Metal Framing Systemintroduction Company Background Materials Finishes Design Fundamentals channels & com Channel Selection Chart UL1000 Series UL2000 Series UL3300 Series UL4000 Series UL1000T & UL3300T Pierced Channels Closure Strips Typical Channel Accessories Stainless Steel Channels general fittings Design Load Data Flat Plate Filings Angular Fittings “U" Shape Fittings “Z' Shape Fittings Beam Clamps cantilever brackets @ Cantilever Brackets fasteners Spring Nuts General Fasteners clamps & trolley assemblies ULZ2400 & UL2239 Series Pipe Clamps UL2246 & SS Series Pipe Clamps K & U Pipe / Cable Clamps Two Piece Pipe / Cable Clamps ULTCO1 and ULTCO? Tiefoil Clamps UL7S Series Pipe Clamps Trolley Assemblies BUNN 12 15 18 21 24 25 26 29 30 31 33 34 35 39 45 46 51 52 53 54 55 56 56Table of Contents fon troduct ital Company Background Since its modest beginning in 1978, United U-U Corporation has developed into a prominent and respected supplier of cable management and structural support systems in the ASEAN region. The company initially engaged in engineering works and the trading of cable support systems and began the manufacturing of cable support systems on a modest scale. (Over the yeers, the company has grown tremendously and has equipped the 3.acre factory with state-of the-art machinery, for the purpose of providing guaranteed inte:nationally approved products 10 customers In April 2002. the company was listed in the Kuala Lumpur Stock Exchange, being the first company in the cable management industy in Malaysia to do so. The company will now have better financial strength anc commitment to enhance the quality of its service and products for customers. Materials General ULL's standard UliStrut ® range of metal framing products are manufactured from low carbon steel, Carpon steels proviae te packpone ot tne engineering industry and their low initial cost compared with alternative materials contribute to their popularity. Channels and combinations listiut ® metal framing channels are proaucec By multiple sets of forming rolls which accurately coldform strip steel into the required channel configuration. This process produces uniformed channel sections with dimensions and tolerances in accordance with BS6946:1988 "Metal channel cable support systems for electrical installations’. ‘listrut © metal framing channels are manutactured from steel with a guaranteed minimum Yield Stress of 250N/mm and comply with BS1449 Part 1:1983, ‘The continuous siot with returned lips on one side ot the channel enables the securing of attachments {fitings) at any point along the length of the channel. These combination channels are joined 2 through staggered welding, General fittings UiiStrut @ fittings and cantilever brackets comply with 951449 Parth:1983 or B54360:1972 and ere manufactured from hot rolled, pickled and oited steel plates, strip or coil. They have @ guaranteed minimum yield stress of 170N/mm? as specified in 356946:1988. Fasteners Urstrut ® spring nuts are manufactured from mild steel bars. The end product is a nut with two grooves, each porsecting sharp teath. The sharp teeth provide grip by biting into the return lips of the Urstrut @ channel giving it greater resistance to slip and pullout,Finishes General Carbon stee's are the most commonly used materials, for engineering structures because they combine great strength with good economy. Following are the Various finishes available for ULI products manufactured trom carbon steel, shown In the order of most cortosion resistant to the least ULI Duplex System “A cost effective alternative t0 stainless steel for cable support systems” ULI Duplex consists of Hotdip galvanized mild steel which is protected by a cross:polymer coating. The polymer is applied in the form of a powder coating through electrostatic spray to ensure an even film bullel up and good coverage on edges, ULI Duplex is a cost effective alternative to stainless stee! and has greater resistance in corrosive environments especially where chlorides are present, ULL Duplex capitalizes on the synergy between hotdip galvanizing and powder coating. The results are long-term protection of capital essets under harsh marine and chemically aggressive environments, How the ULI Duplex System Functions Mild Steel applied with Zine galvanizing counteracts corrosion through cathodic protection. The zine plays the role of the sacnficial cathode which prevents the substrate from being corroded and is thus gradually consumed, Subsequently, an organic coating is applied over the zinc layer in order to extend the iftespan of the zinc. This organic coating protects the zine from attack by corrosive chemicals. giving them ‘2 greater life expectancy to