation, When it works, the of indicate light will on and all motion are the same as E-STOP condition. J he step of release: © Check which axis (X, Y, Z) was over traveled. © Select HANDLE mode, © Turn the axis switch to the over-traveled axis from hand wheel box, and press this button in the meanwhile. © Press reset key to eliminate ALARM message, then re~ position (reference), -xecute 3-axes home (5) MODE SELECT: This switch is used to specify an operation mode. Below is the explanation of each mode: EDIT: This mode is used to register, modify, add or delete of program and id i a il Po link personal computer to transfer parameter or program. I © \R™ DNC: When use REM, user can reed CNC porcess and works together by RS-23-C. Mobu SELECT M.D.L: This mode can execute the command in register. AUTO: This mode is used to execute a program stored in memory. HANDLE: This mode can control 3-axes movement by turning hand wheel. ‘The movement can be adjusted by incremental JOG: In this mode, program of axis is controlled by FEEDRAT JOG FEEDRATE and the fe RPD: This mode is used to move axis in rapid traverse and the speed is adjusted by RAPID OVERRIDE %. is mode is used to return 3-axes to machine zero (home position) and the speed is adjusted by RAPID OVERRIDE %. (© CYCLE START: Press this button, to start a program in auto mode and the lamp lights during the programmed operation. The function of CYCLE START mode: lector. SOVERRIDEand sd rate is displayed on operator panel ZER: for the following AUTO MODE: To continue executing program. MDI MODE: To executed the input program of MDI. ZER MODE: To return 3-axes zero simultaneously. SINGLE BLOCK MODE: To execute one block only. (7) CYCLE STOP: When this button is pressed, the program will pause automatically. Please notice iol the following situat Rigid tapping: “CYCLE STOP” is not performed until tapping cycle is finished. *FEED HOLD”: Could only stop the feed of 3-axes. 37KaeEQ, 2. (8) SPINDL (2. “LOCK WISE (M03): In handle mode, it will start spindle clockwise by pressing this button and the speed will be decided by the S command in the register (NC power ON must execute $ command to use on MDI mode) (9) SPINDLE COUNTER CLOCK WISE (M04): e . P bc] this button, and the speed will be decided by the S command in the register. In handle mode, it will start spindle counter clockwise direction by pressing (NC power ON must execute $ command to use on MDI mode) (10) SPINDLE STOP (M05): To stop spindle by pressing the switch, if not in HANDLE mode, a press “RESET” key to stop spindle. (11) ORIENTATION (M19): This switch will move the spindle to the ori 1 position and then lock the spindle. To cancel the orientation, press MOS. (12) COOLANT: To switch ON/OFF coolant pump. e If safe door was opened or under maintenance mode, this button will be no [ecour} functional, (13) WORK LIGHT To switch ON/OFF work light. pose eal (14) Z-AXIS LOCK: This function will lock Z-axis, the coordinate value of Z-axis still varies on r= soreen, After release, Z-axis has to return zero. This button should be nx for function activation or release. (15) DRY RUN: When oman =) oa pressed at least 3 seconds button is ON, the feed and rapid traverse do not work, all movement is controlled by FEEDRATE OVERRIDE & JOG FEFDRATE, (16) SINGLE BLOCK: When the button is ON, the controller will execute one block only and stop = AUTO and MDI mode. (17) BLOCK SKIP: When this button is ON, all block with slash”/” are ignored. (18) Mo ay) CVY.CW: Let chip conveyor make clock When this button is ON, the M01 code will work, the optional-stop will not be performed with only MOI code or with only this button on ¢ rotation. 3-8KQED oscrs0s (20) CHIP.CVY.CW: Let chip conveyor make counter clockwise rotation, A (21) AUTO POWER OFF: When this button is ON, the main power of the machine will be switched = OFF after executing M30 or M02 command. oF (22) AXIS FEED DIRECTION: There are “X”, “Y ‘Z", “4” ~ 4 sets axis feed direction that can be chosen, (To perform rapid traverse push AXIS FEED DIRECTION and RAPID button simultancously). fs SEE) (23) MAG. CW: Push this button once for magazine rotating one step, hold this button for . continuous rotation. (This button just only make a clockwise turn.) (93) NOTE: If you don’t conform the CE standard, you can’t use this function in the status that safe door was opened or under maintenance mode. (24) MAG. CCW: Push this button once for magazine rotating one step, hold this button for continuous rotation. (This button just only make a counter clockwise turn.) 3: If you don’t conform the CE standard, you can’t use this function in the status that safe door was opened or under maintenan e mode. 25) RAPID OVERRIDE %: To adjust the rapid travel speed, it is available