IS 458 : 2003 FRAT APTS ydeferd Game ugy (Gaer Ufea alk via) — faferite ( ater geRierr ) Indian Standard PRECAST CONCRETE PIPES (WITH AND WITHOUT REINFORCEMENT) — SPECIFICATION (Fourth Revision ) 1C823.040,50;91.100.30 © BIS2003 BUREAU OF INDIAN STANDARDS MANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MARG ‘NEW DELHI 110002 December 2003 Price Group ICement Matrix Products Sectional Committee, CED 53 FOREWORD This Indian Standard (Fourth Revision) was adopted by the Bureau of Indian Standards, after the draft finalized by the Cement Matrix Products Sectional Committee had been approved by the Civil Engineering Division Council Precast concrete pipes are widely used for water mains, sewers, culverts and in irrigation, This standard lays down the requirements of quality and dimensions for conerete pipes to serve as guidance to the manufacturers and users in producing and obtaining concrete pipes of suitable quality. Guidance regarding laying of concrete pipes is given in IS 783 : 1985 *Code of practice for laying of concrete pipes’. {In case liquid conveyed by the pipeline is likely to be harmful to concrete, necessary precautions should be taken, This standard was first published in 1956 and subsequently revised in 1961, 1971 and 1988. The present revision hhas been taken up with a view to incorporating the modifications found necessary as a result of experience gained with the use of this standard. This revision also incorporates some of the important amendments issued to the last version of the standard including those relating to restricting the use of plain ended pipes and incorporation of detailed provisions regarding pipes manufactured by vibrated casting process and various decisions taken by the Sectional Committee from time to time, For the purpose of deciding whether a particular requirement of this standard is complied with, the final value, observed of calculated, expressing the result ofa test or analysis, shall be rounded off in accordance with IS 2 : 1960 “Rules for rounding off numerical values (revised)". The number of significant places retained in the rounded off value should be the samme as that of the specified value in this standard,18 458 : 2003, Indian Standard PRECAST CONCRETE PIPES (WITH AND WITHOUT REINFORCEMENT) — SPECIFICATION (Fourth Revision ) 1 SCOPE 1.1 Thic standard covers the requirements for reinforced and unreinforced precast cement conerete pipes, of both pressure and non-pressure varieties used for water mains, sewers, culverts and irrigation. The requirements for collars are also covered by this, standard. nores 1 This standard covers the requirements for pressure and hon-pressure pipes manufactured by spinning process and Ske nonepressure pipes of class NPD and NPA manufactured by vibrated casting process. 2 In aduition to the requtementsspeciied specially for ‘the cola, the requirements given inthe following clauses, stall also apply for the collars 82, 5.3, $4, 58.1, 553. 55. 722,73, 734, 74, 82,94, 91 Hat and 12.0 $8.74, 72,724, 31.2, 9.13. 9.1 1.2 Prestressed concrete pipes and pipes with non- circular section are not covered by this standard, 2 REFERENCES The standards given in Annex A contain provisions. which through reference in this text constitute provisions of this standard. Atthe time of publication, the editions indicated were valid, All standards are subject to revision and parties to agreements based on this standard are encouraged to investigate the possibility of applying the most recent editions of the standards indicated in Annex A. 3 TERMINOLOGY 2.0 For the puurpase af thie etandard, the following definitions shall apply. 3.1 Working Pressure — The maximum sustained internal pressure excluding surge, to which each portion of the pipeline may be subjected when installed. 3.2 Site Test Pressure — 1.5 times working pressure pertaining to the section or 1.1 times static pressure. whichever is more (surge pressure is to be controlled, within 25 percent of pump head in case of pumping, mains). 3.3 Hydrostatic Test Pressure — It is the maximum pressure which the pipe can withstand without any leakage when tested for hydrostatic pressure in accordance with this standard and IS 3597. 3.4 Surge (Water Hammer) Pressure —It isa pressure which is produced by a change of velocity of the moving stream and becomes maximum when there isa sudden stoppage which may be caused by the closing ofa valve or by shutting down a pump station. Surge pressure is to be controlled within 25 percent of pump head. CLASSIFICATION 4.1 For the purpose of this standard, concrete pipes shall be classified as under: Class Description NPI Unreinforced concrete non-pressure pipes NP2 Reinforced concrete light-duty, non-pressure pipes Conditions Where Normally Used For drainage and irrigation use, above ‘ground or in shallow trenches For drainage and irrigation use, for cross iii) At end of longitudinals 5 NOTE Aneffective means shall be provided for maintaining the reinforcement in postion and for ensuring correct cover uring manufacture of te unit. Spacers fr this purpose shall be of rustproof material or of tel protected against coresion, toohee oF Joint 12 mel, 10-303) CAULKING SPACE: 10 4A Internal Flush Joints 0-300 CAULKING SPACE (10 mm) 10 1B External Flush Joints 1 ~ wall thickness 4 ~ 0,002 of intenal dia or2 mm, Min. 10 ~ internal diameter. ‘= ~ included angle not more than 25° (only for design purpose not be measured), Fig. 1 Detatis oF FLusi Jomts COLLAR ‘CEMENT MORTAR ‘CAULKING PIPE Fic. 2 Coutar Jor (Ricip) 7 MANUFACTURE 7.1 General ‘The method of manufacture shall be such that the forms and dimensions of the finished pipe are accurate within the limits specified in this standard. The surfaces and edges of the pipes shall be well defined and true, and their ends shall be square with the longitudinal