the system. However, if the organic coating nes imperfections (e.g. through mechanical damage). oxides will be formed by the zine to seal the crevices thus artesting the advancement of corrosion. The final colour and gloss requirements (e.g. semi matt black) is achieved through powder coating ‘Also, the use Of polyester in the specified colour creates maximum resistance to degradation by ultra-violet rays. The specially formulated polyester has the reouired flow properties to form a continuous layer which is impervious to moisture. Polyester powder coatings are thermally crosslinked to form a tough and resilient protective film with a high degree of martesistance. Therefore, there is no threat of the film losing mechanical properties on exposure to elevated temperatures, In the event of a fie, there is no threat of running or dripping as in the case with thermoplastic coatings The combined zine and polymer fim build creates the desirea protective properties without an excessively high loading of oraanic substance. UU Duplex does not promote combustion. Theretore, fon exposure to high temperature conditions, there Is no liberation of halogens. For further details on the features, performance and benefits of the UL! Duplex system, a comprehensive brochure is available upon request, Hot-dip Galvanizing (HDG) Hot-dip galvanizing is a process where completely manufactured or rollformed steel is chemically cleaned of all contaminants and then dipped in molten zine. This will allow a coating consisting of iron / zincalloys which are usually over-coated with a layer of relatively pure zinc. All hwtdip galvaniring is applicd in accordance with ASTM A123:1989 / EN ISO 1461:1999(6) which supersedes 8$729:197 1. The zine coating thickness varies from 45pm (up to Zmm thick material for bolts and nuts) to 55um ffor at least 5mm thick material). Sheet Galvanizing (Pre-galvanized) (PG) Sheet metal (steel strip) is hotdip galvanized in a Continuous process which yields an even zinc coated sheet with a bright smooth metallic finish. Matenals SUCH as sted! is gavanized prior to the manufacturing {rolltorming or press operations) of charinels ut fittings. All “pre-galvanized" steel used is in accordance with BS2989:1982 and usually grade 2275 Powder Coating on Plain Steel (mill Finish) Ulistrut @ channels, channel combinations, general fittings, cantilever brackets and most clamps are supplied on plain steel substrate with either a epoxy polyester or pure polyester dowder coatina finish. All powder coating meet with the highest international, quality standards and manufacturer recommended coating thicknesses. Electro-galvanizing (EG) Al zinc electroplating with passivation Is in accordance to BS7371 Part 1:1991 for threaded mid Steel products up to 19mm in diameter and to B51706:1960 for other mild steel products. Plain (Mill Finish) Stee! (PL) UliStrut ® channels and fitings are untreated and retain an oiled surface from the rolling or pressing process. Alternative steel grades and surface finishes are aveilable upon request, but may be subject to minimum crder quantities ion troduct iia)ion troduct in Design Fundamentals Channel Loading Data - Mild Steel All load data for ULI mild steel chennels in this catalogue are calculated in accordance with 8595950 Part 9.1987 - Code of Practice for Design of Cold-formed Sections. Beams There are two main criteria which control the recommended working load when used as beams. ‘The first being the stress-cum stability criteria and the other being serviceability Le. deflection. All UliStrut mild steel channels have a guaranteed minimum Yield Stress of 250Mpa. The maximum, allowable deflection according to SABSO162 Part 2:1993 is span/200 which also contributes towards eesthetical appeal All beam loads indicated load perpendicular to the OX ais Columns Tnere is one criteria wnicn controls the recommended working load when used as a column - the criteria being stresscumstabilty. The material used, slenderness and ené connection concitions determine the safe working load for columns. As mentioned above, all UliStrut @ mild steel channels, have a guaranteed minimum Yield Stress of 250Mpa. The slendemess of the column is related to the fatio of the effective length to the applicable (lesser) racius of gyration - KU/r As for the end connection conditions determine the effective lengin factor K, ULI sitongly recommends that the engineer perform a detailed study of the enc connection before the selection of K Factor. Loading Loading to the beam can either be applied as a Uniformyy Distributed Load (UDL) over the span of the beam or as a concentrated point load applied at the center of the span. The tables inaicate the recommended safe