in the following modes: i i P e etl a, Rapid travels of G00/G08/G30/G60 and canned cycle. (& b. The movement of “RAPID” & “ZER” mode. i (26) JOG FEEDRATE & FEEDRATE OVERRIDE % In manual mode movement: (a) Available in JOG & RUN mode (b) Range: 0-1260mm/min In “RAPID” and “ZER” modes movement: (a) Available to F command that exists in program (b) Available range: 0-200% FEEDRATE OVERRIDE (©) Unavailable in tapping cycle, 39KQED rriccnns (27) SPINDLE OVERRIDE %: It can be adjusted in any mode. The range is: 50%-120% A A» ke SPINDLE OVER im (27) TOOL NO.: This indicator displays the number of SP TOOL and STAND-BY TOOL, (28) MAIN POWER LIGHT (Fn1): To indicate the main power is ON (The main power switch is Fal located on the right side of machine). Crs) (29) MACHINE STAND-BY: The ATC does not work when the lamp does not light. When ATC Bey works, the lamp won’t light. The lamp lights when all the status of CB) ATC are OK. (30) 4-AXIS UNCLAMP: To indicate the 4th-axis is unclamped and can be operated. (The lamp hile does not light when there is no 4th-axis) @) (31) LUB ALARM: It lights ON when Lubrication tank is empty or pump malfunction, (32) GEAR H/L: To show the spindle gear position 2 H, lamp light when spindle gear is on high speed position. 6% L. lamp light when spindle gear is on low speed position. @) & : (Belt type spindle has no GEAR H/L lamp). (33) MIRROR X/Y: “X” lamp will light when executing M71 command. a “Y” lamp will light when executing M72 command. (34) HOME POSITION &X/Y/Z/4: In manual or program sequence, lamp will light after performing home position (reference position return). (35) RAPID BUTTON: To quickly move every axis by combining with AXIS FEED DIRECTION, Com When in ZER mode, the light will indicate whether the home position is aes performed (36) AIR PRE. ALARM: This lights ON when ait pressure alarm happens 3-10KE orcecsans (37) EXT. MOTOR OVER. ALARM: This lights ON when the motor overload. ra, MOTOR Ca) (38) OPRT. AREA APC NUM.: For additional option, (39) OILAWATER: Oil mist separator activation. ot) i at (40) AIR BLOW (M07): Use for MO7. Ce) (41) M12; Use for M12. (43) OPI: For additional option. © OPI (44) OP2: The movement and auxiliary key of direction. eo (45) OP3: For additional option. for)Chapter 4. MANUAL OPERATIONKBE oy sprsscaim 4.1 HOME POSITON ‘There are two ways to return reference position as follo (1) In ZERO mode, press the OP2 button then press the push button of each axis to return ZERO. It works even push more than one buttons simultaneously. When the selected axis starts, the speed is controlled by RAPID OVERRIDE switch and the default direction are +X, +Y, +Z. When it move to the home position, the lamp of the button will be light. (2) In ZERO mode, press OP2 button then push CYCLE START button, Z-axis will move to reference position first. When Z- same time, The detail action and time for lamps light-on are the same as above mentioned. is is at the home position, the X, Y axes move to reference position in the 4.2 MANUAL MOVEMENT OF 3-AXES (1) MANUAL HANDLE OPERATION: In HANDLE mode, select AXIS DIRECTION SWITCH and control the movement of 3-axes by HAND WHEEL. The movement can be controlled by INCREMENTAL FEED SWITCH. (2) JOG OPERATION (slow feed): In JOG/RPD mode, press OP2 button, press AXIS DIRECTION BUTTON “+” or ** to move 3-axes, and to adjust the movement by FEEDRATE OVERRIDE & JOG FEEDRATE that is on operator panel. (3) RPD OPERATION (rapid traverse): IN JOG/RPD mode, press OP2 button then press RAPID and AXIS DIRECTION SWITCH “#”, “* to move 3-axes, the movement is adjusted by RAPID OVERRIDE %. 4.3 OPERATION OF SPINDLE CLAMP / UNCLAMP: BMC-2616~6131: There is a push button, [ Tool CLAMP/UNCLAMP ] at the metal of magazine, Please select HANDLE mode, and press this button to take off the spindle tool and press it again to complete operation that hold the spindle tool. 42c=" 4.4 MANUAL MAGAZINE OPERATION (1) MAGAZINE RETURN TO HOME POSITION OPERATION: Select “ZER” mode, press INDEX button that show on the panel. Then the magazine starts rotation until stopped at the position of no.1 stand-by tool pos (2) MAGAZINE ROTATION OPERATION: First please select the HANDLE mode, then: i. Press INDEX button that show on the panel. Then moved one pot in clockwise (CW) direction. Keep pressed this button to let magazine rotating. ii, The control box at the lower of magazine has two buttons [MAG FOR ] and [MAG REV for magazine forward CW and for magazine reverse CCW. Push button once for moving one pot. Keep button pressed to let magazine rotate. NOTE: The mode that return to home position just for the 30/40T magazine. 