axis. 7.2 Conerete Mixing and Placing 7.2.1 Conerete shall be mixed in a mechanical mixer. Mixing shall be continued until there is a uniform[NOTE No.of bars: Minimum half the number oflongitadinas "Maximum equal to number of longitudinal. {3A Socket Cage Gonnected to Barrel (Cage by Means of 2 Bars SL 3B Socket Cage Longitudinals Suitably Bent ‘for Connecting to Barrel Cage ae sae 3C Cage made of Continuous Longiudinals Fig. 3 TyPIcat, ARRANGEMENTS OF REM I SOCKET FOR SINGLE CAG NOE — No of tre: Minimum half the number a longitudinal “Maximum equal to number of lngitudinals 4A Socket Cage Connected to Barre! ‘Cage by Means of Z Bars, SLs 48 Socket Cage Longitudinal Sutably Bent for Connecting to Barrel Cage “SS 4C Cage made of Continuous Longitudinals Fic. 4 TYPICAL ARRANGEMENTS OF REINFORCEMENT 1 Socket ror DouaLe CAGE (Use SurrasLe Tyre OF SPACERS) distribution of the materials and the mass is uniform in colour and consistency, but in no case shall the mixing be done for less than 2 min, 7.2.2 Concrete shall be placed before setting has commenced, It should be ensured that the concrete is 1s 45% 1003 not dropped freely so as to cause segregation, The concrete shall be consolidated by spinning, vibrating, spinning combined with vibrations, or other appropriate mechanical means. 7.3 Reinforcement Cages Reinforcement cages for pipes shall extend throughout the pipes barrel. The cages shall consist of spirals or circular rings and straights of hard-drawn steel wire ‘or mild steel rod. Reinforcement cages shall be placed symmetrically with respect tothe thickness of the pipe ‘wall. The spirals shall end in a complete ring at both the ends ofa pipe 7.321 Pipes having barrel wall thickness 100 mm and above shall have double reinforcement cage and the amount of spirals steel in the outer cage shall be 75 percent of the mass of spiral steel in the inner cage, whilst the total shall conform to the requirements specified in the relevant tables of this standard. The ‘mass of longitudinals in the outer cage and inner cage should be the same, that is equal to half the total mass of longitudinals specified in the relevant tables. The total longitudinal steel per pipe shall be as given in the relevant tables, NOTE — tis preferable that single einorcement cage should bi located neat the inner surface ofthe pipe with adequate lear 7.3.2 Diagonal reinforcement may be provided in pipes, the cages for which are not welded so as to help in binding the cage securely. It shall, however, be ensured that the clear cover for any reinforcement is not below the limits specified in 6.4. Diagonal reinforcement is a process requirement and shall not be counted against longitudinal and spiral reinforcement. 7.4 Curing Curing shall be either by steam or by water or by a combination of steam and water, or by use of approved curing compounds. If water curing is used, the pipes shall be cured for a minimum period of 7 days in case of non-pressure pipes and 14 days in case of pressure pipes. In case of pipes where cement with fly ash or slag is used, the minimum period of water curing shall be 14 days. If steam curing is used, after that it shall bbe water cured for 3 days. 8 DIMENSIONS. 8.1 Pipes ‘The internal diameter, barrel wall thickness, length, the minimum reinforcements and strength test, requirements for different classes of pipes (see 4.1), shall be as specified in Tables I to 11. Dimensions of collar for class NP! and dimensions and15 458 : 2003 and Strength Test Req ‘ements of Concrete Pipes of Class NPI — Unreinforeed, Non-pressure Pipes (Clauses 6.1.1, 63 and 8.1) Minimum Caulking Callr Dimensions Minimum Thickness Sirengih Test Requirements for Three Edge Bearing Test Ultimate eae toad Tot oo ea a Pa near mete i @ 3 o ° o Ps 08 3 8 ts 133 “ 3 a as 150 13 ts = B 3 180 183 a1 i Fs 180 tea 0 b a3 180 tea ico 30 ts 0 130 16 io 2 te 2 to ws ‘00 2 te 2 180 ie 180 8 o 38 200 219 reinforcement of collar for class NP2 shall be as per __ iii) Barrel wall thickness: ‘Tables | and 21 respectively. However, incase of g) Upto and including: +2 pipes manufactured by vibrated casting process, the 30mm 4 mm internal diameter, wall thickness, the minimum) Qyer30mmuptoand #3 tsinforcnent in eae of reinforced pipes) and easel asm pines shallbe as given in Tables 4,57 and 8 The) Over SOmIMaptoand 4 yy manufacturer shall inform the purchaser of the pace effective length of spigot and socket, and flush jointed ) Over 65 mm up to 5 mm pipes that he is able to supply. For collar jointed pipes, and including 80 mm ame! effective length shall be 2 m or 2.5 m up to 250 mm ©) Over 80mm up toand —: +6 iy nominal diameter pipes and 2.5 m, 3.0 m, 3.9 m or including 95 wun 3 1.0 m for pipes above 250 mm nominal diameter.) Over 95 mm 7 Class NP3 and NP4 pipes of nominal internal diameter 33™™ 500 mm and above, the effective length may also be NOTE — Incas of pipes wih eile uber ing joins, the 1.25 m, OIE — Pipes oFiotemal diameter, barrel wall thickness and length of harel and gol ther than those spesitid a 8.1 may hesupplied by mutual aetcementetween the purchaser andthe supe In Such ease, the design of pipes submitted to the pores shall inclu alstandard details covered in Tables 1 wu 8.2 Tolerances The Following tolerances shall be permitted: SINo, Dimensions Tolerances i) Overall length +1 percent of standard length ii) Internal diameter of pipes: a) Up to and including 300mm 33mm b) Over 300 mm and up to and including 600 mm; 45 mm. ) Over 600 mm #10 mm 6 tolerance on thickness near the ends will have to be reduced "Nea the eubber tng joints, the tolerance on thickness shall be as given in Tables 13 10 19 incase of pipes manufactured by Spinning proces and as given in Table 1S and Table 16 incase of pipes manofacuted by vibrated casting process. 