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The effect of antiscalant addition on calcium carbonate


precipitation for a simplified synthetic brackish water reverse
osmosis concentrate

Lauren F. Greenlee b, Fabrice Testa c, Desmond F. Lawler a,*, Benny D. Freeman b,


Philippe Moulin c
a
The University of Texas at Austin, Department of Civil, Architectural and Environmental Engineering, 1 University Station C1786,
Austin TX 78712, USA
b
The University of Texas at Austin, Department of Chemical Engineering, 1 University Station C0400, Austin TX 78712, USA
c
Université Paul Cézanne AIX Marseille, Laboratoire Mécanique, Modélisation et Procédés Propres (CNRS e UMR 6181 e M2P2),
Europôle de l’Arbois-Pavillon Laënnec BP80, 13545 Aix en Provence Cedex 4, France

article info abstract

Article history: The primary limitations to inland brackish water reverse osmosis (RO) desalination are the
Received 27 October 2009 cost and technical feasibility of concentrate disposal. To decrease concentrate volume,
Received in revised form a side-stream process can be used to precipitate problematic scaling salts and remove the
15 February 2010 precipitate with a solid/liquid separation step. The treated concentrate can then be purified
Accepted 15 February 2010 through a secondary reverse osmosis stage to increase overall recovery and decrease the
Available online 10 March 2010 volume of waste requiring disposal. Antiscalants are used in an RO system to prevent salt
precipitation but might affect side-stream concentrate treatment. Precipitation experi-
Keywords: ments were performed on a synthetic RO concentrate with and without antiscalant; of
Brackish water particular interest was the precipitation of calcium carbonate. Particle size distributions,
Reverse osmosis calcium precipitation, microfiltration flux, and scanning electron microscopy were used to
Antiscalant evaluate the effects of antiscalant type, antiscalant concentration, and precipitation pH on
Calcium carbonate calcium carbonate precipitation and filtration. Results show that antiscalants can decrease
Precipitation precipitate particle size and change the shape of the particles; smaller particles can cause
Concentrate treatment an increase in microfiltration flux decline during the solid/liquid separation step. The
presence of antiscalant during precipitation can also decrease the mass of precipitated
calcium carbonate.
ª 2010 Elsevier Ltd. All rights reserved.

1. Introduction solids, or TDS) as an additional water resource (Sandia, 2003).


The application of RO desalination inland has been limited
Reverse osmosis (RO) membrane desalination has emerged as due to the technical and financial challenges of concentrate
the primary choice for new and expanding desalination plants (RO waste stream) disposal.
(Wolfe, 2005). Many countries have large brackish aquifers Brackish water RO recoveries (volume of product water per
inland and could use this salty water (1e10 g/L total dissolved volume of feed water) range from 65 to 90%, depending on

* Corresponding author. Tel.: þ1 512 471 4595; fax: þ1 512 471 5870.
E-mail address: dlawler@mail.utexas.edu (D.F. Lawler).
0043-1354/$ e see front matter ª 2010 Elsevier Ltd. All rights reserved.
doi:10.1016/j.watres.2010.02.024
2958 w a t e r r e s e a r c h 4 4 ( 2 0 1 0 ) 2 9 5 7 e2 9 6 9

Nomenclature MF Microfiltration
NMR Nuclear magnetic resonance
ATMP Aminotri(methylene phosphonic acid)
Q Volumetric flow rate (L/m3)
DOC Dissolved organic carbon concentration (mg/L)
RO Reverse osmosis
DTPMP Diethylenetriamine penta(methylene phosphonic
SEM Scanning electron microscopy
acid)
SI Saturation index
EDTA Ethylenediaminetetraacetic acid
t Time
HDTMP Hexamethylenediamine tetra
TDS Total dissolved solids concentration (mg/L)
(methylenephosphonic acid)
TOC Total organic carbon concentration (mg/L)
Ksp,x Solubility product of x
V Volume (L)
IAP Ion activity product