4.5 SPINDLE OPERATION (J) In MDI mode, press HANDLE button, input M03 or M04 and speed S [CYCLE START ] to execute, Afier started the speed can be adjusted by SPINDLE OVERRIDE 50%~ 120%, (2) In HANDLE mode, to start when executed M3 (M4) S indication. Only press [M3 ] and [M4 ] then the spindle will rotate according to $ value that you have input before, 43Chapter 5. EXPLANATION OF ATCKAEO spins: ion are at the right point before reference position and spindle reference posi executing M6 command. Especially, after you reinstalled Z-axis motor or orientation sensor. The parameter for Z-axis tool change position is No.1241 ‘The compensation parameter for spindle orientation position is No.4031 Please make sure that Z-axi 5.1 CAM TYPE ATC 5.1.1 OPERATION (1). ATC STAND-BY: ‘The ATC will be in STAND-BY state, except executing tool change. If ATC is not stand-by, then M06 won't be executed and Z-axis will not move. When the LED (on operator panel) of ATC STAND-BY lights on, it means ATC is STAND-BY. When executing M06 the light is OFF, (2). TOOL CHANGE CYCLE, 1. TOOL CHANGE OF MDI MODE ‘To execute M06 or T code are available in MDI mode. In MDI mode, first press [ PROGRAM ] , then key in M06 and press [INPUT ] to execute M06. M19 (spindle orientation) will start automatically when execute M06. So it’s not necessary to execute M19 spindle orientation. When tool change is done, the ATC STAND-BY will light on. Il. TOOL CHANGE OF AUTO MODE. To execute M06 tool change in AUTO MODE (MACRO), it means when executing M06 in program it will call the sub-program 09001 automatically. And after executed, it will back to main-program. Do not modify or delete the program of 09001. NOTE: DO NOT EDIT, MODIFY AND DELETE THE PROGRAM FROM 09000 OF FANUC OM-C SYSTEM. ‘THE MOTION OF SUBPROGRAM TE OSimultaneously executing Z-axis returning to reference position, POTDOWN, SPINDLE ORIENTATION (M19). The customer doesn’t have to write G91 G30 Z0 and M19 commands before M06. But if tool have interference, please check that if tool withdraw and spindle orientation are necessary. @Start tool change mechanism, and to execute the cycle of tool change: POT.DOWN => ARM 60° => SPINDLE UNCLAMP, AIR BLOW => ARM DOWN => ARM 180° => ARM UP => SPINDLE CLAMP => ARM 0° => POT UP => CHECK ATC in stand-by => END M06 (ARM = change tool holder, POT ool cup)KQED 5 prsinccsr Ifuse MACRO for tool change in AUTO mode, it is allowable M06 and T code in the same block. Suggestion: Do not write them together in one block to save time for tool change. (MODE 1) : M06 07; TOOL NO.T MACHINING PROCESS M06 TO8; TOOLNOS MACHINING PROCESS (MODE 2) 2 MO6; ‘TOR; TOOLNO.S MACHINING PROC! M06; 109; TOOLNO.9 MACHINING PROCES 09001 is one block during executes M06 call sub-program 09001 in programming, At this time press “FEED HOLD” key the program will stop until ATC tool changing finished. NOTE: Do not stop the process of tool change abnormally (like EMG STOP, AIR-PR SURE, DROP and unusual power off, etc.). Please RESET, in manual mode finish the last operation, then go to ATC STAND-BY, then re-execute tool change. 53KBEO serine: (3) TOOL SEARCH ‘The way for tool management (MAG) is random, The tool doesn’t correspond to any POT. When executing T code, first the controller decides the corresponding POT of tool, then starts magazine, uses the shortest path to decide MAGCW or MAGCCW, then puts tool on STAND-BY position. Do not stop ATC unusually during magazine rotation (Like EMG STOP, AIR-PRESSURE-DROP or UNUSUAL POW! reset. (We will describe the way to reset registration at next chapter.) To search a tool is available for MDI or AUTO mode. In HANDLE mode, please refer to MANUAL MAGAZINE OPERATION to see how to perform the movement of magazine. 5.1.2 TROUBLESHOOTING 5.1.2.1 CONFIGURATION CAM ATC (FIGURE A, B, C, D) LI: LOCK PIN IN - POSITION DETECT L2_ : POTIN- POSITION DETECT L3_ | POT OUT—POSITION DETECT L4_ : MAG. HOME - POSITION DETECT LS. : COUNT- SENSOR A L6 : COUNT- SENSOR B LT: CAM STOP- POSITION DET! L8_ : CAM CHECK - POSITION DETECT L9_ : CAM HOME - POSITION DETECT L10 : SPINDLE CLAMP - POSITION DETECT. LIL SPINDLE UNCLAMP - POSITION DETECT L12.: SPINDLE HIGH GEAR - POSITION DETECT LI3 : SPINDLE LOW GEAR - POSITION DETECT L14 : SPINDLE ORIENTATION - SENSOR MI : MAG MOTOR PI: MG FORWARD - PUSH BUTTON P2 : MG REVERSE - PUSH BUTTON P3 : SPINDLE CLAMP - PUSH BUTTON P4: SPINDLE UNCLAMP - PUSH BUTTON R-OFF). Otherwise tool counter will mistake. The tool registration have to beKOEOs snnisrscs 5.1.2.2 CONDITIONS FOR STAND-BY To execute M06, the ATC must be in STAND-BY situation, and has to satisfy the following items: AIR PRESS. x40 LOCK PIN IN LION X76 POT IN 12 ON x73 POT OUT 13 OFF x74 ‘TOOL CLAMP L10. ON TOOL UNCLAMP, LU OFF CAM STOP L7 OFF CAM CHECK L8 ON CAM HOME L9 ON COUNTER A SENSOR Es) 101 COUNTER B SENSOR L6 ON OID & 301 & 311 & 321_1/O signal diagnose location