working load in kilogrammes {kg} applied as a UDL or point load. Beam loads and corresponding deflection for all Ulstrut © Channels are calculated using the factor of safety SF=1.6. Catalogue Illustrations The illustrations in this catalogue are not necessarily to scale. All dimensions are in millimetres (mm), Product Tolerance Specifications All products in this catalogue conform to the ULE product tolerance specifications. Should there be @ fequirement for more stringent tolerances, they are to be stipulated during enquiry. Such requirements will have added cost implications Weights All weights are merely approximations for calculating shipping (tvensport) weights.ra a ( = i] Ss a = S =] A] c oy cA} vo = c & c i) Table of Contents Channel Selection Chart.. UL1000 Series... UL2000 Series.. UL3300 Series.. UL4000 Series.. UL1000T & UL3300T Pierced Channels.. Closure Strips.. Typical Channel Accessories... Stainless Stee! Channels. Material UliStrut ®@ single channels are accurately cold rollformed from mild steel complying with 851449 Part 1:1983 in accordance with the 856946:1988 with a guaranteed minimum Yield Stress of 250N/mm. Ulstrut ® channels are also available in stainless steel grade 316 in accordance with BS1449 Part 2:1983. According to requirement, Ulistrut ® channels can aiso be supplied in other grades of stainiess steel, aluminum alloys and glass reinforced polyester {GRP}. Welding Combination channels are manufactured (joined) by staggered welding. Welds are spaced to meet the loadings specified in this section. Other combination channels are available upon request. Finishes The standard finish is hotdip galvanized to ASTM 123-1989 / EN ISO 1461:1999(E) which supersedes. BS729:1971. Other finishes are available upon request Standard tengths Stocked lengths are 6.0 metres with a tolerance of 6mm. Other lengths are available upon request Dimensions All dimensions used in this section are in millimeters Imm) ules otherwise stated Performance All load data for beams and columns in this section Pertain to carbon steel and stainless steel. Load tables are Constructed in accordance with the principles of analysis covered by BS5950 Part 5:1987 and RsK0a6-1092, All beam loads indicated load perpendicular to the XX axis and include channel weight. Long span beams must be supported to prevent rotation ang twist Deflection is limited to span/200 for aethestical appeal. A safety factor of 1.6 applies to all specified loadings in this section,Channel Selection Chart UL1000 Series (Page 8 - 11) am ULi000 uLi001 ULIoGI-ca1 UL2000 Series (Page 12-14) Py e J Pm & i 2 = io} uu 3 < oc cy co ¢ c i £ [eF -_L: uiz000 utz001 UL3300 Series (Page 15-17) al C4 13300 uL3301 UL4000 Series (Page 18 - 20) e 4 uL4000 UL4001 al Pierced Channels (Page 21 - 23) { ) Slot Details ULI 000T and UL3300T stots are 14 x UL1000T ULa300T 28mm or 10 x 28mm at SOmm centersry = i) P| ty S 2 5 ie] G 3 ¢ c o vu is ic G ie vu UL1000 Series UL1000 Series Weight: 2.75kg per metre 86 ULI001 Series Weight: 5.5kg per metre es x ULI001 - C41 Series Weight: 11kg per metre ws Be x Elements of Section Ghannet | Thickmore | Area of | Weight Description Section | Steel mm | mm) _ika/m EE UEROOO S| a.s08t TaaeE uLt001 250 | 6712 SUETOOI-Cars| 2601413 |= Moment of Inertia = Section Modulus. r= Racius of GyrationUL1000 Channel Beam Loading Data UL1000 Safe total working load on beams “4 5 E=} i A re) is i) is) v ic oo cy o 5 (= a] Ke rs] Simply load applicd lead applied as | lad applied load applied supported '35 UDL for concentrated load 25 UDL for as concentrated beam - Span stress - cum for stress -cum- | deflection criteria | toad for deflection stability criteria | stability criteria =Span/200 | criteria -Span / 200 im ig ig | g a 250 1409 708 1409 708 500 704 352 704 352 750° | 470 25 470 235 1000 352 176 352 178 1250 282 Ma 282 iat 1500 235 "7 235 7 1750 201 or 181 io 2000 176 sa 138 87 2250 157 78 i 09 oa 2500 ut 70 89 55 2750 128 oa t a 40 3000 7 39 62 | 38 Column Loading Data UL1000 Safe total working load on column applied ‘Safe total Unbraced ‘t the centroid of the section working load on Column height wn eolumn applied = 0.80 K= 1.00 K= 1,20 at the slot of the section ‘ir ka 7 ——75_ TF “ 8 250 ania aeba! ih phat 4608 | 1353 500 4393 4364 4223 1326 750 4223 3988 3726 1289, 1000 3904 3535 3117 1238 1250. 3535 | 3005: 2392 i 1166 1500 3117 2392 1863 1750) 2624 | 1938 1496 | out 2000 2192 1605 1216 eit 2250 1863, 1352 1006 7 2500 rou» 132 oz 718 2150 1397 sri 87" 683 3000 1226 823 se4 515 * KL exceeds 200rm i= S Fe id . 