9 WORKMANSHIP AND FIN! 9.1 Finish Pipes shal be straight and fre from cyacks except that craze eracks may be permitted, The ends of the pipes shal be square with their longitudinal axis so that when placed in a straight line in the trench, no opening between ends in contact shall exceed 3 mm in pipes up 0.600 mm diameter (inclusive), and 6 mm in pipes larger than 600 mm diameter. 9.1.1 The outside and inside surfaces of the pipes shall be dense and hard and shall not be coated with cement ‘wash o other preparation unless otherwise agreed to between the purchaser and the manufacturer or the supplier. The inside surface of the pipe shall be smooth, For better bond, inner surface of the collar may be finished rough,458 003 Table 2 Design and Strength Test Requirements of Concrete Pipes of Class NP2 — Reinforced Concrete, Light Duty, Non-pressure Pipes (Clauses 6.1.1, 6.1.2.1, 6.1.3, 6.2.2, 7.3.2 and 8.1; and Table 20) inet Bae Wa Taafocemen Trash Tat Regret Tor pinacerot—"Tuctees “Tree Bag Bearing Tet ne ‘Tonga Mid Secor Hard Spiass tard” = “Toadies Dron Stet DroweSiel—_Prduet Ted 0.25 mm Ck ma a aa Taine’ —“ANIinewimewe_&NTne mate ner = ioe w ® ° ® © 0 3 ‘ 089 ous voas vs08 ™ a 5 os ows 100s 1308 ts0 » ‘ 039 o2t 1079 169 200 » ‘ 039 38 un 166 zs 2s ‘ 039 oa 1236 1839 20 s ‘ 039 oss ass 1885 0 ” ‘ on on bas 2022 350 2 ‘ on us 144s 216 oo n ‘ on 6 sas ais 0 3s 8 on 7 tes 227 son is ‘ on 246 ina 2574 wo 6 5 on sar vas a2 wey % 5 in 460 2035 ws 0 0 5 in on 2137 3236 00 “ ‘ in 92s 210 320 +0 « ‘ 76 1069 221 36a 1100 6s 5 176 7 2550 342s 1200 n ‘ 76 a7 2697 sous 10 s 2 264 2087 pa an 1400 invest 382 240 nn ais 1200 ” Iaorses a2 nm 35.06 2239 2000 1 ena ss as mn16 st 2200 110 aa 28 37 21 wos. notes 1 oi stcet is used for spiral reinforcement, the weight specified under col S shall be increased to 140/125 2 Soll rade mild steel wite for spirals may be used for pipes of internal diameters $0 mm, 100 mm and 150 mm only, by increasing ‘weight to 140784, ' the longitudinal reinforcement given in this able is valid for pipes upto 2.5 m efletive length for intemal diameter of pipe upto 250 mun and upto 3m clfetve length or highsr diameter pipes. 4 Total mass of longitudinal einforcement shall be calculated by multiplying the values given in col 4 bythe length ofthe pipe and then dedcting forthe cover length provided athe two ends1S 458 : 2003 Table 3 Design and Strength Test Requirements of Concrete Pipes of Class NP3 — Reinforced Conerete, Medium Duty, Non-pressure Pipes (Clauses 6.1.1, 6.1.2.1, 6.1.3, 6.2.2, 7.3.2 and 8.1; and Table 20) Internal Barrel Wi Reinforcements Strength Text Requirements for Diameter of Thickness Three Edge Bearing Test Pipes —— a Tongitodina, Mild Stel or Hard Spirals, Hard” Load imate Drawn Steel Drawn Ste Produce Load 025 mm Crack co mm “Minimum Kena kgllincar ——kNVinear metre kN/linear metre somber mee mere o 2 ° ® o Oy o “0 Fa ‘ 059 a6 13.00 50 Is0 2s 6 089 046 13.20 2055 200 30 6 os os 1430 2175 ns 30 ‘ 039 103 14380 220 250 x 039 124 15.00 nso 300 40 8 ore 1480 1550 2325 330 5 8 ons 295 i677 25:16 saw 15 5 330 116 450 18 8 399 2156 324 so 1s ® an 2395 3893 a 5 Bor 646 201 2a74 out 700 ss for 66 1027 383 5030 00 9s for 66 bos 3832 s7a8 00 100 ore 1830 Bal oer + 000 us 66 2182 4190 718s 100 is ore 299 5209 7900 1 200 120 ate usr srt 3622 1 400 as ate ass 4601 6706 1060 1600 40 aes ass 650 7668 11496 1800 150 en 936 m0 922 reas 2000 170 ee 936 97.90 9880 13.70 2200 185 ee 936 13330 10.38 15807 20 200 Dee tas 46.61 11496 maa 2 21s en 1488 17826 ase 18681 Notes 1 1F mit ste is used foe spiral reinforcement, the weight specified under col S shall be increased to 140/125. 2-The longitudinal reinforcement given in this table is valid fr pipes up wo 2. m effective length for internal diameter of pipe upto 20 mm and upto 3 metfective length fr higher diameter pipes 3 Total mas of longitudinal enforcement shall be calculated by multiplying the values given in col 4by the length of the pipe and then “deducting forthe cover length provided atthe two ends 4 Concrete for pipes shall havea minimum compressive strength of 35 Nim? at 28 daysIS 458 : 2003, ‘Table 4 Design and Strength Test Requirements of Concrete Pipes of Class NP3 — Unreinforced Concrete, Medium-Duty, Non-pressure Pipes Made by Vibrated Casting Process (Clauses 5.5.1, 6.1.1, 63 and 8.1; and Table 20) ‘Minimum Barrel Ws ‘Strength Test Requirement for Three “Thickness Edge Bearing Test, Ultimate Load um ‘mm Nlinear meve wo @ o) 300 50 1350 380 ss 1677 00 1916 450 65 21.56 500 » 2398 600 8 2a74 70 as 3353 00 100 an + 000 us 47.90 e100 0 5269 1200 ps 57.48 1400 M0 6706 1 600 6s 76.68 1800 ao 86.22 NOTE — Concrete for pipes shall have a minimum compressive strength of 45 N/mm! at 28 days Table $ Design and Strength Test Requirements of Concrete Pipes of Class NP3 — Reinforced Concrete, Medium-Duty, Non-pressure Pipes Made by Vibrated Casting Process (Clauses 5.5.1, 61-1, 6.1.2.1, 6.1.3, 62.2, 7.3.2 and 8.1; and Table 20) nal Minima Reinforcements ‘Strength Test Requirements [or Diamcter of Barrel Three Edge Bearing Test Pines highness |= Longitudinal Mild Swelor Hard Spas. ard Loadlto imate Drawn Stel Drawn Stel Produce Load 0.25 mm Crack oo om Tinian Taller pfinear ——_KNiinear mete kNiinear mete ‘bee mee mete w e 6) ® i) © o 300 50 4 O78 133 1330 22s 350 ss 8 078 138 1617 25.16 400 « 8 078 1.60 6 2874 450 65 4 078 190 2156 mM 00 70 8 078 20 2395 35.93 60 8 Hor 6t6 Ls 20 2m oy 09 8s Borate 18 4a 3333 $030 00 9s Bor 616 2.66 6s 3am S748 00 too ono 2.66 uss an 6867 1000 us 666 2.66 1370 4790 mss 100 0 66 2.66 1961 269 79.00 1200 as a8 358 2ias sae 8622 1400 0 8 355 30.00 67.06 100 60 1 600 16s 8 355 50.43 16.64 11496 1 x00 0 en 936 64.19 a6 1293 2000 190 He 936 B12 95.40 143.70 2200 210 ben 936 105 33 105.40 158.07 2400 ns hee las 133.30 15.00 imas NOTE — Concrete for pipes shall ave a minimum compressive strength of 35 