feed water salinity and composition; the concentrate is the concentrate. The effects of antiscalant type, antiscalant
remaining 10e35% of the RO feed. As the salinity approaches concentration, and pH on calcium precipitation were investi-
that of seawater (approximately 35 g/L TDS), RO recovery gated through analysis of dissolved calcium, particle size
decreases to 50%. In comparison, fresh water treatment plants distribution of precipitated calcium salts, scanning electron
have recoveries of greater than 99%. For brackish waters, the microscope (SEM) imaging, and microfiltration flux during
primary limitation to increasing RO recovery is salt precipi- solid/liquid separation.
tation on the membrane surface. This type of membrane
fouling, termed scaling, is caused by sparingly soluble salts
such as calcium carbonate (CaCO3), calcium sulfate (CaSO4),
barium sulfate (BaSO4), strontium sulfate (SrSO4), and silica. 2. Experimental methods
Membrane scaling can occur in the absence of precipitation in
the bulk solution (Rahardianto et al., 2006) and can perma- 2.1. Materials
nently damage a membrane.
RO membrane scaling is generally controlled using pH 2.1.1. Reagents
adjustment and the addition of scale inhibitors called anti- All inorganic salts, acids, and bases used in experiments were
scalants. These synthetic organic compounds prevent or delay ACS grade reagents. Salts used to make synthetic test solu-
precipitation through association with surface cations of tions included calcium chloride, sodium bicarbonate, and
nucleating precipitates (Yang et al., 2001). Antiscalants disrupt sodium chloride. Deionized water was used to make all test
the ordered lattice structure of the salt precipitates and solutions.
prevent the growth stage of precipitation by blocking crystal
growth sites (Lin and Singer, 2005). Often less thermody- 2.1.2. Antiscalants
namically stable forms of a precipitate are present. In the Two common classes of antiscalants are used in drinking
presence of antiscalant, calcium carbonate, for example, can water RO applications. Both are synthetic organic compounds,
remain as vaterite, rather than transform to the more stable with one based on phosphonates alone and the other based on
calcite (Tang et al., 2008; Yang et al., 2001). In brackish water acrylic acid with or without blending with phosphonates. As
RO, antiscalants are often dosed in the RO feed, prior to shown in Fig. 1, the four antiscalants used in this study
membrane treatment, and are rejected by the RO membranes, included three phosphonates and one polymer. The defining
thereby becoming part of the RO concentrate. characteristic of phosphonates is phosphorusecarbon (PeC)
As RO recovery increases, the salt content of the concen- bonds, which make phosphonates less susceptible to biodeg-
trate increases, and eventually precipitation and membrane radation than earlier phosphate antiscalants.
scaling can occur even in the presence of antiscalants. Phosphonate antiscalant samples were obtained from
Previous studies have investigated various methods to reduce Dequest Water Management Additives, a subsidiary of Ther-
concentrate volume (Almulla et al., 2002; Gilron et al., 2005; mophos. The antiscalants included the penta-sodium salt of
Mickley, 2004; Rahardianto et al., 2007; Williams et al., 2002); aminotri(methylene phosphonic acid), or ATMP, the hexa-
one of the most promising approaches is to treat the RO potassium salt of hexamethylenediamine tetra(methyl-
concentrate through a side-stream process of precipitation enephosphonic acid), or HDTMP, and the hepta-sodium salt
and solid/liquid separation (Rahardianto et al., 2007) to diethylenetriamine penta(methylene phosphonic acid) or
remove scaling salts and return most of the water to DTPMP. Dequest refers to ATMP as DQ2006, to HDTMP as
a secondary RO system. DQ2054, and to DTPMP as DQ2066, and these commercial
While salt precipitation can be achieved in the presence of names are used throughout this article. The polymer anti-
antiscalants, the antiscalant may affect the precipitation and scalant was obtained from Coatex S.A. (France) and is
solid/liquid separation steps through changes in the extent of a proprietary polymer. Proton nuclear magnetic resonance
precipitation, precipitate particle morphology, and effective- (NMR) spectroscopy was used to determine the composition of
ness of solid/liquid separation. The primary objective of this this polymer. Total organic carbon (TOC) and total solids
study was to determine the effect of antiscalants on calcium analysis were used to determine the mass and organic carbon
carbonate precipitation in a simplified brackish water RO concentrations of all the antiscalants.
w a t e r r e s e a r c h 4 4 ( 2 0 1 0 ) 2 9 5 7 e2 9 6 9 2959

Fig. 1 e Chemical structures of phosphonate antiscalants DQ2006, DQ2066, (recommended for general metal ion control),
DQ2054 (recommended for calcium sulfate control), and polymer antiscalant Coatex.

2.1.3. Synthetic RO concentrates were used to begin a precipitation experiment. For most
The composition of the water used for precipitation experi- experiments, the antiscalant concentrations tested were 0,
ments was based on that of a brackish groundwater in Mar- 0.1, 0.5, and 2.1 mg/L as dissolved organic carbon (DOC) in the
icopa County, Arizona, USA (Jurenka and Chapman-Wilbert, hypothetical RO feed stream; therefore, actual antiscalant
1996). A simplified water data set was chosen to make concentrations in the synthetic RO concentrate were 0, 0.5,
synthetic RO concentrate in the laboratory, based on an 2.5, and 10.5 mg/L DOC. Additional antiscalant concentrations
assumed recovery of 80% and an RO membrane ion rejection were tested for some experiments where additional data
of 100%. These assumptions result in a concentrate that is five points were necessary. The order of addition of antiscalant
times as concentrated as the RO feed; the composition of this and dissolved salts did not affect the results obtained for the
synthetic concentrate is shown in Table 1. The water data set modal particle diameter of the particle size distribution or the
was simplified to focus specifically on calcium carbonate extent of precipitation. In both cases, precipitation was
precipitation; all ions were omitted except for calcium, induced after both antiscalants and salts were in solution.
carbonate, sodium, and chloride. Other ions, such as magne- Differences in particle morphology as a function of order of
sium and sulfate, change both the extent of precipitation and addition were not evaluated, and all morphology results were
the precipitate particle morphology, and the elimination of obtained by adding antiscalant before salts.
these and other ions from the synthetic water recipe allowed The separation step was performed using 0.1 mm pore size
the role of antiscalant in calcium carbonate precipitation to be Millipore nitrocellulose membranes in either a dead-end
elucidated. The pH value shown in Table 1 was the natural pressurized (0.5 bar) cell with a stir bar or using a Millipore
starting pH of the synthetic concentrate. glass filter holder assembly (47 mm diameter, 300 mL filter
holder) under vacuum. The dead-end filtration cell was used
2.2. Methods with a digital mass balance to measure filtrate (permeate) flux
as the precipitated solution was filtered. Mass measurements
2.2.1. Precipitation
Precipitation experiments were performed in a jar test appa-
ratus (type 10008, Fisherbrand), with agitation by rectangular
stainless steel paddles (2.5 cm by 7.5 cm). To ensure that
calcium precipitation was not limited by the stoichiometric Table 1 e Composition of the synthetic brackish water RO
concentrate used in precipitation experiments.
requirement for carbonate, 26 mM sodium bicarbonate
(NaHCO3) was added to bring the total carbonate concentration Component Mass Concentration Molar Concentration
to 42 mM, in excess of the calcium concentration, as shown in (mg/L) (mM)
Table 1. The pH was adjusted to the desired starting value with Naþ 1556 67.7
6 M NaOH. Each solution was rapid-mixed during chemical Cl 4168 117.6
addition and for 60 s thereafter, and then the solution was Ca2þ 1325 33.1
HCO 990 16.2
mixed at 60 rpm for 1 h to allow precipitation to occur. 3
TDS 8028 e
Antiscalant was added from a stock solution prior to the
pH 7.8 e
addition of salts; excess carbonate addition and pH elevation
2960 w a t e r r e s e a r c h 4 4 ( 2 0 1 0 ) 2 9 5 7 e2 9 6 9

