QP caushine HBS86H Hybrid Servo Drive 20-70VAC or 30-100V Dt 8.2A Peak No Tuning, Nulls loss of Synchronization. Closed-loop, eliminates loss of synchronization Broader operating range — higher torque and higher speed Reduced motor heating and more efficient Sinocth motion aud supet-low mnotor noise Do not need a high terque maz No Tuning and always stable Fast response, no delay and almost no settle time High torque at starting and low speed. high stiffness at standstill Lower cost peer ee eer Descriptions ‘The HBS series offers an altemative for applications requiring high performance and high reliability when the servo ‘was the only choice, while it remains cost-effective, The system includes a 2-phase stepper motor combined with a fully digital, high performance drive and an intemal encoder which is used to close the position, velocity and current loops in real tine, just ke servo systems. It combines the best of servo and stepper mnoter technologies, and delivers ‘unique capabilities anid enhancements over both, while at fraction of the cost ofa servo system Applications ‘The HBS series offers an altemative for applications requiring high performance and high reliability when the servo ‘was the only choice, while it remains cost-effective. Ts great feature of fast response andl no hunting nak it ideal for applications sich as bonch hunting would be a problen ‘otherwise has low rigidity and you don't want it to vibrate when stopping ig and vision systems in which rapid motions with a short distance are required and And itis ideal for applications where the equipment uses a belt-drive mechantsin or Lead:hine Motion Technology 2/F, Flock 2, Nanyou Tianan Industrial Park, Nanshan Cistrict Shenshen, china Page 1 of7 “Tel: 95-755.26409254 Fax: 96-755-264027 18 Website: http /wslealshine, comQP caushine ‘Hybrid Servo Drive HBSSOH Datasheet Specifications Electrical Specifications Parameter Min Typical ‘Max Unit 30 60 100 ypc nut Volt oo 20 : 70 vac Output Current 0 : 8.2(Peak) A Pulse Input Frequency 0 : 200 hak Logic Signal Current 7 10 16 mA Isolation Resistance 500 : : Ma ‘Operating Environment Cooling ‘Natural Cooling or Forced cooling Environment Avoid dust, oil fog and corrosive gases Storage Temperature -20C — 65°C (-4F — 149F) Operating Ambient Temperature OC — 50°C G2F — 12°F) Enviroment Humidity 40%RH — 90°0RH Operating Temperature Heat 59.6 s¢F) Max sink) Storage Temperature -200 — 650 (HF — 1497) Weight 580 2 (20.5 02) Mechanical Specifications se 145 + 151 Lead:hine Motion Technol 2/F, Block 2, Nanyou Tianan “Tel: 95-755 26409254 Fax: 26-75 Park, Nendhan Cistrict Shenshen, China Page 2 0f7, 164027 18 Website: htt://unwcleadchine,comQP caushine Protection Indications ‘The green indicator tums on when power-up. When chive protection is activated, the red LED blinks periodicity to indicate the error type Priority Te) of Sequence wave of RED LED Description Blink Is 1 ie : “overcurrent protection Jl PL and 2 Tae “, Ovar-voltage prtectio A PL “re ard 7 pe Postion Following Ere JULULLLN mL Connectors and Pin Assignment The HBSS6 has four connectors, connector for control signals connections, connector for stator signal connections, connector for encoder feedback and connector for power and motor connections; Control Signal Connector , Screw Terminal Pin Name LO Description 1 pure 1 Pulbe-signal: In single pulse (pulseldrection) mode, this input represents pulse signal, each rising cr filling edge active (software configurable, see hybrid savo software operational ‘manual for nvore detaiD; In double pulse mode (software configurable), this input represents clockwise (CW) pulse, active both at high level and low level, 4.5-24V when PUL-HIGH, Bay rors) 0-0.5V when PUL-LOW. For reliable response, pulse width should be longer than 2.5ps. Direction Smal: In single-pulse mode, this signal has lowhizh voltaze levels, representing 3 DIR+ I two directions of motor rotation. In double-pulse mode (Software configurable. this signal i counter-clock (CCW) pulse, active both at high level and low level. For reliable motion response, DIR signal should be ahead of PUL signal by Sys at least. 