The folloaing pages appear obe nassing: BO O13 BO O15 BO O16 BO O17 BO 018 BO 019 BO O20 Lwall ty and getcopes of these pages and fix this sechonup at a later date.DAIHATSU F70,F75,F77 Service manual BODY DAIHATSU MOTOR CO., LTD. NO.9703-FE>» 7) DAIHATSU F70,F75,F77 BODY GENERAL INFORMATION OUTLINE OF EXTERIOR OUTLINE OF INTERIOR .. BO- 48 ALIGNMENT ADJUSTMENTS - oiveaaieateedatt BO- 58 HOOD LOCK CONTROL CABLE ........... BO- 61 RADIATOR GRILLE... FRONT BUMPER ............ ‘ REAR BUMPER .. FRONT FENDER Fut apsPeremretedemennee FRONT WHEEL OPENING ~ EXTENSION oo... ccccccsesscseresrensseersssreeenee BOK 73 REAR WHEEL OPENING - EXTENSION on.cnnciciccinniniec BO 7S INSTRUMENT PANEL _ BO- 77 TRIM AND GARNISH ..... BO- 94 ROOF HEADLINING .... BO- 98 RESIN TOP. ......,.... BO-103 -- BO-109 . BO-112 BO-119 WINDOWS . nanan QUARTER WINDOW GLASS ‘ ‘ BACK DOOR GLASS. .............-.....02s00-s002 FRONT DOOR GLASS AND PREGA TORY cnesspisitesesassenscatgaecaiserssesecn BO-122 FRONT DOOR ... -» BO-126 BACK DOOR .....2..0....002.. «. BO-137 REAR PILLAR MEMBER .. .- BO-151 FRONT SEAT uessssscssseeese ... BO-153 REAR SEAT .. ... BO-160 SUB SEAT .sccisiccsrccieisiecisisierencrrcicnnss OTK SEAT BELT ....cccsscsescsssssnpsesersrerernesceecse BO-168 FUEL TANK ..... .. BO-172 .. BO-178 ... BO-180 .. BO-182 BO-183 EXHAUST PIPE ........ BODY MOUNTINGS ... BODY DIMENSIONS ;BODY GENERAL INFORMATION CHASSIS SERIAL NUMBER STAMPED ee POSITION Th @ chat number is stamped on the right side member of +—— = | 18 Trameé af its tront side | LH a | : A —a—_| | \- ltr ecsl oor MANUFACTURER'S PLATE POSITION The manufacturer's plate is attached on the cow! panel Ident CONTENTS OF MANUFACTURER'S PLATE (1) General and Australian Specification DAIHATSU MOTOR CO: LTDA JAPAN TYPE LT oT Te T= FT CP CHASSIS. Wt FL ak @—-F ENGINED TTT TTT aE }—- ) - COLOR(_ T_T trimME EL) BUILT Coo i ENGINE NO[_T TT TLT} 8 Se FAINT ARN =k @) (2) ECE & EEC Specification and New Galedonian Specification i DAIHATSU MOTOR CO.LTD [TTTTTT Tritt et PREECE CECEEELED J} TET TTT Ike | ETT TTT IT kg CLIT es CET) CEE kg COT ({TTj2 (LTE )ke LETTE} j YPEL| TT] TETTTT TET en LI_LCEELLLI_CU cotor( } é WRES 1 400" 9 BODY COLOR INFORMATION Q | NAS (6 - oe illic L (3t ira GOs 1 i} le i Meter Yack Metall f Met NB4 (E ~ “ d Gree it Gil2 GRE BS36B8 BLACK W 44036BODY OUTLINE OF EXTERIOR BODY SHAPE The body shape cc ) rasin top, F75 soft top, ang] PICKUT F70 HARD TOP F70, F75 SOFT TOP F75 RESIN TOP F77 PICKUP (wagon)BODY ea » » VENTILATION SYSTEM Fresh air is taken into the vehicle throu as thro owl panel via the heater and both ends. of the nstrument pane Mores the ce f rif c an reer front door ind ree d from the ventilation louv on the front doors and quarter ventilator e of the In the case of the F77, air is exhaus 2d from the ventilation louvers ¢ wre) Booui BODY SHELL Reinforcements are arid the Basically, this t rigidity may be assured dn) and soft top vehicles The model F77 sth - (coe y ‘ : + same front body with the models F70 and F75. In addition the model F77 is provided with a F70V ModelBODY | seeder F77 Front body BO-8BODY Model F77 Rear body ’ “9 BO-9BODY TAIL GATE CHAIN (Pickup) A tail gate chain is available as aption oreee, BODY ¢ 4 GUARD FRAME ence rrr) A guard frame is available as optional equipment on all pickup models r = = q ‘ . = == —~ 5 » 0, — a = . a = "ee Ce an! Lo | Section A Section B Section C (4 points) (2 points for each of right and left) (4 points) rp % - WEES 1-H Td BO-11BODY BODY SEALER Vaio itr] Go (1) FVOV (Hardtap)BODY applied to all the ends of the flanges at the connections on the body for higher walg ssistant characteristics. Spread from oulside————— CC rrs—~CS~—“‘“‘CStsti‘“S:i‘(st::::::””””WOO”O”"“‘“—iE BODY we « PARTS WHERE GALVANIZED STEEL SHEETS ARE USED “® o » ff ’ — to be continued —BODY (Continued) ® Front bumper @ Rear bumper ® Support, radiator R/L @® Support, hood lock © Member, front cross outer © Member, front cross inner @ Panel, hood outer @® Panel, hood inner @® Apron, front fender R/L @ Panel, front fender