were recorded every five to 10 s during filtration. Samples antiscalants in preventing calcium carbonate precipitation as
filtered with the vacuum assembly were analyzed for dis- a function of pH.
solved calcium. Precipitation experiments were performed with and
without antiscalant at initial pH values of 8.0, 9.0, 10.5, and
11.0. The antiscalant used was DQ2006 at a dose of 85 mg/L
2.3. Analytical measurements
(10.5 mg/L DOC). As the initial pH was increased, the satura-
tion index for calcite increased from 880 at pH 8.0 to 27,000 at
Dissolved calcium measurements were obtained through
pH 10.5 and 28,000 at pH 11.0; the activity coefficients for
a standard titration with ethylenediaminetetraacetic acid
calcium and carbonate were calculated using the Pitzer
(EDTA) (Eaton et al., 2005). If necessary, samples were stored at
equations (Pitzer, 1991).
4  C for no longer than 2 weeks before analysis.
The results of these experiments are shown in Fig. 2; the
All pH measurements were taken with a Thermo Electron
data are plotted against the initial pH values, while the final
Corp. pH meter (Orion 720 Aþ), calibrated with three buffers
pH values were 0.1e0.3 units below the initial values because
(pH 4, 7, and 10 standard buffers). The pH of a solution changes
CaCO3 precipitation reduces the pH. For the experiments
with ionic strength, due to a decrease in the hydrogen ion
without antiscalant, the precipitation was extensive in all
activity and ion interferences at the pH electrode surface
cases, with increasing calcium precipitation with increasing
(Baumann, 1973; Wiesner et al., 2006). Therefore, 8 g/L sodium
pH, as expected; these results were consistent with thermo-
chloride (0.14 M) was added to each pH buffer to account for
dynamic equilibrium calculations with the software program
experimental solution ionic strength. Based on work by
PHREEQC (Version 2.15). The experiments with antiscalant all
Wiesner et al., (2006) the addition of 0.14 M NaCl causes the pH
had more soluble calcium remaining than the corresponding
of the buffers to decrease by no more than 0.1 pH units.
experiments without antiscalant, indicating some effective-
Therefore, the salted buffers were used to calibrate the pH
ness of antiscalant regardless of pH. However, the antiscalant
meter at 4.0, 7.0, and 10.0, and no recalculation of pH was
was highly successful only in the experiment at pH 8.0, where
performed. The pH values presented in this work are reported
91% of the calcium remained in solution despite the high
as recorded based on the above procedure.
saturation index; in contrast, only 5% remained in solution at
A light microscope (Lamp 12v/20W, B2 series, MOTIC, 50
pH 11.0. Antiscalants have a certain maximum saturation
magnification) and a LEO 1530 scanning electron microscope
index for each salt precipitate above which they are no longer
(SEM) were used to obtain images of the precipitates. Particle
effective. For calcium carbonate, the maximum recom-
size distributions were obtained using a laser granulometer
mended SI value is approximately 800 (Hydranautics, 2003).
Mastersizer S (Malvern Instruments). The Mastersizer S is
The results for experiments with antiscalant were consistent
a static laser light scattering instrument. A polydisperse
with this recommendation and indicated that precipitation is
deconvolution algorithm and the Fraunhofer theory were
likely to occur when the SI value exceeds the recommended
used to translate the detected light scattering data (diffraction
limit. The data above pH 8 show that when an antiscalant is
intensity as a function of diffraction angle) into a best-fit
present in solution, the pH must be elevated to have signifi-
particle size distribution. The SEM and particle size distribu-
cant calcium removal, while in the absence of antiscalant,
tion results were obtained from samples of repeat experi-
most of the calcium can be removed at pH 8. This result has
ments performed for the same experimental conditions and
significant implications for RO concentrate treatment through
were used together to explain changes in particle morphology.

3. Results & discussion

3.1. Precipitation prevention by antiscalants

The primary precipitate (scale) in the synthetic concentrate was


calcium carbonate, CaCO3. The driving force for precipitation is
often expressed in terms of the saturation index, defined
generally as the ratio of the ion activity product to the solubility
product and specifically for calcium carbonate as follows:
 2þ  2
IAP Ca CO3
SIx ¼ ¼ (1)
Ksp;x Ksp;CaCO3

where the Ksp value for calcite, the most stable form of
calcium carbonate, is 3.311  109 (Stumm and Morgan, 1996). Fig. 2 e Comparison of calcium carbonate precipitation
If SI is greater than one, precipitation is thermodynamically with and without antiscalant (85 mg/L DQ2006) for a pH
favorable. The precipitation of calcium carbonate (i.e., the range of 8.0e11.2. Open symbols represent four repeat
value of SI) is a strong function of pH as the dominant experiments with antiscalant and closed symbols
carbonate species shifts from bicarbonate (HCO 3 ) to carbonate represent experiments without antiscalant. The initial
(CO2
3 ) when the pH increases from neutral to pH 11. Hence, in calcium concentration before precipitation (1325 mg/L) is
this research, it was critical to investigate the effectiveness of represented by the horizontal dotted line.
w a t e r r e s e a r c h 4 4 ( 2 0 1 0 ) 2 9 5 7 e2 9 6 9 2961