Ninn! at 28 days,18458 : 2003 Table 6 Design and Strength Test Requirements of Concrete Pipes of Class NP4 — Reinforced Conerete, Heavy Duty, Non-pressure Pipes (Clauses 6.1.1, 6.1.2.1, 6.1.3, 6.2.2, 7.3.2 and 8.1; and Table 20) Taterval ‘Barrel Wall Reinforcements ‘Strength Test Requirements for Diameter of Thickness Three Kage Bearing Test Pipes —— Es Tngnidnal Mild ice or Hard Spirals, Hard~ —Taalto Ta? Drawn Stet Draven Stel Produce Load (025 mm Crack im om ‘Minima alin efineae kNtineae kN neat umber mete rete reve mete 0 e ° ” 0 o o x0 2s a 059 om 2 aus wo as © os 036 aa sss 130 2% ‘ 09 on 23 sos 200 0 6 09 130 46 36.90 2 0 6 059 Loa 252 37.80 2s0 0 6 09 198 25 382s 100 40 ® o7 an 24 39.60 380 1s ‘ om 344 ws 4470 400 5 a on 332 39 soa 450 8 ‘ o78 388 369 3830 soo % 4 o7 596 400 6120 oo 8s Boros 24 963 463 40 00 8s Boro e6 344 M33 322 7830 00 95 sorts aa 2120 93 39.10 90 vo 646 3s 23 663 99.40 0 us aon 604 as48 ns 108 90 100 us wee 604 13.16 wa 2060 200 0 are 608 sor 83 3240 1400 bs ate 936 nea 042 136.40 0 0 ae 936 10899 1196 179.30 x00 10 ew M488 13022 183 203.00 200 0 nen ass 151.79 1383 203.00 0 as nen a8 16090 a2 21330 2400 200 nen 148s 216.96 Isso 232.50 2600 ais nen tags 25893 166.7 250.00 Notts, 1 Fil steel suse for spiral reinforcement, the weight specifi unde cl S shall e increased to 140/125. 2 The longitudinal reinforcement given inthis table i valid for pipes up to 2.5 m effective engih for internal diameter of pipe ‘upto 250 mm and 3 meffective length for higher diameter pipes 3 Total mass of longitudinal reinforcement shall be calculated by multiplying the values given neo by the length ofthe pipe and then ‘edueting for the cover length provided at the wo ends. 4 Concrete fr pipes sal have a minimum compressive strength of 38 Nim at 28 days1s 458 : 2003 ‘Table 7 Design and Strength Test Requirements of Concrete Pipes of Class NP4 — Unreinforced Concrete, Heavy Duty, Non-pressure Pipes Made by Vibrated Casting Process (Clauses $5.1, 6.1.1, 63 and 8.1; and Table 20) Tniernal Diameter of Pipes ‘Minionum Barrel Wall ‘Strength Test Requirements for Three “Thickness Edge Bearing Test, Ultimate Load aa am ‘kNMinear metre o ° ° 300 50 264 350 38 28 400 « m8 450 6s 369 so 7” 00 00 8 463 700 as 322 00 9s 393 300 100 663, 1 000 us n6 00 ps a4 100 bs 883 1400 bs wos 1 ho li96 1x00 205 Bs3 NOT — Coerete for pines shal have a minimum compresivestength of $0 Nim a 28 days Table 8 Design and Strength Test Requirements of Concrete Pipes of Class NP4 — Reinforced Concrete, Heavy Duty, Non-pressure Pipes Made by Vibrated Casting Process (Clauses 5.5.1, 6.1.1, 6.1.2.1, 6.1.3, 6.2.2, 7.3.2 and 8.1; and Table 20) al arrcl Wall Reinforcements ‘Strength Test Requirements for terol Thickness Three Edge Bearing Test Pipes i " ‘ongiudinal, Mild Steel or Hard Spirals, ard “Load timate Drawn Stee! Drawn Stee Produce Load as (0.28 mm Crack nm im Minima ‘linear kefinear kNinear kNincae wo °% o @ o o o 3x00 0 5 on 13 264 386 390 s ® on 161 we 47 30H « s 07 197 39 509) 450) 6s ® on 336 369 583 si 0 8 07 556 409 612 ‘0 6 Korb +6 24 850 463, a 70% 5 kor646 sat 78 322 183 x00 os Korb e6 a i672 503 9 on wo ore a 2092 663 4 Ho us see oot 26.70 ns 08.9) hon 120 Bee 608 35.60 wa 06 Lon 1s are 604 22 883 ia Hon 0 see 936 5339 1042 Iso a 6s nee 936 02 1196 in95 xn 180 Ree Mss 85.15 1555 2030 200 190 nee lass 108.00 1Bs3 2030 NOTE —_Comerote for pipes shall have amnion compressive strength of 35 Nim at 28 days. uIs 458 : 2003 ‘Table 9 Design and Strength Test Requirements of Concrete Pipes of Class PI— Reinforced Concrete Pressure Pipes Safe for 0.2 MPa Pressure Test (Clauses 6.1.1, 6.1.2.1, 6.1.3, 62.2, 63, 7.3.2 and 8.1; and Table 20) Tatermad ‘arvel Wa Reinforcements Diameter of Thickness OL Pipes Tongtudinal, Mid Stet or Hard Drawn Stel Spirals, Hard Drawn ‘tee nm ‘nm ina Kpfincar kgfinear ‘number mete mete w a ° ” o 0 25 6 059 016 00 as 6 059 02 10 2s 6 039 046 200 2s 6 039 on 22s Pa 6 059 100 230 2s 6 O59 12 300 30 8 07 Ls 350 2 s 078 237 400 2 8 a7 305 480 3s 8 078 386 soo 3s 5 o78 an ss 0 8 078 679 00 40 5 in 91s 00 45 5 1a hoe 0 so 5 in is von ss 5 176 not 100 eo ® 176 228 1200 65 ® 176 26m Notes 1 Suength quirements foe pressute pipes shal be the same as for NP2 clas pipes 21 mild tel i sed for spital reinforcement, the weight specified under co shall be increased to 140/125, 3 Sot grade mild steel wire fr spirals may be used for pipes of internal diameters 80mm, 100 mam and 150 mm ony, by increasing 4 The longitudinal reinforcement sven inthis abe is valid for pipes upto 2.5 m effective length for intemal diameter of pipe up to 250 mm and upto 3 mefletve length fr higher diameter pipes 5 Total massof longitudinal reinforcement shall be calculated by multiplying the values given in colby the length ofthe pipe and then ‘deducting forthe caver length provided athe two ends 2Is 458 : 2003, ‘Table 10 Design and Strength Test Requirements of Concrete Pipes of Class P2 — Reinforced Concrete Pressure Pipes Safe for 0.4 MPa Pressure Test (Clauses 6.1.1, 6.1.2.1, 6.1.3, 6.2.2, 73.2 and 8.1; and Table 20) Barrel Wall Relaforcements Thickness ———— Taal, MUTE Sie or Fad Drawn Seed Spas, Tad Draw ‘Steel eee mm om ‘nina namo Tpinear mete kgfinear mete oy ® ° o © 30 25 6 039 029 too 25 6 039 oas 130 25 6 059 093 200 0 6 039 163 2s 30 ‘ 039 203 250 30 6 os 247 500 0 5 on 36 350 4 3 O78 438 400 0 5 o7 536 450 50 3 o78 196 so 5S 5 on 980 oo és 4 176 lao 200 70 5 176 2190 x00 0 Ror6t6 266 28st 00, 90 Bor6ts 266, 3592 1000 100 ore 266 Ba8 Nores. 1 Siength requirements for pressure pipes shal be the stme as for NP2 class pipes. 