2 E eo} u A] ie i “4 ry c + i rs u UL1001 Combination Channel Beam Loading Data UL1001 simply supportea beam - Span Safe total working load on beams oad applied load applied as oad applied as UDL for concentrated load as UDL for stress - cum ~ for stress-cum- | deflection criteria, stability criteria stability criteria = Span / 200 eaadaa aaa oad applied as concentrated load for deflection criteria - Span / 200 125 semana 100 113 ” eS aa aa aa a SE Tapas TES ooo | 167 84 | 78 49 = Limited by weld shear Column Loading Data UL1001 Unbraced Solemn eight Sate total working load on column applied fat the centroid of the section K= 0.80 K= 1.00 K= 1.20 coy LC %9 saa Safe toral working load on ‘column applied fat the slot of 861 sera Aa Ra ee 033 is SAS EEEUL1001-C41 Combination Channel Beam Loading Data UL1001-C41 Safe total working load on beams Simply load applied oad applied as load applied ] Toad applied supported as UDL for concentrated load as UDL for as concentrated beam Span stress ~ cum - for stress cum deflection itera | load for deflection stability criteria stability criteria = Span / 200 criteria - Span / 200 v < ) B= © A a iS S ey v i A] pa} 7] iS = id s Vu * Limited by weld shear Column Loading Data UL1001-C41 Safe total working load on column applied Safe total Unibrwced at the centroid of the section working load on coummnetgne | __** We centroid of ine * | “Saison opeptioa | k= 0.80 k=1.00 k= 1.20 at the slot of the section bE diliasoos iif BeR 5000 se ROOO NILES i 48+ aOR 6000 3716 2439" 1746" 1758 KL exceeds 200UL2000 Series uL2000 Weight: 1.75kg per metre UL2001 Weight: 3.50kg per metre 4 c ej S cy = a = 5 vu A] c A) 2 u = Si bo £ i Elements of Section Channel | Thickness | Area of Description | Section seuroonlerst ULz001 is] |= Moment cfineitia 2 = Secon Modulus r= Raglus of GyrationUL2000 Channel Beam Loading Data UL2000 Safe total working load on beams Simply load applied load applied as load applied load applied supported ‘a¢ UDL for concentrated load as UDL for as concentrated beam - Span stress - cum - for stress-cum- | deflection criteria | lead for deflection stability criteria stability criteria ~ Span £ 200 criteria = Span / 200 4 ie So = & F 2 5 ie} 1a) v cE Lo 2 o c 5 i r i) Column Loading Data UL2000 Safe toral working foad on column applied Sate total Unbraced at the centroid of the section working lead on Column height | ———__“" =n ee ‘coluinry apple K=0.80 1.00 at the slot of the section SELES | 2588 2416 LRA a ge Sa TTT HES 3000 927 + KL exceeds 200 13s ° =] Ad £ Fa £ 9° Vv ao] is G ay [a £ Nee c <= UL2001 Combination Channel Beam Loading Data UL2001 simply supported beam - Span Safe total working load on beams load applied load applied as ‘as UDL for concentrated load stress - cum - for stress - cum - stability criteria stability criteria load applied ‘as UDL for detection criteria Span / 200 load applied as concentrated load for deflection = Span / 200 6000 * United by weld shear Column Loading Unbraced coumn neignt raeaenoeaee 2000 STOO EH 3000 ‘SeRETENON ET 4000 SSN 158 : aceaes is co mt Data UL2001 Safe total working toad on column appiled ‘at the centroid of the section k= 0.80 K = 1.00 5000 TEES SRODHEE 6000 * KL exceeds 200 Safe total working load on column appiiea at the slot of the sectionUL3300 Series UL3300 Weight: 1.97kg per metre UL3301 Weight: 3.91kg per metre Elements of Section Thickness | Area or | weight Section Stee! ‘Channer Description mm | wm | hain L301 25 I= Moment of Inertia 2 = Seetion Moctilus 5691 = Radius of Gyration ra a 5 =] cy es 2 £ ry uo 3 = i] 2 u S a i Fs J4 © ) P=] & is a £ 6 i] bs) tS Cy 4 o [s i i cs re) UL3300 Combination Channel Beam Loading Data UL3300 Safe total working toad on beams Simply Toad applied load applied as toad applied load applic supported ‘a5 UDL for concentrated load 93 UDL for as concentrated beom - Span stress - cum for stress - cum - deflection criteria Joad for deflection stability criteria stability criteria Span/200 criteria - Span / 200 rr ) kg ser cuueniuiainie'aaiaiien Deaimaaicrmniaaan a 5 RR TP 10 3000 Column Loading Data UL3300 sate total working load on column applied Safe total Unbrnesd at the centroid of the section working toad on Column height = column applied K = 0.80 at the slot of the metion seme = aa SEH a setae ca smememorra emacs ia ema ELTA nat caer ee a se SE 248 * KL exceeds 200UL3301 Combination Channel Beam Loading Data UL3301 - Safe total working load on beams simply load applied load applied as Toad applied Toad applied supported 3s UDL for concentrated load ‘as UDL for as concentrated team - Span ‘stress - cur - for stress - cum deflection criteria load for deflection stability crterla_| stability criteria = Span / 200 ja - Span / 200 se mm kg kq ‘kg * Limited by weld shear Column Loading Data UL3301 ‘Safe total working load on column applied Unbraced at the centroid of the section