precipitation, where the presence of antiscalant can severely Particle size distribution measurements, based on an
limit calcium removal unless the pH is increased. assumption of equivalent spherical particle diameter, were
The four antiscalants were tested for their effectiveness in obtained immediately following 1 h of precipitation for a pH
preventing CaCO3 precipitation for the synthetic concentrate range of 8.0e11.0. At all pH values, the calculated particle
over a range of concentrations (2e100 mg/L) at a precipitation volume distribution was bimodal, with a larger peak in the
pH of 10.5; results are shown in Fig. 3. In all cases, the dissolved 11e21 mm size range and a smaller peak in the sub-micron size
calcium remaining in solution after precipitation increased as range; results are shown in Fig. 4a. The differences among
antiscalant concentration increased. The performance of these distributions are small, but the results at pH 8.0
DQ2006, DQ2066, and the Coatex polymer was similar, while exhibited the most monodisperse distribution, perhaps
DQ2054 was not effective at preventing precipitation. DQ2054 because the driving force and amount of precipitation was the
is recommended for calcium sulfate. Calcium sulfate, or least at that pH. However, when the samples were measured
gypsum, particles have a needle-like shape, and the elongated again after two days (results shown in Fig. 4b), the modal
structure of DQ2054 is designed to adsorb well to nucleating particle diameter of all four samples had increased, and these
gypsum particles. However, calcium carbonate particles are values also increased dramatically with pH. The pH of the
typically spherical or rhombohedral in shape, and the more aged solutions did not vary significantly from the precipitation
compact or highly branched compounds (DQ2006, DQ2066, and pH. At pH 8.0, the modal particle diameter increased from
Coatex) appear to be better suited for adsorption and preven- 15 mm to 33 mm over two days. As the pH increased from 8.0 to
tion of calcium carbonate precipitation. For DQ2006, DQ2066, 11.0, the two-day modal particle diameter increased from
and Coatex, the increase in remaining dissolved calcium 33 mm to 275 mm.
increases dramatically for lower antiscalant concentrations,
but at higher antiscalant concentrations, an increase in anti-
scalant causes little to no increase in final dissolved calcium.
The same precipitation experiment was performed with
the three effective antiscalants at pH 8.0. The data (not shown)
did not indicate a relationship between antiscalant type or
concentration and calcium precipitation; all antiscalant types
and concentrations resulted in approximately the same dis-
solved calcium concentration after precipitation. An average
of 91% of the calcium remained in solution after 1 h precipi-
tation and subsequent filtration. The results at pH 8.0 indicate
that even small doses of antiscalant can prevent precipitation
if used within the recommended range for the precipitate SI.

3.2. Particle size distribution as a function of pH

The relationship between precipitate particle size and pH was


investigated for an antiscalant dose of 85 mg/L DQ2006.

Fig. 3 e Variation of the final dissolved calcium


concentration as a function of antiscalant type and Fig. 4 e Calcium carbonate precipitate particle size
concentration after precipitation (pH 10.5) and filtration. distribution as a function of pH for measurements taken (a)
The horizontal dashed line represents the final dissolved directly following 1 h precipitation and (b) two days after
calcium concentration of an antiscalant-free precipitated precipitation. Antiscalant concentration was 85 mg/L
solution. DQ2006.
2962 w a t e r r e s e a r c h 4 4 ( 2 0 1 0 ) 2 9 5 7 e2 9 6 9

In Fig. 4a, the immediate post-precipitation particle size There is an additional possible explanation for the increase
distribution for all 4 pH values is bimodal, while in Fig. 4b, the in modal particle diameter after two days; additional precip-
curves for most of the aged samples are monomodal. Anti- itation may have occurred over the two days. The monomodal
scalants inhibit or slow crystal growth through adsorption distributions for the aged samples, along with the unchanging
onto nucleating crystals, causing the crystal growth sites to be pH values of the precipitated solutions and the microscope
blocked (Lin and Singer, 2005; Reddy and Hoch, 2001). A images (Fig. 5), suggest that the increase in modal particle
precipitating solution that contains antiscalant typically has diameter resulted from flocculation, rather than additional
more nucleated crystals but less fully grown precipitated precipitation. Additional precipitation would have caused the
particles than an antiscalant-free solution. In Fig. 4a, the pH of the solution to decrease due to a loss of dissolved
particles represented by the curves between 0.1 and 1 mm carbonate. Previous research has suggested that at an SI of 2 or
particle diameter are nucleated particles, while the curves in greater, calcium carbonate precipitation begins through the
the larger size range represent grown crystals. The extent to formation of crystal nuclei, and over time the nuclei coalesce
which crystal growth and crystal structure are disrupted is together to form larger particles (Dove and Hochella, 1993;
dependent on where the antiscalant adsorbs on the surface Lebron and Suarez, 1996); Lebron and Suarez (1996) observed
and how strongly the antiscalant is bound to the surface (Yang an increase in calcium carbonate particle size after 24 h and
et al., 2001). Antiscalants may also inhibit crystal growth SEM images confirmed the particles were clumps of smaller
through coordination or chelation with lattice cations, such as particles. Calcium carbonate precipitation increased as pH
calcium (Reddy and Hoch, 2001) and through particle disper- increased, and more particles were available for flocculation
sion (Gillard et al., 1989; Tang et al., 2008). The monomodal and growth. Previous work has shown that the dissolved ion
distributions in the aged samples resulted from a reduction in concentrations can affect the rate of crystal growth and
nucleated particles, most likely caused by flocculation and whether the growth is controlled by ion transport (convection
crystal growth over the two days. The results indicate that the and diffusion) or by the crystal surface (Nielsen and Toft,
higher pH values were more favorable for these processes. 1984). At low supersaturation, calcium carbonate precipita-
Another possible explanation for the observed growth in tion is typically controlled by surface reactions, while at high
particle size is the phenomenon of Ostwald ripening, a natural supersaturation, the condition relevant to this study, precip-
process by which many smaller particles form and slowly itation is controlled by diffusion. When precipitation is
disappear at the expense of a few particles that continue to controlled by diffusion, the crystal growth rate is primarily
grow larger (Boistelle and Astier, 1988; Ng et al., 1996). While controlled by the lower ion concentration. As the pH increased
Ostwald ripening is favored when particle solubility increases from 8 to 11 (Fig. 4), the initial carbonate concentration
(i.e., the particles would ripen, or grow, as pH decreases), the increased from 0.9 mM to 40 mM, while the initial calcium
process cannot be eliminated as a possibility without further concentration was constant at 33 mM. The increase in the
analysis of the particles. An evaluation of the phases present initial carbonate concentration may have contributed to the
during particle growth could delineate the process; phase increase in particle size at longer times (2 days); it is likely that
changes are not an example of Ostwald ripening but may the solution was not at equilibrium after 1 h, and particle
occur over a longer period of time due to the presence of growth by flocculation continued to occur.
additives such as antiscalants. Another potential influence on particle size is the surface
Light microscope images, shown in Fig. 5, were taken of chemistry of the particles. Recent work and a compilation of
calcium carbonate particles measured after two days. The data by Wolthers et al., (2008) showed that the surface charge
images are consistent with the particle size measurements (zeta potential) of calcite can vary dramatically with pH and
obtained. The image for the pH 9.0 sample after two days under different experimental conditions at the same pH. In
shows the two particle size groups that are indicated by the a discussion on varying zeta potential measurements for the
two distinct peaks in the particle size distribution curve in same pH, Wolthers et al., (2008) focused on the differences
Fig. 4b. As the pH increases, the particles appear to have observed for washed versus unwashed calcite but did not
a more irregular shape and lose the regular rhombohedral discuss calcite precipitated in situ. However, the primary
structure seen for pH 9.0. differences between washed and unwashed calcite were