R/L 15 ¢ @ @ 8 et Bracket, front fender rear upper Ri/L Bracket, front fender rear lower R/L Support, apron fender to dash panel R/L Oé @ Reinforcement, dash panel to floor @ Panel, cowl top outer (@@ Panel, cowl top inner @ P. cowl top outside corner R/L @ Panel, rear floor side, LH @ Member, floor side inner R/L @ ‘ont floor cross No. 1 i) floor cross No. 2 @ Member, center floor cross @ r, rear floor cross No. 1 e s No. 2 rear floor panel R/L ie outer R/L outer R/L yarter outer R/L iarter wheel house outer R/L n wheel house R/L back door outside back coor insi front door outside R/L Panel, front door inside R/L Panel, front door hinge side R/L Lid, fuel filler opening Reinforcement, front floor under Reinforcement sub assy, front floor Support, radiator upper CTR Panel, front balance Panel, front fender side Aember, rear floor cross inner @ Member, rear cross outer @ Channel, roof @ Pane wi side @ Panel roll bar outer )OQOESSOHOLDSSSHSS®8 By ¢ 6 BO-22 WRES1-20¢% y 4 (Continued — Pickup model) BODY FRONT BO-23 @ Panel, side @ Panel, RR end boss Panel, floor FR corner Panel, Rear wheel house No. 3 Panel, Rear wheel house No. 1 Panel, Rear floor corner Panel. tail gate Hook, rope 9) Latch, tail gate ® Stop, tail gate } Hook, rope Post assembly, side panel Pin gate hinge Rail, tail gate bottom Cross member, rear body floor tail Panel, floor center No. 2 Panel, floor center Sill, cross No. 5 Sill, cross No. 2 Sill, cross No. 3 Sill, cross TST SISO) 888088889580 WRES1-80027BODY DASH PANEL INSULATOR The dash panel insulator is employed on the resin top (wagon) and hardtop models mounted with Type DL engine. Also, the dash panel insulator is installed at the engine compartment side of the dash panel so as to reduce the noise penetration into the cab SILENCERS For reduced engine noise transmitted into the vehicle interior and exterior, silencers are installed onthe sanel, glove compartment and hood panel The installing position of the floor silencers differ according to the models. (Except for the model F77) Silencer on hood Silencers on glove compartment (Only for ECE & EEC specifications) Materials: Asphalt sheet ( vinyl eh »roof material x inflan Silen cers on floor panel (F70 and F75) No. Nomenclature >) oS © © ® NT high-damp sheet QO (AA-999) (14.0) @)BODY x BO-25BODY BODY MOUNTS The mounts where the vehicle body and frame are coupled are fitted in such a manner that f ce the vibration from the suspension and drive syste m ctively rec N 1 2 3 5 = $$$ ___ — a _ | 46 60° 42° 46° 60° w | : | jae 8 ‘: | Yellow White Two fines Yellow White oO | ww s | 8 “Hard tor ree molBODY €@ % (Continued — Pickup model) Front Body No. 4 No, 2 No. 3 A | “RIALS pane Ae fs seat P era ie ral [at i) i al € “a = Rear Body No.2 No.5 No.6 A i ~ *% Unit: mm WRES1.80032BODY FRAME The frame comes in three kinds; i.e. frames for the F70, F75 and F77. The ladder-shaped frame hast employed F70 F75 780 F77 Fl =i Pho mite ‘ : t le Se | 4 ee KM | nt | B00. | 1100 || 880 | “| y ee : ; | - eg Tha +4 om f ‘ ea i 534567 1372 Side rail width (sizeof side rail extension are not included) Unit: mm BO-28fc ria BODY —!]qSSSSFSSSSSSSSSSSSSSSE FRONT BUMPER On all vehicles, the front bumper adopts the large-sized bumper, as standard equipment, which has been hitherto-employed on all models except for the pickup model for the ECE & EEC specifications, _ For standard For mechanical winch NOTE: * The chrome-plated radiator grille guard is not available on the pickup models. * The front bumper to be used when the winch is installed differs in shape from the standard front bumper WRES1-BO035 BO-29BODY REAR BUMPER The rear bumper for the models F70 and F75 comes in three kinds. Two of them are the standard@ d step bumper for the general specifications. The other is the bumper for the ECE & EEC and A specifications where the rear combination lamps and fog lamps are built in. (The rear fog lamps ares equipment only for U.K., Germany and Belgium. On other specifications, they are optional equipm F70 and F75 series Standard for