Column height - K=1.00 K ‘working load on column applted at the slot of the section Safe total exceeds 200 w 4 © C} S 4 ‘5 Fe} FS fo] u 3 4 i] 2 Ey c ¢ A] pt 1s)UL4000 Series uL4000 Weight: 1.28kq per metre UL4001 Weight: 2.56kg per metre Ps S i) =| nd os Fe} 3 re u 3 s a] 4 7 £ c © £ uv Elements of Section Channel Description uso | 15 I= Moment of Inertia 2 =Section Modulus. r= Radius of GyrationUL4000 Channel Beam Loading Data UL4000 Safe total working load on beams Simply load applicd load applied a5 load applied Toad applied supported ‘3 UDL for concentrated load ‘as UDL for as concentrated beam - Span stress - cum for stress-cum- | deflection criteria. | load for deftection stability criteria stability criteria = Span / 200 criteria - Span / 200 To hg 3 Py = ae) z £ 2 iS 5 u b=] is a 2 Py a < Lt a o Column Loading Data UL4000 Safe total working load on column applied Safe total Unbeaced ‘at the cantinid af tha cectinn working load on Column height - column applied = 0.80 K at the slot of the section mm Gg i ig 9 500 2020 1838 1633 655 1000 164 B54 654 464 1500 654 443 - 314" 309 2500 259" 173" 148. KL exceeds 200UL4001 Combination Channel Beam Loading Data UL4001 Safe total working load on beams Simply load applied load applied as load applied load applied Py rs ej FS i iS a E 5 uv v c © a Py c = oc fe uv supported 5 UDL for concentrated load as UDL for as concentrated beam - Span stress - cum - Yor stress~cum- | deflection criteria | load for deflection stability criteria stability criteria = Span / 200 criteria - Span / 200 a 7 i] ‘eS SSSRSRUOSREEEIS ESSE ESTEE 500 per" 259 SEES SESE TEAS ESP 59 129 ea HEE 173 86 ESRI ETRE 2000 129 65 EE ESSSEesScea esc SSHHLGETEET STL TTNNT 2500 10a 5? aaa 43 1000 {SMES HTS EHS 57 asst 26 eae 3000 8 * Limited by weld shear Column Loading Data UL4001 the section Safe total working load on column applied Safe total Unbraced fat the centroid af the cectinn workina load on Column height - column applied k= 0.00 | k= 1.00 3 the sot of 7 Ke sieeemREIE 1150 ce voto 1000 + KL exceeds 200 20UL1000T & UL3300T Pierced Channels UL1000T Weight: 2.5kg per metre UL3300T Weight: 1.65kg per metre “ = a] r= i = Fe} E 5 0 i} £ % 4 o + < & a u Elements of Section Channel| Thickness | Area of | Weight | ~__ Axis XX ‘Axis YY Description Section | Steet 1 2 r 1 z r 10° 107 SS UbtoooT | 250° | Ske Hi saas SARA ascot | 250 s2ss | 254 | 15.93 I= Moment of Inenia = Section Moduus r= Radius of Gyration 24 < Ac cs s a s 5 iv] 3 5 Os 4 7] & © i re] UL1000T Pierced Channel Beam Loading Data UL1000T Safe total working load on beams Simply load applied load applied as load applied load applied supported ‘as UDL for concentrated load as UDL for as concentrated beam - Span stress - cum for stress-cum- | deflection criteria | toad for deflection stability criteria stability criteria ~ Span / 200 criteria - Span / 200 ty 500 666 333 606 333 abcess act ecco 167 aa m1 2000 167 7 (SSE 2500 113 = a 3000 mi 56 55 4 Column Loading Data UL1000T Safe total working foad on column applied Safe total Unbracea at the centroid of the section working foad on Column height S column applied k= 0.80 K k= 1.20 at the slot of - | the section ig ig jesceesE SAGO Eee SESH MSMR: 3993 1299 eee ee ed 2839 22UL3300T Pierced Channel Beam Loading Data UL3300T Safe total working load on beams Simply load applied load applied ae oad applied load applied supported ‘3 UDL for concentrated load ‘#3 UDL for as concentrated beam - Span stress - cum - for stess-cum~ | deflection criteria | toad for deflection stability criteria stability criteria 7200 ni 7 a = 2 (aia 500 sss Pe c 2 & ‘= a iS 9 u 3 ot i} 2 vo i = rH te c Column Loading Data UL3300T Safe total working load on column applied Safe total Unbraced at the centroid of the section working load on Column height |___* ne centroitolt column applied 20 K=1.00 k= 120 at the slot of the section ea Sy 2379 JSC ah f 1000 1290 Epes ASOT RR 1500 + KL, exceeds 200 23a = 5 u v is © es a] Is is i is I Closure Strips ULI184 ULI 184PVC Material Finish | Weight [g) 0.51 Steel PG oF PL 760 3000 “Length (mm > 3000 Material Finish / Colour Weight (9) Tength trim 1.6mm PVC. Grey, White [3000 Typical Channel Accessories stanaara tinish: pregaivanized (PG) Internal Splice Internal Elbow End Cap External ElbowTypical Channel Accessories standara Finish: Pregalvanized (PG) Horizontal Elbow Tee 2 S ] B=} rs & 2 5 S u ao] + i Fi} o is ¢ i < u away UL2335, UL2540 UL2325 Channe! Hanger UL2540 Fluorescent Adapter (Grass oF Nylon} 25ry rs 5 = 7 & 2 £ 5 .s) zu i A 2 Vv ¢ i Ae i u Stainless Steel Channels Specific requirements for the offshore, food, brewing and constuction industries has resulted in the need for stainless steel Cable Support