Fig. 5 e Light microscope images of calcium carbonate particle growth in the presence of phosphonate antiscalant DQ2006
(85 mg/L).
w a t e r r e s e a r c h 4 4 ( 2 0 1 0 ) 2 9 5 7 e2 9 6 9 2963

postulated to be small particles that rapidly dissolve, surface


layers, and deposits present in unwashed calcite, but not in
washed calcite. Calcite precipitated in situ from a simplified
water composition is most likely similar to the washed calcite
samples, due to the absence of fine, rapidly-dissolving parti-
cles and surface deposits. Given this comparison, data pre-
sented by Wolthers et al., (2008) for the change in zeta
potential of washed calcite with changes in pH and excess
dissolved calcium can be considered. For a calcite solution
with no excess calcium, the zeta potential and calculated net
surface charge of the particles were negative above a pH of 7.
However, as the concentration of excess dissolved calcium
was increased (1 and 10 mM), the researchers reported that
the point of zero charge increased from approximately pH 7 to
approximately pH 9 (1 mM excess calcium) or pH 11.5 (10 mM
excess calcium) (Wolthers et al., 2008). For the present study,
as pH increased from 8 to 11 and calcium precipitation
increased (as shown in Fig. 2), the excess calcium concentra-
tion decreased from 30 mM to 1.7 mM. The results presented
by Wolthers et al., (2008) suggest that the reduction in excess
calcium from pH 8 to 11 may have lowered the point of zero
charge to a pH similar to the experimental pH values (pH
10.5e11); the possible decrease in surface charge may have
made the particles more amenable to agglomeration and
growth since flocculation is typically the fastest at the point of
zero charge.

3.3. Effect of antiscalant type and concentration on


particle size and filtration flux

The effects of antiscalant type and antiscalant concentration


were also investigated. All four antiscalants were tested, and
results varied for each antiscalant. The addition of antiscalant
Fig. 6 e Variation in precipitated calcium carbonate particle
DQ2054 or Coatex slightly decreased the modal particle
size distributions and modality due to the presence of (a)
diameter. An increase in DQ2054 concentration from 0 to
DQ2006 and (b) DQ2066 antiscalant concentrations
43 mg/L decreased the modal particle size from 53 mm to 35 mm,
(concentrations shown in legends are different between
while an increase in Coatex concentration from 0 to 50 mg/L
the two antiscalants). Antiscalant doses are listed in the
decreased the modal particle size to 40 mm. Microfiltration flux
legend for each set of curves. Antiscalant added before
of the suspensions was not affected by the addition of DQ2054
precipitation, and precipitation performed at pH 10.5.
or Coatex before precipitation. These results, along with the
data shown in Fig. 3, indicate that DQ2054 (within the
concentration range tested) does not arrest precipitate particle
growth or significantly reduce calcium carbonate precipita- addition, the particle size distribution for the higher DQ2006
tion. However, for Coatex, increasing the antiscalant concen- concentrations became bimodal; the majority of the particles
tration decreased calcium precipitation, while the particle size (on a number basis) formed were within the smaller particle
distribution varied only slightly. Coatex appears to be as size range (0.1e1 mm), as explained in the following section on
effective as DQ2006 and DQ2066 at preventing calcium SEM imaging. However, for DQ2066, the results are quite
carbonate precipitation but may have a weaker surface different, as shown in Fig. 6. The smallest dose, 3 mg/L (0.5 mg/L
binding ability, resulting in the formation of larger particles. DOC), resulted in a significant decrease in modal particle size
The chelating functional groups of Coatex are carboxylic acids, diameter (37 mm), and concentrations of 13 and 56 mg/L (2.5 and
while the chelating groups of the phosphonates are phosphate 10.5 mg/L DOC) reduced the modal particle size diameter to
groups; organo-phosphate moieties have a stronger calcium 12 mm. These two concentrations also resulted in a bimodal
carbonate surface binding ability than carboxylic acids (Yang particle size distribution. For the highest dose (i.e., 100 mg/L
et al., 2001). (18.8 mg/L DOC)), the average particle size was similar to that of
More dramatic reductions in particle size were observed for the control solution containing no antiscalant, at 53 mm;
the addition of DQ2006 or DQ2066. For DQ2006 doses of 4 or however, the particle size distribution curve indicates three
20 mg/L (0.5 or 2.5 mg/L DOC) (shown in Fig. 6a), the modal groups of particle sizes, with two groups of smaller particles
particle diameter decreased from 53 mm to 46 mm; for doses of (0.1e1 mm and 1 mme10 mm).
40, 60, and 85 mg/L (4.9, 7.4, and 10.5 mg/L DOC) (also shown in Microfiltration results for DQ2006, shown in Fig. 7a, indi-
Fig. 6a), the modal particle diameter decreased to 12 mm. In cated how changes in precipitate particle size and
2964 w a t e r r e s e a r c h 4 4 ( 2 0 1 0 ) 2 9 5 7 e2 9 6 9