General specifications —<" >, General specifications (option) < f \ AS \ | 7“ BAT aX AS \Q S28) —s + 8 i {f ait \ F77 option for all markets except for Germany, Italy, Belgium and Austria ECE & EEC (except for Norway) and Australian specifications Rear bumper slag Rear bumper protector Rear bumper R/L stay \ Rear bumper arm Rear bumper step f bumper protector BO-30BODY ¢ ™ REAR TRACTION HOOK [ECE & EEC specifications (except for Norway) and Australian specifications] The length of the rear traction hook has been increased in accordance with the employment of the large-sized rear bumper OUTSIDE REAR VIEW MIRROR The outside rear view mirror is installed to the front door at the triangle piece section. For shock absorption, the pivot turning type is employed. The motor-driven mirror is available as option. For details, see the Body Electrical section Shock absorptive direction SPARE TIRE COVER The shape of the rubber pad has been changed from a dough- nut shape to a disc shape WREQ1-BO039 BO-31BODY WHEEL OPENING EXTENSION (OVER-FENDER) Resin-made over-fenders have been provided on the EL wagon for the ECE & EEC and Australian sig tions. On other models, the over-fenders are optional equipment. The over-fenders are available as a set option with tires having a tire size of 255/70R15. NOTE: ¢ This option will not apply to the pickup models. » When the wheel opening extensions are installed to the vehicle, the total width of the vehicle ing 390 mm. Front Rear Wren REAR WHEEL ARCH PROTECTOR To attain a higher class image, rear wheel arch protectors have become standard on all models, wht these protectors were installed only on limited models. BO-32BODY © ® MUD GUARD 1, Front mud guard T r the general scifications and on the high-class models of the wagon and hardtop model for the ECE & EEC On other models, the mud guards are optional equipment 2. Rear mud guard The re d on all models except for the pickup for the ECE & EEC specifications specifications ¢ models, the mud guards are optionally available together with the front mud guards NOTE: ¢ As for the pickup model for the Australian specifications, the mud guards are standard equipment. ross sill No. & ay F70 & F75 WRES-BOOSS BO-33BODY 3. Side mud guard (Pickup) Resin-made protectors have been provided on all pickup models at the front sections of the rea comers Rear body assembly¢ 4 ie) BODY REAR NUMBER PLATE BRACKET (Except for Model F77 and Norway specifications) A resin-made rear number plate bracket is provided on those vehicles for the ECE & EEC and Australian specifications. FRONT GRILLE The front grille has been renewed in its design and enlarged. A “TURBO" decor is provided on vehicles equipped with the turbocharger. WRES1-BO0S5 SPARE WHEEL CARRIER “or greater field of vision to the rear, the spare tire installation position has been moved 190 mm rightward and 30 mm downward SPARE WHEEL COVER The pad of the spare wheel cover has been enlarged to cover the whole rear surface. BO-35BODY RADIATOR SUPPORT ss-through hole of the intercooler hose has been added Addition pass-t for inte Conanioner piping f brace and FRONT BALANCE PANEL AS a result of the change in the rac tiator grille and so forth, each combination lam In addition, the shape of the central sectic been moved 29 been modified outward at both right and left On lamp moved 1 (right and left) BO-36BODY —- ys REAR PILLAR MEMBER A rear pillar member has been newly provided for the anchor of the three-point type ELR rear seat belt. NOTE: * Refer to the section of three-point type ELR seat belt. MODEL F75V MODEL F70 REMOVABLE ROOF — The auxiliary catch mechanism has been abolished. Auxiliary catch mechanism abolished BO-37pony TARPAULIN (F70 &F75) @®® cross-section 6 oI : Rope ® ~ @®-® cross-section Hook Sponge Tarpaulin (F70 with simple tarpaulin) (F77 with option) @®-® cross-section Sponge sheet _- Fastenerff | TARPAULIN BOW A bolt tightening type tarpaulin bow has been employed. | il qt el Welded F75 fo oa Bolt tightening Ky WRE91-BO054 BO-39BODY WINDOW GLASS @ front