SYSTEM— [} ] *3— PMCMNT-— STATUS > X0-> SEARCH OIF _1/O signal diagnose location system [> ] *2— PMCMNT—SIGNAL— X0—SEARCH When the ATC STAND-BY lamp doesn’t light during maintenance, please use DGNOS to examine above items, make sure that every limit switch is correct. (Please refer to the SLECTRIC CIRCUIT MANUAL for more help in finding the source of malfunction).KAEO porusun o Ls COUNTER SENSOR 9 CAM HOME, uw | CAM STOP os CAM CHECK LB POT DOWN 5-6KQED og pioriiners 5.1.3 TOOL JAM M06 can’t be done, there are two situations as below: 5.1.3.1 Stop after POT OUT (1) Z-axis has not returned HOME, shed (2) Spindle orientation has not fi (3) POT OUT LIMIT has not ON (4) Tool search error (Tool registration has some mistake) (8) Air pressure is not enough ‘Try to find the reason as mentioned items. Then use MDI to execute M90 (POT IN), and back to ATC STAND-BY. After it, re-execute M06. 5.1.3.2 Stop during ATC ARM motion (1) POWER OFF during M06 tool change (2) EMG emergency stop happened during M06 tool change (3) ARM not stop at right position (4) ARM sensor L7, L8, L9 have malfunction (8) TOOL CLAMP/UNCLAMP (10, L11) not finished (6) The signal for finished spindle orientation is missing. (7) CAM motor overload (8) The breaker for CAM motor didn’t work. ‘There are a few ways to solve those problems but in any case have to observe the following principles: POWER OFF during M06 stopped. Take off tools for safety reason iii. Be sure follow the below steps: (1) Troubleshooting by MANUAL, Please use this reliable and safe way to solve the problem. Suggest the engineer is not familiar with logic of tool change use this troubleshooting. The steps are as below: i. POWER OFF (It only execute in POWER OFF situation) ii, Take out the cover of CAM motor. iii, Release the device of motor breaker. iv. In motor breaker released situation, use spanner to wrench CW or CCW until ARM back to 0 position. Be sure that ARM is without tool, because it will be very danger when spindle is on CLAMP while POWER OFF. y. After ARM back to 0 position, wrench motor breaker to original place, then turn POWER, ON again, vi. To execute M90 POT UP In MDI mode. When ATC STAND-BY lights on. Then it’s done.KBEO spose: (2) Troubleshooting by manual ARM JOG Press +X and —X buttons for three seconds to execute ARM JOG function. Operation: © Please turn POWER OFF POWER ON>EMG. @ Select HANDLE mode, press HANDLE button, simultaneously pt three © [CYCLE START] lights ON means SPINDLE CLAMP D HOLD | lights ON means SPINDLE UNCLAMP CYCLE START ] , ARM JOG (+) movement FEED HOLD | , ARM JOG (~) movement © In JOG procedure, if there are tool on ARM or POT please notice that spindle CLAMP/UNCLAM position and release all tools. You also would use MDI mode to execute M84 (tool UNCLAMP), M88 (tool CLAMP), M82 (POT DOWN), M90 (POT UP). © Use JOG moves ARM to 0° > In MDI mode, to execute M90 POT UP then ATC will back to original position. © POWER OFF after ATC back to original position, then ATC STAND-BY will light ON, otherwise M06 can’t be executed. +X and -X for conds. 5.1.4 SETTING TOOL REGISTRATION Setting tool re tool ration must be in MDI mode, and set write-down protection (PWE)= “I” , then set tration in DATA pagi C00: To set the amount of tool. If magazine are 30 tools, set 30. If 24 tools just set 24 (Be sure to set the right numbers, otherwise it will cause the machine to select the wrong tools), ‘The pot number in STAND-BY position: OID & 301 & 311 & 321 setting SYSTEM—[P_}*3 + PMCMNT— [ ® | > COUNTER x2 PMCMNT— [| > COUNTER D11~D40: To set the tool number for POT No. 1~30, D1 is corresponding to Pot No.1, etc. Be sure the tool number should not be bigger than 99 (for 24-tool magazine, D35~D40 should be kept empty). OID & 301 & 311 & 321 setting: SYSTEM—[P> |* 3 — PMCMNT—[P | DATA > OPR-+ ZOOM OIF setting: SYSTEM—[> ]* 2 — PMCMNT—[> |» DATA > OPR—-- ZOOM If ATC has tool-selection mistake, please re-check the tool registration and correct the mistake. Otherwise there will be some alarm when executing T code.KAEO, rpscinene 1.5 USING & NEGLECTING MACRO FOR TOOL CHANGING MACRO 09001 is for M06 tool change, the benefit for using MACRO is as follows: 1. InAUTO mode, it will be able to execute M06 and T CODE in one block, 2. Before M06 is not necessary to write Z-axis return home. 3. To reduce the time for tool change, Simultaneously executing POT-OUT & SPINDLE ORIENTATION and Z-AXIS returning to the point of tool change. For special reasons, if you don’t want using MACRO to execute tool changing. There is explanation of neglecting MACRO in next section 5.1.5.2 5.1.5.1 SUBPROGRAM OF TOOL CHANGE 09001 (M06.SUB.FOR-BMC) IF[#1012EQ1]GOTOSS G40G80 #1484114 #3003=1 #3004=1 #1113=0 #I115=0 #103-#4003, #149=#4120 Mos (T#I49) G04X0.2 IF[#H101SEQIIGOTO6O #1100=1 G91G28Z0M80 G91G28YOM19 G91G30Y0Z0 IF#1014EQ0]GOTO4O G4x1 N20 IF(#1013EQ1]GOTO30 #ILLS=1 GoTo20 N3O #11150 #131 GAXO.S #11130 Mo6 TH149 N40 cT#149) IF[#L01SEQr|GOTOSO GAX0.5 #11000 M06 NSO G91G2870 G91G28v0 M8I N60 #1100=0 G#103 +#3003=0 +#3004-0 NHS M99 N65#3000=1(CHECK SPINDLE TOOL TYPE) %Chapter 6. EXPLANATION OF OTHER INSTALLATIONSKE opr iatersnsats This chapter is to describe operation and explanation of other functions. Because the new software is updated too fast and there are many different requests from custom standard funetion, About the optional functions, please refer to the attached information. 