e SOUTH CENTRAL RAILWAY Headquanes ote, Rotting Secuneratd 25, bt 0701-2020 1G STANDING ORDER NO.83, ‘ub: Inspection/Maintenance of Bridges (Track bridges, Rood Over Bridges and Road Under Bridges), Tunnels and other Steel Structures 110 In supersesson of instructions on Inspection and Maintenance of various types of briges/stee structures issued vide ESO No.7 dated 19.07.2012 the responsi of ‘various field official for inspection and maintenance of bridges (rack bridges, Road (Over Bridges and Road Under Bridges, Tunnels and other Stee Structures shall be as sven under 20 SSE/SE (Works): 21 Maintenance: 2.11 Bridges (ineuding ROB/RUBS) b) | subs «)_ Bed Blocks - 4) Flooring | @) River Training & Protective Warks See 4) Bridge appurtenances coma Notice boards Name Boards Troly/Man refuges (RCC) Pathway (RCC) ©) | Superstructure of Arch, Pipe, 80%, PEC slab anc | CC sia bridges 242 itorm Sno REE Hea 213. Alter rts cng Sting (RC 8 te 14 Alton meres 215. Stent soe of Woops & Ege sh gat ge fern 2.1.6 Tunnels (Structural part) 1ecatanc of Ser sl oat ony spec pas tee FO ck corey Wonton 22 fpedonadadles PE a brags hans 211 i ied abo | one samen 222] Pater tas ed | 223) wor Tn neti stp ee) 224 fot rte Ser [peace | 225] srt racers of webs 8 Eg da [72° fete girs et rr 236 Temas) sneer Poston teres re RM, cenl condone ru oa ter eo bags on fe ers bus aoe mp tigen r track over2.3. The proforma for inspections shall be as gven under: (232, Bridges tems 2.1. (a toa ated above | As per E50 82d. 5-07-39 | 2.32. pntform shelters (Steel Annexure: 3.3 Water Tanks including staging (Steel) “Anmenura 1A 18 Foot Over Bridges (Steel) “Anmexurt: I-A 81-8 Stee! structures of Workshops & Engine sheds, | Annexure: VA &1V-B gantry girders, track over gantry | 236 Tunnels (structural pat) | As per para 1003 REM 24 During the inspection of Bridges, i any stress is noticed reauing urgent attention, it shal be avises to Sectional DEN through ADEN, to enable a detailed inspection by {her and to declare the bridge a distressed (ORN-1/2) if need be 25 All pety repair works shall be carried out immediately and major / special repairs shallbe planned and caried out on a programmed base. 26 For inspection and maintenance of Arch Gridges, instructions issued by PCE vide latter no. W.71/BR/Bridge Policy ét. 25-07-2016 shal be referred to, 3.0. SSE/SE(P.Way) 31 Maintenance: 34d Bridges 1a) [Fittings of Gangway ®) | Clearance of Waterway 4) | Flood Ress fr all portant Brkiges 2) | Flood Level gauge, Marking HF, DL, Foundation detal 3.1.2. Tunnels (other than structural part as detalled under para 1902 of IRBM) 32 Inspection schedule : [3.22 Foriters3.2a)to(@) |+ Schedule of regular tac inspection and maintenance shale follow. + Through tahtening ofa nuts & bolts of sleeper : fitings,shallbe eared out once in € months | Waterway "Once a year (re-monsoon) (Flood records of + Flood gnuge readings during foods forall bridges 7 important brdges ‘+ Sounding in mi-span and around piers and |” abutments at specie bridges uring and ater floods ‘Once a year (Pre-monsoon) ) Flood Level gauge, Marking HFL, DL, Foundation detall [522 Tunnels ‘once ay 3 (Post-mansoon) 41y deficiencies in Stee! Trolley/Man Refuges & Steel Gangways noticed during ection should be advised to SSE/SE (Bridges fr rectification. rmats for pre-monsoon inspection of brig items shall be as per ESO 82 dt. 05-07- Format for post-monsoon inspection of tunnels shall be as per para 1003 of IREM. /SE (Bridges): tenance: 1 Bridges (including ROB/RUBs) a) | Super Structure 1) | Bearings |) Tolan refuges (Stel ta {13} | Gangways(Steel) | Old Flood Light towers which are under the books of SSE/Brdges. (These shal bbe handed over to Electrical dept. for further maintenance, in consultation with ther) Under water inspection of specified bridges (Identification to be done by sectional ADEN) Non-destructive testing of Bridges. Instrumentation of Bridges. Health monitoring of important specified bridges ‘of ll steel, PSC, RCC, Composite Girder bridges ‘General inspection of Bridges - terns 4.1.1(a) to(d) Once a year Detailed inspection of Bridges '2) Riveted Steel, PSC, RCC, Composite girder bridges Once in 5 years initial inspection within one year after