2H mil steel suse for spiral enforcement, the weight specified under co shall be increased to 140/125, 13 Soft rae mild steel wire for spirals may be used for pipes of internal diameters 80 mm, 100 mm and 150 mm only, by increasing ‘weight to 14084, 4 The longitudinal reinforcement given inthis table is valid for pipes up to 2.5 m effective length for internal diameter of pipe {upt0-250 mm and up ta 3m effective length for bigher diameter pipes §5 Total mass of longitudinal enforcement shall be calculted by multiplying the values given in colby the length ofthe pipe and then Aeductng forthe cover length provided athe two ends Table 11 Design and Strength Test Requirements of Concrete Pipes of Class P3— Reinforced Concrete Pressure Pipes Safe for 0.6 MPa Pressure Test (Clauses 6.1.1, 6.1.2.1, 6.1.3, 6.2.2, 7.3.2 and 8.1; and Table 20) Tana Barr norman Ce ATA HITT SF TT a mm imam ‘einer eve “ ® °) 6) 8 hy 8 ° os ats wtp 3 $ 08 tee ie 2s $ os 159 0 3 $ 08 Yr ie 3 ‘ os sto 33 33 $ 033 3m son 8 : one Fy 381 3 : om 32 jon ® ; ore on is 0 : ons ate oo as ; ore tise o % Soros oe 23 ‘0 tts See ee soe Ee i ote ee seas noms 1 Surengsh requirements for pressure pipes shall be the sare as for NP2 class pipes. 2 If mi steel suse foe spiral reinforcement, the weight specified under col § shall be increased to 140/12 5 Soft grade mild test wite fr spirals may be used for pipes of internal diameters 80 mim, 100 mm and 150 mm only, by increasing weigh to 140/84, 4 The longitudinal reinforcement given in this table is vali for pipes up to 2.8 m effective Length for internal diameter of pipe ‘upto 250 mm aid upto 3 m eective length for higher diameter pipes. 5 Total mas of longitudinal rinforgment shall be ealeulated by multiplying the values given colby the length ofthe pipe andthen "deducting forthe cover length provided a the two ends,15 458 : 2003 ‘Table 12 8 ;pigot and Socket Dimensions of NPI Class Pipes (Clause6.3) ae er30 SZ TIZTZZIIIII DEICIDE et] All dimensions in millimetres D Ran nee o 8 © © © 6 @ HHS 00h ees tseecu Ober lees SO) eet erigee cia celts 2 3 HSS wo HTS 30 SIGs ww SHS feo estos) iene ne eg ae led NOLE — The dimensions D, and e shall conform to the vale given in this table a these ae erticl dimetsions, The fllowing tolerances shall apply on the critical dimensions: », 43mm for pipes upto sd inci 300 mm diameter “+4 mim for pipes over 3 im itera diameter = 43mm for dimensions up to 60 mm. 15mm for dimensions above 60 mm, 5 42 efor dimensions up v0 30mm, 253 mm for dimensions above 30 mm,Table 13. Spigot and Socket Dimensions of NP2 and PI Class Pipes (Rubber Ring Roll on Joint) (Clauses 6.3 and 8.2) ur L(EFFECTIVE LENGTH) Alldimensions in mitlimetes Pipe Rubber Ring Rubber Ring 7 18 DS DSI DS? DS? -R LSD KN oT AP LSP SF WR Diameter Chord mernal oo Diameter Diameter o ° 2 @ © © ® ® © CM ay ay ~ aH 4s a7) aa) a9) @) eH 0 1 2 «23S DBM SSS SS 7 35. 198 135 100 u 00 BS MSS SS 1 38 195 135 130 " im 5 2S 8 MSS SSH 7 330 ws 133 200 u 3 2S 7 8 ROMS SSS SM 7 33 19s 135 ns " 2° RS 7m 8 OM 3 SS 65 88M 7 33 195 13 250 " 325 8 OMS SS SS 7 35 195 1 300 2 oo 7 9 Ho 3 68 7 wo OF 6 ow 1 350 2 2 9 m7 9 M3 6 7 mH 80 36% 1 400 2 27 8M THD 13 6 6 1 $50 2 3 8ST tte 13 6 8 1 500 2 Bo 7 9 MO Te 13 6 1 600 % 4 RB 2 4 6 9 98 2 106 47 w 78 328 2 700 16 4 2 @ 4 6 9 93 132 106 47 78-328 2 800 2» 9 Bb 2 6 6 os 12 7 2s 98 385 2 ‘900 20 50 56 BOR 6 6 os ws 8 Ds 95 ws 2 1000 2 5s 60 0 3 @ 8 2 BS 9 BT ow 05 485 2 100 2 66s D3 8 8 BS I B® Mos 495 2 1200 2 6 1 7 9 @ & RB BS Mm wm 7 4 0S 545 2 1400) 2 1 OR 737 7-8 BS Tse Bo M105 was 2 600 2 0” 9 2 of BIS AS23910) 2 1 x00 9 2 RRS S210 221103 tS 2 2.000 100109 20 67 OR OS SS 2820S 2 2200 Ho 119 2 ROSAS 2064128 OD tS 2Table 13 (Concluded) NOTES 1 Corners tobe rounded of 2 The dimensions DS2,DS3. LSP, TS. T.H.S, HF and K shall conform ‘apply onthe critical dimensions. ine values given inthis table as these ae cris dimensions, Other dimensions ae fr guidance ony. The llowing tolerances shall Dinensiont Tolerances Tend alte tolerance on bal wal hehe given in 82 ‘B32, DS3,LSP. K&S Thetolrace in shal bea give below ChordDiameisr DS? OS} SP s u 4200 #3 haa ss 2 4204} ae ans aos 6 Sais as 2004125 2» so ee SS 225 E150 ens #74325 4200 007 : asp SITable 14 Spigot and Socket Dimensions of NP3 and NP4 Class Pipes (Rubber Ring Roll on Joint) from 80 to 900 mm Diameter (Clauses 6.3 and 8.2) a LIEFFECTIVE LENGTH) All dimensions in millimetres Pipe Diameter oA o 80 100 130 200 2s 250 300 350 400 430 00 600 700 300 900 Rubber Ring Rubber Ring 78 DS DS? DS? DSi _R LSD KN iT AT LSP P ‘Chord Internal Diameter Diameter @ o © © © ® ® & a ay Oy OH GH A GH " wo 25S TOO SS SST " 225 BS 8 OHSS BS SET " 7m 25 «SSS SST u 230 «3908S SOS STS SOT " 2308 RSS S79 SDT " 2308S OS OS SS SOT 2 4 40S] DTT STS 16 BS STS SG SEs 6 io Fees 75 eeet7S et 20 nes (0 NEE sc eet See cel 0 SORE 0 REET St OE 3S att 6 Ta EG 16 ss SS SSG RRS 6 5x0 eee 75 eees7s Wt 20 Res cc EE Scheer cn See o EEO SORE ONES 3 SOc eee 720 20 Ce ee 20 1s SBS 1D 0] 20 a75 9595150 20 St? DD 20 970 = 100-100 «10-20 S22 1S HD as ss 33 55 53 ss 9) 195 19s 195 45 245 245 4 6 0 6 6 a * 85 0 0) 1 en 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 RT @) ss 58 55 55 ss £007: RSP SI81 Table 14 (Concluded) NOUS 1 Coenes tobe rounded of 2 The dtnemsions DS2.DS3. LSP. IS.