6.1 AUTO LUBRICATOR OPERATION AND RELATED SETTINGS Therefore, we only describe the 6.1.1 The oil lubrication system is very important for machine tools. And the OILER is like the heart for ion is not good it will cause servo motor a heavy load and oil lubrication system. If lubri abnormal current. If the oil supply of slide ways is short for a long time, it will cause bad accuracy and servo motor vibration, noise, heat ...ete. If serious, it will injure the slide ways. When power ON, after releasing EMG the LUB will retain the pressure immediately at the first time, Retain pressure time is set by PLC TIMER 2. The standard value is 20 s detecting time (TMR 12,18 sec), if the pressure is still not enough, the 2011 LUB PRESSURE, MISS alarm will be displayed. If the pressure is normal, the oil will start filling and the time intermittent counter will start to count, Same as the above condition, the pressure has to release within 10 see from filling oil, otherwise alarm 2011 will be displayed. When retain pressure and fill oil are all right, the time intermittent counter TMR I and TMR 3 will decide the time for next . After the pressure retain pressure. In auto mode, the intermittent time TMR | is 10 minutes. In handle mode, the intermittent time ‘TMR 3 is 20 minutes. As above description, the cycle for oil lubricator is as follows: ON > RETAINS PRESSURE > PRESSURE DETECTS > FILLS OIL > PRESSURE, DETECTS INTERMITTENT > RETAINS PRESSURE, (Por the detail of setting PLC TIMER, please refer to page 8.1) 6.1.2 TROUBLESHOOTING If the machine does not power ON for a long time, the slide ways will be dry, Please use MANUAL PUSH BUTTON to start oil lubricator a few times after machine ON. About the question of OILER we will explain as following: 1. ALARM 2009 ALARM 2009 is oil not enough. When ALARM happens, pl If not, it will change CYCLE START to FEED HOLD. In auto mode, Single block is automatically engaged. At this time, to fill oil and reset is the only way to solve this problem. If it still not works, ‘maybe there are some other parts malfunctioned. Please ask the engineer of agent to help. 2. ALARM 2010 ALARM 2010 is pressure detection error. It happens mostly with the problems of oil tube. If fill oil within 30 minut happens during retain pressure, it means the pressure can not retained in time, Try to increase TMR 12. and TMR 2 (the maximum is 40 minutes). Please notice that value of TMR 12 should be larger than TMR 2. If the problem still e or the pump. s, it means that there is problem in oil tube or pressure switch ood 62KDE ssn carers 6.2 COOLER UNIT COOLER UNI have gear and belt type spindles which use different type cooler units. But the principle and moti to provide cooling and lubrication to spindle head during high speed rotation, We almost the same as below: ‘A pump withdraws warm oil from spindle head, and sends it back to cooler. The detector will check whether the oil temperature is higher than the setting value, If yes, the compressor will start automatically to coo! down the oil until the temperature is lower than the setting, after that the compressor will stop. Because the cooling oil is a close-loop circulation system, the pump is non-stop. but the compressor works intermittently. The cooler unit starts work when power is ON and EMG is released, If alarm 1004 SPINDLE GEAR OIL AL is displayed at the first POWER ON, but cooler’s panel displays nothing, It means that the phase of the input power is wrong. For the rest of problems, the 1004 ALARM will be displayed when cooler doesn’t work. If the problem , please check the panel’s display, and refer to the operation and is not same as the above troubleshooting manual of the oil cooler u Besides, the operation temperature range is also written in the manual of cooler unit. Usually, the temperature setting is room temperature adds the value that we set. For example, now the room ‘temperature is 25°, and the value is -1, so the temperature is not over 24°. If over 24°, the compressor will start, 6.3 HYDRAULIC UNIT (HYD.) HYDRAULIC UNIT is to provide the power for hydraulic equipment of machine tools, including APC, AUTO DOOR and COUNTER BALANCE for Z-AXIS (only for some models) ...ete When releasing EMG button, the hydraul pushing EMG button the hydraulic unit will stop. Basically, there is no electric controller which can ¢ unit will start work and the pressure goes up. When control the pressure of hydraulic, But the operation has to suit the EMERGENCY STOP connect (ELECTRIC CIRCUIT C1). About the time for changing oil, type of oil and the adjustment of pressure please refer to maintenance manual. 