morphology influence filtration. The filtration results for the


control suspension and 20 mg/L DQ2006 had similar flux
performance; both experiments resulted in approximately
25% flux decline. However, the higher DQ2006 dose (85 mg/L)
caused a greater flux decline (40%). The poorer flux perfor-
mance of 85 mg/L DQ2006 may be caused by increased particle
fouling in the microfilter pores or changes to the filter cake
caused by the presence of the antiscalant; in addition, SEM
images (Fig. 9) indicate that the presence of higher concen-
trations of antiscalant cause the precipitated particles to stick
together through web-like structures and form a denser cake
on the membrane surface. The other two antiscalant doses (0
and 20 mg/L) resulted in larger particles that also formed
a visible cake layer on the surface of the membrane. To verify
that the additional flux decline is caused by the interaction of
the antiscalant with the precipitate and not by the antiscalant
itself, filtration experiments were performed with solutions of
deionized water and antiscalant; flux results revealed little to
no flux decline.
All DQ2066 concentrations caused changes to the micro-
filtration performance (results shown in Fig. 7b). While a dose

Fig. 8 e Analysis of DQ2066 microfiltration data for


complete blocking.

of 3 mg/L resulted in an improvement in flux performance,


doses from 13 to 100 mg/L caused poorer flux performance, as
compared to the precipitated solution containing no anti-
scalant. The doses of 13 and 56 mg/L resulted in the same
particle size distribution, as well as the same flux decline
during microfiltration. While the dose of 100 mg/L caused an
increase in particle size for a portion of the precipitate, many
smaller particles were still present, resulting in a greater flux
decline. The improvement in flux performance caused by
a small antiscalant dose of 3 mg/L DQ2066 may be due to the
decrease in precipitation and minimal change to particle
morphology. The same effect of small antiscalant dose on
improved microfiltration performance was observed for 4 mg/L
DQ2006.
Previous research on types of membrane fouling (Grenier
et al., 2008; Hermia, 1982; Wang and Tarabara, 2008) have
illustrated several techniques to determine the fouling cate-
gory based on permeate mass data. Grenier et al. (2008) used
Fig. 7 e Microfiltration flux performance for antiscalant- the first and second derivatives of time divided by volume to
free precipitated solutions and comparison to precipitated evaluate fouling; the relationship between t/V and fouling
solutions with (a) DQ2006 and (b) DQ2066 antiscalant mechanism was first identified by Hermia (1982). However, an
concentrations (0.1 mm pore size). Precipitation performed analysis of the data from this study using the derivatives
at pH 10.5 after addition of antiscalant. method was not successful due to the sensitivity of the
w a t e r r e s e a r c h 4 4 ( 2 0 1 0 ) 2 9 5 7 e2 9 6 9 2965

Fig. 9 e SEM images of precipitated calcium carbonate at pH 10.5: (a) no antiscalant; (b) 21 mg/L DQ2006; (c & d) 85 mg/L
DQ2006. Particles were on a 0.22 mm Millipore nitrocellulose membrane support.

method to data scatter. Following the method used by Wang several of the blocking models, and the models predicted that
and Tarabara (2008), the microfiltration data were evaluated the type of fouling changed during the course of micro-
using the integrated forms of the equations developed by filtration. For most samples, multiple fouling mechanisms
Hermia (1982). were predicted to be operative at the same time. The blocking
Hermia (1982) identified four possible types of fouling or models identified to explain fouling were similar for anti-
pore blocking mechanisms, including complete blocking, scalant doses of 0 mg/L, 3 mg/L DQ2066, and 4 mg/L DQ2006,
intermediate blocking, standard blocking, and cake filtration. while larger antiscalant doses resulted in different combina-
Complete blocking occurs when a particle has the same tions of fouling mechanisms. The results for 13 and 56 mg/L
diameter and shape as the pore and completely blocks the DQ2066 were similar. For these two antiscalant doses, the
pore opening at the surface of the membrane. Standard complete blocking model fit the flux data during the first
blocking occurs when particles are slightly smaller than the minute of filtration; after 1 min, intermediate blocking
membrane pores and travel part way through the membrane, became the acting fouling mechanism. Complete blocking is
causing internal fouling. Intermediate blocking occurs at the primarily caused by total blockage within the pores, while
membrane surface when each particle partially blocks a pore, intermediate blocking includes both pore blockage and
effectively blocking the pore opening. Finally, cake filtration a build-up of a fouling cake layer on the surface. The largest
occurs when the particles form a dense layer of precipitate on doses of 100 DQ2066 and 85 mg/L DQ2006 resulted in data that
the surface of the membrane. Illustrations of fouling types can fit all four blocking models; however, for DQ2006, none of the
be found elsewhere (Grenier et al., 2008; Wang and Tarabara, fouling mechanism relationships resulted in a linear region
2008). A complete analysis for both DQ2066 and DQ2006 can during the first minute of filtration, and it is unclear which
be found in the Supplementary Information, with an example mechanism(s) are responsible for initial fouling in this case.
shown in Fig. 8 for antiscalant DQ2066 and complete blocking. For both DQ2006 and DQ2066, the results suggest that the
For most of the curves, the linear portion of each curve was changes in particle size distribution affect the subsequent
chosen based on a minimum coefficient of determination (R2) microfiltration flux performance. A decrease in particle size
value of 0.90. Several curves, including those for 0 and 3 mg/L appears to allow complete blocking to become a fouling
DQ2066, had R2 values less than 0.90 due to data scatter. mechanism; this result is evident for higher antiscalant
A summary of the fouling mechanisms determined for concentrations. The antiscalant-free solution, along with
each antiscalant over a range of concentrations is shown in solutions containing 3 mg/L DQ2066, 4 mg/L DQ2006, and
Table 2. For most antiscalant concentrations, the data fit 20 mg/L DQ2006, did not display complete blocking, and the
2966 w a t e r r e s e a r c h 4 4 ( 2 0 1 0 ) 2 9 5 7 e2 9 6 9