installation) ') Welded Stee! girders ‘Once in 3 years. (inital ingpection within one year after installation) ©) Gitderskept under observation = Once a year 4) Floor system of early steel girders Once Gar surement ‘open web ‘eelgicder bridges. | - (a) Initial measurements after installation, “Within one year (©) Once in a year (Once in 5 years Need based. ne Inspection of Important bridges (older than 10 Once in years. years) e 6 | Non-destructive testing & Instrumentation of bridges. Need based 7. Flood light towers (under maintenance of SSE/Br.) __Once in years heANNEXURE: 1A DETAILS OF PLATFORM SHELTERS owision Section Pratorm No. & Location Station shelter Ne Year of Construction No.of Bays 8 Size ‘Type of Clus eight of Columns from Piatto evel Drawing No. ‘ype of Roof Sheeting Height of Pedestal (i avalale) = Year of Laying Schedule of inspection, rats slope of root Type of Structure IRS type or Non-stancard, overlllength of Structure Vertical Distance from Along Patform Platform Level to Eaves Board Coverall width of Structure ‘Vertical Distance from ‘Avion the Platform Ral Laval n Faves board Horizontal Distance from C/LofTrackto | Type of Purin Eaves board in meters (Triangular type or ary Distance location other type) Min — Max - Inspection = Painting Due Done Due | oneANNEXURE Proforma for inspection Platform shelters r nt Designation. } } fF Purlins | 1 of Roof darlin “Gutter in. Frain f Ever vangings @ fans, dressing ded in and outal | Signature & DesignationANNEXURE: ILA DETAILS OF STEEL WATER TANK STRUCTURES Section Description of Structure Drawing No. Material of Tank Whether base of columns ‘encased or not of Height of Pedestal (ifavailable) > eriodicity of Inspection cof Structure. —_Noof Main columns mms___No. of Upper Tier Beams ction Complete Painting Due DoneDETAILS OF STEEL FOOT OVER BRIDGE STRUCTURES |ANNEXURE: I-A onion section a station tpt caraway strture No.of Spans &Spen____———_Withof Gangway a Lenth Typeoffoct = Tin of oor a Wether angwa sib i Periodity of Complete Gear of Maindles Painingotsuctore Year of Construction Drawing No —_ Min. Avaiabe verte Whether base of columns Canrance fom Ral evel Encased or not Min orzonta tance, Height of Pedestal of sruture from /Lof (ifevaabie) Trace Type trcture Period oF spection (Weloed/ivettea) of structure, Whether any structures Built under Stairway, Yer, deta Painting Inspection Ove Done Ove DoneANNEXURE:1V-A DETAILS OF ENGINE SHED/WORKSHOP vision Section Station _________Desviption of shed ‘Year of Construction Drawing No. No.of bays & Size Type of Colurmns Height of Columns from Height of Pedestal Ground Level (if avaiable) ‘Type of Roof sheeting, ‘Schedule of Inspection Cross slope of Roof Type of Structure (Welted/Rivetted) vera length of Structure Span of Gantry Beams Inter distance between Size of Gantry Rail Gantry rails. ‘carrying capacity of Gantry Perieiety of Complete Crane. Painting of Shed, | Painting Done Ove DoneANNEXURE:1V.8, Proforma for inspection of Stee Structures of Engine Shee/Work Shops | signature & ectfication i Si Name ofthe tems | Condition at | Rect rset No inspected thetime | Date Details Desa Inspection | 1. Colum Base 2. Column 3 Beams 4. Connection of Beams with Roof Trusses, | 5. | Roof Trusses, to —st 5 Members of Roof | | i T Trustes | 7 Purins and connections With Roof Trusses 8 Connections of Roof Sheeting with putins. sheeting with putin: Root Sheeting | 10. | Condition of Painting = 7 [ET epee == z —$—_ 12. | teanges, any t 4 18. (Connection of colin rah cantr Beans. TA | Gantry Gders. | 15. Gomesion of x| — fais with Ganty | Girdes. 16. | Gantry trackalignment. | 1 | | 17 Cross level of Gantry Ras on Gantry Beams Date of Inspection: Signature & DesignationANNEXURE: VA|ANNEXURE: V- Proforma for Inspection of Flood Light Towers | Signature. se temeingeted | Candionat |___Restfeaton_—_—_| Strate No. | thetime | Date | Details | Designation. | reston | | 1. Foundation Bolts, 2. Tower Column base 3. Concrete pedestal 5. Splice joints iFany. | dint Bolts. 7. Verticality of Tower. 8 | Gbinralling. 9 Platform of Cabin. | | 10. Boted connections of | 12 Date of Painting Inspection, 13. Overall condition of S paint - | 14 Lacings | Date of inspection: Signature & Designation