6-3KOE 6.4 CHIP CONVEYER (CHIP) NOTE: When using this function, please pay attention to it especially 10 avoid the damugel! 6.4.1 Manually Mode CHIP CONVEYER starts manually (a push button which shows on operator's panel) or by M code (M68 ON and M69 OFF), please refer to chapter 7. 6.4.2 Auto Mode 1. Set KIB as 1. 2, Select Auto mode, then spindle clockwise/counter clockwise, axis movement and CYCLE START will start the function of CHIP clockwise automatically. 3. User ean let the CHIP OFF by manual or M code. 6.5 WORK LIGHT / ALARM LIGHT ‘The equipment for light is AC24V light (LED), itis located beside head. It starts manually by the push button on the operator panel. Alarm light is three layer light: Yellow - M02, M03 warning. RED - Alarm Green - Program executing, 6.6 Function of temperature (OPTION) Execute by M92, cancel by M93. When the rotation speed of spindle is arrive 80% and the variation of temperature is between in +10C, the position that will be changed by temperature can be controlled in 0.04mm., Ps.1 is function is for option. 6-4Chapter 7. AUXILIARY FUNCTIONSKAEO octets This chapter will describe the auxiliary functions. We follow the standard usage for the common M codes (like M3, M4, MS, M19...etc.). However, the other M codes are edited at our convenience. If you have special request of M code, please contact with us 7.1 M CODE EXPLANATION Moo Mol Mo02/M30 M03 Mo4 Mos M06 *M07 Mos M09 *M10 »MII *MI2 MI9 M21 M22 M23 *M25 *126 *M27 “M28 M29 PROGRAM STOP OPTIONAL STOP, IT WORKS ONLY WHEN OPTION STOP BUTTON ON THE OPERATOR PANEL IS PRESSED. END PROGRAM, IF COMBINING WITH AUTO POWER OFF BUTTON, THE NC WILL POWER OFF AUTOMATICALLY. THE DIFFERENCE BETWEEN M2 AND M30 IS THAT M2 ONLY ENDS THE PROGRAM, M30 WILL END AND GOTO THE PROGRAM START SPINDLE CW ON SPINDLE C SPINDLE OFF IN MDI OR AUTO MODE, TO EXECUTE TOOL CHANGE. MIST ON COOLANT ON MIST (M07) COOLANT (M08), THROUGH TOOL COOLANT (M12) OFF, 90D COOLANT (M118), 99D COOLANT BLOW (M117) THE 4™-AXIS CLAMP ‘THE 4™-AXIS UNCLAMP. ‘THROUGH TOOL COOLANT ON SPINDLE ORIENTATION LGR.LS HGR.LS TOOL DATE AUTO SETTING MACHINE COOLANT SPAY MOTOR ON, MACHINI ‘OOLANT SPAY MOTOR OFF ADDITIONAL 18" M-CODE ON ADDITIONAL 15 M-CODE OFF RAGID TAPPING 12KDE retin rssirs *M50 *MS1 *M52 *M53 *MO8 *M69 M70 M71 M72 M74 *M75 *M76 M80. MBI M82 M84 M88 M90 M91 #92 *M93 M94 M95 M98. M99 M100 M101 18° PIXTURE CLAMP 1S" FIXTURE UNCLAMP 28? FIXTURE CLAMP 28? FIXTURE UNCLAMP CHIP ON CHIP OFF CANCEL MIRROR FUNCTION X-AXIS MIRROR ON Y-AXIS MIRROR ON 4™".AXIS MIRROR ON TOOL LENGTH PROBE ON TOOL LENGTH PROBE OFF ATC DOOR OPEN ATC DOOR CLOSE POT DOWN, Z-AXIS HAS TO RETURN ZERO AND ATC STAND-BY LIGHT ON SPINDLE TOOL UNCLAMP SPINDLE TOOL CLAMP POT. UP. FIRST, HAVE. TO EXECUTE ARM 0° LOCK PIN IN EXECUTE THE FUNCTION OF TEMPERATURE CANCEL THE FUNCTION OF TEMPERATURE EXECUTE WORKPICE MEASUREMENT EXECUTE TOOL MEASUREMENT SUB-PROGRAM CALL IF USED IN SUB-PROGRAM IT WILL RETURN TO MAIN PROGRAM. IF USED IN MAIN PROGRAM IT WILL REPEAT EXECUTION OF THE, PROGRAM °$ MODE IN Ss MODE OUT NOTES: (1) M82~M91; EACH M CODE IS A STEP FOR THE ATC OPERATION, THEY ARE. ONLY USED DURING TROUBLESHOOTING. PLEASE USE M06 FOR TOOL. CHANGE TO AVOID MACHINE DAMAGE. (2) THE MARKS “*" IS FOR OPTIONAL FUNCTION 73KAEO > stir iocine : M CODE LIST CODE | DESCRIPTION CODE DESCRIPTION M00 | PROGRAM STOP: M27__ | EXTRAADD IM CODE ON Mol OPTION STOP M28 EXTRA ADD IM CODE OFF M02__| PROGRAM END M30 | PROGRAMSTOP (AUTO POWER OFF) | Mo3_| SPINDLE FORWARD(CW) Mos | CHIPON M04 SPINDLE REVERSE(CCW)) M69 CHIP OFF MOS SPINDLE STOP M70 MIRROR IMAGE OFF M06, AUTOMATIC TOOL CHANGE M71 X-MIRROR IMAGE Mo7_| MISTON M72__| Y-MIRROR IMAGE Mos_| COOLANT PUMP ON M74_| 4-MIRROR IMAGE Mo9_| COOLANT PUMP OFF %M75_| TOOL LENGTH PROBE ON %*MI10_ | 4-AXIS CLAMP F >*M76, TOOL LENGTH PROBE OFF MII | 4-AXIS UNCLAMP _ ms2_| PUTOUT %MI2_| DEEP DRILL O M84_| SPINDLE TOOL UNCLAMP M19__| SPINDLE ORIENT M88 _| SPINDLE TOOL CLAMP | M21 SPINDLE L-GEAR T M90 POT IN M22, SPINDLE H-GEAR_ M91 ORIGINAL POSITION %M25_| WASH PUMP ON. M98__| CALL SUB-PROGRAM %M26_| WASH PUMP OFF M99 END SUB-PROGRAM 90D M CODE LIST M100 | _CS MODE IN M101 | CS MODE OUT 2 M102 90 DEGREE CLAMP CONFIRM *&M 103° _90 DEGREE UNCLAMP CONFIRM %M104 | _CAXIS CLAMP CONFIRM &MI05 | CAXISUNCLAMPCONFIRM _| M106, A AXIS CLAMP CONFIRM >*MI107 A AXIS UNCLAMP CONFIRM M108 | LOW STORAGE OUT ¥M109 | LOW STORAGE IN %MI10 | 90 DEGREE TOOLS UNCLAMP | MIII_| 90 DEGREB TOOLS CLAMP >*MI12, HI STORAGE OUT *MII3 HI STORAGE IN M114 | _ STORAGE DOOR OPEN *MII5_| STORAGE DOOR CLOSE M118 | 90 DEGREE COOLANT M120 | _AAXIS BRAKE ON *MI2I_| AAXISBRAKEOFF #MI22 | _ CSAXIS & CAXIS ON M123 | CSAXIS & CAXIS OFF %#MI24 | _CSAXIS & AAXIS ON ‘M125 | CSAXIS& AAXIS OFF M126 | BLEC CONNECTOR DOWN M127 | _ ELBC CONNECTOR UP “3° OPTION a - 14KQED grea Chapter 8. PLC SETTINGKOE orcs, The PLC setting is including TIMER and KEEP RELAY, the detail to set TIMER and KEEP RELAY is described at section 3 in this chapter. What is PLC? It means control by LOGIC. That is to say, it is HUMAN INTERFAC PLC more user-friendly and safety for customer’s request. Because every company has We try to modify ferent design. please read the manual carefully for the best performance of the machine Before shi ing the machine, we have checked and run machine completely, and the relative values are all set. To prevent missing the data, the machine parameter is saved in NC memory. Because the life of lithium, battery is around 5 years ( is not being used, the battery life will only be 3 months), if the battery life is over, the parameter will be lost. So we copy two sets, one for the customer and one for us to ensure machine the parameter will not be lost. Please be careful to keep the items as below: @ ELECTRIC CIRCUIT LADDER DIAGRAM ©THE DATA SHEET FOR SYSTEM PARAMETER ©THE DATA SHEET FOR MACHINE PARAMETER (©THE FLOPPY DISK FOR PARAMETER In section 3 of this chapter will mention about how to modify and sett please be sure not to modify them without our approval PLC and machine parameter. But 8.1 TIMER SETTINGS OID & 301 & 311 & 321 setting SYSTEM— [> ]*3 — PMCMNT— [> ] — COUNTER OIF setting SYSTEM— [> }*3 PMCMNT— [> ] > COUNTER 8.1.1 OIL LUBRICATOR TIMER TIMER DESCRIPTION STANDARD VALUE |_No, : - (BMC-2616~5127) Fawr [IN MANUAL MODE, INTERVAL TIME 1,200,000 BETWEEN FREQUENCY 20 minutes) 18,000 TMR 12 | LUB PRESSURE CHECK TIMER (18 seconds) 19,968 TMR 2 | LUB DURATION (19.968 seconds) pwr 1 | NAUTO MODE, INTERVAL TIME £600,000 | BETWEEN FREQUENCY (10 minutes) 8.2KAEO ges 8.1.2 CAM ATC TIMER TIMER DESCRIPTION NO. STANDARD VALUE BMC-2616~6131 TMR 19 | POT UP 200 (0.2 sec.) TMR 20 | POT DOWN 200 (0.2 sec.) TMR 21 | SPINDLE CLAMP 144 (0.144 sec.) TMR 22 | SPINDLE UNCLAMP. 296 (0.296 see.) TMR 23 | W-ARM DOWN 200 (0.2 see.) TMR 24 | W-ARMO 144 (0.144 sec.) TMR 25 | MAGAZINE PIN IN 600 (0.6see.) TMR 26 | W-ARM 60 200 (0.2 sec.) TMR 29 | MAG PIN OUT 200 (0.2 sec.) DO NOT CHANGE THE VALUE OF TIMER FOR MALFUNCTIONS. 8.1.3 OTHER TIMER SETTING ATC BY YOURSELF TO PREVENT. TIMER $ ”ARD : DESCRIPTION oS NO. VALUE TM 15 | M02/M30 CALL LIGHT TIM 496 (0.496 see.) SPINDLE AIR BLOW 544 (0.544 sec.) BUZZER ON TIME £60000 (60 sec) OP2 PB AUTO TURN OFF TIMER, 30000 (30 sec.) CHECK SPINDLE IS CLAMP TIME 5000 (5 sec.) CHECK SPINDLE IS HIGH OR LOW GEAR TIME 5000 (5 sec.) M12 NC ON DL. 0. @ see.) 83KAEO ges, 8.2 KEEP RELAY SETTING It is different for each part of the electric equipment, and has different control logic depending on the customer. For convenience, there are some addresses we will design for KEEP RELAYS to control the different motion. Only in the below situation we would change KEEP RELAY settings: 1, NC control shut down, reset KEEP RELAY. 2. To change KEEP RELAY to suit the electric equipment. 3, Disable the protection when adjusting ATC. 4, To change to optional settings. Any modification of this kind must be in our direct supervision or have contact with our engineer to ensure the safety. The meaning of KEEP RELAY will be described as below, but for the actual values, please refer to the page L1~L3 of electric circuit manual. OID & 301 Series setting SYSTEM— [B ]x3— PMCMNT— [P| —> KEEPRL OIF setting SYSTEM { ]%*2—> PMCMNT— [> ] >KEEPRL 8.2.1 CAM TYPE ATC KEEP RELAY SETTINGS Ko 1: KERP/ 0: UNKEEP [ADDRESS|STANDARD| No__| SETTING ACTUAL SETTING Ko0.0 | 0 __|SAFE DOOR INTERLOCK SWITCH _ T= USE 1 /-60 POSITION MACHINE LOCK (0= CANCEL 0 |0:ONLY MPG 1-J0G RAP HOME 7 !ACH MODE COOLANT ON. T= USE. 0 [1 or 5 DEGREE / DIVISION 1=USE (0 |4-AXIS CLAMP USE EXTRANAL LIMIT SWITCH [I = USE ACTUAL SETTING )STANDARD] NO__| SETTING _ - a 9 _ RIGID TAPPING M29 COMMAND NO USE SI : PUNCTION en [RIGID TAPPING M29 COMMAND TIMER) : SPINDLE STOP 7 | Ki2 0 |ARM 0 M06 FINISH _ = USE KI3_| 0 __|Z-AXIS NO ZERO POINT RETURN, Ki4 _0__|ATC OPERATOR SEQENCE CONTROL, Kis [1 POT UP KEEP RELAY _ K1.6 1___ [POT DOWN KEEP RELAY 7 KLT =|KAEO a csi K2 1: KEEP /0: UNKEEP. [ADDRESS|STANDARD| ACTUAL SETTING NO__| SETTING eo K2.0 = K21_ = = Z K2.2 0 _[OP4.PB RELAY INDEPENDENT 1= USE