Table 2 e Summary of fouling mechanisms for antiscalants DQ2066 and DQ2006 during microfiltration (0.1 mm pore size) of
the precipitated suspensions.
Antiscalant Dose (mg/L) Fouling Mechanism Start of Fouling (min)

DQ2066 0, 3 Intermediate Blocking 0


DQ2006 4 Standard Blocking/Cake Filtration 1.4
DQ2066 13 Complete Blocking 0
Intermediate Blocking 1
Cake Filtration 1.5
Standard Blocking 2
56 Complete Blocking 0
Intermediate Blocking/Cake Filtration 1
Standard Blocking 1.4
100 Intermediate Blocking/Standard Blocking/Cake Filtration 0
Complete Blocking 1
DQ2006 20 Intermediate Blocking 0
Standard Blocking/Cake Filtration 1.5
85 Intermediate Blocking/Standard Blocking/Cake Filtration/Complete Blocking 1

three antiscalant-containing precipitated solutions did not homogeneous bulk precipitation once the reactive sites on the
show a reduction in filtration flux below that observed for the reactor walls are blocked. The change from heterogeneous to
antiscalant-free solution. In theory, complete blocking occurs homogeneous precipitation is also accompanied by an
when a particle fits into a pore and completely blocks solvent increase in particle size; results showed the average particle
flow through the pore (Wang and Tarabara, 2008). In this size increased from 1 mm to 5e6 mm. In the present study, the
study, the microfiltration nominal pore size was 0.1 mm, and molar ratio of calcium to carbonate was approximately 0.8
the smaller particles formed at higher antiscalant concentra- (after the addition of sodium bicarbonate before pH elevation
tions could fit into the pores, while the larger particles would to start precipitation), and the SEM images reveal particles
only collect on the surface and form a cake layer. In addition, within the range reported by Chakraborty et al. (1994).
the higher antiscalant concentrations may aid in particle Previous cryo-SEM results also showed that, for a calcium/
agglomeration on the membrane surface, creating a more carbonate molar ratio of 0.8, the precipitate formed both
dense cake layer that is resistant to water flux. Both smaller vaterite and calcite (Chakraborty et al., 1994). The researchers
particle size and particle agglomeration would cause the only observed aragonite (needle-like shape) in off-line images
microfiltration flux to decrease more over time. taken after the precipitation experiment and attributed this
formation of aragonite to nucleation on other surfaces (such
3.4. SEM images of calcium carbonate and DQ2006 as flasks or other sample containers) after the main experi-
ment. The results from the present work for calcium
SEM images of calcium carbonate precipitation in the pres- carbonate in the absence of antiscalant are consistent with
ence and absence of antiscalant revealed changes in both the these previous results. No needle-like particles were
size and shape of the precipitate due to antiscalant addition. observed in any of the samples tested; aragonite typically
For DQ2006, two concentrations (20 mg/L and 85 mg/L) were forms under conditions of high temperature (above 40  C)
tested, along with a control experiment which included no (Chakraborty et al., 1994).
antiscalant. The images, shown in Fig. 9, compare the three When 21 mg/L DQ2006 was added to the synthetic brackish
cases at similar magnifications (1e3 mm; parts a, b, and c), with water RO concentrate (Fig. 9b), particle size did not change
an additional image of 85 mg/L DQ2006 at higher magnifica- significantly, but the crystal structures of both the vaterite and
tion (300 nm, part d). Both the spherical vaterite and rhom- calcite particles were less uniform. The vaterite particles
bohedral calcite phases of calcium carbonate are present in appeared slightly more globular, and some appeared partially
the control experiment (Fig. 9a). formed and connected to other vaterite particles. The calcite
In a typical aqueous system, calcium carbonate will first particles still had the basic rhombohedral shape, but the
nucleate and precipitate as vaterite and then transition to particles had less well-defined edges and appeared to have
a more stable phase (aragonite or calcite) over time a layered structure.
(Chakraborty et al., 1994). The solubility constants, Ksp, of The change in particle morphology was more dramatic for
vaterite, aragonite, and calcite are 1.41  108 (mol2/L2), the precipitated solution with 85 mg/L DQ2006 (Fig. 9c and d).
4.61  109 (mol2/L2), and 3.31  109 (mol2/L2), respectively. All of the particles in the sample were much smaller
Chakraborty et al. (1994) extensively studied calcium (50e100 nm), were nearly spherical with rough edges, and
carbonate precipitation for different molar ratios of calcium to appeared to associate together in a large film on the
carbonate and examined particle size and particle membrane support. While calcite is the most stable form of
morphology. They found that, in a typical jar test, for low calcium carbonate, previous research has shown that less
molar ratios of calcium to carbonate (0.8e1), scale quickly thermodynamically stable forms can be stabilized by other
forms on the surfaces of the reactor; precipitation is initially ions or organic compounds in solution, including organo-
heterogeneous, initiated at the reactor surfaces, and becomes phosphates (Yang et al., 2001). The precipitated sample with
w a t e r r e s e a r c h 4 4 ( 2 0 1 0 ) 2 9 5 7 e2 9 6 9 2967