-H_. HT and K shall conformto the values given inthis tbl as these ae critical dimensions, Othe dimensions are fr guidance only. The following tolerances shall apply onthe erica! dimensions Dimensions Tolerances and IT Same as that of bare wall thickness given in 82 Tad It Halt the olerance on bare wall thickness given in 8.2 DS2, DSS, LSP. K&S The tolerance. a mm, shal be as given below Chord Diameter DS? DSS LSP K u 22 3 aca 2 a2 43 +4 212s 16 41S 4384S £200 20 saa 5S £225 2078 2075 +125 +150 £007 : SSF ST458 : 2003, ‘Table 15 Spigot and Socket Dimensions for NP3 Reinforced and Unreinforced + NP4 Reinforced Pipes al Vibrated Casting Process from 300 to 2 400 mm Diameter ‘Made by Ver (Clauses 6.3 and8.2) a 3005 4 35045 $00 4502 00 00+ 8002 900+ 7 1000+ 7 V100+ 7 20087 1400210 1600 10 180010 2000212 2200812 2400 +12 Nores 1 Gis the diameter oF the unstretched ubher chord, hardness 40 + 5 IRHD , stretching 15 percent B 322 370 a7 465 09 706 803 01 998 097 9s 1383 sre im 180 2037 ams T so 33 oo 65 % 8s 9s 100 us 0 1s M40 16s 180 190 210 ns All dimersions in illimetes, , 474 55524 ois wot e504 oxo S| 1002s laises La304s 1s20+6 1640: 187026 210046 2More 238048 262028 2as0te Iss86 Iss26 +8 ies mee 2 Ris the inner diameter of the unstretched rubber eng 3 Tis the minimum barzel wal thickness 44D, are nominal dimensions 37007 42507 8007 5367 70.07 808.00 924.00 1036.00, 1148.00 1282.00 137248 139091 Veis1 2080.00 2126.80 234180, 255680 >, 38607 441.07 49607 ss2.07 76.07 $30.00 946.00 1088.00 1170.00 1291.30 401.78 162021 ista2i 2069.30 2161.00 2376.00 2591.00 0 0 ° ~° ” 6 6 6 61 n n n n n a 6 1s 50 30 50 50 50 65 6s 65 65 6 6 6 6 ” ® 8002 1.0 B00 10 M0012 100212 H.002 12 V1.904 12 Masti lasses 1465415 145215 1465215, Wot 18 i101 In10# LeIs 458 : 2003 Table 16 Spigot and Socket Dimensions for NP4 Unreinforced Pipes Made by Vibrated Casting Process from 300 to 1 800 mm Diameter (Clauses 6.3 and8.2) \\ All dimensions in iinet a (Cee AeTeeeeDs icaaaaas ere = Word 13 322 $0 48TEA —NNZEd 10842 3700738607 450.0 LO 3804S 13 3738-544 IDSA HOSE? —42SOT ALOT. «495 BODE TO 40045 13 417 6 Gised — LI2ed 10842 480749607 4950. ROD LO sos 19 S13 7] T3544 114 t0SE2 $9007 60607 495) BOOE IO uss 13 O75 ASOEE —NIZE4 10822 700077160749 SOB ODATO 7027 18 706 BS 9HOES TES 13243 BORO — 83000 GL SOD 12 so0e7 18 8039S 100258125 13243 92400 94600 GL 6S HOD 12 90047 18 91 100 I21S#S ES 13243 103600 105800 66S «HL.ODLI2 Lows? 18 998 11S 133045 eS 23 LOO 1 17000 6s 00412 T1027 24 1007 120 152046 1SS#6 4SE3 126200. 129130 @ eseis 120027 24 19S 125 164046 1SSEG 4543 137248 140078 6 6seis 1400410 24 13K 140 187026 15546 14543 159091 162021 Mase 1s 600210 28 165210086 ISSE6 S43 1814911 84421, 6 t46se15 Hu00410 24 1774 180 230086 S846 14543 204000 206930 65415 HAAARS Nores 1G is the diamoter of the unstetched_cubber chord, harness 40 + 5 IRHD, 2 R isthe inner diameter ofthe unstetched rubber ring. 53.T's the minimum bareel wall thickness, 44, DL, and Lae nominal dimensions. fetching 15 percent, 20Table 17 Spigot and Socket Dimensions of NP3 and NP4 Class Pipes from 1 000 to 2 600 mm Diameter (Rubber Ring Confined Joint) (Clauses 63 and 8.2) RUBBER RING. ts x ist g K ] oj) esemeacses Lt use 2 3 < 2 Al dimensions in milimetres Robber Ring Rubber Ring PSSST 7 7 a 7 ~ ob ‘Chord Diameter tnternal Diameter ® oy) o 8 © % ® % a «a a ay 1H a9 46 2 x0 Ns Skok w 4 2 1m 20 003 Ws sso ew 4 9 1202 0 1095 120 ma 91307 2 tars fH Tf) 1 yD 4 150 25 vats wo SSD 4 10 25 160 oS MESH SS 4 0 1930 2 810 mS SSS SS 4 2150 2s 1995 Ws 80 GSS 12368 2s 2180 20 ms SSK SD 4 2580 2 2360 2s ois Sw SS lo 2795 007: SSP ST‘Table 17 (Concluded) NOTES 1 Comers 1 be rounded oft 2 The dimensions LS, LSP, TS, H-L, band K shall conform to the values given inthis table as these are critical dhmensions. Other dimensions are for guidance ony. The following tolerances shall apply ‘onthe critical dimensions Dimensions Tolerances Sand LSP mm r Same as that of bare wall thickness given in 82 Hand 75 Half the tolerance on barrel wall thik given in 82 L 205 mm 6 “I mm for 28 mm and =1.5 mm for 35 mm K 41.75 mm for 20 mm rubber rng chord diameter 2225 mm for 25 mm rubber ring chord diameter £007: 8SF SITable 18 Spigot and Socket Dimensions of P2 Class (Clauses 6.3 and 8.2) mo ar LiEFFECTIVE LENGTH) Alldimensions in mitimetes Pipe Diameter 4 o 80 100 130 200 ns 250 300 350 00 450 500 600 700 200 300 1000 Rubber Ring RubberRing TTS DS DST DS? DS} R LSD KN LT HT Chord Diameter o nL n " n a u 2 2 a2 n 2 16 6 2 intern Diameter 0 102 120 170 230 255 275 340 © © © © ® & 4 Gy oy Oy OH 49 2% ms 7% € MW M 3 SS 6S 9 BM OM 2 RS 7 8 BW M 3 SS 6S 9 BH OM 2% 3 7% 8 BoM 3 SS 6S 8S BOM 3038 OLRM S BS 6S STS 30038 RH SSS UIT 398 38 BORO SS 6S STS Om Ono oe 2 oi 4097 «9 «62 GTS S89 so 6t 90) KTS so 61 90 2 2 3% 6 7 7 OS 8 367 92H TTS TD 6 1) 120 HABBO 7 8 «©1200 16 56S DS: 1909S BT a 9% «180-20 HDD? 290228100 9 108 150 20 «76D 2H 28011 too 100 SHAS 26S 255K isp as) 50 50 50 50 50 50 58 35 35 35 33 geese an 13 18 15 18 10 as as 4 as) tos 9) a0) 195 195 195 245 245 245 ea 39 “4 “4 0 ss as ms 805 5 ® ry 55 ss ss 3s 53 ss 0 u £007 : BSF SITable 18 (Concluded) ve NoTes 1 Comers to be rounded off 2 The dimensions BS2, DS3.LSP. TS. I. 1S. MT-andK shall conform to the values give in this table as these are citieal dimensions. Other dimensions are for guidance only. The following tolerances sll apply onthe critical dimensions Dimensions Tolerances T mdr Same as that of barrel wall thickness given jn 8.2 TS andi Half the tolerance on bare wall thickness given in 8.2 2, DS3, LSP. K & § The tolerance. in mm, shall be as given below Chord Diameter DS?-—-DSH_— ASP k s " 42 3 4 f128 2078 2 4200 a3 a4 £125 £075 ie 42 BS as #2000 2125 20 a3 oad 255 4228 0 4150 2 4350 245 26 2275 21.50 007 : 8sP StTable 19 Spigot and Socket Dimensions of P3 Class Pipes (Rubber Ring Roll on Joint) (Clauses 6.3 and 8.2) a Saeed LIEFFECTIVE LENGTH) {Al dimensions in millimetres. oA ype Rae Rig Rate Ring FSB BRT BOSD NP pier "herd Be Dicer o @ 8) % & 6 M & 4 AD By B OH GH GH Gy AH 4H OH OH OD © oN mo as Ok OR OM OD SS SM OT Ss ws tS oS OSS 6S MMT SS Ss Ts oS KS SMT SH sts mw SOMOS SS BSH aS G7 SS TS a | so SS OOO SS OS mS WS 7 SS STS ww ww OO OHO TT OS HM SO Ow M2 SSS OO OH OH TTS OSS GO @ 2 4 @ © © B® % 6 7 7 Ww mm 6 HM 11 6 so 2 9 % 5 9 B 2 % 6 7 7 WM mM S$ 1 6 Hw 1 1 6 mm «mS OK TS mI SS Ow @ © © % m m Ww % & & 1 95 mM mm 2 WM 78 ms 2 2 5 Se sm «ISDH MOS HHH HAS 8 HOS 2-2 SSP SI 007Table 19 (Concluded) 9 NoTES {Comers to be rounded oft 2 The dimensions DS2. DS3. LSP TS. H.S. HT and K shal conform to the values given in this table as these ae critical dimensions, Other dimensions are for guidance only. the following tolerances Shall apply onthe critical dimensions Dimensions Tolerances T and HT Same as that of barrel val thickness given in 8.2 TS and Half the tolerance om barrel wall thickness given in 8. DS?2, DS3, LSP. K&S The tolerance, in mm, shal be as given below: Chord Diameter DS2_——«DS3_— LSP K " 4200 2300 #4 125 2 4200 #300 td 415 16 £25 435 0 48 #2200 20 4300 4h ASS #228 £007 : SSP SI‘Table 20 Weight of Spirals (Hard Drawn Steel 1S 458 : 2003 Socket of R/R Joint RCC Pipes ‘of Different Classes (kg/Number) (Clause6.3) Taternal Diameter ——_NP2 Cl NPS Class ines 0 @ eo *0 ous 008 100 009 009 130 on on 200 oa ou Ds os ois 250 016 016 200 04s 04s 380 ost D6 400 036 on 450 068 07% 500 068 087 600) oat 100 700 09 216 800 La 287 900, 130 406 + 000 191 = 1100 234 = +200 240 . 