K2.3 0 USE JOG MODE SP CL/UNCLAMP 1=USE K24 0 [M25 INDEPENDENT 1 = USE K25 0 __|SPINDLE CLAMP KEEP RELAY K2.6 0 |SPINDLE UNCLAMP KEEP RELAY K2.7 0 [SPINDLE AIR CEL KEEP RELAY K3 1: KEEP/ 0: UNKEEP [ADDRESS|STANDARD| NOME SETTING! ACTUAL SETTING K3.0 = __ K3.1 0 |NOATC UNIT K3.2 0 [ATC OKI Z-AXIS ZERO RETURN G30 X0 YO) POINT. K33 0 NOT GEER HIGH AND LOW USE K3.4 0 [LUBE PRESSURE ALARM K3.5 = K3.6 0 Z-MOTBRK = USE K3.7 0 |X-AXIS + ZERO PONIT ama —_ K4 1: KEEP/ 0: UNKEEP [ADDRESS|STANDARD| ACTUAL SETTING NO__| SETTING K4.0 0 [PASS M25 Kal 0 [M27 FINISH BY X24.6 Kad 0 [M50 FINISH BY X24,7 Ka = Kad 0 |CUB. TYPE SELECT Kas 0 [ALARM CALL M30 LIGHT Ka.6 0 |Mo0/Mo1 SPINDLE STOP = USE Ka7 1 3-AXIS AUTO ZERO RETURN 1 =USE 85KAEO resin KS 1: KEEP /0 : UNKEEP |ADDRESS|STANDARD| ACTUAL SETTING NO SETTING KS5.0 = KS.1 K5.2 K5.3 KS.4 KS.5 K5.6, K5,7, CAM TYPE INO USE AIR PRESSURE CHECK [0 =BMC, | =VMC. lol: lols K6 1: KEEP/ 0: UNKEEP [ADDRESS|STANDARD] ACTUAL SETTING NO__| SETTING K6.0 0 __|4/5 CLAMP SV OFF T= USE, K6.1 0 USE 3 MPG. 1= USE, K6.2 K6.3 Koa K6.5 K6.6 K6.7 = [USE TWO SP UN/CLAMP PB PROTECT RUN COUNTER ON rlolels K7 1: KBEP/0 ? UNKEEP [ADDRESS|STANDARD] ACTUAL SETTING NO__| SETTING K7.0 = K7.1 K7.2 K73 K74 K75 K7.6 K7.7 1 = USE WL AIR CHG 0= HYD OIL. ISP UNCLAMP SIGNAL KEEP OPTI PB=+5PB lOPT2 PB =5 PB L:AXIS MOVE BY PASS OPT2 PB tlelele}:lele 8-6KAEO resin KS 1: KEEP/0 : UNKEEP [ADDRESS|STANDARD| ACTUAL SETTING ~ NO_| SETTING K8.0 0 (sea. K8.1 0 |SP UNCLAMP NOT RUN M19 T= USE K8.2 oO PROGRAM LED KEEP ON _ K8.3 - 1=OP2 ON, K84 0 ‘PS.M30 |M30 PB. EFFECTIVE K8.5 0 USE M23 DATA AUTO SET. 1=USE. K8.6 : K8.7 = Ko 1: KERP/0 : UNKEEP |ADDRESS|STANDARD| NOwE Teenrina ACTUAL SETTING K9.0 0 1G TOO! KL 0 1G TOOL K92 0 |NO.6=BIG TOOL K93 0 |NO.8=BIG TOOL Koa 0 [USE M12 SPAIR KOS - K9.6 0 USE THE LUB ALARM COUNTER K9.7 0 [USE M12 FILTER LS K10 1: KEEP/ 0: UNKEEP |ADDRESS|STANDARD} TING NO SETTING ACTUAL SETTING K10.0 0 ZAXIS BRK PSS TYPE [K10.1 - K10.2 0 PASS MAG DOOR INTERLOCK_ 1=USE K10.3 oO |USE OPI HANDLE INTERRUPT || = USE. K104 : PASS STORAGE INTERLOCK 1=USE K10.5 0___|SP OI/AIR LUB UNIT K10.6 ~ K10.7 0 [PASS ALARM 2026 1=USE 8-7KAEO goes Kil 1: KEEP/ 0: UNKEEP [ADDRESS|STANDARD| NO__| SETTING KILO KILI KI2 KIL3 Kia KILS K1L6 KILT ACTUAL SETTING [AUTO SET P4040 PASS ATC DOOR SENSOR ‘AUTO MODE CYCLE START CHIP CW. PASS M12 FLOW. [TOOL-MEASURE PROTECT [TOOL MEASURE POS SWITCH [AUTO 90D USE elelelele}: lele| KI2 1. KEEP/0 : UNKEEP. [ADDRESS|STANDARD| i No. | SETTING ACTUAL SETTING K12.0 0 _JUSE PI 90D PROGRAM 1 = USE. KI21 K122 0 |ENSP. K12.3 0__|SPROTATION +7- DIRECTION K12.4 0 _|SPM19 + DIRECTION K12.5 K12.6 K12.7 Ki3 1: KBEP/ 0: UNKEEP |ADDRESS|STANDARD| No _| SETTING K13.0 0 _ [I= USE 2ND MAG PIN K13.1 K132 KI33 Ki3.4 KI3.5 K13.6 KI37 DECRIPTION REMARK 88kaeq,,. KIS 1: KEEP /0 : UNKEEP- ADDRESS|STANDARD| NO SI K15.0_ 0 [SET 1=2 STORAGE SENSOR KIS. KI5.2 KIS3 Kis KISS K15.6, KIS7 DECRIPTION REMARK KI7 1: KEEP/ 0: UNKEEP |ADDRESS|STANDARD| NO__| SETTING K17.0 0 (0: USE A-AXIS LUB LEVEL KI7.1 0 I= PASS C OIL/AIR LUB KI72 0 _|IFPASS SP OIL/AIR LUB KI73 KI74 KI75 KI7.6 KI7.7 DECRIPTION REMARK K20 1: KEEP/0 : UNKEEP |ADDRESS|STANDARD| NO__| SETTING K20.0 0 I=PASS STORAGE SENSOR ERROR K20.1 K20.2 K20.3 K20.4 K20.5 K20.6 K20.7 DECRIPTION REMARK 89KAEO sess 1: KEEP/0 : UNKEEP : ik T STANDARD} DECRIPTION REMARK ING 0 _[I=PASS STORAGE DOOR [ 0 _ [I= PASS SAFETY PROTECT ; 0 _ |I=PASS SP. UNCLAMP MODE 0 [UseM6Mie7 - 0 [ISPASSC-AXISLIMIT : 0 "ASS A-AXIS LIMIT ; 8.3 SETTING MODIFICATION When our engineer ask you to modify the setting on the telephone, please follows the method that we mentioned as below. Once again we'll remind you to contact with service people before any modification, 8.3.1 MODIFY PLC 1 2. InMDI MODE a 4, Use cursor key fo move cursor to PWE=0 (0: Pr Press EMG stop button. ‘After pressing | OFS/S , then press [Setting] key that showing below the screen. write), then key in “1”, At this time 100 P/S alarm will be happened. . Press the below key sequence to change timer settings, then press [ INPUT | to save the change in settings. OUD & 301 & 311 & 321 setting : SYSTEM— [>] *3 > PMCMNT— [> ] > TIMER OIF setting : SYSTEM— [> ] *2—» PMCMNT— [> ] > TIMER Press the below key sequence to change counter settings, then press [ INPUT | to save the change in settings. OID & 301 & 311 & 321 set SYSTEM— [> ]*3— PMCMNT- [> | etting : SYSTEM [> ] #2 PMCMNT= [> ] > COUNT! ss the below key sequence to change keep relay settings, then press [ INPUT ] to save the COUNTER change in settings. OW & 301 & 311 & 321 set YSTEM— [>] *3—- PMCMNT— OIF setting : SYSTEM— | ® | *2— PMCMNT-— | > | - KEEPRL. . When finishing modifying, return to setting page and change PWE to 0, then 100 alarm can be eliminated after resetting,