windshield gl employs laminated glass. ass with shade band is available as optional equipment on the general and ECE & EEC specifications. In addition, bronzed glas with shade band is optional equipment on the general specifica- tic ept for the f the bronzed j, the bronzed glass is used) on all the window Hard-top and Soft-top vehicle () (For hardtop only) Wagon vehicleBODY ee 7—_—_ © @ BACK WINDOW GLASS (F77) As the back window glass, toughened glass having a 792 mm (31.13 inches) width and 296.3 mm (11.64 inches) height has been employed, thereby assuring improved rear field of vision. [— "9 Unit: mm (inch) WRES1-8O056 Slide open type (Option) Alluminum-made channel has been adopted \ A € 4 Unit: mm (inch) WRES1-80057 BO-41BODY QUARTER WINDOW GLASS (Wagon) at the front side, glass thickness has been c As for the quarter window glass hanged and the rear end of the Sut glass has been ¢ A-A sectional viewi) € 49 EMBLEMS BODY ® Chinese specifications (For van only) KAA © Chinese specifications KRAZE Chinese specifications (For motor vehicle with tarpaulin only)BODY STRIPES F70 and F70V SHORT BODY LONG BODY Z type Body stripes have been provided. | BODY ! {Seen = oan I . ] SHORT BODY LONG BODY K typeSPARE WHEEL CARRIER The spare tire is stored at the rear section under the floor Jack bar Jack handle Jack handle guide “Jack handle guide r cross member ss member No. 5 carrierBODY © 9 EXHAUST PIPE The exhaust pipe ba specifications ve be\reduced ically comes in three kinds; namely those for F70, F75 and F77. On the ECE & EEC 5, soundproof material is wound at the muffler section so that the exhaust noise may 9 «\4 WRES1 9 BO-47poy OUTLINE OF INTERIOR J INTERIOR TRIM (F70V, F80V) R Assist arip sfing Roof-side inner garnish (upper) SSS __ ing rear cover “ = =; f \ qt} \ He = L __\\\ | yt = = ‘ ~ - a = r = 2 ; © |= — S i \ J P wy J Fy mT S ra I | a f (=) vl d\ 1 @ g 4 © © | @ @ i | “+ 1A | Gg | = — ] p Ni =m | | 4 + + + t 0 | Notio { igt » 2 t Ine ty ADJUSTMENT POINTS — 6 HOOD yy (aap if - } hinge attaching bolt Loosen the part of the hood. Then e the ce in height at the rear section sdy the _ ' -; loosen the hings Band move the hood, taching and change tt looser hood lock mounti! turnin the heed bumper it the hood Sf 10 longer exir|s i cis a FRONT DOOR 1. Gap Loosen the hinge to bedy attaching bolts at the upper and lower side Then, move the door panel in right-and-left and up-and- down directions, as required. SST: 09812-00010-000 eight (1) To remedy the difference in height, loosen the hinge-to- door att 1g bolts. Then, move the door panel in- board or outboard, as required jht of the lock striker t the lock siriker. performed by tapping the striker (2) To remedy the difference in t section, loosen the scr The adjustment can be lightly REAR DOOR 1. Gap (1) Remove the back door trim board (Full trim model only) (2) Remove tt ole plugs. (3) Loosen the hinge-to-back door attaching bolts at the upper and lower sides. Then, move the door panel in a right-and-left direction, as required (4) Loosen the hinge-to-side panel attaching bolts at the upper and lower sides. Then, move the door panel in an up-and-down direction, as required. NOTE: « Be very careful not to move the back door inboard or outboard. (5) Adjust the lock striker (See page BO-60.) Adjustment-car be made through light tappingBODY at 2. Height (1) Loosen the screws of the back door down male stopper and back door down female stopper. edy the difference of the height, loosen the side panel attaching bolts at the upper and (2) To rem hinge lower side Then, move the door panel inboard or outboard, as required NOTE: e Bevery careful not to move the back door in an up-and- down direction. (3) To remedy the difference of the lock striker section, loosen the screws of the lock striker. The adjustment can be performed by tapping the striker lightly. (4) Adjust the back door down male stopper and back door down female stopper respectively, until looseness no longer exists at the back door. WRE91-BO0S4 iA J WREQ1-BO085 WARES1-BO0S7