1400 a2 = 1 600 S068 = 1 300 128 = 2.000 178 = 2200 1288 = xores NPA Class PI Cass 2 Class 3 Class © 6 o o 008 008 008 ous 0.09 0.09 0.09 009 012 012 02 04s o2t 014 o2t 035 026 ois 026 043 ost 016 om ost 033 04s 033 ox 064 ost O74 124 on 036 09 166 076 06 123 226 108 068 ust 245 22 132 2a am hoz 179 3.96 679 46 204 628 909 603 26 529 * 333 129 = = 4408 2 = 490 = 1 Longitudinal reinforcement shall be proportional to the length of socket cage as given in Tables 2 to 1 2 MF mild steel is used for spi 9.1.2 The pipes shall be free from defects resulting from imperfect grading of the aggregate, mixing or ‘moulding 9.1.3 Pipes shall be free from local dents or bulges greater than 3,0 mm in depth and extending over a length in any direction greater than twice the barrel wall thickness. 9.1.4 Pipes may be repaired, if necessary, because of accidental injury during manufacture or handling and shall be accepted if in the opinion of the purchaser, the repairs are sound and appropriately finished and cured, and the repaired pipe conforms to the requirements of this specification 9.2 Devi ‘The deviation from straight in any pipe throughout its effective length, tested by means of a rigid straight edge as described in IS 3597 shall not exceed, for all diameters, 3 mm for every metre run, 10 TESTS 10.1 Test Specimens Al pipes for testing purposes shall be selected at random from the stock of the manufacturer and shall jon from Straight a7 reinforcement, the weight specified above shall be increased to 140/125, be such as would not otherwise be rejected under this standard. 10.1.1 During manufacture, tests on compressive strength of concrete cubes shall be done as deseribed in IS 516. For pressure pipes, spitting tensile strength tests of concrete cylinders shall be carried out as described in I$ $816. The manufacturer shall supply, when required to do so by the purchaser or his representative, the results of compressive tests of concrete cubes (see 5.8.1) and split tensile tests of concrete cylinder (see 5.5.2) made from the concrete used for the pipes. The manufacturer shall supply cylinders or cubes for test purposes required by the purchaser, and such cylinders or cubes shall withstand the tests prescribed in §,5.1 and .5.2. Every pressure pipe shall be tested by the manufacturer for the hydrostatic test pressure (see 4.1), For non-pressure pipes, 2 percent of the pipes shall be tested for hydrostatic test pressure. 10.2 The specimens of pipes selected in accordance With 1041 shall be subjected tothe following tests in ‘accordance with IS 3597 a) Hydrostatic test,15 458 : 2003 ‘Table 21 Design Requirements of Reinforced Concrete Collar for Pipes of Class NP2 (Clauses 6.3 and 8.1) Collar Dimensions Reaforeemens Minima ‘ima Minima ongitodinal, Mild Stel or Spiel, Hard caulking Thickness Length Hard Drawn Stee! Drawn Stel Minima weet ‘umber a nen mn kgleotar collar ® o ® 0 ©) oO 3 28 150 6 008 007 5 25 10, 6 008 0k a 2 150 6 008 O10 8 2s 150 6 oz 5 2s 130 6 ola B 25 150 6 016 16 x0 150 5 on 6 2 150 5 02 16 2 150 5 027 19 35 200 5 040 9 35 200 5 060 9 0 200 5 070 0 0 200 5 Los 0 6 200 5 185 500 0 so 200 8 205 + 000 0 55 200 & 033 225 100 9 0 200 ® 033 309 1200 0 68 200 8 033 an 1 400 i 5 200 2 050 508 1 600 9 w 200 ior8es 067 635 1 300 0 % 200 ork+e 067 9.00 200) 9 100 200 + 100 wus 2200 0 no 200 Bt 00 1330 Nores £ Lfmild sees used for soil einforcement, the weluhtsoeifed under ol 7 shall be increased bv factor 140/125 2 Soft grade mild stel wire may be used a8 reinforcement for collars of pipes of nominal intemal diameter upto 250 mm only, by 1th weight by a factor 40/8, Wher only sof grade mild ste wite is sed for making collar cages, the weightof reinforcement stall be total weight of col 6 and 7 multiplied by 140/84. This is allowed asa proces requirement 3 Invemal diameter of collar to suit the actual diameter of pipes wih minimum caulking space as given in col b) Three-edge bearing test, and ©) Permeability test. 10.2.1 The permeability test when conducted in accordance with the method described in IS 3597 shall ‘meet the requirement of final permeability, which shall not exceed 0.3 em’. NOTE — Its recommended that initial absorption should not exceed 2.0 em and the difference in any two readings during inital absorption should not be more than 0. em 11 SAMPLING AND INSPECTION 11.1 Seale of Sampling Ht Lor In any consignment, all the pipes of same class, same size and belonging to the same mix of concrete shall bbe grouped together to constitute alot 11.1.2 For ascertaining the conformity of the material to the requirements of this specification, samples shall be tested from each lot separately. 11.1.3 The number of pipes to be selected from the lot shall dependon the size ofthe lot and shall be according to Table 22. 11.1.3.1 These pipes shall be selected at random, In ‘order to ensure the randomness of selection, procedures given in IS 4905 may be followed. 11.2 Number of Tests and Criteria for Conformity 11.2.1 All the pipes selected according to 11.1.3 shall be inspected for dimensional requirements (see 8), finish (see 9.1) and deviation from straight (see 9.2). A pipe failing to satisfy one or more of these requirements shall be considered as defective. 11.2.1.1 The lot shall be declared as conforming to these requirements if the number of defectives found 28Table 22 Scale of Sampling and Permissible Number of Defectives (Clauses W1.1.3, 11.2.1.1 and 11.2.2) ‘No.of Pipes For Requirement inthe Lot Under (Clauses 8 and 9 ——_— Sample Permissible Size Number of Defectves o @ ° ” upt050 8 © 2 S110 100 B i 3 101 t 300 20 2 3 301 1 500 32 3 7 S01 andabove $0 5 0 inthe sample does not exceed the number of defectives given in col 3 of Table 22. 11.2.2. The lot having found satisfactory shalt be further subjected to the tests given under 10.2 except ultimate load test. For this purpose, the number of pipe given in col 4 of Table 22 shall be selected from the lot. These pipes shall be selected from those that have satisfied the requirements given in 11.2.1. For ultimate load test, the number of pipes to be checked shall be according to mutual agreement between the purchaser and the manufacturer. However, ultimate load test shall not he dane for a lot size of 20 pipes or less Is 458 : 2003 11.2.2.1 The lot shall be declared as conforming to the requirements of this specification if there is no failure under 11.2.2. 12 MARKING 12.1 The following information shall be clearly marked on each pi a) 6) ©) Indication of the source of manufacture, Class and size of pipe, The words ‘SPUN PIPE’ or ‘VIBRATED CAST PIPE (UNREINFORCED)’ or “VIBRATED CAST PIPE (REINFORCED)’ as may be applicable, and d) Date of manufacture, The above information shall be clearly marked on outside only for pipes up to and including 350 mm internal diameter, and both outside and inside for pipes above 350 mm internal diameter. 12.1.1 Each pipe may also be marked with the Standard Mark. 12.1.1.1 The use of the Standard Mark is governed by the provisions of the Bureau of Indian Standard Act, 1986 and the Rules and Regulations made thereunder. ‘The details of conditions under which the licence for the use of the Standard Mark may be obtained from the Bureau of Indian Standards. ANNEX A (Clause 2) LIST OF REFERRED INDIAN STANDARDS IS No. Title IS No. Title 269: 1989 Specification for 33 grade ordinary 456:2000 Plain and reinforced concrete — Portland cement (fourth revision) Code of practice (fourth revision) 383: 1970 Specification for coarse and fine 516: 1959 Method of test for strength of aggregates from natural sources for concrete ‘concrete (second revision) 1489 Specification for Portland pozzolana 432 Specification for mild steel and cement medium tensile steel bars and hard- (Part 1): 1991. Fly ash based (third revision) drawn steel wires for concrete (Part 2): 1991 Caleined clay based (third revision) reinforcement 1566: 1982 Specification for hard-drawn steel (Part 1) : 1982. Mild steel and medium tensile steel wire fabric for concrete reinforce- bars (third revision) ment (second revision) (Part 2): 1982 Hard-drawn steel wire (third 1785 Specification for plain hard-drawn revision) steel wire for prestressed concrete 455: 1989 Specification for Portland slag (Part 1): 1983 Cold drawn stress relieved wire ‘cement (fourth revision) (Gecond revision)1s 458 : 2003 ISNo. (Pant2): 1983 1786 3597: 3812 4905 5382 + 1985 1998. 1981 1968 1985 Tite ‘As drawn wire (frst revision) Specification for high strength deformed steel bars and wires for concrete reinforcement (third revision) Steel for general structural purposes — Specification (fjth revision) Methods of test for concrete pipes (second revision) Specification for fly ash for use as pozzolana and admixture (first revision) Methods for random sampling Specification for rubber sealing rings for gas mains, water mains and sewers (first revision) 30 ISNo. 5816: 1999 7322: 1985 8041 : 1990 8043 : 1991, 8112; 1989 9103 : 1999 12269 : 1987 12330: 1988 Tide Splitting tensile strength of concrete — Method of test (first revision) Specification for specials for steel cylinder reinforced concrete pipes (frst revision) Specification for rapid hardening Portland cement (second revision) Specification for hydrophobic Portland cement (second revision) Specification for 43 grade ordinary Portland cement (first revision) Concrete admixtures — Specifica- tion (first revision) Specification for 53 grade ordinary Portland cement Specification for sulphate resisting Portland cementBureau of Indian Standards BIS is a statutory institution established under the Bureau of Indian Standards Act, 1986 to promote harmonious development of the activities of standardization, marking and quality certification of goods and attending to connected matters in the country. Copyright BIS has the copyright of all its publications. No part of these publications may be reproduced in any form without the prior permission in writing of BIS. This does not preclude the free use, in the course of implementing the standard, of necessary details, such as symbols and sizes, type or grade designations. Enguiries relating to copyright be addressed to the Director (Publications), BIS. Review of Indian Standards ‘Amendments are issued to standards as the need arises on the basis of comments. Standards are also reviewed periodically; a standard along with amendments is reaffirmed when such review indicates that no changes are needed; if the review indicates that changes are needed, itis taken up for revision. Users of Indian Standards should ascertain that they are in possession of the latest amendments or edition by referring to the latest issue of “BIS Catalogue’ and ‘Standards: Monthly Additions’. ‘This Indian Standard has been developed from Doc : No. CED 53 (6006). 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