4.5-24V' when DIR-HIGH, 0-0.5V when DIR-LOW. Please note that rotation direction is also related to motor-dkiver wiring match, Exchanging the comection of two wires for a coil to the diver will reverse motion direction. The direction signal’s polarit is software configurable ENA+ I Enable signal: This signal is used for enabling/disabling the criver. In default, high level Lead:hine Motion Technology 2/F, Flock 2, Nanyou Tianan Industrial Park, Nanshan Cistrict Shenshen, china Page 3.017 27 18 Website: http: iwulealshine, comQP caushine 6 ENA Pin Name 1 Pend 2 Pend- 3 ALM+ S ALM Pin Name 1 EB 2 EB. 3 BAY 4 FA 8 vec 6 GND Pin Name 1 oat 2s 3 Be 4B Ss +Vae 6 GND (NPN cont of signal) for enabling the diver and Low level fax disabling the diver. Usually ett UNCONNECTED (ENABLED). Please note that PNP and Differential control signals are onthe contrary, namely Low level for enabling. The active level of ENA signal is software configurable Stator Signal Connector. Sctew Terminal 10 Description In-position Signal: OC 9 _ lispostion Signal: OC and the command position is zero, When the actual position equal to the command position, the impedance between Pend and Penck is low. Otherwise itis high. This port can sink: or nut signal, active when the difference between the actual position © source 20m current at 24V, Alarm Signal: OC output signal, active when one of the following protection is activated: ° ova-vollaze, over current and position following error. This port can sink er somee 20108 ccurent at 24V. In defailt, the resistance between ALM and ALM is high impedance in ‘normal operation and become low when HBS86 goes into error. The active level of alarm, signal is software configurable. See hybrid servo software operational manual for more etal Encoder Feedback Connector , Screw Teruniaal v0 Description 1 Encoder channel B+ input 1 Encoder channel B- input 1 Encoder channel A+ input 1 Encoder channel A- input © +8V@100mA max ound Power and Motor Connector. Screw Terminal v0 Description © Motor Phase A+ © Meter Phase A- © Moter Phase B+ © Motor Phase B- Power Supply Input (Positive) T20-63VAC oF 30-90VDC recommended, leaving rooms for voltage fluctuation and badeEME. GND Power Ground (Negative) Lead:hine Motion Technology 7, Block 2, Nenyou Tianan I Tel: 25-755. rial Park, Nanshan Cstrct Shendhen, China Page of7 1254 Fax: 86-755-26402718 Website: http: /uow leadchine,comQP caushine RS232 Communication Port Teis used to configure the clese-loop current, operrtoop curent, position following eror lunit wid ete, See hybrid servo dhive software operational numa for inore unfortnttion, S232 Communication Port Pin Name LO Description i Nc = Not connected hee 2° +8V © +8V/power only for STU (Simple Tuning Unit) 3 TD O__-RS232 transmit 4. GND GND Gowd S RD I RS2321eceive. 6 NC = Not connected DIP Switch Settings ‘Microstep Resolution (SWI-SW4) Steps/Revolution Swi sw sw3 sw Software Configured (Default 200) on on on on 800 off on on on 1600 on off on on 3200 ott otf ou wu 6400 on on otf a 12800 ott on otf a 25600 on off off on 51200 ott off off on 1000 on on on off 2000 off on on off 4000 on off on off 5000 off off on off 8000 on on off off 10000 off on off of 20000 on off off off Lead:hine Motion Technology /f, Block 2, Nenyou Tianan Industrial Park, Nanshan Cistict shenahen, china Page Sof 7 “Tel: 95-755.26409254 Fax: 96-755-264027 18 Website: http /wslealshine, comQP caushine 40000 off off off off ‘Motor Direction (SWS) ON sws ‘Motor direction is positive negative [Note:The actual motor direction is also related to comand signal Ignore the printed information in the dive cover. Ithasno effect. You can tune the ckive according to different motor Current Control ‘The motor current will be adjusted autoumatically regarding to the load or the stater-roter relationship. However, the user can abso cou we the current in the tuning Software, The coutiguable parancters include clese-loop cur ent, holding current, encoder resolution, micro step and ete. There are also PID parameters for the motor but they have been tuned according to Leadshine matching motor so the user does not need to tune them. Matching Motor Specification HBSS6 can work with the follov ig Leadshine three phase hybrid stepper motors: SOHS40-EC 36HS80-EC Wiring Diagram Step Angle (Degree) 18 18 Holding Torque (Nan) 40 80 Ae BK Phase Current (A) 53 60 Phase Resistance (Ohm) 046 on Phase Inductance (mE) 4 3.73 ha) Inertia (g.cm*) 1500 2580 Weight (kg) 1s 38 ee Encoder (lines / Rev.) 1000 1000 86HS40-EC Mechanical Specification Lead:hine Motion Technology 2/F, Flock 2, Nanyou Tianan Industrial Park, Nanshan Cistrict Shenshen, china Page 6 of 7 27 18 Website: http: iwulealshine, comQP caushine ‘86HS80-EC Mechanical Specification \e@ so Encoder Extension Cable Pin Out Color Name Description Green Be Encoder Channel B- Black = A+ Encoder Chaamel A+ Blue A Encoder Chiannel A- No. Color Name Description 1 Red = VCC +5V’ power input 2 White GND +5VGND 3) Yellow B+ Encodkr Channel BY anse Typical Connections Controller | oc = s-24voc vee 20-63VAC 0 30~ 90VDC Lead:hine Motion Technology 2/F, Flock 2, Nanyou Tianan Industrial Park, Nanshan Cistrict Shenshen, china Page 7 0f7 “Tel: 95-755.26409254 Fax: 96-755-264027 18 Website: http /wslealshine, com