85 mg/L DQ2006 resulted in nucleated vaterite particles; the Results from this study have shown that:
secondary or homogeneous precipitation step was completely
prevented, even at the elevated precipitation pH (10.5), by the  An increase in pH causes an increase in calcium carbonate
antiscalant. The web-like, small particle precipitate was precipitation for solutions with and without antiscalants.
responsible for the increase in microfiltration membrane Calcium carbonate precipitation typically occurs at pH
fouling (and subsequent flux decline seen in Fig. 7a) during the values of 8 or higher, as the carbonate system speciation
solid/liquid separation step. When the SEM images for 85 mg/L shifts from bicarbonate (HCO 2
3 ) to carbonate (CO3 ). As pH
DQ2006 are compared to the particle size distribution results increases from 8.0 to 11.0, the saturation index of calcium
of Fig. 6a, there were no individual particles larger than carbonate increases, and the difference between final dis-
100e200 nm. Therefore, the second mode of the bimodal curve solved calcium concentrations for antiscalant-dosed and
(approximate particle size range from 3 to 100 mm) resulted antiscalant-free solutions diminishes. The larger the satu-
from particle agglomeration. In contrast, the antiscalant-free ration index, the less effective the antiscalant, and more
and 21 mg/L DQ2006 samples both contained larger particles precipitation occurs. However, even at pH 11.0, the final
from the growth of nucleated crystals. calcium concentration of antiscalant-dosed samples
SEM images for suspensions with DQ2066 can be found in remains higher than that of antiscalant-free samples.
the Supplementary Material. For the lowest dose, 3 mg/L, both  The addition of antiscalants to synthetic brackish water
vaterite and calcite were observed, and the presence of this concentrate reduces the amount of calcium carbonate
small antiscalant dose did not greatly change the particle precipitated. At pH 8.0, addition of antiscalant caused 91% of
morphology. A dose of 13 mg/L resulted in irregular the calcium to remain in solution, while in the antiscalant-
spherically-shaped particles, while a dose of 56 mg/L resulted free solution, 13% of the calcium remained.
in both spherical and rod-like particles. Finally, the largest  Increasing the antiscalant concentration from 0.5 to
dose of 100 mg/L resulted in a dense layer of precipitate on the 10.5 mg/L DOC decreases the amount of calcium precipi-
membrane surface, with small particles (approximately tated. For three of the four antiscalants tested, concentra-
200e300 nm) distinguishable at higher magnification. The tions from 0.5 to 2.5 mg/L DOC caused a significant increase
particles, similar to those formed for 85 mg/L DQ2006, appear in the calcium remaining in solution after precipitation and
to be attached through web-like connections. As with 85 mg/L filtration, while higher antiscalant concentrations resulted
DQ2006, the 100 mg/L DQ2066 sample contained no large in little additional increase in final dissolved calcium. The
particles, and the second and third modes of the particle size antiscalant DQ2054 was not effective in preventing calcium
distribution are a result of agglomerated particles measured carbonate precipitation, most likely due to poor adsorption
as one larger particle. of the antiscalant onto nucleating crystals.
While the particle size distribution and microfiltration flux  In the presence of antiscalants, precipitated calcium
data for DQ2066 are consistent, the results are not intuitive. carbonate particles increase in particle size over time.
Based on the presence of the smaller particles in the 100 mg/L Particle size was not a function of pH for measurements
sample (as observed in the particle size distribution data and taken directly following precipitation, but after two days,
confirmed by the SEM results), the flux of this sample could be particle size increased with pH. Initially, the presence of
expected to decline the most. However, the 13 and 56 mg/L antiscalants caused a bimodal particle size distribution, and
samples resulted in the poorest flux performance. The over time, the smaller, nucleated particles combined and
formation of rod-like particles, along with particle agglomer- grew into larger particles. More precipitation occurs as pH
ation and the formation of a more dense cake layer due to the increases, thus allowing larger particles to form in aged
presence of antiscalant might have caused the increase in samples at higher pH.
microfilter fouling. Although the evidence is not conclusive,  The presence of antiscalants during calcium carbonate
the rod-like particles seem to be more effective at blocking the precipitation can change the particle size and shape of the
membrane surface and decreasing water flux. precipitate and affect subsequent microfiltration. For
a simplified RO concentrate, addition of antiscalant tends to
decrease precipitate particle size. In particular, high anti-
4. Conclusions scalant (DQ2006 and DQ2066) concentrations completely
prevent crystal growth, and only small (100e300 nm) parti-
Increasing the recovery of a reverse osmosis system that cles form. These small particles cause complete pore
treats inland brackish water requires a novel approach, such blocking and may agglomerate, causing a denser cake layer
as side-stream concentrate treatment, to increase the overall on the membrane surface. Results indicate that both fouling
recovery of the system and reduce concentrate waste volume. mechanisms play a role in causing a decrease in filtration
The treatment of RO concentrate to remove scaling precipi- flux.
tates could be a viable method of improving RO recovery.
While the presence of antiscalants within the RO system helps While significant calcium removal can be achieved in the
prevent salt precipitation and membrane scaling, antiscalants presence of antiscalants when the saturation index is
may have a deleterious effect on the use of salt precipitation in increased (through an increase in pH for calcium carbonate),
concentrate treatment. Antiscalants not only prevent calcium the removal or inactivation of antiscalants through an
precipitation, even at extremely high saturation indices, but oxidation or adsorption process could increase calcium
can reduce precipitate particle size and cause increased precipitation and improve the overall performance of the
fouling during filtration of the precipitated salts. concentrate treatment process. An even greater removal of
2968 w a t e r r e s e a r c h 4 4 ( 2 0 1 0 ) 2 9 5 7 e2 9 6 9

calcium would further reduce the precipitation potential of of brackish water reverse osmosis (BWRO). Industrial &
the filtered solution, allowing a greater recovery in the Engineering Chemistry Research 44, 5465e5471.
secondary RO stage. Grenier, A., Meireles, M., Aimar, P., Carvin, P., 2008. Analysing flux
decline in dead-end filtration. Chemical Engineering Research
& Design 86 (11A), 1281e1293.
Hermia, J., 1982. Constant pressure blocking filtration laws e
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