System. The system covers all aspects of Cable Supports including channel, brackets, fixings, ladder and tray. This is 4 comprehensive system so as to allow the design engineer complete freedom of choice. Material Specification Components in the system are manufactured from 316531 Marine Grade Stainless Steel, to 851449 Part 2 | 1983 oF BS970 Part 1 1983, Alternative grades ere available upon request. Contact with Dissimilar Metals Preferential corvosion occurs when Stainless Steet 26 comes into contact with some other metals, the extend of which can vary considerably. Simple precautionary measures can be taken for Galvanized or Coated Mild Stee! where the reaction is minor Concrete Inserts Channels cold tolled from 2.0mm or 2.5mm sirip, Standart fength 6 metres. Combination channels available to customers specifications uLiocazass —ULTO0072085 s$.Channel Nuts UNLM-/ss, UNSM"/SS BS Denotes standard thiead size: 6, 8, 10, 12mm UNPM"/ss , | Ley, 55. Hexagon | 55. cone Pointed | 5S. Pan Head Head Set Screw Set Screws Batt Aa MIOx40 | MOx 12, 16, 20, 28, 30, 35 SS. Lock Washers Mb x20 MiOx25 Mb, MB, MIO, MIZ Mox25 — Mi0x30 65. Fle Washers M6 x30 MIOx40 Me, MB, MIO, a1 MB x20 MI2x22 Me x25 MI2x25 5, Prague NUS Mexsu — MIZxsu M6, MB, M10, 112 Mi0x20 Mi2x40 SS. Cantilever Arms Length A: 150mm 300mm 450mm 600mm 750mmings 1a w - co) Cc: co) oO fTable of Contents oe Material Uiistrut @ fittings comply with B51449 Fart! 1983 or B54360:1972 and are manufactured from hot rolled, pickled and oiled steel plates, strip or coil. They have a minimum yield stress of 170N/mm2 as specified in B56946:1988. AIL nttings are manutactured trom 6mm thick maternal Unless specified otherwise, UliStrut ® fittings can also, be obtained in stainless steel. Finishes The standard finish is hot-dip galvanized to ASTM A123:1989 / EN ISO 1461:1999]E] which supersedes 83729:1971 unless specified otherwise. Other finishes are available upon request. Applications The fittings illustrated show only one application for each item. However, more than one application is possible in most cases. Hole diameters and slot widths are 14mm for MIZ screws, unless 28 otherwise indicated. Fasteners must be ordered separately as they are not included with the fittings. Dimensions All dimensions used in this section are in miliimeters (mm) unless otherwise stated, Design Screw Torque BOLT SIZE Torque in Nm for Grade 4.6 screws Torque in Nm for Grade 8.8 screws [mio [wiz 22 | 38 Design Load A safety factor of 2 applies to all design loads in the section. The design load data and figures illustrated are safe working loads with reference to M12 grade 8.8 electro-galvanized bolts and hardened MIZ Spring Nuts fitted to mild steel UliStrut @ channelsDesign Load Data Lo“ — Loan rv toro i a b i | - u uLi068 uL1026 uLi068 11326 uL1326 Safe working ae fa 40 640 160 160 1280 tos ton bean | ” ~ | toaD \ 4 | LoaD us Cc . uLi713 uuin30/uL1131 ULI 18645" UL1546.45° UL 331701332 Safe working load applied as indicated SEE SEES EEE RESTS TOED TOES ESTEE TERRE, 130 390/490 Compression 640 | Compression 640 760 Tension 60 “Tension 60 1, Both ends of beams supported. 2. Loads are for UL1000 2.5mm thick channeks, M12 hardened spring nuts. 3. Safety factor = 2 based on ultimate strength of connection 29ey Flat Plate Fittings g ) S UL1062, UL1063, UL1064 UL1065 FS : = Weight: 1579 i i vo ie Product ER umbe: pULHOG2 fem L108 L064 | UL1066 UL1067 Weight: 243q Weight: 330q KY PSs UL1036 ULIO31 Weight: 250g Weight: 339g A 4 UL1028 UL1358 Weight: 425g Weight: 450g ‘timm on cere | 30Angular Fittings _ ULI068 UL1026 Weight: 1599 Weight: 157g = oo io i) i Vv oO UL1326 UL1325 Weight: 242g Weight: 327g ‘A | wa ths SD uL1749 UL1747 UL1359 Weight: 194g Weight: 263g Weight: 458g 4 06 *t ULN31 Hole @ & Slot Width | Hole Spacing 14mm | 20.5mm From Ered 40 or 4mm 6mm ‘4amm on Centre 31P re S = b= = S hd a fs gd a Angular Fittings ULI7I3, UL1186-45" Weight: 384g Weight: 256g UL1546-45° UL1033 Weight: 244g Weight %42q ULI035 uL1034 Weight: 342g Weight: 342g 89 UL1331 UL1332 Weight: 432g Weight: 432g . “40 oF 41mm —“U" Shape Fittings general fittings UL4376 UL4376-A Weight: 358g Weight: 558g UL4377 UL1377 Weight: 760g Weight: 1100g UL4047 UL1047 Weight: 284g 36 Weight: 358g UL1737 UL2346 Weight: 530g Weight: 726g % aia 205mm From End ‘4mm on Conve 410.0% Aion. ep“Z" Shape Fittings ULZBOI UL4045 Weight: 160g MOAN Weight: 180g PA [S) = & = i < 7 ra 7 i) uL1045 ULzB04 Weight: 2129 Weight 2519 UL1272 Beam Clamps weigh 186g ——besign toning Data “onto Frodvet | Design Load Number | pe at im 19 una 860" win 180 ‘PESOENTIG TTS NOE STE uLi271 ULI796 Weight: 466g Weight: 466qBeam Clamps UL13795 Weight: 32kg wna x 35mm Set Scew Inehoed-- ‘ ‘clamp Requires M12 » 25mm wT 4 ex Head Cap Screw ana - (MLZ Chanme tHot nckade Design Load Each Use in Pairs Oni PN KN prooorsi sespipiete P1100 22 UL1386 Weight: 11kg Ciamp Requires 235mm Hes Head Cap Siew and MZ Charnes Nut Not meuaea 2) Ley) £ r= b=] ie sc af vo © 7 o Design Load Each (Use in Pairs Only} uL2785 Weight: 35kg “Ye ces >) a © Design Lond. 500K © Use in Pars Only (© For use with Beams up to (19.1), Thek Flanges an wits CChanmets UL1000, UL3300 sna ut3301 UL2786 Weight: 39% 2 a Hes suusara « U to nce ‘© Design Load: 500kg © Lise in Paice Only (© For use with Beers up t (09.1), Thick Ranges ana with Channels UL1001 and 2001 357) a bt ra = Pioad i ge 7] Cc vo a Post Base Plates UL2072 Weight: 131g uL2073 Weight: 138kq ULZ072A Weight: 159kg UL2073A Weight: 174k 1461001 Series ‘cts Note: Diagonal two dol fing recommenced 38. fal cantilever bracketsfecal g Table of Contents Cantilever Brackets... Material UlStrut @ Cantilever brackets are manufactured in accordance with BS6946:1988 using mild steel with a guaranteed minimum Yield Stress of 250N/mnmn? for the "Arm" and 170N/mm? for the "Backing Plate” Welding UL25425 and UL254z2 Double Cantilever brackets are produced through staggered welding similar to that of the UliStrut @ combination channels Finishes The standard finish for this product is hotdip. galvanized to ASTM A123:1989 / EN ISO. 1461:1999(E). The “Backing Plates” have special drainage holes to prevent any excessive zinc build-up during the galvanizing process. Other finishes are. avaliable Uput reyuest. Dimensions All dimensions used in this section are in millimeters (me) unless otherwise stated. Performance The safe load figures in all instances for the total uniformly distributed load (UDL) are based on the vertical channels being tne Ullstrut ® UL1900 2.5mm thick mild steel. All specified ‘oadings in this section apply to 2 safety factor of 2. ‘The safe working ioads indicated in the tables can be improved by adding a 45 degree raker comprising UL3300 or UL4000 channels andl two ULIS46-45 Angular fitings. In the case of specific requrements, please refer to our Technical DepartmentCantilever Brackets UL254 Single 8mm Backing Plate 160 Length Length Weignt | UBL 4 1g aL 249 ERE 190 UL254 Double 8mm Backing Plate 160 saat 190 30 rs fa Gg = u 7 PY Fa je KS a F iS i iCantilever Brackets UL251 +t jsmm socung Hate Lenath A ie A 200 350 Fa = a = i i i ra) ra ov > 5 P=} £ © 1S) 7 ee 7 550 1964 130 a uma oo | 278 | no UL223 ee 200 esti 350 UL223A Length] Weight | ue mm q ° ‘irene 40Cantilever Brackets UL2491 - UL2500 4 2 o x uv Ag = Fe) & eo BS = = = i Vv Product | Length Range A icdona aR ulzsste SUA UL2492R cei UL2394R ga si UL2495R a” = a Q B] “a & 2 = % Fe y 7] = Mechanical Support The Ulistrut mechanical support system was designed to provide a simple and cost effective solution for structural Traming requirements. There are various ranges of accessories, fittings and mountings available to accommodate the suspension of pipings and tubing The UliStrut_mechanical support system requires no diilling of welding and can be applied in the most difficult situations, a2fasteners Table of Contents Spring Nuts. __ General Fasteners... Material UIStrut ® spring nuts are manufactured from mid steel bars. The end product s a nut with two grooves, each possessing sharp teeth. The sharp teeth provide grip by biting into the return lips of the Ulstrut @ channel giving it greater resistance to sip and pullout. LiiStrut @ spring nuts conform to 856946:1 988, Hex Set screws are available in Grade 8.8 or Grade 4.6. Threaded rods are available in Grade 4.6. Hex nuts are available in Grade 8 or Grade 4. Us Ulinut ® is a high quality spring nut manufactured from stainless stecl Grade 316 Fasteners manufactured from other materials €an also 44 be supplied upon request. Finishes The standard finish for this product is Zine Electroplated - Industrial - clear passivated - bright to 48/371 Part 1:1991 for threaded products and BS1 706:1960 for Ulistrut @ spring nut. Dimensions All cimensions used in this section are in milimeters (mm) unless otherwise stated, Performance For maximum allowable pulhout and sip loads, reter to page 45,Spring Nuts Long Spring Nut Tiwead Weight Size 9 ie eelepee zeta vB 30.5 Miron ues aeE Miz 44.6 Hardened spring nut and grade 8.8 Spring Nut with or electrogalvanized bolts without spring Pullout | ‘Resistance to slip size kg ‘Me short &:tong % MB short & long 260 (M19 short & tong 390 Miz short 390 M2 Jong, 610 Note: Spring nuts without springs are also available Ulinut ® & Spring Nut Installation Spring Nut Ingert Unhardened spring nut and grade SecurePeal) General Fasteners UL26635 UL25425 UL2542 Double 46 a M10 mz Weight |" Weight | “Weight 9 a 9 122 ay 320 138 26.4 36.2 1s m9 392 a 30.5 434 187 329 470 10.2 203 355 505 1o9 aus ann sa) 18 236 40.0 600 we 25 28) ors 144 234 478 as MG Lengin Weight nr) a2 55 20 70 2 26 110 mre Length | ~Weignt | Weight mn a kg 45, 283 46.0General Fasteners Threaded Rod engin M10 miz nat Weight | Weight | Weight rom 9 Cr) 3 2000) seaen gasses leionasonle ante Flat Washer Spring Washer me __| Ms M10 m2 MG MB MIO M12 Weight | weigne | weignt | weight Weight | Weight | Weight | Weight 3 3 9 6 9 9 9 9 or i Zoe ea 05 ho 17 2i8t Fender Washer Hex Nut M6 Ma mio | _miz Me Me Mio Miz Weight | Weight | Weight | Weight Weight | Weight | Weight | Weight 9 9 9 9 9 Q 9 Q ne io na 137 at 45 120%hisiea seo Coupling Nut M6 M8 MIO M12 x x x x 2smm_|_2smm_|_30mm_| 30mm ‘Weignt_| Weight | Weight _| Weight 3 3 9 9 1A 187 16 ane irehy aloeElectrical Support The UliStrut clectrical support system provides a functional and atiractive solution where hanging, support and mounting is required. The ability to obtain dracket. channel, clamp, cable way and ladder systems from one: source provides the customer with a one-stop solution centre. a) © i) a ey Pl 3 i J = 5 “I co o 46.Table of Contents UL2400 & UL2239 Series Pipe Clamps .. UL2246 & SS Series Pipe Clamps.. K & U Pipe / Cable Clamps. Two Piece Pipe / Cable Clamps.... ULTCO1 and ULTCO2 Trefoil Clamps... UL75 Series Pipe Clamps.. Trolley Assemblies.. Material Ulistrut @ clamps and trolley assembles are either manufactured from steel complying with BS1449 Part 1:1983 or B52989:1985 Grade 2275. The ULICOZ velol clamps are manufactured from aluminium. Upon request, most UliStrut @ clamps can also be obiained in stainless steel Finishes The standard finish for this product is hotdip galvanized to ASTM Al23:1989 / EN ISO 1461-1999{F) Other finishes are available upon, request. Dimensions All dimensions used in this section are in millimeters (ini) unless otherwise stated, Applications Ulistrut © clamps and trolley assemblies show only 60 ‘one application for each item. However, as they are designed for the support of both mechanical and electrical service products, more than one application is possible. Trefoll clamps are used to confine, restrain and control single core cables from movement caused by electro magnetic forces under short circuit conditions. Both the ULICO! and ULTCO? trefoil clamps have been tested by independent authorities for fault level currents, Both clamps successfully withstood an average three phase short lime withstand current of 40%A rms with peaks of between 83 and 96kA. Weights All weights in this section exclude any loose fasteners and are merely approximations for calculating shipping (transport) weights.UL2400 & UL2239 Series Pipe Clamps UL2400 Product | Hole | Material Range She Weight mm a suizaoo. eee aBReS UL2239 “ B Product | Nominal Material Screw & Design Range Bore BA 5 size Nut size toad | Weight UL2239/120 M2 x 45mm M20 x TOmm i 2 a 3 fy ba 4 ba a c ie) g = te] 4 (on s Bs vC4 las shye sige) eee y tig) fon UL2246 & SS Series Pipe Clamps UL2246 Product | Nominal BA 3 Hole & Design ‘Weight SS Series Nominal cdK & U Pipe / Cable Clamps K Pipe / Cable Clamps te Laer tre . ( U Pipe / Cable Clamps Cable Ladder ung Piped Weight mm q ait PT ESS 16 67 eens = Pressure Shoe 53 A by 2 e i] al wm c cy i) 2 = vr rs tel a = PiTwo Piece Pipe / Cable Clamps Standarel Finish: Pre-gaivanized (PG) rs 4 re) = Av re a % Pt 2 ie) NG : Pre} “ oly 3 Aig G r _ i tel ¥ “/) v Produc Pipe B ‘Screw Material Design ea ne ser | mame, | ase | wai EAP a aA ei EL aaa ME EE a Oe uum s zomm uu 3844 uL2038 41-57 Me uu? 54-70 x 35mm uuiiis 71-95 uLi126 99-110 mio uLii22 116-140 x i ssiee| 50mm uLii2s 155-190 UL136 ina -278 mio 25 aao 403 x WHE, uLIi29 260-205, 60mm 28 440 510ULTCO1 & ULTCO2 Trefoil Clamps ULTCOI Standard Finish: Hot-dip Galvanized (HDG) Screw, Nut and Fiat Washer: Brass a cables go Jt) a we } Product Range Minimum Purrcowas)| |) 3xe39 uircos! | 3846 “ulTco17s9" | 3x S521") uitcov70 | 3 xB 60 S UUTCONTS «91x 8.705) ULTCoz Standard Finish: Aluminum Cable Range | Diameter utcoraa | 3x48 Sp tuicozie3 | 3x53" | uicozes | 3x63 (Flag) eee) eee iatals) oesFr A a = qd 4 Pe ba a a ° = be] Pa jel be Bl rv) UL75 Series Pipe Clamps UL75 Standard Finish Pre-galvanized (PG) UL75/30 WL75/50 UL75/80 UU7s/125 uL75/200 Trolley Assemblies ULTAOI ULTAO2 Standard Finish: Electro-galvanized (EG) Standard Finish: Electro-gaivanized (EG) Tic Appleton of tae Assonblyi United U-LI Corporation Berhad (ocorporatedin malaysia Under Ihe ‘ompativs Ach, 1965) $3, Jalan Kertunis U1/47, Temasya industiel Pate, Sexsyen Ul, 40159 Sch Alam, S Tel: 603 3989 (Hunting Line) Fax 603 5969 1466 hcommy website: www ulcommy arigcr Darul Ehson, Malays: