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User Guide
Bently Nevada Machinery Condition Monitoring 109M8639 Rev. L
System 1 Machinery Management
User Guide 109M8639 Rev. L
Bently Nevada, Orbit Logo and System 1 are registered trademarks of Bently Nevada, a Baker
Hughes Business, in the United States and other countries. The Baker Hughes logo is a trademark
of Baker Hughes Company. All other product and company names are trademarks of their
respective holders. Use of the trademarks does not imply any affiliation with or endorsement by
the respective holders.
Baker Hughes provides this information on an “as is” basis for general information purposes.
Baker Hughes does not make any representation as to the accuracy or completeness of the
information and makes no warranties of any kind, specific, implied or oral, to the fullest extent
permissible by law, including those of merchantability and fitness for a particular purpose or use.
Baker Hughes hereby disclaims any and all liability for any direct, indirect, consequential or
special damages, claims for lost profits, or third party claims arising from the use of the
information, whether a claim is asserted in contract, tort, or otherwise. Baker Hughes reserves the
right to make changes in specifications and features shown herein, or discontinue the product
described at any time without notice or obligation. Contact your Baker Hughes representative
for the most current information.
The information contained in this document is the property of Baker Hughes and its affiliates;
and is subject to change without prior notice. It is being supplied as a service to our customers
and may not be altered or its content repackaged without the express written consent of Baker
Hughes. This product or associated products may be covered by one or more patents. See
Bently.com/legal.
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Contents
1. License and Registration 1
1.1 Install System 1 and License Server 1
1.2 Register License Server 1
1.3 Add Licenses to a License Server 4
1.4 Manage System 1 Server Licenses 4
Assign License to System 1 Server 5
Remove License from a System 1 Server 6
Revoke a System 1 Server License 7
Move a System 1 License Server 8
1.5 System 1 License Options 8
Install System 1 and License Server 8
License Manager Overview 8
License Packages 9
License Restrictions 10
1.6 License Proficy Add-on 13
1.7 Proficy VM Licensing 16
2. Install System 1 20
2.1 Patch Operating Systems 21
2.2 Install System 1 25
2.3 Connect to a Database 29
2.4 Select Client and Server Options 32
2.5 Install Remote Comms 35
2.6 Set up Firewall Rules and Service Ports 35
2.7 Devices Supported by System 1 38
2.8 Review Data Storage Requirements 47
2.9 Enable Data Collection 49
2.10 Collect 3500 TDI Alarm Data 51
2.11 Collect ADAPT 3701 Data 52
2.12 Collect 2300 Data 56
Collecting Alarm Events 56
2.13 Add Bently Performance 56
Integrate Bently Performance into System 1 56
Before You Install Bently Performance 56
Install System 1 Bently Performance 58
Configure DCOM Settings 59
Configure Spreadsheets 64
Configure Bently Performance 66
Configure Predictive Emission Monitoring System 68
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found.
4. Choose Manage > Register License Server. The Register License Server dialog box is
displayed.
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enabled computer.
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a. Click the name of the License Server you just registered. The View Server panel
displays information about the License Server.
b. To more easily identify the new License Server later on, click the Name field and enter
a descriptive, recognizable name. Click Save.
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Use the System 1 License Manager to manage licenses assigned to one or more System 1
Servers.
4. Choose Manage > Assign licenses to System 1. The License Assignment dialog box is
displayed.
5. To connect to the System 1 Server, click Connect. The License Assignment dialog box
displays package licenses available to be assigned.
6. Select the package license you want to assign to the System 1 Server. The Selected License
displayed is updated depending on the packages you select.
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7. Click Save. The License Assignment dialog box displays licenses available to be assigned.
8. There are two ways to verify that the package license has been successfully assigned.
o In System 1 License Manager, choose System 1 Servers. Verify that the server has the
correct licenses assigned to it.
o In System 1, the title bar displays the database name followed by the license
package name.
4. Choose Manage > Assign Licenses to System 1. The License Assignment dialog box is
displayed.
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5. To connect to the System 1 Server, click Connect. The License Assignment dialog box
displays assigned licenses.
6. Clear the check box for a license package or a package/term combination.
7. Click Save.
l The computer on which the System 1 Server is installed has crashed and cannot be
recovered.
l An error occurs when the System 1 License Manager tries to return licenses to the License
Server.
When you revoke a license assigned to a System 1 server, the license becomes available on the
License Server, enabling you to reuse it.
4. Choose Tools > Recover System 1 Licenses. The License Manager displays a list of System 1
servers.
5. Select the System 1 server on which the licenses you want to remove are assigned.
6. Click Remove. The license manager revokes the licenses assigned to the System 1 server.
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Use the System 1 License Manager to enable package licensing for the System 1 Server. Licensing
is only necessary for the machine hosting the System 1 Server service and databases.
l Licenses tab displays a list of all licenses available on the System 1 license server and
detailed information about each license.
l System 1 Servers tab displays a list of all System 1 servers and their assigned license
packages.
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License Packages
These System 1 license packages are available:
License
Description
Package
Advanced Connect to OPC servers, and vbOnline Pro, 2300, Ranger Pro and 6.x devices.
Advanced
Combines Fundamental and Advanced packages.
Plus
Connect to OPC servers, and 3500, TDISecure, 3701, vbOnline Pro devices, 2300,
Premium
Ranger Pro, and 6.x devices.
Add-on package available to GE REN wind customers who have enabled their
GE REN
analytics measurements. You can subscribe to this license for GE renewable
Analytics
analytics measurements and data computations
Ge Renewables
Subscription Monitor wind turbines with GE Renewables Analytics.
Analytics
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License Restrictions
Current licensing restrictions are:
l The license package applied to the System 1 Server determines database restrictions.
l Database creation is restricted if no licenses have been applied to the server.
License Type
Feature Advanced Premium
Fundamental Advanced Premium
Plus Plus
High Resolution
- 30 days @ 30 days @ 30 days @ 30 days @
Trend Data
30 seconds 30 seconds 1 second 1 second
Summarized
Trend Data 5 years @ 5 years @ 5 years @ 5 years @
5 years
5 minutes 5 minutes 5 minutes 5 minutes
Alarm Data -
Start up/
- - -
Shutdown Data
Decision Support -
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License Type
Feature Advanced Premium
Fundamental Advanced Premium
Plus Plus
Asset Models
Software
Alarming
State-Based
-
Alarming
Diagram View
List View
Notes
Diagnostic
Reporting
Plots Restrictions
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License Type
Feature Advanced Premium
Fundamental Advanced Premium
Plus Plus
Trend
Bode -
Polar - - -
Shaft Centerline -
XvsY -
Spectrum
Waterfall
Cascade - - -
Timebase
Orbit
Recip - - -
Rod Position - - -
Bar Graphs -
Air Gap - - -
Rotor Stator - - -
The System 1 Client view depends on the license package applied when connected to the server:
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License Type
Feature Advanced Premium
Fundamental Advanced Premium
Plus Plus
Devices hierarchy -
Mapping Mode -
Route Mode - -
Device Menu
- -
(Menu Bar)
Enable Online
-
Data Collection
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4. Choose a license option from the list, and follow the instructions.
You can install the license server using one of these options:
l Install the license server on a network accessible server with which the virtual machine can
communicate.
l Install the license server locally on the virtual machine.
Complete Licensing
After applying a Proficy license, you must restart the Historian Data Archiver service. Otherwise,
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On an offline computer:
1. Launch Proficy License Client.
2. Choose Activate Licenses tab.
3. Select the option to activate a license for an offline computer.
4. Enter your Activation ID, found in one of these locations:
o View the confirmation email received from Bently Nevada Baker Hughes containing
your Activation ID.
o Visit the Licensing Portal
(https://bhge.flexnetoperations.com/flexnet/operationsportal) and copy your
Activation ID.
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5. Choose Generate File. The License Client tool generates a request file that contains your
license activation ID and computer information.
On an online computer:
1. Transfer the request file to an online computer.
2. Launch Proficy License Client.
3. Choose Complete Offline Process tab.
4. Select the option to generate a response file from an online computer.
5. Navigate to the directory where the request file is stored and select it.
6. Choose Generate File. The License Client tool generates a response file.
The initial license is leased for 21 days. The license client renews the lease by extending it
automatically one day at a time. If the license client cannot contact the local license server, you
can continue using the application until the expiration date.
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installer.
3. In the Add Licenses to Server pane, enter the Proficy license code you received with your
order.
5. The tool walks you through the process to activate the license on the local license server.
4. Ensure the Local Server connection URL is http://localhost and the Local Server Port is
3333.
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If licenses are not displaying, click Display Available Licenses to refresh the view.
6. Choose Activate.
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Finalize Licensing
After applying a Proficy license, you must restart the Historian Data Archiver service to
complete the licensing process. Otherwise, System 1 does not recognize a Proficy license has
been applied.
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2. Install System 1
Before proceeding, you must:
The current version of System 1 is compatible with the two prior releases.
Download the System 1 installation file from the Flexera licensing server or insert the provided DVD
into the computer.
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If you want
Then:
to:
Upgrade
from System System 1 continues to use Proficy as the historian.
1 19.1 or earlier
Install
System 1 uses PostgreSQL is used as the historian. If you need to use
System 1 19.2
Proficy as the historian, or intend to restore a Proficy database, first locate
or later for
the {Proficy Historian Add-on} directory in the System 1 installation files
the first time
and install the Proficy Add-on. (.NET Framework 3.5 is required to run the
on a new
Proficy Historian add-on.)
machine
If an error occurs during installation, remove all installed components and restart the
installation.
We also recommend:
l Configure the Replication Service to use a start up type of Automatic (Delayed Start).
l Set all failure actions in the Recovery tab to Restart the Service.
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5. 2021-02 .NET Framework September 2020 Security and Quality Rollup for .NET Framework
3.5, 4.5.2, 4.6, 4.6.1, 4.6.2, 4.7, 4.7.1, 4.7.2, 4.8 for Windows 8.1 and Server 2012 R2 for x64
(KB4603004) (201.6 MB)
Some patches contained in this .NET update do not apply to all computers. They will fail to install
without affecting your system.
Monthly Quality Rollup for Windows and .NET are released every month. You must
download and install the latest release.
Windows 10 (x64)
Cumulative Update for Windows 10 is released every month. You must download and install the
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latest release.
1909
1. 2021-04 Servicing Stack Update for Windows 10 Version 1909 for x64-based Systems
(KB5003155) (14.5 MB)
2. 2021-04 Cumulative Update for Windows 10 Version 1909 for x64-based Systems
(KB5001337) (560.7 MB)
3. 2021-02 Cumulative Update for .NET Framework 3.5 and 4.8 for Windows 10 Version 1909 for
x64 (KB4601056) (76.1 MB)
2004
1. 2021-01 Servicing Stack Update for Windows Server, version 2004 for x64-based Systems
(KB4598481) (14.5 MB)
2. 2021-04 Cumulative Update for Windows 10 Version 2004 for x64-based Systems
(KB5001330) (555.4 MB)
3. 2021-02 Cumulative Update for .NET Framework 3.5 and 4.8 for Windows 10 Version 2004 for
x64 (KB4601050) (65 MB)
20H2
1. 2021-01 Servicing Stack Update for Windows Server, version 20H2 for x64-based Systems
(KB4598481) (14.5 MB)
2. 2021-04 Cumulative Update for Windows 10 Version 20H2 for x64-based Systems
(KB5001330) (555.4 MB)
3. 2021-02 Cumulative Update for .NET Framework 3.5 and 4.8 for Windows 10 Version 20H2 for
x64 (KB4601050) (65 MB)
Windows 2012
A reliable method for offline patching of this operating system does not exist.
Windows 2012 R2
Always install each of these updates in the order given.
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3. 2021-04 Servicing Stack Update for Windows Server 2012 R2 for x64-based Systems
(KB5001403) (10.4 MB)
4. 2021-04 Security Monthly Quality Rollup for Windows Server 2012 R2 for x64-based Systems
(KB5001382) (528.6 MB)
5. 2021-02 Security and Quality Rollup for .NET Framework 3.5, 4.5.2, 4.6, 4.6.1, 4.6.2, 4.7, 4.7.1,
4.7.2, 4.8 for Windows 8.1 and Server 2012 R2 for x64 (KB4603004) (201.6 MB)
Some patches contained in this .NET update do not apply to all computers. They will fail to install
without affecting your system.
Monthly Quality Rollup for Windows and .NET are released every month. You must
download and install the latest release.
Windows 2016
Always install each of these updates in the order given.
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1. 2021-04 Servicing Stack Update for Windows Server 2016 for x64-based Systems
(KB5001402) (11.5 MB)
2. 2021-04 Cumulative Update for Windows Server 2016 for x64-based Systems (KB5001347)
(1600.1 MB)
3. 2021-02 Cumulative Update for .NET Framework 4.8 for Windows Server 2016 for x64
(KB4601051) (51.8 MB)
Cumulative Update for Windows Server 2016 is released every month. You must download
and install the latest release.
1. 2021-04 Servicing Stack Update for Windows Server 2019 for x64-based Systems
(KB5001407) (13.7 MB)
2. 2021-04 Cumulative Update for Windows Server 2019 for x64-based Systems (KB5001342)
(393.6 MB)
3. 2021-02 Cumulative Update for .NET Framework 3.5 and 4.8 for Windows Server 2019 for x64
(KB4601055) (78.1 MB)
Cumulative Update for Windows Server 2016 is released every month. You must download
and install the latest release.
If you need to decide whether to install System 1 Client and Server, see Select Client and Server
Options.
Select Power Option
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On a Windows Server Check Enable High Performance. This option uses maximum
operating system processing power.
On Windows 7 or 8 Access the Windows Control Panel and change the Power Options
operating systems setting to Enable High Performance.
If PostgreSQL is installed on the computer, the wizard prompts you to enter the password to
permit System 1 to connect to the database management system.
During installation, verify the default installation location of System 1 and the database location.
The default database location is:
If you are upgrading System 1, the database is located in the same directory as the previous
install.
To specify a custom database location, we recommend selecting a folder on a drive and not the
drive level itself. For example, if you want to store your databases on the D:\ drive, select
D:\<folder name> and not D:\ itself. This folder structure simplifies any future back up and restore
operations.
If you installed the Proficy Historian Add-on, verify the default installation location of Proficy
Historian.
Restart your Computer
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The installation progress bar displays installation status. The install wizard prompts to restart
your computer after completing the installation process:
For more information, see System 1 License Options. For complete details, see the System 1
Machinery Management Licensing Guide (document 130M4105).
To install System 1 silently, choose Windows > Run, and in the CMD window, enter:
To install System 1 client silently, choose Windows > Run, and in the CMD window:
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Setup.exe /silent
ISFeatureInstall=Client
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Setup.exe IGNORE_REBOOT=true
1. Open System 1. The Open Database dialog box is displayed. Click Cancel.
2. Choose File > New. The New Database dialog box is displayed.
3. The local server name is displayed.
4. Enter a unique database Name. If you will connect this database to a remote server, you
must use a different database name than that used on the remote server.
5. Optionally, enter a Description.
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1. Open System 1. Choose File > New. The New Database dialog box is displayed.
2. Select an existing server from the drop-down list box, or enter the name of the server or its
IP address.
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Scenario 1
Server 1 holds three databases, and three separate users and Clients can connect to one
database concurrently:
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Scenario 2
Server 1 holds three databases, and three separate users and clients are connected to a different
database:
This enables you to customize your system based on your network security design.
One example is to complete a Server and Client installation on a machine located on one level
of network security for more secure communication to the hardware and then complete a
Client Only installation on a machine located on a separate network security level to allow for
displaying the information that System 1 gathers from the hardware from a separate level of
network security.
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The ability to configure the hardware from clients depends on the permissions setup by your IT
department. Depending on your user permissions, it is possible to configure the hardware from
another machine via remote communication.
System 1 can talk between domains and workgroups on networks but has certain permission
requirements to enable this communication.
Communication Scenarios
System 1 utilizes permissions based on user logins to either allow or deny communication within
and between domains and workgroups. The following are definitions of the user login types used
in the different communication scenarios:
above, Local2 has the same user name and password on all machines.
l A Local account is tied to a single machine. That account holds no access to other
machines on the network unless a duplicate account is created on each machine.
l A Domain account, on the other hand, is tied to a network. This account can log in to any
machine in the network domain even though the user holds no local account on the
machine.
All of the following scenarios assume that you are trying to communicate between two different
machines. Communicating within the same physical machine does not require permissions.
Admin Admin
Admin Domain
Local Local
Admin Local
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Admin Admin
Admin Domain
Local Local
Admin Local
Local Local
Local Local
Local Local
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account scenarios:
Local Local
For complete details, see Remote Comms for System 1 (121M6156) in the Manuals directory on
your System 1 disk or download from Bently Nevada Technical Support.
To use the Browse feature of the Device Connect dialog box, add a Windows firewall rule
between the software server IP and the device IP to allow any UDP packets for the necessary
ports.
System 1 uses a local broadcast that does not pass through a hardware firewall or router.
For each communication scenario, you must grant access to the following ports through your
firewall:
7550
System 1 Client Any System 1 Server TCP
7551
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System 1 License
System 1 Server Any TCP 7070
Server
135;
System 1 Server Any OPC DA Server TCP 1024-
65535
l Use port 60005 when connecting to a device with firmware version 3.0.
l Use port 60007 when connecting to a device with firmware version 4.0.
60006
60005
System 1 Server Any 3701 Devices‡ TCP (v3.0)
60007
(v4.0)
60006
System 1 Server Any 2300 Devices‡ TCP
60007
Trendmaster 57002
System 1 Server Any TCP
DSM Device 57003
‡System 1 uses ICMP to ping the device . If ICMP is blocked by your firewall, System 1 still connects to
and collects data from the device.
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API Server of
System 1 Server Any System 1 6.95+ TCP 5001
enterprise
Broadcast
11001 Used to
UDP automatically
(optional)
discover devices
on same subnet
Initialize
vbSeries/
Ascent TCP 9999 communications
SCOUT with instrument.
Primary
communications
TCP 13000-13200 port
Uses first
available
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Portable Devices
l vb5, firmware version 13.5.10 or higher
l vb6, firmware version 13.5.10 or higher
l vb7, firmware version 13.5.10 or higher
l vb8, firmware version 13.5.10 or higher
l SCOUT100, firmware version 13.5.10 or higher
l SCOUT100-Ex, firmware version 13.5.10 or higher
l SCOUT140, firmware version 13.5.10 or higher
l SCOUT140-Ex, firmware version 13.5.10 or higher
l SCOUT220-IS
l COMMTEST220
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Unsupported The following modules cannot display plots or bar graphs but provide alarms
Modules and events:
Other l bopONLINE
Unsupported l Encore
Devices
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3701 System
You can connect up to twenty 3701 devices at one time:
Data Collection Rates The default collection rates for data types are:
TDISecure System
System 1 supports TDISecure systems with the following restrictions:
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Data Collection Rates The default collection rates for data types are:
l 60M100
l 60M500
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Data Collection Rates The default collection rates for data types are:
OPC Server
OPC Imported l 15,000 OPC DA and Modbus points
Data l 60,000 setpoint OPC tags
Modbus
+ OPC Points
(Process 15,000
+ Enum) per
Database
Data Collection Rates The default collection rates for data types are:
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Before you can connect a Trendmaster DSM device, you must install the Trendmaster
Dynamic Scanning Module (DSM) DSMInit program. For complete information, see the
Trendmaster Dynamic Scanning Module Installation Manual (document 149823-01).
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l Displacement Point
l Rack Buffered Output Point
l Accel to Velocity Point
l Velocity Point
Modbus Device
You can connect up to 200 Modbus devices at one time and up to a maximum of 15,000 tags per
database. The 30,000 point maximum is a combination of OPC DA and Modbus points.
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Modbus
Devices per 200 maximum
Database
Modbus
Devices per 70
DHP (Data
Hub Plugin)
Modbus
+ OPC Points
(Process 15,000
+ Enum) per
Database
Modbus
Points
(Process 10,000
+ Enum) per
Modbus
Device
Modbus Tags
per 15,000
Database
Dynamic
Setpoints per 20,000
Modbus
Device
Dynamic
Setpoints
with 15,000 30,000
Modbus
points in a
database
Groups
under a 200
Modbus
Device
Modbus 1000
Points
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(Process
+ Enum) per
Modbus
Group
Fundamental Package
The portable data store consists of data from offline devices. This store grows on demand and is
only limited by the disk space available.
Whenever an alarm event is triggered, the high-resolution trend and waveform data is captured.
The alarm store is configured in terms of storage size and the space is reserved. When the
designated space is filled, the data begins to wrap.
When a start up/shutdown event is triggered, the high-resolution trend and waveform data is
captured. The transient store is configured in terms of storage size and the space is reserved.
When the designated space is filled, the data begins to wrap.
The short-term data store can retain up to a minimum of 1-second data for trended variables
and up to a minimum of 10-minute data for spectrum and waveforms over a period of time. No
disk space is reserved upfront, and the data store grows on demand. When storage is no longer
available, the short term data store begins to drop this high-resolution data in 3-days
increments.
The long-term data store consists of summary data tiers for trended variables. It also consists of
spectrum and waveform samples based on the configured long term storage rate. No disk
space is reserved upfront, and the data store grows on demand.
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To simplify data storage in System 1, long-term trend data is summarized into data tiers
designed to preserve the nature of a measurement's curve while enabling appropriate plotting
performance. Summarized data tiers provide the long-term data required for condition
monitoring without requiring excessive hard disk space. Below is a comparison of how long data
is stored in each data tier:
The incoming one-second short-term trend data is evaluated by the data store and
summarized into the tiers by storing each measurement's:
This method of reducing data is only applied to trended data and is never applied to
alarm or transient data.
This figure is an example of how each sample is categorized for each data tier and bucket:
When launching a trend plot with a selected time range, System 1 will choose the most
appropriate data tier to provide the highest resolution without exceeding sample plotting limits.
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If the selected tier does not contain the desired number of samples, the algorithm continues to
the higher-density tiers. Once data is plotted, you can expose higher density long-term trend,
short-term trend, alarm, and transient data by simply zooming within the plot.
To modify these defaults, configure the state points. See the System 1 Machinery
Management User Guide (document 109M8639).
Verify that the recommended minimum disk space is available at all times while the system is
functioning. For recommended disk space, see the System 1 Datasheet (document 108M5214).
l If disk space is exhausted, new trend data is collected but not stored.
l Freeing up disk space reverts the storage limitation back to the default thirty days of
storage and resume storage of new trend data.
l When the available disk space falls below 5 GB, all data collection reverts.
Troubleshooting Recommendations
If your database begins to wrap data, complete either of the following recommended
troubleshooting actions:
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You can enable data collection for multiple PostgreSQL databases per System 1 Server. If using a
Proficy database, you can only enable data collection for a single database. To enable another
Proficy database on the same server, disable data collection on the active database.
The System 1 Server service automatically starts collecting data for the online database during
machine start up and shut down without waiting for you the user to open the online database.
Enabling online data collection does not change the configuration. You do not have to save
changes to the database to enable data collection.
3. Choose Online Data Collection. The online status is indicated by a check mark on the
menu.
To disable data collection, complete the same steps, and choose Online Data Collection again.
You can enable or disable data collection for a specific device while a database data collection is
enabled.
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o Device node
l The Status tab does not record status changes while the device is disabled.
l The Events tab does not record new alarm events, and existing active alarms remain
active.
l Current Values mode does not display any data in the Plots tab, but historical data for the
device is still available to plot.
l No data is displayed in the Bar Graph tabs.
l If any static value within a collection group goes into alarm, the alarm data for all points in
the collection group are collected. Alarm collection occurs for condition alarms of all
severity alert and danger protection alarms.
l System 1 can initiate an alarm event when:
o A software alarm occurs for one of the points within the collection group.
o A point on another device that is in the same collection group goes into alarm.
o A user invokes an alarm.
Alarm data is not collected when the alarm state goes from danger to alert or from alert
to no alarm.
The 3500 TDI maintains an historical buffer of data for all points in a collection group and is
always collecting speed-based and time-based transient data. When an alarm is detected, it
captures and stores the buffer and transmits its contents to the host computer system. It also
captures and stores the present waveforms and static values. When this happens, the 3500 TDI
transmits the last 200 data collection sets to the host and continues to send new data sets until
the end of transient conditions are met. Afterward, it collects additional data and transmit the
post-event data to the host.
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High resolution alarm data is collected for trended and waveform variables using the intervals
outlined in Collect 3500 TDI Alarm Data .
l Fixed speed machines. The running speed property configured for the speed channel is
used.
l Variable speed machines. The operating speed ranges configured for the speed channel
is used.
You can configure these properties in Bently Nevada Monitor Configuration software.
For this example, the following table outlines the scenarios during which transient data is
collected:
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For this example, the following table outlines the scenarios during which transient data is
collected:
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High resolution alarm data is collected for trended and waveform variables using the intervals
outlined in Collect 3500 TDI Alarm Data .
You can use Bently Performance to display the manufacturer's designed performance
characteristics for an operating machine. System 1 compares the OEM-provided curves in the
plot and compares it to live or historical data. This enables you to monitor many machinery-
operating conditions and diagnose and correct potential problems.
For more information about Bently Performance, contact Bently Nevada Technical Support.
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If you are updating Bently Performance and existing templates contain Named Range
blocks, remove them before re-installing Bently Performance.
1. In Excel, choose Formulas > Name Manager. The Name Manager dialog box is displayed.
2. Select all S1BP Named Ranges for all sheets and click Delete. The Named Ranges are
deleted.
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1. Select the location where you downloaded System 1 Bently Performance and run
setup.exe.
2. Microsoft VSTO 2010 Runtime (x64) or later must be installed on your computer. If it is not
installed, you are prompted to install it.
3. Click Next and agree to the License Agreement.
4. Accept the default location or select a custom installation location for System 1 Bently
Performance.
5. Click Next and complete installation. These folders and files are installed:
o S1BP Add In - This includes Bently Performance Templates folder containing
templates, template key, BP_compr and BP_Lib files.
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15. Verify that the value of the key LoadBehavior is dword:00000003. If not, change it to that
value. Close the Registry Editor.
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4. In the Launch and Activation Permission panel, choose Edit Default. The Launch and
Activation Permission dialog box is displayed.
5. Click Add. The Select Users, Computers, Service Accounts, or Groups dialog box is
displayed.
6. Enter <UserName> of the logged in user and click OK.
7. Enable these permissions:
o Local Launch
o Remote Launch
o Local Activation
o Remote Activation
8. Click OK twice. The My Computer Properties COM Security panel is displayed.
1. Press Windows+R; enter dcomcnfg and click OK. The Component Services dialog box is
displayed.
2. Choose Component Services > Computers > My Computer > DCOM Config.
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4. In the Launch and Activation Permission panel, choose Edit. The Launch and Activation
Permission dialog box is displayed.
5. Click Add. The Select Users or Groups dialog box is displayed.
6. In the Enter the object names to select field, enter:
a. <UserName> of the logged in user.
b. If OPC Server and OPC Client are on different:
o domains, add Anonymous Logon.
o machines, enter OPC client computer <ServerMachineName>.
7. Click OK.
8. In the Launch and Activation Permission panel, choose Edit. The Launch and Activation
Permission dialog box is displayed.
9. Click Add. The Select Users, Computers, Service Accounts, or Groups dialog box is
displayed.
10. In the Enter the object names to select field, enter:
a. <UserName> of the logged in user.
b. If OPC Server and OPC Client are on different:
o domains, add Anonymous Logon.
o machines, enter OPC client computer <ServerMachineName>.
11. Click OK.
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1. Press Windows+R; enter dcomcnfg and click OK. The Component Services dialog box is
displayed.
2. Choose Component Services > Computers > My Computer > DCOM Config.
3. Right-click on the third-party OPC Server and click Properties.
4. In the General tab, set Authentication Level to Connect.
Repeat these steps for System 1 OPC Server and System 1 Bently Performance OPC Server.
1. Press Windows+R; enter dcomcnfg and click OK. The Component Services dialog box is
displayed.
2. Choose Component Services > Computers > My Computer > DCOM Config.
3. Right-click on the name of the third-party OPC Server and choose Properties > Security.
For example, select Kepware Communications Server 5.19:
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4. In the Launch and Activation Permission panel, choose Edit. The Launch and Activation
Permission dialog box is displayed.
5. Click Add. The Select Users, Computers, Service Accounts, or Groups dialog box is
displayed.
6. In Enter the object names to select, enter the <UserName> of the logged in user and
Network Service.
7. Click OK.
8. Enable these permissions:
o Local Launch
o Remote Launch
o Local Activation
o Remote Activation
Repeat these steps for System 1 OPC Server and System 1 Bently Performance OPC Server.
Configure Spreadsheets
1. Navigate to the path where System 1 Bently Performance templates are located. The
default location is:
C:\Program Files (x86)\System 1 Bently Performance\S1BP Add In\Templates
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You can increase Input Cell Range and Output Cell Range based on the Input data
rows and Output Data Range. For faster updates, enter the exact dell range of the
Input and Output tags.
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d. Select measurement.
e. Click Add. Column A is updated with the selected measurement.
18. In the blank column to the right of the Outputs Column, select each cell to add the System
1 supported unit.
a. Choose Bently Performance > Units. The System 1 Unit Selection dialog box is
displayed.
b. Select correct Unit Group and corresponding Unit and Description.
c. Click Add Unit. The selected column is updated with the selected Unit.
Repeat step a-c to add units for all the output tags.
19. Choose Bently Performance > Export OPC CSV. The Export CSV File dialog box is
displayed.
a. Enter the name of column in which you added the Unit.
b. Click Export. The Windows Save As dialog box is displayed.
c. Click Save. The CSV file is used to import Output tags in System 1.
Before editing the Bently Performance workbook, verify that it has loaded
successfully. Check the C:\BPLogs\BPExLOG.log log file. Look for the message
"Completed Loading Active Sheets : <workbook name>".
20. Close the Bently Performance Template. Select the BPTemplateKey application and click
Close BP Templates.
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System 1 adds predefined performance groups and points to an asset and its components,
including:
3. This filter displays all mappable Bently Performance or PEMS points available for an asset.
You can also select a group to filter the points in an asset hierarchy.
o Available Performance points from Performance Group in the Machine Hierarchy are
displayed on the left.
o Available PEMS points from PEMS Group in the Machine Hierarchy are displayed on
the left.
o Available Performance or PEMS Input and Output OPC Points in the Devices hierarchy
are displayed on the right.
4. You can also associate Manual Input points like Gas composition, Ambient Pressure to the
available Performance Input points.
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To enable performance points, see Configure Bently Performance . To add manual input tags,
see Add and Update Data Manually . Predictive Emission Monitoring System (PEMS) supports the
Gas Turbines asset type.
To enable PEMS points:
If you clear the Enable PEMS Points checkbox, System 1 removes the mapping between assets
and mapped points. You must map the OPC points to assets again.
1. In Windows, choose Start menu > Bently Nevada > System 1 Bently Performance. The
System 1 Bently Performance application is launched.
2. Verify that Bently Performance is running. If not, click Start/Restart.
3. To add a Bently Performance Workbook, click Browse. The Windows Open dialog box is
displayed.
4. In the File Name field, enter Excel 97-03 Files (*.xls). Select the Bently Performance
Spreadsheet workbook.
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5. Click Open and Add Workbook. The workbook is displayed in the left pane. Performance
Input and Output measurements are displayed with a green status.
If the workbook fails to load or if the measurements status is Failed, check the
C:\BPLogs\BPExLOG.log log file. Look for the message "Completed Loading Active
Sheets: <Sheetname>.XLS".
1. Right-click on the plot and choose Performance Map. The Performance Map dialog box is
displayed.
2. In Select Map, choose None.
3. Click Apply.
1. To update:
o Only points within a selected hierarchy, right-click in Machine or Devices hierarchy.
Choose Manual Input.
o All configured manual input points, choose Tools > Manual Input.
2. The Manual Input dialog box is displayed. For details, see Add and Update Data Manually .
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CV mode - The last value entered for Manual Input measurement is displayed.
1. Press Windows+R; enter services.msc and click OK. The Services window is displayed.
2. Locate and verify that the System 1 Perf Eng service is running.
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Under certain conditions, you may need to add or edit data manually. Two likely scenarios are:
l When a data point is not available from the online source or a required transducer point
does not exist, you can configure Manual Input to replace and simulate the missing data
point. For example, you can add points to obtain the results of gas composition analysis
from a gas chromatography process.
l When a data point has been established intentionally to manually capture values that
can not be obtained any other way. For example, the weekly price of fuel used by Bently
Performance to calculate return on Investment for an electrical generating station.
3. The Manual Input dialog box is displayed. Existing manual points, if any, are displayed.
4. Enter a Group name. Alphanumeric and special characters are permitted.
5. Enter a Point Name, Value, then select a Unit Group and Unit. Description is optional. You
can multi-select and copy and paste from third-party applications. (To delete a point,
right-click and choose Delete.)
6. If you need additional rows, click the plus button. A new group row is created.
7. Click Save. A new device group named Manual Input is displayed in the Machine
hierarchy.
8. Choose File > Save.
You can now view plots and events on this tag. When viewing a Trend or Stacked Trend plot, the
trend line is continuous with the prior and next sample. See View Manual Input Data in Trend Plot
.
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To update manual input tags in the database, see Update Manual Input Point Values .
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3. Configuration
Use the Configure workspace to define Machines and Devices properties and other tasks.
l Online devices. When you copy and paste machine configuration information for online
devices, System 1 duplicates only asset information for online devices.
If you have a GE Renewable System 1 Wind license, System 1 duplicates asset and
measurement information for online devices and preserves channel mapping by adding a
vbOnline Pro device to the Devices hierarchy.
l Portable devices. When you copy and paste machine configuration information for
portable devices, System 1 duplicates asset and measurement information for portable
devices.
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You cannot cut or replace mapped points because they are associated with a device.
To move portable points and their associated data from one asset to another:
1. Choose a method:
o Right-click on the point and choose Cut.
o Press CTRL + X.
2. Select the destination hierarchy asset.
3. Right-click and choose Paste. Once a cut point is pasted, you cannot paste it to another
location.
Copy
To copy a hierarchy entry, choose a method:
Paste
You cannot paste assets or devices onto incompatible devices. See Move Assets in Hierarchy
below.
If you paste one hierarchy entry onto a similar hierarchy entry (for example, one bearing pasted
onto another bearing), the Confirm Replace dialog box is displayed. To overwrite the entry, click
Yes.
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You can only copy device points that can be configured within System 1.
Hydrodynamic Plain Sleeve
Unknown Bearing
Hydrodynamic
Unknown Bearing
1. Choose a method:
o Right-click on the database or folder and choose Paste Multiple.
o Press CTRL + M.
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Backspace and try again. The new name is reflected in the software, and you are
prompted to Save before leaving configuration.
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Okay to drop into a folder: To move an asset to a different folder, click and drag the asset to the
new folder. In the example below, the asset is moved to the folder. Note the blue highlight on the
folder, and the green check mark when it is okay to drop.
Not okay to drop over another asset: When attempting to move an asset, you cannot drop it
over another asset. In the example below, you cannot drop a train on an individual asset. Note
the status symbol .
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For database limitations and System 1 server configuration options, see System 1 Datasheet
(document 108M5214).
l CPU
l RAM
l Hard drive capacity
For database limitations and System 1 server configuration options, see System 1 Datasheet
(document 108M5214).
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You can configure some monitoring devices using Bently Nevada Monitor Configuration or 3500
Rack Configuration Software. You can then import the configuration into System 1. You can
configure the remaining devices within System 1 and send the offline configuration to the device.
Delete a Device
To delete a device:
Alternatively, you can re-import the configuration. Right-click on an existing device and choose
Synchronize Configuration. The configuration changes are displayed.
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Configuration and the type of device that you want to configure. Choose a device:
3500
a. The Windows Open dialog box is displayed. Navigate to the location of and select the
.RAK file:
b. Choose Open.
c. After importing or reimporting from a rack file, the configuration status is set to Out-
Of-Date.
d. To update the configuration, resynchronize the rack.
a. The Windows Open dialog box is displayed. Navigate to the location of and select the
.RAK file:
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b. Choose Open.
c. After importing or reimporting from a rack file, the configuration status is set to Out-
Of-Date.
d. To update the configuration, resynchronize the rack.
vbOnline Pro
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If you import multiple copies of the same .RAK, .TD1, or .TD2 file, you must change the IP address in
the General tab and synchronize the device.
For wireless condition monitoring and diagnostics, you can use a wireless gateway to connect
System 1 to a wireless gateway. When you add the wireless gateway to System 1, the application
retrieves and stores configuration data for the sensors.
l When you add or remove sensors, you must re-sync and save the configuration data. See
Synchronize Devices.
l To collect static and dynamic Ranger Pro measurement data, you must use the gateway
Generic Device Interface (GCI). Modbus/OPC can only collect overall static measurements.
l To avoid data loss and performance issues, do not connect more than one database to a
wireless gateway.
l To avoid losing measurement historic data, do not change Ranger Pro units or sub-units
after you begin collecting data using System 1.
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For details, see the release notes that you downloaded with the capabilities file (.CFF) file.
3. Choose Connect to Device > Ranger Pro Wireless Gateway. The Add Ranger Pro Wireless
Gateway dialog box is displayed.
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System 1 adds the wireless gateway to the Devices hierarchy together with all Ranger Pro
sensors that are connected to the gateway. The application also retrieves configuration data for
the sensors.
For more information about troubleshooting, see the Ranger Pro User Guide (document
125M6113).
Modify the tag or tag name only after you modify the IP address and sync the
configuration.
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1. Before adding a new device, disable System 1 data collection on the gateway used by the
device.
a. Select the Configure Workspace and Standard Mode.
b. Select the Devices hierarchy.
c. Select Ranger Pro Wireless Gateways.
d. Select the gateway on which you want to disable data collection. Select the
Data Collection field and choose Disable.
2. Use the wireless gateway to provision the new device.
3. Use the wireless gateway to update the device tag names.
4. Use the Ranger Pro configuration software to configure the device units, subunits, and
frequency settings.
5. Re-enable data collection.
For more details about using the gateway, see the Ranger Pro User Guide (document 125M6113).
When you back up System 1, you must manually make a copy of the Ranger Pro
configuration.
To safely remove a Ranger Pro device and retain its historical data:
For complete details, see the Ranger Pro User Guide (document 125M6113).
3. Enable System 1 data collection. After several minutes, the configuration change is
detected.
4. Synchronize configuration out of date and save.
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Before adding a Commtest VbOnline device, you must convert Ascent data. See
Database Administration Guide (document 156M4815). If you add a Commtest VbOnline
device to System 1 with a Wind license, device states configuration, data storage, and
alarming is not supported.
If the Commtest VbOnline menu is not displayed, you must first install the
Commtest VbOnline plugin. You can download the plugin from the Flexera licensing
server.
5. Choose Add. The Commtest VbOnline device is added to the Devices hierarchy along with
all Commtest VbOnline devices. The device name is the same name used by Ascent.
After you add the new device and enable Enable Data Collection, you cannot migrate additional
historical data.
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To configure standard unsupported points and custom points, if you have just installed System
1, custom points are displayed when you import a 3500 rack file, or by connecting to the rack. To
view custom points after upgrading your database, first synchronize the device.
Limitations
l Only Mode 0 protection setpoints configured on a 3500 device are imported into System 1.
l If there is a unit configuration conflict between a 6.x and 3500 device, synchronization may
result in data loss.
The device's configuration is displayed in the Devices hierarchy. You can now view plots and
events on this device.
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10. 1 Based Device is enabled by default. If the first device register address begins with the digit
0, clear 1 Based Device.
11. Enter the device Serial Number.
12. Enter Timeout and Maximum Data Byte Size.
o Timeout The time that System 1 waits for the Modbus device to respond before
invalidating the call.
o Maximum Data Byte Size The maximum size of a block of data that can be
transferred by the Modbus device.
13. Choose File > Save.
Create Modbus Group
To add points to a Modbus Device, first create a group:
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3. (Optional) Modify the Modbus Data Collection Rate. The fastest rate is 200 ms.
You can configure a maximum of 20% of all points to collect data at sub-second
collection rate. We recommend you create a group that contains only points that
collect data at sub-second rates. Sub-second rates are only supported when
using PostgreSQL.
You can also configure sub-second storage rates (200 ms fastest supported for
Trended Variables for Modbus group under state-based storage settings in
Configure Data Collection States and Points . The fastest supported Device storage
rate for Trended Variables is 200 ms for Modbus devices.
4. After you create a Modbus group, to bulk configure Modbus points, export, edit, and then
import a Modbus Item Template.CSV file as described below.
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Function Register
Description
Code Type
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Hardware Min
Required Device minimum scale
Scale
Hardware Max
Required Device maximum scale
Scale
6. Import the modified Modbus Items Template.csv. For details, see Import Modbus Device
Configuration .
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Figure 3 - 2: Modbus Process points configuration when Modbus device is exporting real
values
Figure 3 - 3: Modbus Process points configuration when Modbus device is exporting scaled
values
UL 1 dec - 2
6 0 - 6553.5 1
Bytes
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UL 1 dec - 4
7 0 - 429,496,729.5 1
Bytes
UL 2 dec - 2
10 0 - 655.35 2
Bytes
UL 2 dec - 4
11 0 - 42,949,672.95 2
Bytes
UL 3 dec - 2
14 0 - 65.535 3
Bytes
UL 3 dec - 4
15 0 - 4,294,967.295 3
Bytes
UL 4 dec - 2
18 0 - 6.5535 4
Bytes
UL 4 dec - 4
19 0 - 429,496.7295 4
Bytes
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32767.
2 CS 1 dec - 1
27 -12.8 to 12.7 1
Byte
2 CS 1 dec - 2
28 -3276.8 to 3276.7 1
Bytes
2 CS 1 dec - 4
29 -214,748,364.8 to 214,748,364.7 1
Bytes
2 CS 1 dec - 4
30 -214,748,364.8 to 214,748,364.7 1
Bytes reverse
2 CS 2 dec - 1
31 -1.28 to 1.27 2
Byte
2 CS 2 dec - 2
32 -327.68 to 327.67 2
Bytes
2 CS 2 dec - 4
33 -21,474,836.48 to 21,474,836.47 2
Bytes
2 CS 2 dec - 4
34 -21,474,836.48 to 21,474,836.47 2
Bytes reverse
2 CS 3 dec - 1
35 -.128 to .127 3
Byte
2 CS 3 dec - 2
36 -32.768 to 32.767 3
Bytes
2 CS 3 dec - 4
37 -2,147,483.648 to 2,147,483.647 3
Bytes
2 CS 3 dec - 4
38 -2,147,483.648 to 2,147,483.647 3
Bytes reverse
2 CS 4 dec - 1
39 -0.0128 to 0.0127 4
Byte
2 CS 4 dec - 2
40 -3.2768 to 3.2767 4
Bytes
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2 CS 4 dec - 4
41 -214,748.3648 to 214,748.3647 4
Bytes
2 CS 4 dec - 4
42 -214,748.3648 to 214,748.3647 4
Bytes reverse
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When selecting a Duplex device from the Browse pane, both Module 1 IP Address
and Module 2 IP Address is displayed. System 1 connects to the Module 1 IP Address
and import the configuration. To connect to the Module 2 IP Address, enter this into
the Module 1 IP Address field.
o In the Credentials pane, enter the device's Module IP Address.
Enter the User Name and connection Password for the device.
Simplex and Duplex redundancies are supported for all three ADAPT device types.
7. Click Add.
The monitor's configuration is displayed in the Devices hierarchy on the left side of the screen.
You can now view plots and events on this monitor.
If you attempt to use Bently Nevada Monitor Configuration to configure a 3701 device with either
a General Electric LM2500 or LM6000 turboshaft gas turbine, the train configuration is not
displayed in System 1.
To monitor these assets, configure them in System 1. Use the Asset Library and map the
channels in Mapping Mode.
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If you are connecting to an in-process OPC server, leave these fields blank.
The device's configuration are displayed in the Devices hierarchy. You can display plots and
events on this monitor.
vbOnline Pro. The Add vbOnline Pro Device dialog box is displayed.
3. In the General pane, verify that vbOnline Pro is the selected Type.
4. In the Browse pane, select a device, or in the Credential pane, enter the device's Module
IP Address. Alternatively, you can Import Device IP Addresses . If your device is not
displayed in the Browse pane, click Refresh.
5. Enter the User Name and connection Password for the device.
6. Click Add.
The monitor's configuration is displayed in the Properties pane. You can now view plots and
events on this monitor.
To configure latching for a vbOnline Pro device, see Configuring vbOnline Pro Devices.
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6. Choose Upgrade. System 1 begins to upgrade the firmware of each device and displays
the process status in the Firmware Upgrade dialog box.
Unlike other supported devices, you can only use System 1 to configure vbOnline Pro devices.
To configure network settings, manage users, and upgrade firmware for vbOnline Pro
devices, use Bently Nevada Monitor Configuration.
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For vbOnline Pro devices, synchronous waveforms are calculated based on the configured input
speed and appropriate ratios. This configuration information is sent to the device to either
compute synchronous waveform samples or tag the asynchronous waveforms with a speed.
Default Configuration
When connecting to a vbOnline Pro device that has not been configured, a default configuration
is loaded.
l Points The default configuration displays 12 acceleration channels and two Keyphasor
channels. In the Associated Speed field, select a speed channel to associate with the
Acceleration Channel.
l Spectrums and Waveforms Each acceleration channel is configured with three
asynchronous waveforms:
o Accl Wf(5000Hz)
o Vel Wf(2000Hz)
o Demod Wf(2000Hz)
When you change the Fmax value, the application changes the default measurement
names, and each Keyphasor channel is configured with a Speed Wf(10000Hz) waveform.
l Trended Variables
o Each acceleration channel is configured with two trended variables: Bias and Direct.
o Each Keyphasor channel is configured with two trended variables: Speed and Gap.
l Setpoints
o Condition monitoring over alarm setpoints are generated for each Direct and Speed
measurement.
o State-based alarms configured in the Data Collection Tab are displayed in the
Setpoints tab.
l PeakDemod Use PeakDemod for measuring very low speed machines because the
Algorithm widens the peak measurements and retains the full amplitude of the impacting
events in the waveform. The impact spikes are clearly displayed above the noise floor. Both
eClassic and Peak Demod detect roller element bearing faults extremely effectively before
any physical surface damage is visible (while the fault is still a sub-surface spall). To
configure PeakDemod measurement, choose Algorithm Type in the Demod Waveform
measurement as Peak. Set the Demod bandwidth and FMax.
Alarm Information
vbOnline Pro devices do not support high resolution alarm data capture. Alarm plots
display a snapshot of the all the measurements associated with the alarm.
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l The acceleration channel severity 3 and 4 hysteresis for vbOnline Pro devices is 1/64 of the
Full Scale Range of the measurement.
l The speed channel severity 3 and 4 hysteresis for vbOnline Pro devices is 10 rpm.
To configure both software states and device states on vbOnline Pro devices, see vbOnline Pro
State Configuration.
l To add more trended variables in addition to the default measurements, see Add Trended
Variable .
l To add more waveforms, see Add Spectrum/Waveform .
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1. Select the Data Collection tab and the Modbus subtab. The Modbus Protocol and the
Register Configuration properties are displayed. In the General pane:
a. Modify the default Controller IP Address.
b. (Optional) Enable the Most Significant Word First check box. When enabled, if a
numerical quantity larger than a single byte is transmitted, the most significant byte
is sent first.
2. In the Register Configuration pane, modify the default value as needed:
a. Controller Power.
b. Controller Speed.
c. Configure the register you want to use to export status values:
o CBM Alert. If at least one device trended measurement is in Level 4 alarm state,
the device sends the CBM alert status to the turbine controller.
o CBM Warning. If at least one device calculated measurement is in Level 3
alarm state, the device sends a CBM warning status to the turbine controller.
o CBM Instrument Fault. If at least one channel is in Not OK state, the device
sends a CBM Instrument Fault status to the turbine controller.
3. Choose File > Save.
vbOnline Pro devices support device states that enable offline state computation. To configure
device states, see State Configuration.
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asset.
Limitations
Device states cannot be triggered using the measurements of other vbOnline Pro device or
software calculated measurements.
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Based on the example Storage Rates configuration above, the Pump On state is enabled for
data collection and begins to collect Trend Data and Waveform Data every 2 minutes and 30
minutes, respectively.
The Pump Off state is disabled for data collection, so no data is collected while this state is active.
Figure 3 - 5: Example of alarm, trend, and waveform data collected for this device
Alarm snapshots are always stored irrespective of machine state, and states and alarms are
evaluated every 5 seconds.
If a machine switches states more frequently within a configured waveform storage rate, the
waveform is first collected at the initial state transition and then again only after the elapsed
time configured. State transition data is always stored to facilitate accurate plotting.
Trend data can be stored as fast as once every 30 seconds while waveforms can be stored as
fast as once every 10 minutes.
To calculate long term waveform storage rates, view the General tab of the System 1
Database Manager. This setting configures long-term waveform storage rates across the entire
device and is not tied to each individual device state.
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Because vbOnline Pro devices are scanning devices, data stored by the device always uses a
timestamp 10 minutes older than the current data in System 1. During offline operation, data can
(depending on the current configuration) be collected as often as every 5 seconds.
l Choose Standard alarming to evaluate data against the configured alarm levels for the
standard set of setpoints regardless of what device state the machine is operating in.
l Choose State-Based to configure setpoints for:
o Device-calculated measurements such as Direct
o Software-calculated measurements such as spectral bands
You can use vbOline Pro to export data to third-party systems, like Distributed Control System
(DCS) data, using Modbus over Ethernet protocol. Data available for export includes Direct, Bias,
Gap, Speed, and channel status Not OK for all applicable vbOnline Pro channels. The export uses
fixed holding registers from either port A or port B of a vbOnline Pro device. Either port supports up
to three Modbus clients. One port connects with Modscan, or similar tool, to get Modbus data
and another port connects with System 1.
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You can verify values received on Modbus by changing the Full Scale (top scale to bottom scale)
for every measurement. The formula is:
Measurement value in Engineering Units = (Full Scale Range / 65535) * (Data in Modbus Tool)
Modbus exported values and statuses are for trending purposes only. They are used to
understand the overall health of the machine and should not be used for any other
purpose.
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Startin
Top Botto Scale Scale
g Modul Channe Tag Channel Data Unit
Bit Scal m Facto Facto
Registe e l Name Type Type s
e Scale r r Unit
r
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Startin
Top Botto Scale Scale
g Modul Channe Tag Channel Data Unit
Bit Scal m Facto Facto
Registe e l Name Type Type s
e Scale r r Unit
r
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Startin
Top Botto Scale Scale
g Modul Channe Tag Channel Data Unit
Bit Scal m Facto Facto
Registe e l Name Type Type s
e Scale r r Unit
r
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Startin
Top Botto Scale Scale
g Modul Channe Tag Channel Data Unit
Bit Scal m Facto Facto
Registe e l Name Type Type s
e Scale r r Unit
r
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8. Verify that the Modbus RTU Slave Address field is correct. The default is 1. If when you
added the Modbus device, you entered a Modbus RTU Slave Address, the IP Address and
the Modbus RTU Slave Address must be unique for each device.
9. In the Port Number field, enter the device port number. The default is 502.
10. In the Timeout field, enter the time (in ms)that vbOnline Pro waits for the Modbus device to
respond before invalidating the call. The default is 15,000.
11. Click File > Save. The device status is updated and the configuration status changes to Out
of Date.
12. Synchronize the Modbus device. Right-click on the Modbus Server and choose Import >
Modbus Items.
13. Click File > Save. The device status is updated and the configuration status is updated.
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Action Required
Valid values are: Add, Update, or Delete.
type
Point Required
Alphanumeric characters only.
Name
Tag Optional
Alphanumeric characters only.
Name
Modbus Required
Server Alphanumeric characters only.
Name
Register Required Holding Reads the binary contents of holding registers (4X
Type Registers references) in the server.
Register Required Enter the location of the Register Address from which the data is to
Address be read. The Register Type and Address combination must be
unique to the group.
New Optional
If the Action Type is Update, New Register Type is required to
Register
replace the Register Address for the Modbus point.
Type
New Optional
If the Action Type is Update, New Register Type is required to
Register
replace the Register Address for the Modbus point.
Address
Data Required Enter a data type number from the Supported Modbus Data Types
Type table below.
Hardware Required
Device minimum scale.
Min Scale
Hardware Required
Max Device maximum scale.
Scale
Max Required
System 1 maximum scale.
Scale
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Unit Required Must be a valid measurement unit. To view available units and a
description, select a Modbus Server. Right-click and choose
Export > Units. The units.csv file created contains all supported units.
Alarm Optional Valid values are Over, Under, In band,and Out of band. To
Type configure or disable setpoints for Modbus points, Alarm Type is
required.
Level 4 3 Optional
Enter a static setpoint.
Under
7. Import the modified Modbus Items Template.csv. For details, see Import Modbus Points below.
Modbus only supports static data. Spectrums and Waveforms are not supported.
Before completing these steps, verify the DCOM settings for the OPC server and client have
been configured. See Configure OPC DCOM Settings.
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9. Click Add. In the General pane, OPC Server properties are displayed.
After adding the OPC DA server to the Devices hierarchy, format OPC data for import into System
1.
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Before connecting to an OPC server, you must configure Distributed Component Object Model
(DCOM) communication settings.
Definitions
l OPC Server is the computer on which the OPC Server is hosted. When you are configuring
DCOM settings to use System 1 as an OPC server, this computer is also the location of the
System 1 OPC Server.
l OPC Client is the computer on which the System 1 Server is installed.
Supported Scenarios
l The OPC Server and the OPC Client are located on the same Windows domain.
l The OPC Server and the OPC Client are located on the same Windows workgroup.
l The OPC Server is on a workgroup and the OPC Client is on a domain.
User Credentials
l Domain - Domains can use both local user accounts and domain accounts.
l Workgroup - Workgroups only use local user accounts.
If using local user accounts, verify that the user and associated credentials are identically
created on both the OPC Server and the OPC Client.
l Disable Windows Firewall and Simple File Sharing on both the OPC Server and OPC Client.
l If a hardware firewall exists between the OPC Server and OPC Client, verify that the ports
required for DCOM communication are enabled. For details, see Select Client and Server
Options.
1. Press Windows+R; enter dcomcnfg and click OK. Component Services is displayed.
2. Choose Component Services > Computers > My Computer.Right-click My Computer and
click Properties > COM Security.
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3. In the Launch and Activation Permission pane, choose Edit Default. The Launch and
Activation Permission dialog box is displayed.
4. Click Add. The Select Users or Groups dialog box is displayed.
5. In Enter the object names to select (examples), enter the user name of the logged on
user.
6. Click OK.
7. Verify that all permissions are enabled for the user. Click OK.
8. In My Computer Properties, click OK.
Grant Permissions to OPC Enum
1. In the left pane of the Component Services dialog box, choose My Computer
> DCOM Config.
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3. In the Launch and Activation Permission pane, choose Customize > Edit. The Launch and
Activation Permission dialog box is displayed.
4. Click Add. The Select Users, Computers, Service Accounts or Groups dialog box is
displayed.
5. In Enter the object names to select (examples), enter the machine name of name of the
OPC Client computer.
6. Click OK.
7. Verify that all permissions are enabled for the OPC Client computer. Click OK.
8. Click OK twice. The OpcEnum Properties dialog box is displayed.
9. In the Access Permissions pane, choose Customize > Edit. The Access Permission dialog
box is displayed.
10. Click Add. The Select Users, Computers, Service Accounts or Groups dialog box is
displayed.
11. In Enter the object names to select (examples), enter the machine name of the OPC
Client computer.
12. Click OK.
13. Verify that all permissions are enabled for machine name of the OPC Client computer. Click
OK.
If both the OPC Server and OPC Client are on different domains, instead of the machine
name of the OPC Client computer, use "ANONYMOUS LOGON".
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1. In the left pane of the Component Services dialog box, choose My Computer
> DCOM Config
2. In the DCOM Config folder, right-click the name of the OPC Server and click Properties. In
this example, our OPC Server is Kepware Communications Server 5.19.
3. From the Kepware Communications Server 5.19 Properties dialog box, choose Security:
4. In the Launch and Activation Permission pane, choose Edit. The Launch and Activation
Permission dialog box is displayed.
5. Choose Add. The Select Users or Groups dialog box is displayed.
6. In Enter the object names to select (examples), enter the user name of the logged on
user.
7. Click OK.
8. Verify that all permissions are enabled for the user. Click OK.
9. Click OK twice. The Kepware Communications Server 5.19 Properties dialog box is
displayed.
10. In the Security tab Access Permissions pane, click Edit. The Access Permissions dialog box
is displayed.
11. Click Add. The Select Users, Computers, Service Accounts or Groups dialog box is
displayed.
12. In the Enter the object names to select (examples), enter the user name of the logged on
user.
13. Click OK.
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14. Verify that all permissions are enabled for the user. Click OK.
Configure Authentication Level (Workgroup Only)
Complete these steps only if the two computers are on the same Windows workgroup.
1. In the left pane of the Component Services dialog box, choose My Computer
> DCOM Config.
2. Right-click the name of the OPC Server from with in the DCOM Config folder and click
Properties. In this example, our OPC Server is Kepware Communications Server 5.19.
3. In Kepware Communications Server 5.19 Properties, choose General. Verify that
Authentication Level > Connect is selected.
4. Click OK.
1. Press Windows+R; enter dcomcnfg and click OK. The Component Services dialog box is
displayed.
2. Choose My Computer > DCOM Config.
3. Right-click Host.System1.OPC.ClientDhp and choose Properties. The
Host.System1.OPC.ClientDhp Properties dialog box is displayed.
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4. Choose Security.
5. In the Access Permissions pane, choose Customize > Edit. The Access Permission dialog
box is displayed.
6. Choose Add. The Enter the object names to select (examples) dialog box is displayed.
7. Enter the machine name of the OPC Server.
8. Click OK.
9. Verify that all permissions are enabled for machine name of the OPC Client computer. Click
OK.
If the OPC Server and OPC Client are on different domains, instead of the machine name
of the OPC Client computer, use "ANONYMOUS LOGON".
l Disable Windows Firewall and Simple File Sharing on both the OPC Server and OPC Client.
l If a hardware firewall exists between the OPC Server and OPC Client, verify that the ports
required for DCOM communication are enabled. For details, see Select Client and Server
Options.
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1. Press Windows+R; enter dcomcnfg and click OK. The Component Services dialog box is
displayed.
2. In the left pane of the Component Services dialog box, choose Component Services >
Computers.
3. Right-click My Computer and click Properties > COM Security.
4. In the Launch and Activation Permission pane, choose Edit Default. The Launch and
Activate Permission dialog box is displayed.
5. Click Add. The Select Users, Computers, Service Accounts or Groups dialog box is
displayed.
6. In Enter the object names to select (examples), enter the user name of the logged on
user.
7. Click OK. The Launch and Activation Permission dialog box is displayed.
8. Verify that all permissions are enabled for the user. Click OK.
9. In My Computer Properties, click OK.
Step 2: Grant Permissions to the OPC Server
1. In the left pane of the Component Services dialog box, choose My Computer >
DCOM Config.
2. Select the OPC Server you are using:
o If you are using System 1 as an OPC Server, choose System 1 OPC Server.
o If you are using a third-party server, choose OPCEnum.
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4. Choose Security.
5. In the Launch and Activation Permission pane, choose Customize > Edit. The Launch and
Activation Permission dialog box is displayed.
6. Click Add.
7. In Enter the object names to select (examples), enter <ServerMachineName>/<UserName> .
8. Click OK.
9. Verify that all permissions are granted to <ServerMachineName>/<UserName> :
10. Click OK.
11. In the Properties dialog box, click OK.
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hosted.
Step 1: Enter User Credentials
1. Press Windows+R; enter dcomcnfg and click OK. The Component Services dialog box is
displayed.
2. Choose Component Services > Computers > My Computer > DCOM Config.
3. Right-Click System 1 Server service and click Properties.
4. Choose Log On > This account. Enter the user name and password of the domain user:
The domain user should have Administrator privileges. If not, you must grant the OPC
Client User explicit rights in the OPC Server to communicate.
Step 2: Grant Permission to OPC Client Host Service
1. Press Windows+R; enter dcomcnfg and click OK. The Component Services dialog box is
displayed.
2. Choose Component Services > Computers > My Computer > DCOM Config.
3. Right-click Host.System1.OPC.ClientDhp and click Properties. The Host.System1.OPC.ClientDhp
Properties dialog box is displayed.
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5. In the Access Permissions pane, choose Customize > Edit. The Access Permission dialog
box is displayed.
6. Choose Add. The Select Users, Computers, Service Accounts or Groups dialog box is
displayed.
7. In Enter the object names to select (examples), enter <ServerMachineName>/<UserName> .
8. Click OK.
9. Verify that all permissions are enabled for <ServerMachineName>/<UserName> :
10. Click OK.
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System 1 provides a .CSV file template you can use to import OPC items from an OPC server.
1. Right-click on an OPC Group and choose Export > OPC Items Template. The Windows Save
As dialog box is displayed.
2. Navigate to the directory where you want to save the .CSV file. The exported .CSV template
contain all the OPC DA points (including FSR range, Unit, Enum, setpoints, and item path) of
that group. Remember the name of the file and the location in which you saved the file.
3. Click Save.
View the data created by the OPC Server and copy the necessary values to the .CSV file. For
complete information on how to export items from your OPC server, consult the documentation
provided with your OPC server.
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When you import a OPC .CSV template file containing dynamic setpoints for Process
Measurements and Enum Measurements, a new setpoints group is created for the selected
OPC group.
You can trend dynamic setpoint tags. You cannot configure static or dynamic setpoints on
dynamic setpoint measurements.
Required Fields
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Enum Points and no Action Type, Item Path, Min Scale, Max Scale, Data type (Enum),
setpoints Enum
Enum Points with Action Type, Item Path, Min Scale, Max Scale, Data type (Enum),
setpoints Enum, Alarm type
To disable multiple setpoints, leave the level setpoint in the template blank. Upon import,
empty setpoints are disabled. If a previous setpoint existed, the value is retained.
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Item Path Item ID
Minimum scale of a
Min Scale
measurement
Maximum scale of a
Max Scale
measurement
New Item The new item path for a Use this field to replace the item paths of
Path measurement multiple measurements.
Alarm Type The type of alarm required. Over, Under, Out of Band, In Band
Level 3 Over Value of the Level 3 over setpoint. A static value, or the dynamic setpoint item
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System 1 Classic Enterprise using S1 6.81+ data source, System 1 stores them as enum
measurements in your database.
Boolean and enum measurements migrated prior to System 1 18.2 release are not affected. After
the database is migrated, these measurements remain as float data in your database.
To convert these measurements to an enum data type, you can delete and migrate them again.
Asset mapping is not retained for the measurements.
Using Excel
Use quotation marks (") or commas (,) directly in the string, and save as a comma delimited
.CSV file.
DefinitionRecords.IP_
DefinitionRecords.IP_PVDef."R1A"R,ATE.PV
PVDef."R1A"R,ATE.PV
Using Notepad
To import quotation marks (") as part of a string, use double sets of quotation marks:
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DefinitionRecords.IP_
"DefinitionRecords.IP_PVDef.""R1A""RATE.PV"
PVDef."R1A"RATE.PV
To import commas (,) as part of a string, enclose the entire string in quotation marks:
DefinitionRecords.IP_
"DefinitionRecords.IP_PVDef.R1AR,ATE.PV"
PVDef.R1AR,ATE.PV
1. Use a third-party application like Excel to open the .CSV file template. The template
contains a header that identifies the data imported to System 1.
2. Set the Action Type value of each measurement to Update.
3. Set the New Item Path column to a value that must replace each Item Path.
4. Save the .CSV file as a text file.
5. In System 1, right-click on the OPC group you want to update. Choose Import > OPC Items.
The Windows Open dialog box is displayed.
6. Navigate to the location of the OPC .CSV template file and click Open. The values assigned
to Item Paths of the corresponding measurements are displayed in System 1.
7. Use a third-party application like Excel to open the .CSV file template.
8. Replace the Item Path of each measurement that has been changed with the value of the
New Item Path.
9. Clear the values of the New Item Path column for each measurement.
10. Save the .CSV file as a text file and reimport it into System 1.
Import OPC DA Data
To use System 1 to modify each OPC item path for each measurement is time consuming. To
speed the process, you can batch update OPC item paths. First export the OPC DA Items
Template and then Format OPC DA Data .
If you use the OPC Redundancy Broker (ORB) first see Issues with OPC Redundancy Broker.
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To import OPC data:
See Supported Static Data Types. System 1 adds the group to the OPC server.
2. Right-click the newly created OPC group, and choose Import > OPC Items. The Windows
Open dialog box is displayed.
3. Navigate to the directory where you saved the OPC DA Items Template file and select it.
4. Click Open. System 1 attempts to import the OPC data and displays a message:
o If the .CSV file is not formatted properly, System 1 cannot import the OPC data and
displays an error message. See Format OPC DA Data .
o If the OPC data cannot be imported for other reasons, choose View Log from the
message to view details.
Otherwise, choose OK. The OPC data is imported and the OPC Server hierarchy is updated.
to
OutProcFile=Host.System1.OPC.ClientDhp.x86.exe.
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l High-resolution alarm data is collected for measurement variables when the data
mapped to a train triggers any software or hardware alarms.
l High-resolution data is captured for the 10 minute period before the event and for one
minute after the event.
l High-resolution and transient alarm data is collected depending on the update rate of the
assigned OPC group.
If any static value within a collection group goes into alarm, the alarm data for all points in the
collection group are collected. Alarm collection occurs for condition alarms of all severity alert
and danger protection alarms.
Supported
Data Abbreviations
Notes
Type (Not Case-
Sensitive)
System 1 supports float data types in addition to any data type that
can be converted to float. Float compatible data types can be
float float, single
imported by leaving the data type column blank. Data loss may
occur for some values and data types.
int, int32,
int
integer
uint, uint32,
uint
uinteger
byte byte
sbyte sbyte
Enum enum
Export OPC Units
Export OPC Units
To export units:
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1. Right-click on an OPC Group, and choose Export > Units. The Windows Save As dialog box
is displayed.
2. Navigate to the location where you want to save the .CSV file.
3. Enter a file name. Remember the name of the file and the location in which you saved the
file.
4. Choose Save. The exported .CSV file contains a list of supported units:
o Unit Group
o Unit
o Description
To ensure System 1 reads the units of the incoming measurement data correctly, copy and
paste the units from this file into the OPC .CSV file you use to import data.
You can import static data and tags from third-party hardware using the OPC UA protocol. You
must add a third-party OPC UA server and create a secure connection.
Connect to an OPC UA Server
If the server and client are not on the same workgroup, you must add the DNS suffix of the
server (displayed in Network Connections) to the Endpoint URI. You must also add the
port number to the exception list in the firewall settings.
Device > OPC UA Server. The Add OPC UA Server dialog box is displayed.
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9. You must accept the certificate. In the Certificate field, click Certificate. The certificate is
displayed.
10. Accept and trust the certificate.
Add OPC UA Group
You can add Process Measurements or Enum Measurements to the OPC UA Server.
1. In the Devices hierarchy, right-click on OPC UA Server and choose Add Group. Choose an
option:
o Process Measurements. Adds OPC points whose data types are float or compatible
with the float data type.
o Enum Measurements. Adds OPC points whose data types are Enum.
See Supported Static Data Types. The Properties tab displays the Process Group
properties.
2. To enable the server to subscribe to tags, configure the OPC UA Group properties.
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1. Right-click on the Process or Enum Group and choose Export > OPC UA Items Template.
The Windows Save As dialog box is displayed.
2. Navigate to the location where you want to save the .CSV file.
3. Click Save. The file created contains descriptions of the address space.
View the data created by the OPC Server and copy the necessary values to the OPC UA Items
Template file.
1. In Windows File Explorer, navigate to the location where you saved the OPC UA Items
Template file.
2. Use a third-party application to edit the template and add data to the fields described in
the table below.
o The data must be formatted as it is displayed in this template.
o We recommend creating a copy of the original file as a backup. Be sure to save the
file in either ANSI and UTF-8 format.
o Different third-party applications may modify the original content in unintended
ways.
o The .CSV file must be in the same language as the application, including Action
Types and Units.
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3. Click Save.
1. Right-click the newly created Process Group, and choose Import > OPC UA Items. The
Windows Open dialog box is displayed.
2. Navigate to the directory where you saved the OPC UA Items Template file and select it.
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3. Click Open. System 1 attempts to import the OPC data and displays a message:
o If the .CSV file is not formatted properly, System 1 cannot import the OPC data and
displays an error message. See Format OPC DA Data .
o If the OPC data cannot be imported for other reasons, choose View Log from the
message to view details.
Otherwise, choose OK. The OPC data is imported and the OPC Server hierarchy is updated.
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5. In the Source Database pane, identify the source database and provide user credentials:
Fields Description
Database
System 1 configuration server name or IP address.
location
SQL account
SQL credentials required to connect to a System 1 6.x configuration
user name and
SQL server.
password
Windows
To connect to System 1 API Server using the S1 6.x Connector, enter
account user
your Windows credentials. To verify that the credentials you entered
name and
are valid, choose Test Connection.
password
If the Next button is disabled, verify that you entered your Windows account user name
and password correctly.
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c. Find the 6x Devices in the hierarchy. The imported 6.x database name is displayed:
The device's configuration is displayed in the Devices hierarchy on the left side of the screen.
You can display plots and events on this monitor.
l 3500 (TDI)
l TDISecure
l OPC Servers
l Trendmaster DSM
l 1701 FMIM (with TDXnet)
l Essential Insight.Mesh
l 3500 (with Rack Interface Module (RIM) installed with TDXnet)
l 3300 (with TDXnet and TDe module)
l 2201 (with TDXnet)
l 3500 ENCORE
l bopONLINE
l TDIXConnX with TDXnet
l MODBUS / GSM Devices
l API Data Collector
l Instrumentation Rules (Instrument Rules folder)
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l Lube Points
l DDE Server Points
l OLE Automation Exporter Points
l Enumerated Points from OPC and API data collector
l Hidden points / modules / devices (in case if 6.x archive is converted into database)
l Orphaned Points
l Snapshot Points
l MUX Points
l Collection Groups
l Points from Database Hierarchy
l Non-Configured Points / Rack
Statics (online) 1
Statics (scanning) 10
System 1 polls high-resolution alarm and transient data from 6.x devices every 10 minutes.
To change the global storage rates in System 1 databases, see Preferences - Units in online help.
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services.
o System 1 Classic API server on remote DAQ must be in running state in order to
collect CV data.
l The name or IP address of the machine where the System 1 6.x database resides
l A user name and password authorized to access the SQL database
l A Windows account authorized to connect to the API server
You can import software setpoints only for hardware devices imported using a 6.x
connector. In a database, these software setpoints are read-only external setpoints visible
in bar graphs and plots. You can acknowledge imported external alarm events in a
database.
l Import all 6.x device configuration options from 6.x device to System 1 Evo. If you change a
6.x device configuration in System 1 Classic, you must manually synchronize 6.x device in
System 1 Evo. For 6.x devices, the Synchronize button is always enabled and the
Configuration Out-of-date message is not displayed. Before synchronizing, we
recommend you wait for System 1 classic data acquisition and API server to reconcile.
l XY pairing and KPH association information
l Delete a 6.x device.
l Enable and disable data collection for a 6.x device or a 6.x hardware device in a 6.x device
group. When data collection is disabled for a 6.x device, System 1 stops collecting data for
all hardware devices under that device.
l View current and historical data in different plots.
l Configure 6.x device condition monitoring alarms for standard and user defined states.
l Import, store, and view high-resolution static and waveform data for alarm or transient
data collected in a 6.x device.
l Modify the global storage rate for 6.x devices.
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l Configure states.
l Create reference data for 6.x devices.
l Map points.
l Add trended variables.
l View live hardware and external alarm events for 6.x devices.
1. Select the Unit drop-down list box and click Add. The Add Custom Unit dialog box is
displayed.
2. Enter the Unit Name and (optionally) a Description.
3. Click Add. The custom unit is displayed in the list.
To replace a custom unit with a Bently unit, see Replace Custom Units in online help.
For supported Trendmaster Dynamic Scanning Module (DSM) devices supported by System 1,
see Trendmaster DSM System. When installed, you can review Supported Trendmaster Features.
1. Locate the installation executable on the System 1 install disk in the folder:
Disk1\Standalone Installation Packages\DSMInitialization.
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address in non-volatile memory. This address is also printed on top of the device
Communication Card. The Ethernet address is different from the IP address that you must set.
The DSMInit program broadcasts a User Datagram Protocol (UDP) message that prompts DSM
devices to respond.
When you use DSMInit to browse and initialize DSM devices and the DSM device is
rebooting or is busy, the connection fails. If you are unable to connect to a device, look for
an error in the Windows Event Viewer.
1. Choose Windows > Bently Nevada > DSM Initialization. DSMInit is launched.
2. Click Browse for DSMs. DSMInit lists responding DSMs that have not been configured using
the name unconfigured.
3. Click on an unconfigured DSM. The selected DSM’s IP Address, Subnet Mask and Ethernet
Address are displayed. The device is now set up.
1. Choose Windows > Bently Nevada > DSM Initialization. DSMInit is launched.
2. Right-click on a DSM and choose Enter Init Mode. A message is displayed confirming your
action.
3. Click Yes. The DSM is initialized.
Obtain current DSM firmware from Bently Nevada Tech Support. Save the firmware file on your
local directory.
If you upgrade the DSM improperly, for example, if you select the wrong firmware or modify the
downloaded firmware file, you can damage the DSM. An inoperative DSM must be serviced by an
authorized Bently Nevada service center.
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Before you can connect to a Trendmaster DSM device, you must set up Trendmaster DSM
devices using the DSM Initialization Tool. For complete information, see the Trendmaster
Dynamic Scanning Module Installation Manual (document 149823-01).
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1. Choose Windows > Bently Nevada > DSM Initialization. DSMInit is launched.
2. To find DSMs on the network, click Browse for DSMs. Available DSMs are listed.
o DSMs that have not been configured are displayed as unconfigured.
o Click on a DSM to display its properties.
3. To initialize a DSM, right-click on the DSM and choose Enter Init Mode. The DSM is displayed
in the DSMInit window.
To avoid network errors, do not initialize more than one DSM at a time.
4. Right-click on a DSM that is in initialize mode and choose Change HW Setup. The
Properties of DSM dialog box is displayed.
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Parameter Description
The subnet mask permits using subnets on the LAN. If you need to use
Subnet
subnets on your LAN, consult your system administrator. The default
Mask
subnet mask is 255.255.255.0.
6. To save the changes to DSMInit, click OK. DSMInit displays the changed settings.
7. To confirm the changes to the DSM device, right-click on a DSM and choose Exit Init mode.
The DSM settings are committed and saved on the DSM device. The DSM device performs a
self-test and begins operating using the stored parameters.
You can run the DSMInit program simultaneously with System 1 collecting data. However,
some DSMInit commands take DSM resources and will temporarily stop loop scanning.
1. Choose Windows > Bently Nevada > DSM Initialization. DSMInit is launched.
2. Click Browse for DSMs. DSMInit lists all DSMs and their properties. You need to configure
DSMs labeled Unconfigured.
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1. Open DSM Init. If you have not yet, you must first Upload a Hardware Image .
2. Right-click on a DSM and choose Self Test Results. The Self Tests Results dialog box
displays the latest hardware information.
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Subnet Mask Error Verifies that the programmed subnet mask is a valid number.
Flash Memory Error Verifies successful reads and writes to non-volatile memory.
A check to verify that the primary program code has not been
Flash Checksum Error
corrupted.
DSP1 through DSP4 Critical Checks the Digital Signal Processors (DSPs) on the input cards
Fault for faults that prevent operation.
DSP1 through DSP4 Node Checks the input card critical node voltages (+2.5V, +5V, and -
Voltage Fault 24V).
DSP1 through DSP4 Line Checks the input card critical node voltage (+15V) on each line of
Node Voltage Fault the input card (SPA card only).
DSP1 through DSP4 Line Verifies that the TIM lines are being successfully de-addressed
Deaddress Fault (SPA card only).
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1. Open DSM Init. If no details are displayed, right-click on a DSM and select Upload HW Image.
2. Select and expand a DSM device.
3. Right-click on a TIM line and choose Check Responding TIMs. The Responding Points on
Line dialog box is displayed.
4. To scan the TIM lines, click Run Test. When you are satisfied with the results, click Stop Test.
1. Right-click on a TIM line and choose Point Test by Address. The Enter Point Address dialog
box is displayed.
2. Enter the channel / address you want to test. Click OK.
3. The Points Test dialog box is displayed.
4. Select the Test Options you want to complete. Click Run Test. The results are displayed in
the Test Results pane.
Status
Description
Response
Indicates that the utility found no problems at that address. The SPA received
Good calibration values that are in range and the proTIM did not send back a
Response transducer Not OK indication.
Indicates that the utility received no response from the proTIM. This could be due
to:
A malfunctioning proTIM.
No
l
Indicates that the proTIM has sent acceptable calibration values but registered a
proTIM off-line when reading the data value for the transducer. This is normally
Transducer due to a faulty transducer or a wiring problem between the proTIM and the
Error transducer.
proTIM Indicates that the SPA received calibration values that were not in range,
Calibration indicating a faulty proTIM.
Error System 1 considers this as a proTIM Not OK response.
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DATA Inside the range of calibration values for Read Average Data N/A
1. Expand DSM > TIM Line, and right-click on proTim or Tim.
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2. Select Run Point Test. The Point Test dialog box is displayed.
3. Select the Test Options you want to complete. Click Run Test. The results are displayed in
the Test Results pane.
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output a fixed voltage. The DSM measures the peak-to-peak AC noise voltage on the line.
l Line Voltage is displayed in Volts DC. If red, the voltage is less than the minimum voltage
required.
l Line Noise is displayed in Vpp. If noise exceeds 3% of full scale, an alert is displayed.
l The point name, slot, line, and address are displayed.
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You can continue to run System 1 while performing individual TIM tests. However, the
DSMInit program interleaves data requests from the utility program with the System 1
data requests and both programs’ performance is slower.
Before you can connect to a Trendmaster DSM device, you must set up Trendmaster DSM
devices using the DSM Initialization Tool. For complete information, see the Trendmaster
Dynamic Scanning Module Installation Manual (document 149823-01).
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6. Click File > Save. Data is only collected for the ProTIM points containing Direct Variables,
Asynchronous waveform, Asynchronous spectrum, and Asynchronous Waveform 2.
The DSM device displays the default configuration of Signal Processing Adapter (SPA) cards,
ProTIM, and ProTIM points.
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4. The ProTIM device and its channel configuration are displayed. Due to hardware
limitations, System 1 does not recognize FlexiTIM and TIM devices, or 1900 monitor. A FlexiTI
and TIM devices or 1900 monitor are initially displayed as Unknown TIM.
5. You must select the device you want to configure in the steps described below.
For 1900/55 Fan Monitor device, select the Unknown TIM having address in multiple of 4 and
configure the TIM Type property.
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l Reboot the DSM. Use DSMInit to reboot the DSM. The DSM scans the SPA lines for new
hardware and automatically adds the new hardware. Data collection is interrupted.
l Manually configure the DSM in System 1. If you want to avoid interrupting data collection,
add the new ProTIM device offline in System 1.
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1900/25 channel address is set using DIP switches on the hardware device. Note the DIP switch
settings for use below. You must manually configure the hardware in System 1 to match the
device configuration.
1. The Devices hierarchy displays the 1900/25 Velocity Monitor device with a single Accel to
Velocity Channel. The properties pane is updated.
2. Modify the 1900/25 Velocity Monitor properties as needed.
3. Modify the Accel to Velocity Channel as needed.
4. Click File > Save. The configuration is downloaded to the DSM hardware.
1. The Devices hierarchy displays a the 1900/55 Fan Monitor device with four Velocity Point
channels. The properties pane is updated.
2. Modify the Channel 1 Address. The address must be a multiple of 4.
3. Modify properties of 1900/55 Fan Monitor and Velocity Channels as needed.
4. Choose File > Save. The configuration is downloaded to the DSM hardware.
1. The Devices hierarchy displays the FlexiTIM device with two empty channels. The
properties pane is updated.
2. In the Point Type field, choose a Point Type and a Channel 1 Address. Modify other FlexiTIM
properties as needed.
3. Modify the properties of the Point Type you selected as needed.
4. Choose File > Save. The configuration is downloaded to the DSM hardware.
1. The Devices hierarchy displays the TIM device with one empty channel. The properties
pane is updated.
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2. In the Point Type field, choose a Point Type and a Channel 1 Address. Modify other FlexiTIM
properties as needed.
3. Modify the properties of the Point Type you selected as needed.
4. Choose File > Save. The configuration is downloaded to the DSM hardware.
1. The Devices hierarchy displays the TIM device with two Empty Channels. The properties
pane is updated.
2. When you receive the physical ProTIM device, note the Physical Address printed on ProTIM
device.
3. In the ProTIM properties pane Channel 1 Address field, enter an even number. The address
must be unique to the Line number.
4. In the Device hierarchy, under the ProTIM device, select the Empty Channel.
5. In the Type field of the Empty Channel, select the ProTIM point you want to configure. The
Empty Channel name used in the Device hierarchy and the properties pane are updated
with the name of the channel type you selected. The default properties are displayed in the
property pane.
6. The default configuration enables Direct and Async spectrum and waveforms for dynamic
points. If you want to collect data for additional variables, enable the Spectrums
& Waveforms and Trended Variables desired.
7. Repeat these steps for the second Empty Channel.
8. Click File > Save. The configuration is downloaded to the device matching the physical
addresses you entered. The device begins collecting data.
Configuration Tasks
l Configure asset states with mapped DSM points and state-based storage.
l Map DSM points with assets.
l Configure condition monitoring alarms for standard and custom states, including delay,
suppression, and latching. Download condition monitoring setpoints configured for
standard state DSM hardware. After you upgrade a System 1 database created prior to
version 20.1 to a later version and you enable data collection, setpoints are downloaded to
the hardware. The hardware alarm is generated on the downloaded setpoints and the
alarm status is exported over Modbus.
l Add software trended variables.
l Configure software measurements.
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l Migrate configuration and data for individual Trendmaster DSM device from System 1
Classic to System 1 Evo. System 1 supports migration for 19.2 and 20.2 supported hardware
and channel types only. All other channel types are not migrated.
The Input Source property of the Generic Dynamic Point may not be
migrated correctly because of an incorrect value in System 1 Classic. A
warning message is displayed if the migration fails.
l Once you begin collecting data for a configuration migrated DSM, if you want to migrate
that DSM's historical data from System 1 Classic, you must be using PostgreSQL as the data
historian. Proficy does not support this feature.
l You cannot migrate Trendmaster DSM configuration from System 1 Classic if there are
multiple Keyphasors associated with one vibration channel or if a vibration channel is
associated with a Keyphasor on the same DSM line.
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FlexiTlM 100 Ohm Platinum RTD FlexiTlM / ProTIM any other supported Temperature Type
ProTlM 2-3 wire Platinum RTD ProTlM / FlexiTIM any other supported Temperature Type
ProTlM 4 wire RTD ProTlM / FlexiTIM any other supported Temperature Type
Single Channel Legacy TIM 1900 Monitor/FlexiTlM/proTlM with same channel type
Display Tasks
l Collect static and dynamic data for supported channel types based on configured scan
and data collection rates.
l Display data in plots in Current Value (CV) and historical mode. Data in CV mode is
updated based on the configured data collection rates.
l Display and store alarm data when alarm is triggered for Trendmaster DSM point. Alarm
data includes static data and one additional dynamic waveform. Additional waveform is
collected and stored only if Collect Dynamic Data on Alarm option is enabled for the
channel.
l Import and view DSM hardware events.
l Obtain Current Value data / data on demand. (CV mode only) When you display a plot,
bar graph, status list, or HMI view, System 1 displays data at the current static and dynamic
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l If you request a data on demand sample before the device is ready, the on demand
sample is not updated and a DSM internal error is logged in the Windows Event Viewer.
l The samples fetched on demand are stored in the database. The samples are evaluated
for alarms and states, and then exported via OPC DA/UA to replicated setup.
Unsupported Features
Trendmaster does not support:
l Channel XY pairing
l Device copy and paste
l Upload configuration changes from hardware on previously installed DSM device
l Download configuration to hardware when data collection is disabled
l Append channel address with ProTIM/FlexiTIM Name
l TIM Tester
Overview
Use the Dynamic Scanning Module (DSM) Modbus Utility to:
When you create a Modbus configuration, you are mapping data from a Trendmaster Dynamic
Scanning Module (DSM) device to registers that a device using the Modbus communications
protocol can access.
Before the DSM can send data using Modbus, you must configure channels to create a
trending configuration, and create a Modbus configuration.
Summary Steps
To configure the DSM:
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If the DSM is rebooting or busy, the connection fails. A DSM internal error is displayed
in the Windows Event Viewer.
2. If known, enter the IP address of the Dynamic Scanning Module you want to configure in
the IP Address field. Otherwise, click Browse for DSMs. The DSM Modbus Utility broadcasts a
User Datagram Protocol (UDP) message that prompts DSM devices to respond. The
Browsing for DSMs dialog box is displayed. Expand the drop-down list box to view all
available DSM devices.
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Parameter Description
6. Select the type of register blocks you want to display in the register list. In the Block
Selection drop-down list box, select the range of register block addresses you want to
display.
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Parameter Description
7. The Register List displays addresses based on what you selected in the Block Selection
drop-down list box.
Not all input types require you to specify slot, line, channel or variable values.
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Parameter Description
Identifies the DSM data input card slot that the register references.
Slot 4 slots are available in the DSM, and are identified as Slot 1 through
Slot 4.
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Parameter Description
Field Type Describes the type of data available at the selected register.
The Modbus client does not export DSM alarm status for 1x, 2x
measurements. If an alarm is triggered for these measurements
in System 1, the Modbus client does not display them.
Select the Slot value (Slot 1 through Slot 4) that represents the
Slot
data source for the register you are configuring.
Select the line number (Line 1 or Line 2) that represents the data
Line
source for the register you are configuring.
Limit the display to the selected data. Select the channel number
Variable that represents the data source for the register you want to
configure.
9. Choose File > Save. The Windows Save As dialog box is displayed. Navigate to a preferred
location and save the configuration (*.CSV) file.
10. Alternatively, to generate a Modbus map based on an existing trending configuration, click
Generate. The Import Filters dialog box is displayed.
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11. To generate Modbus maps for each of the Discrete Input, Input Registers, and Holding
Registers register blocks:
a. Enter the Starting Address for the block.
b. Select the Variable Registers you wish to map.
c. Choose Status Templates.
d. Select amplitude templates.
e. Select the DSM Status Registers you wish to map.
f. Choose Point Status Templates.
g. Select other registers for download.
h. Click OK. The Register Map is generated.
The Other Registers group refers to multi-byte values. For this reason, they
are displayed only on the Input Registers tab and Holding registers tab.
Registers that can be written to are displayed only on the Holding Registers
tab.
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12. To transfer the configuration from the Modbus Configuration Utility to the DSM device, click
Download.
13. To save the configuration to your local machine, click Save.
DSM Utilities
Verify Configuration
You can use DSM utilities to verify that the configuration you are building is valid.
To verify that the configuration you downloaded to the DSM Configuration Utility is valid:
Get DSM ID
To get the DSM part number and firmware version, choose Utilities > DSM Identification. The part
number and firmware version are displayed.
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You can add an Orbit 60 device only if System 1 is using PostgreSQL as the data historian. You
can import protection configuration, events (alarm and System), and data (static and
dynamic). The protection configuration displayed is with a few exceptions read-only. Once you
add the device, you can map assets to device points. Within System 1, you can view Orbit 60
Alarm and System health events and acknowledge alarm events.
When you install System 1, an Orbit 60 series device root certificate is also installed. The
root certificate is required to validate the Orbit 60 device. If the certificate is missing, in
Windows File Manager, locate the System 1 installation files. In the Orbit 60 Certificate
Installer folder, run Orbit60CertificateInstaller.exe.
Orbit 60 Series. The Add Orbit 60 Series Device dialog box is displayed.
3. In the Credentials pane:
a. Enter the Condition Monitoring Module IP Address and the device Port
Number (61780).
b. Enter the User ID and Password for the device:
n Default User ID: Admin
n Default password: Admin+01
4. Click Add. The Orbit 60 device is displayed in the Properties pane and added to the Devices
hierarchy.
o You can view plots and events for the added device in the Display workspace.
o Live data is stored based on the device rates set in the Database Manager. You can
also configure state-based storage rates for machine trains mapped with Orbit 60
points. When the machine enters the specified state, data is stored based on the
state-based storage rates.
o All the existing points in Orbit 60 Protection Groups are displayed in a single Default
Collection Group. When you map Orbit 60 points to a machine train, the points are
added to a new collection group.
o If a speed channel is not mapped to a machine train, you cannot collect transient
data for that collection group.
5. You can modify only these properties of an Orbit 60 device:
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o Transducer orientation.
o Sync and async waveform properties.
6. If the Orbit 60 configuration changes, you must synchronize the configuration with
If you are connecting to more than one Orbit 60 Series device, change the device name so you
can easily differentiate the devices.
After you add waveforms to the Orbit 60 points, add trended variables:
displayed.
4. These trended variable types are supported:
o Bearing Fault Bands
o Spectral Bands
o Waveform Pk-Pk
5. Click Add. The variables are displayed.
You can enable and configure condition monitoring setpoints for the added trended variables.
The trended variable values are computed and displayed in System 1.
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3. Navigate to the location in which the .ODF file is located. Select it and click OK. The
protection configuration, events, alarm and transient data is imported and displayed in
the Devices hierarchy. Events and data are visible in the Display workspace.
4. To view a summary of what is imported, in the footer click View ODF File Status. Select
the diagnostic file name you imported. The file is displayed in the default log file app.
5. (Optional) To enable data collection for these devices:
a. Select General > 60 Series System properties.
b. Enter the device IP Address.
c. Enter the credential necessary to connect to the device.
d. Enable data collection.
If the Orbit 60 protection configuration for the device is the same, you can import additional
Offline Diagnostic Files (.ODF) as needed from that device.
Synchronize Devices
If you restore or upgrade a database on a machine with different encryption keys, you
must re-authenticate your devices to authorize the synchronization process.
l Delete a module
l Replace a module
l Replace a channel
l Modify a unit or subunit
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4. Click Synchronize. Confirm you want to make the changes. One device is synced at a time.
Progress is displayed in the Configuration Synchronization dialog box.
5. When synchronization is complete, close the dialog box and choose File > Save.
When you synchronize System 1 with a 3500 rack, if the synchronization causes data to be
deleted, the application displays a warning message.
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To reduce the time it takes to configure multiple devices, you can import the IP addresses
attached to devices.
Import .CSV File
Use a third-party application to edit the file and add IP addresses to the .CSV file. Then import it
back into System 1.
Authenticate Devices
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You can resolve Authentication Failure system health events and update connection
credentials at any time.
For server versions earlier than 16.1, the Credentials field is only displayed if an
Authentication Failure event was triggered.
Enter Credentials
To authenticate devices:
If you changed the configuration, you may need to synchronize your device.
The machine train is a digital representation of the assets in your physical plant. System 1
includes an Asset Library that contains common assets you can use to build a diagram of your
plant. You can also use User Templates that represent common assets in your plant. The
machine train diagram displays customizable properties for each asset.
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If you add multiple drivers, always add the main driver first. All drivers added after
the first driver are treated as secondary drivers when propagating speeds.
We recommend you add each machine in the order of driver to driven. This orders
the property grid tabs correctly.
When you drag a new asset from the library to the diagram area where another
asset is already present, the software creates a new train to combine the two assets.
The new train is called "Train" and is displayed at the same location in the Machines
hierarchy as the original asset with the two assets placed beneath. For details, see
Create Custom Train
6. To connect the assets, couplings are required. Add suitable couplings to match the
selected train and assets. Click and drag a coupling towards the asset to which you want
to connect. A blurred copy of the coupling is displayed connected to the asset to indicate
that a connection is made:
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You can add couplings to either side of an asset. If the blurred copy of the coupling is
displayed on the incorrect side of the asset, move the coupling farther away from the
asset to reveal the blurred copy on the appropriate side. For example, to add a coupling to
the left side of an asset when the blurred copy displays on the right side, move the
coupling farther to the left to reveal the blurred copy on the left.
7. When you create a new asset, there are two bearings per shaft. The Machine hierarchy
displays the machine and two bearings.
Do not connect the Direct Coupling to two shafts on the same asset. To
prevent this, we recommend that you give the shaft of each asset unique
names before to connecting them with a Direct Coupling.
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d. Use the Connection 1 and Connection 2 fields to assign each connection point:
9. Release the mouse button to complete the coupling connection. Repeat this process to
connect all of your assets.
10. In the Properties pane for each asset, modify measurement values as needed.
11. Choose File > Save.
Disconnect Assets
To disconnect assets, hover your mouse near the coupling, and click the displayed X:
To disconnect a Gbx (Configurable), remove the shaft connection in the Direct Coupling
properties associated. Choose Not Connected.
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You must save your configuration before you can display the new group or folder.
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You can add a maximum of 36 crank angle bands to a 70M channel and a maximum of 8
crank angle bands to a 72M channel.
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9. Choose Add. System 1 creates the bands and adds them to the channel. The application
displays the crank angle bands in the Trended Variables panel under the CA Bands
group. A set of bands represents a measurement of a waveform in the channel.
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4. In the central pane, choose Manual Instrumentation and choose Add Trended Variable.
If you change the bearing property of an online device, any device channels mapped
using that bearing are un-mapped. If you change a bearing property used for
measurements by a portable device, the measurements are deleted.
Machines
1. Select an asset.
2. Select the tab for the asset in the central pane. A set or train of assets has a tab for the set
and a tab for each asset.
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bar.
4. The status bar displays the relevant information when properties affecting other assets
change. See Status Bar Warnings and Errors in online help.
5. After building your assets, Choose File and Save to store the configuration.
Devices
1. Select a device.
2. Select the Measurements tab.
3. Enter property information for the device card:
o Modify Channel Properties .
o Modify Spectrums and Waveforms .
o Modify Trended Variables .
o Modify Setpoints .
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The status bar displays information when properties affecting other assets change. See
Status Bar Warnings and in online help.
4. Click Save.
The properties grid displays detailed information about each configured machine component
or instrument.
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For the Devices hierarchy, the unfiltered list displays all active and inactive measurements.
For the Devices hierarchy, the filter option displays only active measurements.
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To complete the delete operation, right-click and choose the Delete option.
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Single or multiple selected cells can be pasted only if the unit type is the
same
Gray text without bold is read-only and cannot be pasted. When text cannot be copied, the copy
and paste options are dimmed.
Bold blue text can be pasted only if the data type is the same. For example, you cannot copy a
text entry type to a drop-down selection type field. If you copy a drop-down selection field to
another field, it must be one of the drop-down selections. If the data types are different, the
following message displays:
Custom fields, like Fmax and Transducer Type, can also be copied to like
fields
l Fmax notes:
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l Machine hierarchy
l Train canvas
l Property grid.
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n Z Standard
n Z Suction
n Z Discharge
n K Average
n K Suction
o Create and configure a gas composition for a recip compressor. See Modify Gas
Composition Properties .
displayed.
3. Select Add. A new recip asset is displayed. A recip asset may contain a maximum of 20
stages.
Configure a Stage
1. Select a recip asset.
2. Select the isentropic button. The Isentropic Compression Process dialog box is
displayed.
3. Select the stage Name property you want to modify.
4. Edit the stage Name.
5. Modify the gas model properties.
Delete a Stage
1. Select a recip asset.
2. Select the isentropic button. The Isentropic Compression Process dialog box is
displayed.
3. Select a stage.
4. Right-click on the stage Name property and choose Delete. You can delete all stages but
one.
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You can create a gas composition for a recip compressor. A gas composition can contain a
maximum of 20 gases.
4. In the General section, select the Gas Composition drop-down list box.
o To create a gas, click New.
o To modify an existing gas, click Edit.
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You cannot create a custom template from a gas composition. When you modify
the composition of a gas, System 1 recalculates the compressibility constants in
the recip stages tied to the gas composition.
To save a gas composition, the total sum of all gases together must be 100%.
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To associate one or more chambers with only one stage, modify the Isentropic Compression
Process properties.
4. In the General section, select the Gas Composition drop-down list box.
5. The Chamber Process Parameters properties must be the same for all stages. If you
attempt to modify them, System 1 prompts you to set the values to those displayed for the
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chamber of the first stage. If you do not reset these property values, the chamber can not
be associated with the stage.
When you modify the chambers with which a stage is associated, System 1 does not
remove the existing links between compressibility constants of the stage and the
template. We recommend delinking the constants before changing the chamber-stage
association.
The Rated RPM property of driven assets is calculated based on the relationship of the asset to
the driver. This relationship is mathematically expressed as a ratio and is primarily dependent on
the types of assets in the train.
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l If the RPM of the main driver is changed, the change is propagated appropriately to all
other assets in the train.
l If the RPM of a secondary driver is changed, only the RPM of assets driven by the secondary
driver is affected.
The main driver is always the first driver added to the train. All subsequent drivers are
secondary drivers.
Gearboxes Properties
For gearboxes, there are two main ratios referenced:
l Overall Ratio (OR) - This ratio is entered in the Overall Ratio property in the Nameplate
Information section of the gearbox.
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OR = Rated rpm of Shaft X/Rated rpm of Shaft 1, where Shaft X is the output shaft: Shaft 2
for single-stage gearboxes or Shaft 3 for two-stage gearboxes.
l Internal Ratio (IR) - This ratio is calculated from the Number of Input Gear Teeth and
Number of Output Gear Teeth properties in the Stage X sections of the gearbox. From
driver to driven, this ratio can be expressed as:
The overall ratio details the relationship between the input shaft speed and the output shaft
speed. The internal ratio details the relationship between the each individual shaft in the
gearbox. For single-stage gearboxes, these two ratios are equal.
l IR 1 = Number of Output Gear Teeth of Shaft 2/Number of Input Gear Teeth of Shaft 1
l IR 2 = Number of Output Gear Teeth of Shaft 3/Number of Input Gear Teeth of Shaft 3
These ratios are given from input to output. To understand speed propagation from
output to input, take the inverse of these equations.
The following table lists the locations of the shafts on the asset images:
Middle-
Gbx (3 Stg WTG Planetary) Left Middle-Top Top
Bottom
Attaching a driver to an output shaft is propagated speed using the inverse of the
relationships explained.
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For configurable gearboxes, the Stage Ratio property is considered an internal ratio.
The Stage Ratio uses the output and input Rated rpm properties associated within the
gearbox instead gear teeth.
The following ratios are given from input to output. To understand speed propagation
from output to input, take the inverse of these equations.
Single-stage dry and wet screw compressors each only contain two shafts, so they have an
effective overall ratio (OR) that can be expressed as the following:
The integrally geared wet screw compressor contains four total shafts and does not have an
effective overall ratio. As such, these compressors have internal ratios (IR), expressed as the
following property relationships:
l IR 3 = 1
l IR 1 is the relationship between the Input Shaft and the Male Rotor.
l IR 2 is the relationship between the Male Rotor and the Female Rotor.
l IR 3 is the relationship between the Female Rotor and the Lube Pump.
Shaft Locations
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Below is a table to list the locations of the shafts on the asset images:
The shaft order for Screw Cmp Int Gear (1 Stg Wet) assets is 1, 2, 3, 4 from top to bottom.
Screw Cmp
Bottom Top - - - -
(1 Stg Dry)
Screw Cmp
- - - Bottom Top -
(1 Stg Wet)
Gear (1 Stg - - 3 1 4 2
Wet)
Attaching a driver to an output shaft is propagated speed using the inverse of the
relationships explained.
This ratio is given from driver to driven. To understand speed propagation from driven to
driver, take the inverse of these equations.
In the coupling image, pulley 1 can be on the top or the bottom. Its location is determined by the
position attached to the driver.
Use the ISI Bearing Database included in System 1 to search for bearing properties by
Manufacturer or Part Number. When you include manufacturer's bearing properties, you can
significantly improve preventative and diagnostic maintenance results.
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4. In the property tab for the bearing, choose the Advance Bearing Properties field.
Alternatively, click .
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8. Click Search. The ISI Bearing Database results are displayed. The bearing list is initially
displayed unsorted. To sort results, select a column header.
9. Select the bearing you need.
10. Double-click on the bearing to select it and click OK.
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l Cage frequency depends on the rotating component and either FTFI or FTFO. See
Configure Sideband Energy Ratio and Bearing Bands.
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l Rotating component depends on the cage attached to the planet. Possible values are:
o Inner Race - Use this value when the outer race is attached to the carrier.
o Outer Race - Use this value when the inner race is attached to the carrier.
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l For a rotating inner race, cage frequency depends on the carrier, planet speeds, and FTFO.
l For a rotating outer race, cage frequency depends on the carrier, planet speeds, and FTFI.
l When the rotating component is not set, rotating outer race is assumed.
You can only use the Measurement Quick Configuration tool to instrument assets
containing a single IB/DE and single OB/NDE Anti-Friction bearing. You cannot use this
tool to configure hydrodynamic or unknown bearing types.
Use the Measurement Quick Configuration tool to automatically instrument assets using
standard recommended methodologies.
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You can only use the Measurement Quick Configuration tool to instrument assets
containing a single IB/DE and single OB/NDE Anti-Friction bearing. You cannot use this
tool to configure hydrodynamic or unknown bearing types.
To configure measurements:
1. Select the asset or train you want to instrument in the Asset Hierarchy. Choose a method
to begin to configure measurements:
o Click the Measurement Quick Configuration button .
3. If you choose:
o Asset. The configuration tool instruments the selected asset, leaving other assets on
the train unmodified. You must manually select and instrument each asset on the
train.
o Train. The configuration tool instruments all assets on the train in proper relation to
each other.
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1. Click OK.
2. Click Cancel to close the Measurement Quick Configuration dialog box.
3. Click General tab.
4. Click the asset's tab in the property window in the lower middle section.
5. Navigate to the property that needs to be changed.
6. Enter the correct information.
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Good
If the Asset Property Status is Good, then the asset has been configured with enough
information to be instrumented.
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7. Click Preview.
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2. Verify the information is accurate. By default, most points are activated. Deselect the
points you want to deactivate.
Review and verify the Collection Time calculated for each point and the Total Collection
Time for all assets.
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peak measurements and retains the full amplitude of the impacting events in the waveform. The
impact spikes are clearly displayed above the noise floor. Both Classic and Peak Demod detect
roller element bearing faults extremely effectively before any physical surface damage is visible
(while the fault is still a sub-surface spall).
1. Select the asset in the hierarchy to which you want to add a point, spectrum, waveform, or
trended variable.
l Add additional measurements to existing points. If you used the Measurement Quick
Configuration tool to create points already, you can use Manual Instrumentation to add
trended variables or Spectrums and Waveforms to an existing point.
l Create a new point and add measurements. You can create a new point with
automatically-configured default measurements or manually add measurements to
existing points.
o Add Point
o Add Spectrum/Waveform. Add spectrums or waveforms first so to enable you to set
up trended variables.
o Add Trended Variables
Add Points
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You can add vibration or process points to an asset. Only portable devices are supported.
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is displayed.
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these points. Selecting this option automatically populates Spectrums and Waveforms
and Trended Variables associated with the newly created points. If not selected, you must
manually add Spectrums and Waveforms and Trended Variables for the points.
9. In the Location pane, select the specific locations, usually asset bearings, to which the
points are added. To select all locations, check All.
is displayed.
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To add a point not included in these options, click More Options. The Keypad Entry Points
dialog box is displayed.
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1. Choose Unit Type > Custom. The Add Custom Unit dialog box is displayed.
If custom units already exist, select the Unit Type > Add. You can also add custom
units in the Custom Component Manager.
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Add Spectrum/Waveform
For example, if you select a machine train, then all the points that belong to individual
machines (motor, gearbox, pump, and so forth) in that train are displayed.
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Property Notes
Spectral
Default is 800
Lines
Average
Linear, Exponential, or Peak Hold.
Type
Number of
Default is 4
Averages
Samples per
Default is 256
Rev
Revs Default is 32
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b. In the Location pane, select the points where the waveform and/or spectrum are
added. Depending upon the type of waveform or spectrum currently selected, the
points that are not applicable are disabled. For example, if you are trying to add an
Acceleration waveform, you cannot modify either Velocity or Displacement points.
o Low Freq Unit Default is Velocity.
o High Freq/Demod Unit Default is Acceleration. Not editable.
o You can add the 6Pack measurement type under acceleration points.
8. Click Add.
9. The new measurements are displayed at the bottom of the properties grid with the default
configuration. Modify the configuration as needed.
10. When you add a spectrum and waveform measurement, a default Trended Variables is
automatically created.
o For spectrums - Overall (O/All) trended variable, like:
o For complex measurements - Overall (O/All) and Waveform peak-to-peak (Wf pp),
like:
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You can add trended variables from either the Machines or Devices hierarchy.
Machines Hierarchy
To add trended variables in the Machine hierarchy:
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3. Click and select Add Trended Variable. The Add Trended Variable dialog box is
displayed.
o Ball Fault Bands (BPFI or BPFO): Band lower and higher frequencies are
automatically set, depending on configured bearing properties after selecting the
Add Selected. Only the name can be changed in this dialog for these trended
variable types.
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o Crest Factor: Band lower and higher frequencies are not applicable for this trended
variable type. Only the name can be changed in this dialog box.
o Spectral Bands: Set the band lower and higher frequencies for the range in which
you want your measurement calculated. A default name is given based on values
entered. This name can be changed. Choose X, Hz, or cpm as the units.
o Wf Pk-Pk: Band lower and higher frequencies are not applicable for this trended
variable type. Only the name can be changed in this dialog box.
7. To Calculate Historical Samples, select this option. It uses existing samples from the
associated waveform to calculate the selected trended variable values for the same date
ranges.
8. To select the point(s) where the trended variable is added, select points in the Select Point
(s) pane. This dialog box is filtered based on the selected hierarchy. Points are disabled if
the selected waveform or spectrum is not configured for this location.
Machine Points mapped to the hierarchy selection is available. They are disabled
for all Trended Variable Type selections except Spectral Bands.
For example, if you select a machine train, then all the points that belong to individual
machines (motor, gearbox, pump …) in that train are displayed.
9. When complete, click Add Selected. The trended variables are created and displayed in
the Trended Variables pane.
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b. Band Lower Frequency: Lower end of the frequency band that is measured.
c. Band Upper Frequency: Upper end of the frequency band that is measured.
d. Associated Wf/Spec: The waveform or spectrum that is being used to calculate the
trended variable. The trended variables created in the software are calculated using
the associated spectrum or waveform that is selected in this option. The list of
spectrums and waveforms are filtered based on the trended variable being
configured.
e. Unit: The associated unit for the variable.
f. Add Setpoints as required.
Devices Hierarchy
To add trended variables in the Devices hierarchy:
displayed.
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o Spectral Bands: Set the band lower and higher frequencies for the range in which
you want your measurement calculated. A default name is given based on values
entered. This name can be changed. Choose X, Hz, or cpm as the units.
o Wf Pk-Pk: Band lower and higher frequencies are not applicable for this trended
variable type. Only the name can be changed in this dialog box.
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6. To calculate the selected trended variable values for the same date ranges, select
Calculate Historical Samples. It uses existing samples from the associated waveform.
7. To select the point(s) where the trended variable is added, select points in the Select Point
(s) pane. The points displayed are filtered based on the selected hierarchy. Points are
disabled if the selected waveform or spectrum is not configured for this location. For
example, if you select a machine train, then all the points that belong to individual
machines (motor, gearbox, pump …) in that train are displayed.
8. Click Add. The trended variables are displayed in the Trended Variables pane.
9. Configure newly added measurements as needed.
Property Description
Measurement For Spectral Band variables, the name is updated with respect to the
Band Lower and Upper Frequency until you change it. The O/All and Wf
pp variable names are automatically populated depending on which
spectrum or waveform sample it is associated with. At any time, if you
overwrite this name, it is not automatically populated.
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l Sideband Energy Ratio measurements: Use these measurements to assess gear health.
l Bearing Bands measurements: Use these measurements to monitor anti-friction bearing
faults.
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detect at an early stage. Gear damage often causes an increase in the energy level of the
sidebands with respect to the fundamental gear mesh frequency.
The Sideband Energy Ratio provides an indication of the ratio of sideband energy to the carrier
frequency that can be used to assess gear health. For Sideband Energy Ratio measurements, we
use a patented algorithm to find gear defects within epicyclic and conventional gearboxes.
To monitor a gearbox, mount one or more transducers outside the gearbox to gather
information on the condition of gears. You can also mount sensors on the gearbox to monitor
multiple stages.
1. Open Add Trended Variable dialog box. See Add Trended Variable.
2. Choose SER GMF.
3. Choose Sync or Async Spec/Wf. System 1 computes the measurement using these
selections. We recommend configuring the Spec/Wf Fmax at least four times higher than
the gear mesh frequency.
4. Choose Add. The multiple Sideband Energy Ratio measurements is added to the gearbox
stage or asset level based on:
Number
Sideband Energy Ratio
Stage Sideband Spacing of
Center Frequency
Sidebands
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This illustration depicts a band covering center frequency (GMF) and six sidebands on
each side of the center frequency:
Bearing Bands
Bearing Fault Bands in System 1
To monitor anti-friction bearing faults:
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You cannot add any bearing fault bands for a machine with other bearing types. System 1 adds
the following bearing fault bands for each bearing location:
l Cage: This band monitors Fundamental Train Frequency (FTF) or cage frequency. Using
the configured rotating ring, System 1 chooses the correct FTF measurement for this band.
l BSF: This band monitors the Ball Spin Frequency.
l 2BSF: This band monitors the first harmonic of Ball Spin Frequency.
l BPFO: This band monitors the Ball Pass Frequency on the Outer Race fault frequency.
l BPFI: This band monitors the Ball Pass Frequency on the Inner Race fault frequency.
1. Open Add Trended Variable dialog box. See Add Trended Variable.
2. Choose Bearing Fault Bands.
3. Choose Spec/Wf.
4. Select a point.
5. Choose Add.
l For multi- shaft assets such as complex gearboxes, the default naming includes:
o Shaft name
o Bearing location
o Bearing fault
Example
Where
o HSIS is high speed intermediate stage.
o LSIS is low speed intermediate shaft.
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System 1 converts the HSIS BPFI of 4.95 orders to 19.80 orders of LSIS speed.
l When you map a point to a shaft, System 1 uses the shaft's speed to compute the bearing
fault band. You do not have to convert the order values.
l Similar to other spectral band measurements, System 1 computes, stores, and creates
alarms for each bearing fault band.
You can create a wind turbine drive train configuration only if you have a GE Renewable System
1 Wind license.
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o Power-speed information
o Device states configuration
o Device channels mapped to asset points
6. Click Save.
? A non-configured property
- A non-applicable property
After you add instrumentation to assets, you can add Channels, Spectrums and Waveforms,
Trended Variables, and Setpoints.
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5. In the Paired Channel column, select the Paired Channel property you want to pair.
6. Click Add/Modify Pair. The Channel Pair dialog box is displayed.
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Unpair Channel Pairs
To unpair channels:
This action is required only for one of the channels. The other channel is set to None
automatically.
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3. Modify the properties as needed. For details, see Spectrums and Waveforms Tab.
Before you can modify Trended Variables, you must configure Channels and Spectrums
& Waveforms.
3. Modify the properties as needed. For details, see Trended Variables Tab.
Modify Setpoints
You can set alarm conditions for each channel measurement severity level.
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If you are using database replication, and want to modify Setpoints on the RX server, see
Database Administration Guide (document 156M4815).
You can configure multiple setpoints in bulk using file-based configuration. You can only export
condition monitoring alarms.
1. Right-click on an asset or device in the Machine or Devices hierarchy other than the
database node.
2. Choose Configure Alarm Setpoint > Export Setpoints. The Windows Save As dialog box is
displayed.
3. Navigate to the directory where you want to save the exported properties.
4. Enter a file name. Click Save. The exported file contains all of the properties for the selected
asset or device. Remember the name of the file and the location in which you saved the
file.
5. Use a third-party application to open the .CSV file you exported. Modify the setpoint values
as needed and save the file.
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6. In System 1, select the Machine or Devices hierarchy containing the asset or device you
previously exported.
7. Right-click on the same asset or device in the same hierarchy.
8. Choose Configure Alarm Setpoint > Import Setpoints. The Windows Open dialog box is
displayed.
9. Navigate to the location at which the .CSV file is located. Select it and click Open. The
modified setpoints are imported. To view any invalid setpoints, choose View Log.
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1. In the Alarm Quick Configuration dialog box, select the Scope tab and the General pane.
Any data that is flagged as invalid is excluded from the calculation. This
feature is only supported if the System 1 historian is PostgreSQL.
o Type Select the type of alarm setpoints you want to configure. In Band alarms are
not supported.
o Alarm Levels Select the alarm levels you want to configure.
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2. Use the Data Range pane to set the range of data that is be used to statistically calculate
the new setpoint values:
o Data Range The range of data from which the setpoints are statistically calculated.
The default is Custom Data Range.
o Start Time. The start date and time for the data range.
o End Time The end data and time for the data range.
3. Click Next. The Settings tab is displayed.
1. In the Alarm Quick Configuration dialog box, select the Settings tab.
2. The Settings tab displays how the alarms are calculated. The Under and Over alarm levels
you selected in the Scope tab are displayed in the Parameters pane.
3. Modify these parameters:
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Properties
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Field Description
The path of the measurement, starting from the child of the selected hierarchy
Path
entry.
The number of samples within the selected Data Range from which the new
Number of levels were calculated.
Samples This can be zero if the desired Data Range contained no samples. You are able
to manually enter setpoint values for each alarm level present in the grid.
The calculated mean of the samples within the selected Data Range from
Mean
which the new levels were calculated.
Standard The calculated standard deviation of the samples within the selected Data
Deviation Range from which the new levels were calculated.
The new recommended value for each selected alarm level. You can enter a
Alarm Levels
different value if necessary.
The percentage of the samples included in the Data Range that would have
% in Alarm
triggered an alarm based on the new recommended setpoint values.
If you create a machine train diagram that represents a common set of assets in your plant, you
can save the diagram as a User Template. You can reuse User Templates in multiple machine
train diagrams—with some limitations.
When you use a User Template to create a new instance of a machine train, all of the fields in the
new instance are linked to the template. Any change you make to the template is applied to all
instances of the template unless you first Unlink the Template Instance.
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b. Right-click on a template group in the User Templates library and choose Create
Template. The Create Template dialog box is displayed.
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Template Mode is displayed. The asset template is selected in the User Template
hierarchy:
When you modify a custom template, the changes are propagated to all assets in
the asset hierarchy that use the custom template. The change is displayed using a
light gray background.
5. If you modify the instance, you cannot link the unlinked cell to the template again.
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Use Template Mode to edit custom asset templates. Templates can contain one or more:
l Machine configurations
l Machine and measurement properties
l Plot sets
If a plot set was created in a prior version of System 1, and you upgraded the database,
you must first save the plot set before exporting the template. Right-click on the plot and
choose Save Existing Plot Set. The Defined Plot Set dialog box is displayed. Click Save.
Then export the templates.
Export Templates
To export templates:
6. Navigate to the location where you want to save the template file. Click Save. The template
file (*.S1t) is saved.
7. You can import these template files into other System 1 databases. Copy the .S1t File to the
System 1 Server where you want to import the templates.
Import Templates
If you import a template that uses the name of an existing template, the existing template
is overwritten. All changes are propagated to all linked instances. For example, if you
modify a plot set after importing the template, and you then re-import the template, the
changes you made to the plot set are overwritten.
To import templates:
1. On the System 1 Server where you want to import the templates, select the Configure
workspace.
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2. Choose Tools > Custom Components. The Custom Component Manager dialog box is
displayed.
3. In the Templates tab, all existing templates are displayed.
4. Click the Import button. The Windows Open dialog box is displayed.
5. Navigate to the location where the template (*.S1t) file is located. Click Open.
6. If you attempt to import a template file created in an earlier version of System 1, you are
prompted to upgrade the template. Click OK.
a. The Database Manager is displayed.
b. Choose Upgrade > Templates. The Template pane is displayed.
c. Click Browse. The Windows Open dialog box is displayed.
d. Navigate to the directory where the template file is located. Click Open.
e. Database Manager displays the old and new versions of the template. Click
Upgrade. The upgrade process is displayed.
f. When complete, in System 1, re-open Custom Component Manager and restart the
import process.
7. The Import Template dialog box displays the imported templates.
8. Choose Import. The Custom Component Manager dialog box displays the imported
templates.
9. Click OK. All linked instances of the templates are updated. Depending on the active
workspace and mode, the templates are displayed in different ways:
o Configure workspace, Template mode. The imported templates are displayed in the
list of User Templates.
o Configure workspace, Standard Mode. The templates are displayed in the Asset
Library.
o Display workspace.
n If you select a device asset linked to the imported template, any plot sets
included with the template are displayed.
n If you use the imported template to create a new machine, the imported plots
sets are displayed.
10. When you import a template, any associated plot sets are set as Available. You must
manually select the plot set.
When you create an instance of a machine or train from a template, all of the fields in the new
instance are linked to the template. Unless you manually modify a value of an instance of a
template, changes made to the template are applied to all instances of the template.
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To break the connection between the instance and the template, unlink an instance of a
template. This prevents changes made to the template from affecting the instance. When you
unlink a template instances, System 1 retains all current instance values.
After you unlink an instance of a template, you cannot link the instance to the template
again.
Delete a Template
To delete a template:
To set up custom state trigger logic, map Available Machine Points to Available Device Points.
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6. Select the point(s) in the left pane you want to map, and the compatible device points in
Pair Channels
Traditionally paired asset points, such as horizontal and vertical, are only considered as paired
when these mapping criteria are met:
l Each asset point must be mapped to two points from the same device.
l Both points must be configured for the same unit and subunit.
l The Transducer Orientation and Transducer Orientation Angle of both points must be
orthogonal to each other.
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Points that do not meet these criteria can still be mapped; however, plot types that require
paired measurements are not supported for the mapped points.
Casing vibration such as acceleration and velocity Within machine case (asset)
Process measurements such as temperature, pressure and Across machines and machine
flow train
For multi-shaft assets such as gearboxes, when a device channel is mapped to multiple
locations or stages, System 1 calculates the measurements for the mapped locations using a
default reference shaft speed called Orders X reference.
Order reference shaft property becomes available only when you map a channel to an asset
point. This property is not available for custom points.
System 1 uses the Orders X reference to re-calculate the properties for all the measurements
and adds them to the channel using the speed for the selected reference shaft.
Device-Specific Notes
3500 Devices
To fully configure states, use the Management Keyphasor point. Mapping tachometer points
from the 3500/50 does not enable the full capabilities of state configuration.
When you map the points of the following monitors to locations on a recip asset, System 1 links
the common properties of the monitor to those of the asset:
2300 Devices
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You cannot map 2300 device analog and relay points to asset points.
Filter Columns
You can filter each column for all current entries:
Unmap a Point
To unmap an asset point, right-click the point and click Unmap.
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3. Click .
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4. Select the specific locations you want to use as points, or choose All.
System 1 adds the points to the selected locations. The Type and Unit Group properties are
Custom.
All instrument point types can be mapped to any custom asset point.
Route Report
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For routes:
Troubleshoot Reports
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Missing Report
If your report doesn’t display after clicking the QuickReports icon, check that Microsoft Word and
Excel are installed on your computer. If they are installed, check the icon tray to open the report.
If these applications are not installed or you can’t find the report, the report is saved in My
Documents\Bently Nevada\System 1\Reports.
To create a route report, first choose the type of route report you want to create.
1. Select the Configure workspace and Route Mode. The Routes pane and the Route
Management tab are displayed.
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3. To schedule when route reports are collected, select the Route Management > General tab.
Configure the schedule as needed. The route schedule is cascaded to all of parts of the
hierarchy
4. Click Route Report - Point Details . The Windows File Manager is displayed.
5. Navigate to the location where you want to save the report. Click Save.
6. The Route Report - Point Details report displays Route Status and Missed Points.
The report also shows you the date when the data was last collected for the route and
when it is next due. When the route is created, the default next collection date is set as
today's date.
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Tolerance is used to allow data to be collected and uploaded before or after the
next collection date and to avoid affecting route status.
Folder Name of the Folder containing the route selected in the Route hierarchy pane.
Status Overdue The route is past due and has exceeded the number of
days tolerance defined for the route.
Due The route is due to be read, but has not exceeded the
tolerance for that route.
Scheduled before Next Collection Date (As Is today, no change), the status of all
routes is Scheduled.
Due anytime between the Next Collection Date and the Next Collection Date
+ Tolerance, the status of all the routes is Due.
Overdue after the Next Collection Date + Tolerance, the status of all the routes is
Overdue.
Missed Points
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Use this report to identify which points are missing data and to verify that the condition
monitoring program is displaying data as expected. The report contains a section for each route
that had any missed points.
Report
Description
Field
Missed Name of the point that was missed. A point is considered missed if no data was
Points collected and reported within the interval specified in the Route Management
> General tab.
Days since
last Number of days since the last data was collected.
collection
Remarks Custom comments describing the missed point, such as blocked from collecting,
bad sensor, or under repair.
Missed Points Example
If you collected and uploaded data for all the points under all the machines on the Missed Points
report displayed above, and Tolerance was 0, when you generate the Missed Point report
anytime until next due date, no points are reported to be missed for this route. The Next Due date
is 29 May 2019. If you do not collect and upload data for all the machines and points under that
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route on this date, then you generate the Missed Point route report on 12 Feb 2013, then all the
points are missed.
2. Click Route Report - Machine Summary . The Windows File Manager is displayed.
3. Navigate to the location where you want to save the report. Click Save.
4. The report displays the status of all machines contained in the selected database or route
folder.
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Machine Name Name of the Machine selected in the Route hierarchy pane.
Tag Name Name of the point that was missed. A point is "missed" if no
data was collected and reported within the interval specified
in the Route Management > General tab.
Collection Status Overdue The route is past due and has exceeded
the number of days tolerance defined for
the route.
Scheduled Less than or equal to Data has been recorded on this machine. It is
(Interval - Tolerance) not yet due to be collected again.
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The Percent Change Report compares the most recent samples with the previous samples. It
displays amplitudes of recent and previous samples, as well as a percent change between the
two most recent samples. The report can help drive work flows by indicating significant changes.
7.
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Option Description
Enter a positive numerical threshold value, between 0.1 and 999.99, for
Percent Change + or - percent change. If the absolute value of the percent change is
greater than this threshold, then it is included in the report.
When enabled, enter a threshold for spectral band variables that you
want to include. This option modifies threshold values for spectral
Lower Threshold band variables. It uses the threshold value multiplied by the
percentage value you enter to set lower thresholds for the spectral
band variables. Valid values are from 0.1 and 99.99.
The units displayed in the percent change report are set in Tools > Preferences > Units.
These report selections are maintained until the application closes, or you change the selection.
Report Headers
Database The name of the database under which the event is generated.
The name of the highest group below the database level that the asset
Group Name is under; if no groups are created under a database, then Database
name is displayed.
% Change (Previous) The % change from the previous value as positive or negative change.
Latest Sample
The date of the most recent sample for that variable.
Date/Time
Latest Sample The recent value and a colored line indicating severity.
The last four previous values for the measurement, where Prev 4 is the
Previous Values
oldest and Prev 1 is the newest.
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4. If you do not want a specific State Type to trigger, clear the Enable State checkbox.
5. To disable data collection, clear the Enable Storage checkbox.
If the selected node is a Commtest VbOnline or Ranger Pro device, data is still
collected even if you clear Enable Storage.
Depending on whether you selected a device or an asset, in the States pane, you can:
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1. In the Configure workspace Standard Mode, choose Data Collection > States. The States
tab is displayed.
2. Click State Quick Configuration . The State Configuration dialog box is displayed.
1. In the Configure workspace Standard Mode, choose Data Collection > States. The States
tab is displayed.
2. Select the Machines hierarchy.
3. Click Add State . The Add State dialog box is displayed. Select an Operating State and
rename it:
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4. Click Add. The State Configuration dialog box is displayed. The asset selected in the
Machines hierarchy is displayed in the dialog box header.
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5. In the State Group field, select an existing state or choose Add New. A maximum of six
state groups are supported.
6. To add a new state group, enter the State Group Name and Device State Name. ]
7. Click Add. The State Configuration dialog box is displayed. The device selected in the
Machines hierarchy is displayed in the top of the dialog box.
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8. Configure the new state. System 1 supports 12 states for devices. When you complete the
configuration, the new state is displayed in the States tab.
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OPC points that are configured under an OPC server that is configured to collect data on
a replicated network cannot be used in the state trigger definition.
1. Select a hierarchy:
o Select an asset in the Machines hierarchy. Available collections are displayed in the
Points pane.
o Select a device in the Devices hierarchy. Available points are displayed in the Points
pane.
2. Select the Configure Workspace and Standard Mode.
3. Choose Data Collection > States. The States tab is displayed.
4. In the Devices hierarchy, you can edit the device property to modify the Collection Group
for a given point as needed.
5. In the Machines hierarchy, enable or disable the Include in Collection check box as
needed.
6. Choose File > Save.
Triggers don't apply to a state if it is disabled. To enable a state trigger, choose Machine
hierarchy > Data Collection > States, and choose Enabled State.
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1. Select a hierarchy:
o Select an asset in the Machines hierarchy. Available collections are displayed in the
Points pane.
o Select a device in the Devices hierarchy. Available points are displayed in the Points
pane.
2. Select the Configure Workspace and Standard Mode.
3. Select an asset in the hierarchy. In the Data Collection > States tab, click
When adding new device state rules for vbOnline Pro, you can configure a maximum of six
triggers per device state. Only device measurements — not software measurements — can be
used as triggers for device states.
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Action Description
Modify a Point Click the rule and select a Point or a State Channel .
Choose an
Click the Operator and select an operand
Operator
Click the field and enter a new value. You can only modify Value 2 if the
Modify Values
Operator value is Between.
l Calculations use the Rated rpm, Speed Control, Upper Speed Limit, and Lower Speed
Limit rotor properties. To modify these, Modify Machine or Device Properties .
l Upper Speed Limit and Lower Speed Limit are required if the Speed Control is configured
as Variable.
Default
Description
States
The machine is either powering up or powering down, typically defined with logic
Start up/ that monitors a changing speed between two distinct values.
Shutdown
Use this state to monitor Overspeed.
The machine is in constant operation, typically defined with logic that monitors a
Running
fairly constant speed.
The turning gear is engaged and slowly rotating the asset, typically defined with
Slow Roll
logic that monitors a low RPM speed range
Machine The machine is shut down, typically defined with logic that monitors a nonexistent
Off speed.
When configuring vbOnline Pro devices, states can not be displayed by default. To add vbOnline
Pro device states, see Add Device States.
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Storage rates are not applied to a state if it is disabled. To enable a storage rate, choose
Machine hierarchy > Data Collection > States, and choose Enable Storage.
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High-Res Trend 1 seconds Modify how often you want to collect high-
Storage Rate resolution trend data. Choose seconds (s),
minutes (min), or hours (hr) for units.
High-Res Waveform 10 minutes Modify how often you want to collect high-
Storage Rate resolution waveform data. Choose minutes (min)
or hours (hr) for units.
configuring both software states and vbOnline Pro device states, modify the Properties speed
values. If the necessary properties have not been configured in the General tab, you can
configure them directly in this State Configuration tab.
To automatically calculate trigger definitions, click Next. The Triggers panel is displayed.
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n The properties are common to all Alarm Summary channels in the Machine
hierarchy. You can modify:
n Calculation Rate. The default is 30 seconds. Data is calculated and
stored for the alarm summary measurements based on the rate set
here.
n Re-flashing Delay. When the value is not 0, and a new unacknowledged
alarm is detected in addition to an existing unacknowledged alarm,
System 1 flashes the output to false momentarily and back to true after
the re-flashing delay period. This prevents masking the new,
unacknowledged alarm. The default value of 0 prevents re-flashing.
n Level X Exclusion. The time interval during which any new
unacknowledged alarms for that level are not counted in the
unacknowledged alarms. If you set the suppression Level X value as 0,
unacknowledged alarms are not suppressed. Excluded Level X Count is
incremented by the same amount.
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l As data, see Use OPC DA Client to Access Data or Configure OPC UA Server for Export.
l As a .CSV file, see Export Data as OPC Items.
Delete an Alarm Summary
To delete an Alarm Summary, in the Machine hierarchy, right-click on the Alarm Summary and
choose Delete.
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After you map the points, System 1 uses the speed mapping location and the shaft ratios for all
assets in the machine train to calculate the speed for each shaft using the cascading speed
source.
The application also tags the asynchronous waveform or spectrum of the points mapped to the
machine train. The speed and asynchronous waveform or spectrum data storage may occur at
different rates. Additionally, due to network latency, the time stamp of the waveform and that of
the incoming speed may be out of sync. The nearest speed sample for asynchronous waveform
or spectrum is used.
1. Verify that all machine trains have been fully configured, including defining any speed
propagation ratios.
2. Enter ratios for each asset in the train or enter speeds and have System 1 calculate the
ratios.
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Ensure speed sensors are connected to the appropriate speed points. The vbOnline Pro
accelerometer points must be assigned to the appropriate vbOnline Pro speed points.
Cascading speed works only for vbOnline Pro devices that are measuring speed using
tachometers or keyphasors.
l Ensure the assigned speed points are mapped to their appropriate asset point locations.
l System 1 calculates the speed across the train using the configured speed ratios.
l For Roll Section, if the ratios are not configured, but if you have manually entered the rated
RPM of the shafts, the speed across the roll section is calculated. The speed value is
displayed in the plot header.
l For all other assets, if the ratios are not configured, System 1 cannot cascade the speed
across the train. The speed value in the plot header is displayed as N/A.
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Whichever method you choose, verify that you are licensed with the appropriate package:
License Packages
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When your database is first created, the default Route Folder is created. You can select it and
then rename it. Route folders always exist under the database level. You cannot create route
folders within other folders. Begin by adding routes or creating more route folders.
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You can also right-click the route in the Routes hierarchy to find a Rename option in the
menu.
1. Select an asset or asset group from the Assets hierarchy on the right side of the
workspace.
2. Click and drag your selection to the route you are configuring in the Routes hierarchy.
The asset you drag displays a green check mark when it is okay to drop.
You can add all assets from a group by drag-and-drop; however, the group folder does not exist
in the route hierarchy - just the assets are added. Reordering the assets in the Machines
hierarchy does not affect their order in the Routes hierarchy. Reordering assets within routes can
be done independent of the Machines hierarchy order.
Build Routes
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After you add, configure, and instrument assets, you need to build and manage routes for
portable data collection. Drag and drop your completed assets into route folders. Organize them
in the correct order to optimize collection for your walk around data collection.
Configure and instrument all assets before building routes. See Add Instrumentation to
Assets .
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You can also right-click the route in the Routes hierarchy to find a Rename option in the
menu.
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1. Select an asset or asset group from the Assets hierarchy on the right side of the
workspace.
2. Click and drag your selection to the route you are configuring in the Routes hierarchy.
The asset you drag displays a green check mark when it is okay to drop.
You can add all assets from a group by drag-and-drop; however, the group folder does not exist
in the route hierarchy - just the assets are added. Reordering the assets in the Machines
hierarchy does not affect their order in the Routes hierarchy. Reordering assets within routes can
be done independent of the Machines hierarchy order.
Manage Routes
To manage routes, you can deactivate points, move assets, delete routes, rename routes,
remove points, and sort your routes.
Manage Points
1. In the Routes hierarchy pane, select the route or route folder you want to change.
2. In the central pane, select the Points tab.
3. To activate or deactivate the entire channel on the route, check Route, or to activate or
deactivate specific spectrum and waveform measurements from the route, select the
Spectrums and Waveforms tab.
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o When you reactivate a point, check the route hierarchy to verify that you did not add
Points to the route in an inaccurate order. You should reorder them in the route
hierarchy to meet requirements.
o After you add assets or asset groups to the route folder, you can exclude points and
variables from the route. Clear the check box. When you remove points in the
property pane, they are also removed from the Routes hierarchy.
o Off-route points and measurements copied to assets are by default inactive.
4. Choose File > Save.
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Sort Routes
You can sort Route Management columns in configured, ascending, and descending order.
Click the column header and select the order desired.
You can also sort on multiple columns. To sort on an additional column after selecting your first
sort, press and click the next column.
Carets are not displayed in the header until you sort the column contents.
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3. Select and drag the Mtr-Gbx (1 Stg Parallel)-Centrf Cmp (OH) train to the General pane.
4. To make your job easier, in the Properties pane under the train, rename each asset in the
train:
Mtr-Gbx (1 Stg
Parallel)-Centrf Cmp EGC A
(OH)
5. Edit the properties for each asset as necessary. All editable properties are displayed in
bold. You can edit properties at any time.
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c. In the Credentials pane, entering the user credentials. (If connecting to an in-
process OPC server, leave these fields blank.)
3. To connect to an OPC server:
a. Right-Click Devices and choose Connect to Device > OPC. The Add OPC Server
dialog box is displayed.
b. Click Browse. Select an available Program ID in the Program ID pane.
c. In the Credentials pane, enter the OPC server connection Domain, User Name, and
Password
d. Click Test.
4. Click Add.
5. Add a group to the OPC server in the hierarchy and proceed to import OPC items to
complete the process.
6. Choose File > Save.
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6. After mapping all of the channels to the asset points, Choose File > Save.
7. We recommend navigating to the Measurements tab for the EGC A train in the Configure
workspace's Standard Mode to confirm the new channels are properly configured for the
mapped asset point.
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4. For this example, our Speed Control is Variable for each point, enabling the Upper and
Lower Speed Limits, and we have configured the following RPM limits:
You are now ready to complete basic condition monitoring on the EGC A train.
Summary
These features were used in this example:
l Configure Assets
l Add 3500 Device
l Add OPC Server
l State Configuration
This is an example is a general workflow of how to configure vbOnline Pro device states..
Example Scenario
The fluid level of two reservoir tanks is maintained by two separate pump systems:
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Each pump is operated by an AC motor, and the pumps only run when the fluid level falls below
a set minimum level. The pumps shut off when the maximum fluid level is reached. Each train
also has a speed sensor available.
These pumps are located in a section of the plant where network access is not available, so a
single vbOnline Pro device is used to monitor the condition of each pump system utilizing the
offline data storage system.
1. To begin creating assets, drag two predefined Mtr-Pmp (OH1/OH2) trains to the Assets
hierarchy.
2. For better organization, rename the trains and assets as follows:
o For each Mtr-Pmp (OH1/OH2) train, rename them to Res A Pump, and Res B Pump.
o For each AC Mtr (AF Brg, H) asset in the three trains, rename them to Motor.
o For each Pmp (OH1/OH2) asset in the three trains, rename them to Pump.
3. Edit the properties for each asset as necessary. Properties are available to edit at all times
after creation.
4. Choose File > Save.
You must have network access to a vbOnline Pro device before continuing.
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2. Click the Add States button on the right side of the pane. The Add Device State dialog
box is displayed.
3. Since we have two machine trains that we are monitoring with this same device, we want
to ensure that each state is categorized appropriately. Create two State Groups, one for
each train, and create states in each group that are only used for the train to which they
belong. Create these in the order given:
o State Group: Res A Pump States
n State: A - Running
n State: A - Off
o State Group: Res B Pump States
n State: B - Running
n State: B - Off
You can configure the state triggers and storage rates after adding each state
using the State Configuration dialog box, but for this example, we will Click OK
button after creating each state so we can configure all of the triggers and storage
rates at once.
4. Since speed sensors are available, we configures our trigger definitions to use the speed
channel measurements as illustrated:
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7. Click OK.
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1. Navigate to the States subtab. For each state, change the Alarming method
from Standard to State-Based.
2. Choose File > Save.
3. Navigate to the Setpoints subtab of the Measurements tab to configure the state-based
setpoints.
4. You can configure your setpoints for each state from this tab. For this example, enable
Level 4 setpoints for all channels in the A - Running and B - Running states as well as the
Speed Channel for the A - Off and B - Off states. Keep the default settings.
5. Choose File > Save.
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the Device.
4. To map the Res A Pump States instrument channel, create a custom point first. In this
example, we placed the point at the pump level.
5. Now, select the Pump asset for the Res B Pump train.
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7. Also create a custom point on this pump to map the Res B Pump States instrument
channel.
Summary
The vbOnline Pro device is now fully configured to monitor both pumps in offline mode. When the
device is connected to System 1, the data are imported to the mapped points on the asset to
enable ease of viewing.
l Configure Assets
l Add vbOnline Pro Device
l Add Device State
l State Configuration
l Synchronize Device
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workspace.
At a glance, our hierarchy is indicating that the Downstairs Manual Group has all of our issues,
so we will select and expand this group in the Assets hierarchy:
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Next, we want to filter the machines in this list by alarm level and criticality. This is achieved by
first clicking on the Level column and then ctrl-clicking the Criticality column:
Quick Tip
To view a tooltip with the previous equipment reviews, hover the mouse over any entry in the
Priority or Fault Conditions column:
In addition, to view the status of the latest review, hover the mouse over the Last Reviewed Date
column. Any equipment reviews that are due are indicated by a icon next to the date and
time.
In this example, we are going to start with the Vacuum Blower (Man) machine, as it has been
identified as the highest priority machine to resolve.
To view the measurement status, double-click on the machine. It is selected in the hierarchy and
the List subtab displays the status of all machine measurements on:
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The Vel Spec O/All(50 X/800 lines) measurement looks interesting, so double-click this
measurement to launch the Quick Views view in Split Mode.
From here you can use a variety of plot tools to identify the issue.
1. Navigate back to the List subtab of the Status tab, and select the Downstairs Manual
Group in the Assets hierarchy.
2. Right-Click Vacuum Blower (Man) entry in the List subtab, and choose Review Machine >
Detailed Review.
3. In the Detailed Machine Review dialog box, add:
o Condition: Cavitation
o Priority: Unsatisfactory
o Comments: A possible cavitation defect was identified. Maintenance scheduled.
o Flag for Next Review: After Set Time
o Time: 2 Days
After saving, we now see our review information populated into the Priority, Fault Conditions,
and Last Reviewed Date columns of the Vacuum Blower (Man) entry in the List subtab:
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Summary
You have now completed a general condition monitoring review of your machines.
l Plot Toolbar
l Detailed Machine Review
This is a general workflow you can use to quickly configure alarm setpoints for assets with
historical data.
A light green status identifies measurements that are receiving data but do not have
setpoints configured.
For this scenario, identify and select a turbine asset that has no setpoints:
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To confirm the measurements that you want to configure setpoints, select the Plots tab and
launch a trend plot to analyze the collected data. For this asset, view Direct, 1X, and 2X variables:
Select the appropriate train in the Assets hierarchy, then select the Measurements tab.
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Since this asset has only been online for less than a week, you are setting the data time range to
a one week span.
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For this example, set the Percent of Mean values to zero and the Multiplier of Standard
Deviation values to 3.
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Select the asset in the Assets hierarchy, and launch trend plots for each of the measurements.
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The trend plots display Level 1 setpoints for each of the measurements. In addition, the status
color for the asset has changed to indicate that no alarms are occurring.
Summary
In only a few short steps, you have statistically configured new setpoints for measurements
using historical data. You can apply this same procedure for any new assets in the future as well
as for fine-tuning existing setpoints.
The following examples of gear stages illustrate a simple mesh of two gears: parallel, bevel, and
worm gear.
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Complicated gear stages that include rotating or stationary carriers should be configured as
Epicyclic. When you select the gear stage Type as Epicyclic, System 1 adds the carrier, ring, and
planet shafts as children to the stage in the hierarchy.
Number of Shafts
The number of shafts is defined as all of the rotating members within the gearbox, excluding the
carriers, rings, and planet shafts. Those are considered as components of epicyclic gear stages.
For typical parallel stages, the number of shafts are one more than the number of stages.
Configuration Tips
l Because of the large number of configurable properties that comprise a configurable
gearbox, we recommend that you select individual shafts and stages in the hierarchy,
thereby filtering the properties to a manageable level.
l Carriers, rings, and planet shafts are considered components of gear stages and
displayed as children of the gear stage in the hierarchy.
l Sun shafts, which are typically considered the input or output shafts of epicylic stages, are
considered geared shafts within the configurable gearboxes. Ensure that when
configuring the number of geared shafts within the gearbox, you include the number of
sun shafts as well.
l If you are configuring a highly complex gearbox, consider dividing the gearbox into
multiple gearboxes to simplify configuration.
Example Scenario
To configure custom gearboxes, modify properties in the gearbox asset in the
l Type
l Number of Geared Shafts
l Number of Stages
The default number of available gear meshes depends on the type of Gear Stage you configure.
At initial creation of the stage, the default Type is ?, which generates a single gear mesh. The
following non-custom types create a single gear mesh:
l Parallel
l Bevel
l Worm
If you change your gear stage Type to Epicyclic, the default value of Number of Gear Meshes is
2. To generate additional gear meshes, change the Number of Gear Meshes property.
Train Overview
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l Do not add these assets until instructed. You must add these assets in a particular order to
enable simpler configuration.
l The first few steps of this example details configuring the assets used in order to
demonstrate best practices.
l The association of shafts, stages, and sections between assets can quickly become
unwieldy if this order is not followed.
l Before you begin configuring the train, it is best to understand what shafts, stages, and
sections exist within the assets.
The diagram below illustrates the basic internals of the gearbox and the shafts of the assets it
connects to:
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The blue boxes highlight the locations of the three (3) internal shafts of the gearbox while the red
boxes highlight the two (2) gear stages. As illustrated, each gear stage contains a single mesh
between input shaft gear and their respective pinion shaft gears.
Remember the names used for each shaft and stage. We will use these same names during our
configuration.
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1. Before we add the motor, drag the Train asset found Trains section of the asset Library to
your Assets hierarchy.
2. To the train, add one AC Mtr (HD Brg, H) motor, and ensure that the motor is selected in
the hierarchy.
3. Filter the property grid.
4. For this Example, configure these properties:
o Rated rpm: 2950
o Rated Power: 967.0 kW
o Line Frequency: 50 Hz
o Rotor Name: Driver Rotor
o Rotation Direction: Counterclockwise
o Speed Control: Constant
Configure the bearings as applicable. For the purpose of this example, we do not go into details
about bearing configuration.
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Configure the gearbox bearings as applicable. For the purpose of this example, we will not go
into details about bearing configuration.
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5. Drag this configured coupling to fit between the motor asset and the gearbox.
Summary
You have now completed a basic configuration of a three-section integrally geared compressor
using the Gbx (Configurable) gearbox asset.
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This example illustrates the importance of the association of shafts, stages, and sections
between assets as well as shaft and gear associations within the gearbox itself.
The first step is to rename the default shaft and gear names to eliminate confusion when
connecting assets, as illustrated in the example hierarchy below:
For the gearbox, we internally set which shafts contain which gears and which gears mesh with
each other. This defines the internal connections between the shafts to properly set internal
shaft rotation directions as well as calculate the ratios between stages to propagate speed
correctly.
In addition, for the Gbx (Configurable) gearbox asset, the Direct Coupling coupling requires you
to define which shafts are associated with its two connection points. Renaming the shafts in all
of the assets before configuring these couplings eliminates potential confusion.
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The following Example details how you can create a 3-stage planetary reducer utilizing existing
asset templates.
Ensure the Gbx (1 Stg Fixed Ring Planetary) gearboxes are in the same order in the
hierarchy as they appear in the train. This will simplify configuration.
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1. Select the first Gbx (1 Stg Fixed Ring Planetary) gearbox in the hierarchy.
2. In the section named Asset ID, configure these properties:
o Name: Gbx Section 2
o Tag Name: Gbx Section 2
3. In the section named High Speed Sun, configure these properties:
o Name: Section 2 Sun Shaft
o Rotation Direction: Counterclockwise
o Speed Control: Constant
4. In the section named Stage 1 Sun Gear, configure these properties:
o Name: Section 1 Sun Gear
o Number of Teeth: 29
5. In the section named Stage 1, change the Name property to Section 2 Epicyclic Stage.
6. In the section named Stage 1 Carrier, configure these properties:
o Name: Section 2 Carrier
o Speed Control: Constant
7. In the section named Stage 1 Planets, configure these properties:
o Name: Section 2 Planets
o Quantity of Planets: 1
o Speed Control: Constant
8. In the section named Planet Gear, configure the Number of Teeth property to 44.
9. In the section named Ring, configure the Number of Teeth property to 118.
10. Select the second Gbx (1 Stg Fixed Ring Planetary) gearbox in the hierarchy.
11. In the section named Asset ID, configure these properties:
o Name: Gbx Section 3
o Tag Name: Gbx Section 3
12. In the section named High Speed Sun, configure these properties:
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Summary
If you select the Rotating Machine (H) asset in the hierarchy, you will notice the Rated RPM
property propagated to it has been greatly reduced by the gearbox.
While you can not view the overall status of the gearbox using this method, you can see
individual section status.
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Figure 3 - 11: A three-stage gearbox containing three geared shafts, three epicyclic stages,
and an additional connection between stages 1 and 2. Stage 1 left (red). Stage 2 middle
(blue). Stage 3 right (green).
The input shaft is the stage 1 sun shaft (on the left of the image). The ring of stage 1 is the primary
connection between stage 1 and stage 2, connecting to the stage 2 carrier. The carrier of stage 1
contains an additional connection to stage 2 by driving the stage 2 sun gear. Finally, the stage 2
sun shaft drives the stage 3 carrier, which in turn drives its own sun shaft, also known as the
output of the gearbox.
Configuration Procedure
This configuration procedure includes only the essential steps to demonstrate how to assign
internal shaft and stage relationships in the gearbox.
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25. As noted, the carrier of stage 1 has an additional connection to the stage 2 sun shaft. In the
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Stage 1 Carrier section, change the Shaft to Shaft Connection 1 property to Stage 2 Sun
Shaft.
When you choose Stage 2 Sun Shaft in the hierarchy, the Shaft to Shaft
Connection 1 property is Stage 1 Carrier.
Summary
You have successfully configured an additional connection between gear stages in a
configurable gearbox.
l Configure Assets
Example: Roll Section
Click on the Rolls Asset type for details.
l To enable speed propagation in the configuration, we recommend that you configure all
required properties and then enter the Rated RPM or Linear Speed property.
l The speed ratios are used for configured speed calculation across the Roll Section and the
train.
l To calculate the speed for each shaft using the cascading speed source, System 1 uses the
speed mapping location and the shaft ratios for all assets in the machine train.
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l If the speed ratios are not calculated because of the missing properties, but you set the
rated RPM properties on each rolls, System 1 uses the configured speed values to calculate
the speed of each shaft using the cascading speed source.
To configure a Roll Section asset, modify the Rolls asset properties in the Asset Library.
You can add up to 300 rolls of one type, and a maximum of 300 rolls of all roll types
combined.
Step 3: Stages
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l The stage refers to a combination of gears that represent a single speed increasing or
speed decreasing ratio.
l You must configure multiple stages depending on the number of combination rolls,
geared rolls and geared pinion coupling.
l As each combination roll, geared roll and geared pinion coupling has a single gear, the
number of stages property would typically be set to n-1 [where n = Number of
Combination Rolls + Number of Geared Rolls + Number of Geared Pinion Coupling].
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Use HMI Views to extend and customize a machine train diagram. The HMI View enables you to
annotate the machine train diagram with additional detail. For example, if a motor contains a
valve, you can add the valve to the HMI view, associate it with a specific asset, and attach the
asset alarm status to it.
Edit a HMI view
To edit a HMI view:
5. Customize the displayed data as needed. Modify the colors associated with alarms, and
access different HMI views. For details, see Customize the HMI View.
6. To associate a HMI shape to a specific alarm status, see Link HMI Shape to Alarm Status.
7. To replace the default image of a machine train diagram with an actual image, see Edit a
HMI view.
8. While modifying the HMI view, you can use typical Windows shortcut keys to undo and
redo changes:‡
Undo
Redo
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5. In the Enabled Views pane, select from the available HMI views you want to add to the new
tab. Move them to the Selected column on the right.
6. In the General pane, enter a Name.
a. In the Type field, select:
o A blank diagram does not contain an image of the HMI View or any data.
o A vibration diagram contains an image of the HMI View and the vibration data.
o (Optional) If Bently Performance is integrated, choose a performance
diagram.
b. In the Apply To field, select:
o Machine Instance: to add a diagram tab to the selected train.
o Template Instance: to add a diagram tab to all trains made from the same
custom template. If the selected train was not created from a custom
template, this option is not available.
7. Click Save. A new Diagnostic HMI tab is displayed in Edit Mode.
If you modify measurement groups on Machine Train Diagram in the Display workspace,
and you want to add new points in the Configure workspace, the new points are not
displayed. To update measurement groups, drag the missing points from the Trended
Variables pane and drop them onto the diagram.
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If you modify a measurement group in a diagram in the Display workspace, and you
want to add remove or unmap existing points in the Configure workspace, the
unmapped points are automatically removed from the measurement group.
Modify Measurements
By default, points are grouped by throws for recip assets. For all other assets, points are grouped
by bearings.
By default, groups of points that are on bearings or throws appear below the Machine Train
Diagram. Otherwise, measurement groups are placed above the diagram.
To view the diagnostic Machine Train Diagram and the measurement groups:
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o To rotate a component, select the group and then the rotation point to the right of
the component. Drag the object to the orientation desired.
o To move a group, select the group and drag it to a new location.
o To edit a group, see Add Machine Train Measurements.
5. Select a measurement from one of the groups. System 1 highlights the corresponding
point in the Machine hierarchy.
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6. Double-click a measurement in one of the groups. System 1 changes the workspace view
into the split mode. The corresponding plots for the selected point appear in the
workspace in addition to the Machine Train Diagram.
Modify Points
To modify points in the diagnostic Machine Train Diagram grid:
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Use the Display workspace and the HMI interface to customize the machine train diagram you
created in the Configure workspace.
To customize diagrams:
5. Open the Shapes Library. Drag the library drawer handle open.
6. Drag and drop an asset or shape in the Shapes Library onto the HMI view.
7. Customize the appearance and function of shapes. Right-click on the shape and select an
option.
o To resize and rotate it, select a handle and modify the shape. To retain the image
aspect ratio, first select .
o To customize the color, height, and width of a shape and its borders, or the content
of a text box, right-click the shape or text box.
o To edit multiple shapes or text boxes at once, press +left-click.
o To organize the layers on which shapes, assets, or text boxes are displayed, select
the items you want to organize. Right-click and choose Order. Select the order you
prefer.
o To group assets and shapes, see Manage Diagram Component Groups.
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o To flip assets (not trains) horizontally and vertically, right-click on the asset and
select either Flip Horizontal or Flip Vertical. Flipping an asset also repositions the
components and shafts within the asset.
You can only flip the asset if it is not coupled to another asset. This feature is
available for version 17.1 databases or later. Connecting to an older database
disables this function.
1. In the Display workspace, open the HMI view in which you want to create or modify groups.
2. Use your cursor to select the components you want to group.
3. Right-click on the diagram and choose Grouping > Group. The components are wrapped
in a border.
4. Measurements are grouped by default. To move children within a group, drag and drop
the child measurement.
5. To remove a child component, right-click on the child component and choose Grouping
> Ungroup.
6. To modify the group properties, right-click on the group border and choose Edit. The Edit
dialog box is displayed.
7. Modify the group properties as desired and click Save. The display is refreshed.
‡ Only available in System 1 20.2 and later.
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train.
The new image must be a JPG or PNG file and less than 5 MB. We recommend a maximum
resolution of 1080p.
1. Right-click inside the grid surrounding the machine train image and choose Modify Image
> Replace. The Windows Open dialog box is displayed.
2. Navigate to the directory containing the image you want to use. Only .JPG or .PNG file types
are supported.
3. Select the image you want to use and click Open. The machine train image is replaced by
the one you selected.
4. To resize the new image, select it and drag one of the resize handles that are displayed
around the edge of the image.
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Communication
Description
Error
Partially Some but not all devices mapped to a machine are experiencing a
Communicating communication failure.
Firmware Out of
The firmware version of the device is out of date with System 1.
Date
The login credentials for a device has changed after it was imported into
Authentication System 1.
Failure
To resolve this error, re-enter your credentials.
Device A device has been updated using Bently Nevada Monitor Configuration or
Configuration 3500 Rack Configuration Software but is not synched to System 1.
Out of Date
To resolve this error, resynchronize your monitor.
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1. In the Display workspace, open the HMI view you want to use as a template.
2. Right-click on the tab name and choose Save as Template View. The Template View
dialog box is displayed.
3. Enter a Template Name and optionally a Description.
4. Click Save.
‡ Only available in System 1 20.2 and later.
Export HMI Templates
After you save a HMI view as an HMI View, you can export it as a template.‡
6. Navigate to the location where you want to save the template file.
7. Enter a meaningful name describing the template. Click Save. The template file
(*.S1Diagram) is saved.
You can now import these template files into other System 1 databases. Simply copy the
*.S1Diagram file to the System 1 Server where you want to import the templates.
‡ Only available in System 1 20.2 and later.
Import HMI Templates
If you exported HMI template files on another System 1 server, copy the *.S1Diagram file to local
System 1 server where you want to import the templates. For details, see Export HMI Templates
and Import HMI Templates.
1. On the System 1 Server where you want to import the templates, select the Configure
workspace.
2. Choose Tools > Custom Components. The Custom Component Manager dialog box is
displayed.
3. Select the HMI Views tab.
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5. Navigate to the location where the template (*.S1Diagram) file is located. Click Open.
6. The HMI Views Import dialog box displays HMI Views contained in the imported templates.
Select the HMI View you want to import
7. Choose Import. If required, you are prompted to approve upgrading the template version.
The Custom Component Manager dialog box displays the imported templates.
‡ Only available in System 1 20.2 and later.
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HMI View Shortcut Keys
Undo an edit‡
Redo an edit‡
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HMI View Shortcut Keys
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a. From the Hierarchy pane of the Add Measurements dialog, select one or more
assets or devices.
b. From the Measurements pane of the Add Measurements dialog, select one or more
measurements.
c. Choose Add. The measurements are added to one or more plots.
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l Click the mode button in the upper right corner of the Display workspace.
l Press the key
l Double-click on the tab header in either mode:
Full Mode
Full Mode is the default view of the Display workspace. Status, Events, Plots, and Case History
tabs share the full pane.
Split Mode
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In Split Mode:
plot.
5. If you did not select measurements in the Measurement pane, the Add Measurements
dialog box is displayed.
6. Choose the measurements you want to plot. Click Add. The plot is displayed.
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5. If you did not select Bode measurements in the Measurement pane, the Add
Measurements dialog box is displayed.
6. Choose the measurements you want to plot. Click Add. The plot is displayed.
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4. Select measurements in the Measurement pane or click the Polar plot button.
5. If you did not select Polar measurements in the Measurement pane, the Add
Measurements dialog box is displayed.
6. Choose the measurements you want to plot. Click Add. The plot is displayed.
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To display Shaft Centerline plots, you must have an Advanced or better license.
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5. If you did not select orbit timebase measurements in the Measurement pane, the Add
Measurements dialog box is displayed.
6. Choose the measurements you want to plot. Click Add. The plot is displayed.
Display a XvsY Plot
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6. Select only one X measurement and two or more Y measurements. A maximum of six
Y measurements are displayed.
7. Click Add. Values are displayed as scattered dots for the variables you selected.
8. From the Machine or Devices hierarchy, drag and drop a component from the
Measurement Selection pane, Machines, or Devices hierarchy onto the plot. The Add
Measurements dialog box is displayed. X measurements are filtered based on the existing
X Unit.
9. Data is displayed as scattered dots representing the Y-axis variables.
To open an additional plot dialog box, in an existing XvsY plot, click the Add icon . The Add
Spectrum plot.
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5. If you did not select spectrum measurements in the Measurement pane, the Add
Measurements dialog box is displayed.
6. Choose the measurements you want to plot. Click Add. The plot is displayed.
7. Right-click on a plot and choose Plot Preferences.
8. Choose Spectrum tab and check Full Spectrum.
Full spectrum is the spectrum of an orbit. It is derived from the waveforms of two,
orthogonal, shaft relative transducers, combined with the direction of rotation.
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Mouse Zoom
You can use the scroll wheel to zoom on Full Spectrum (Spectrum, Waterfall, and Cascade).
Mouse Behaviors
Use the scroll wheel to zoom symmetrically around the midpoint of the X-
axis on the plot.
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5. If you did not select spectrum measurements in the Measurement pane, the Add
Measurements dialog box is displayed.
6. Choose the measurements you want to plot. Click Add. The plot is displayed.
7. Right-click on a plot and choose Plot Preferences.
8. Choose Spectrum tab and check Full Spectrum.
Full spectrum is the spectrum of an orbit. It is derived from the waveforms of two,
orthogonal, shaft relative transducers, combined with the direction of rotation.
Mouse Zoom
You can use the scroll wheel to zoom on Full Spectrum (Spectrum, Waterfall, and Cascade).
Mouse Behaviors
Use the scroll wheel to zoom symmetrically around the midpoint of the X-
axis on the plot.
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5. If you did not select spectrum measurements in the Measurement pane, the Add
Measurements dialog box is displayed.
6. Choose the measurements you want to plot. Click Add. The plot is displayed.
7. Right-click on a plot and choose Plot Preferences.
8. Choose Spectrum tab and check Full Spectrum.
Full spectrum is the spectrum of an orbit. It is derived from the waveforms of two,
orthogonal, shaft relative transducers, combined with the direction of rotation.
Mouse Zoom
You can use the scroll wheel to zoom on Full Spectrum (Spectrum, Waterfall, and Cascade).
Mouse Behaviors
Use the scroll wheel to zoom symmetrically around the midpoint of the X-
axis on the plot.
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Timebase plot.
5. If you did not select waveform measurements in the Measurement pane, the Add
Measurements dialog box is displayed.
6. Choose the measurements you want to plot. Click Add. The plot is displayed.
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4. Select measurements in the Measurement pane or click the Orbit Timebase plot.
5. If you did not select orbit timebase measurements in the Measurement pane, the Add
Measurements dialog box is displayed.
6. Choose the measurements you want to plot. Click Add. The plot is displayed.
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10. If you did not select orbit timebase measurements in the Measurement pane, the Add
Measurements dialog box is displayed.
11. Choose the measurements you want to plot. Click Add. The plot is displayed.
5. If you did not select Band Waterfall measurements in the Measurement pane, the Add
Measurements dialog box is displayed.
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6. Choose the measurements you want to plot. Click Add. The plot is displays the default
angle of X, Y, and Z axes.
7. Press the CTRL key to activate rotation mode.
8. Use the left mouse button to rotate the plot around the axis of origin.
To use Rod Position plots, you must have an Premium or better license.
10. If you did not select orbit timebase measurements in the Measurement pane, the Add
Measurements dialog box is displayed.
11. Choose the measurements you want to plot. Click Add. The plot is displayed.
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To use Air Gap plots, you must have an Premium or better license.
9. If you did not select Air Gap measurements in the Measurement pane, the Add
Measurements dialog box is displayed.
10. Choose the measurements you want to plot.
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To use Rotor Stator plots, you must have an Premium or better license.
9. If you did not select Rotor Stator measurements in the Measurement pane, the Add
Measurements dialog box is displayed.
10. Choose the measurements you want to plot. Click Add. The plot is displayed.
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Related Topics
4. In the Add to pane, select the types of plots to which you want to apply the
measurements.
5. In the Hierarchy pane, drag the measurements you want to add to the plot from the
Hierarchy pane to the Measurements pane.
6. Click Add. The measurements are displayed in the plot.
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Plot Type
Context
Menu Opti
on
Cursor A
Cursor B
Cursor
- - -
Readout
Scattered - - - - - - - - - - - - - - -
Scale - - - - -
Scale
Logarithmi - - - - - - - - - - - -
c
Locate
- - - - - - - - - - - -
Peak
-
Set Speed - - - - - - - - - - -
Fault
Frequency - - - - - - - - - - - - - -
Mode
Setpoint
- - - - - - - - - - - - - -
Visibility
Spectral
- - - - - - - - - - - - - - - -
Band
Reset Plot
- - - - - - - - - - - - - - - -
Rotation
Y-Axis Unit - - - - - - - - - - - - -
Include
- - - - - - - - - -
Invalid
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Plot Type
Context
Menu Opti
on
Data
Color Date
- - - - -
By State
Labels - - - - - - - - - - - - - - - -
- - - - - - - - - - - - - - - - -
Keyphasor
- - - - - - - - - - - - - - - - -
Notch
Clearance
- - - - - - - - - - - - - - - - -
Boundary
Set as Time
- - - - - - - - - - - - - - - -
Range
Compensa
- - - - - - - - - - -
tion
Copy - - - - -
Export to
- - - - - - -
CSV
Performan
- - - - - - - - - - - - - - - - -
ce Map
Plot
Preference - - -
s
Sensor
- - - - - - - - - - - - - - - - -
Visibility
Plot Cursors
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l Click the arrow under the Cursor A or Cursor B button on the plot toolbar.
l Right-click on the plot and choose Cursor A or Cursor B.
Select the type of cursor you want to display. Some plots do not support certain types of cursor
options.
The fundamental cursor is visualized with a square, like the Basic cursor, and each harmonic is
displayed with a circle, centered on the data point. This cursor only applies to spectrum type
plots and displays up to the tenth harmonic.
Only the fundamental can be active for this cursor type. Note the square fundamental cursor
and the round harmonic cursors.
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This cursor type displays up to three markers on either side of the fundamental frequency. The
fundamental cursor is visualized with a square, like the Basic cursor, and each sideband is
displayed with a diamond, centered on the data point.
By default the markers are centered on the fundamental, spaced at one times the running
speed. By clicking on the sideband markers you can make them active and use the cursor
interactions to change the width that the sidebands are spaced.
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These arrow key move the active cursor to the next data point. This can affect either the
fundamental or sideband cursor, depending upon which is active.
The active point is the blue curve, indicated in the header by the boxed color square and
orange cursor with orange flares .
Roll the mouse wheel forward to Zoom In on the vertical or horizontal axis that
the mouse cursor is over
Roll the mouse wheel back to Zoom Out on the vertical or horizontal axis that the
mouse cursor is over
Left click, hold, and drag down and right to zoom to a rubber-band box
selection
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Plots
Left click, hold, and drag up and left to turn off zooming
Show Vector. Display a vector (arrow) from the origin to the cursor location on
the polar plot.
Keyphasor Notch. Display a black square on the polar plot that indicates the
position of the keyphasor.
Apply log scale to plot set. Only valid for Spectrum, Stacked Spectrum, XvsY and
Recip plots.
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Alternatively, right-click on the plot and choose Cursor Readout. The Cursor Readout pane is
displayed.
The Cursor Readout pane displays values for each cursor and each data curve on the plot. In
Timebase and Orbit Timebase plots, it also displays the difference between X values in frequency
units, the Crest Factor value, and the Waveform Overall (rms) value.
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Plots Scale
To more easily identify data outliers, choose Manual scaling in a plot. To view low
amplitude peaks, harmonics, and sidebands, use Logarithmic Y-axis | X-Axis.
To fix the axes of plots when you are comparing data from machine to machine and
measurement to measurement:
Auto Each
By default, and when selected, the Auto Each plot scale applies to all plots. Each plot scale is
automatically determined by the data or the setpoint, whichever is greater. All scaling
calculations apply to each individual plot.
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Manual
Set As Manual
To set the manual scale for a plot to the current axes range, right-click and choose Scale > Set
as Manual.
Edit Manual
To set the manual scale for the axes for a plot:
1. Right-click on a plot and choose Scale > Edit Manual. The Manual Scales dialog box is
displayed.
2. Enter the values you want to use to scale the plot.
o To allow one axis of the scale to scale automatically, check Auto.
o To apply the scale to all displayed plots of the same type, enable Apply to Same Plot
Type.
Use logarithmic scales to display low amplitude peaks, harmonics, and sidebands that may not
be apparent in the presence of high amplitude peaks and that might not be readily seen when
viewed using a linear scale. This may be useful when you want to view bearing fault, motor faults,
resonance and bearing wear.
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Locate Peak
To set your speed more accurately, use Set Speed with the Locate Peak tool.
Spectral resolution makes it more difficult to identify the exact frequency in a spectrum. To work
around this, use the Locate Peak tool. It uses an algorithm to calculate the peak, which is
typically located between spectral buckets. You can use this information to identify a close
approximation of the 1X frequency.
1. Place your cursor on an area close to the peak of interest by either mouse click, arrow
keys, or Snap to Peak. For the best results, place the cursor on the actual peak of interest
so that the tool calculates the closest approximation.
2. To activate Locate Peak, choose a method:
o Right-click in the plot grid and choose Locate Peak.
o Press "Z".
3. In the following example, the actual buckets are at 58.125 Hz and 60.000 Hz. When you use
the Locate Peak tool, the cursor is repositioned to a calculated value at 59.482 Hz (3568.915
cpm). This is a close approximation of running speed. In this example, the new cursor
position is displayed in the cursor readout window:
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If you use the Locate Peak tool with Sync Cursors enabled, the cursor on the active curve
of the active plot moves to the located peak position. All other cursors on other plots or
curves, which are synced, move to the located peak's frequency and linearly interpolate
for the amplitude.
Set Speed
To set your speed more accurately, use Set Speed with the Locate Peak tool.
1. Place the cursor at the frequency you want to set the speed. To help place the cursor, use
the Locate Peak tool
2. To set cursor speed, choose a method:
o Right-click and choose Set Speed > Set Cursor as Manual Speed.
o Place the cursor on the frequency you want to use. Press Shift+Z.
3. The modified sample speed and related fault frequencies are displayed in the plot header
and Plot Information tab.
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If no cursor is displayed, Set Cursor as Manual Speed is disabled. Set Speed always
use the fundamental cursor location of the active cursor, regardless of sideband
activity.
l Right-click on the speed displayed in the plot. The Apply Speed Across Train menu is
displayed. Select this option to apply the selected speed to all data samples [plus or minus
(+/-) 10 minutes of the current sample] across the entire train.
l Right-click on the plot. Choose Set Speed > Apply Speed Across Train. If the selected train
contains a configurable gearbox that requires more than one known speed, the speed is
not fully propagated across the train.
l Spectrum
l Timebase and Stacked Timebase
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To display valid fault frequency options, open the Plot Information drawer. It displays all
configured fault frequencies for the asset train from which the point was originated.
The results displayed by the Fault Frequency tool depend on running speed, bearing
information, and other asset properties. If the required data is not configured, a value cannot be
calculated or displayed.
To view the frequency name and amplitude, hover the mouse over the fault frequency. Fault
frequency harmonics are not available for fault frequencies on Timebase and Stacked Timebase
plots.
In a Timebase plot, fault frequencies are placed on either sides of the cursors. The distance
between the basic cursor and fault frequency cursor is the time span derived from the fault
frequency converted using running speed to time domain.
l BPFO
l BSF
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l Line frequency
l Gear mesh
Fault Frequency modes are configured during the asset configuration process. After creating an
asset, you can configure these options in the General Tab of the Configure workspace's
Standard Mode.
Previous and next fault frequency tools move through each of the fault frequencies with their
associated harmonics in the Plot Information dialog box.
Previous and next fault frequency tools move through each of the fault frequencies groups in the
Plot Information dialog box.
Speed Group
The speed group overlays 1X markers for each speed associated with that asset. For example, for
a gearbox with two shafts two markers are displayed, indicating the speed for each shaft.
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To configure bearings and bearing options, see Searching The Bearing Database and Advanced
Bearing Properties.
Fault Frequency modes are configured during the asset configuration process. After creating an
asset, you can configure these options in the General Tab of the Configure workspace's
Standard Mode.
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Asset Group
Each asset gets one asset frequency group, which includes fault frequencies particular to that
asset. If no asset frequencies are displayed, then not all of the properties required for fault
frequencies were configured. For example, some of the properties that can identify asset group
fault frequencies for a motor are line frequency, blade pass frequency, number of rotor bars, and
number of stator slots.
Fault Frequency modes are configured during the asset configuration process. After creating an
asset, you can configure these options in the General Tab of the Configure workspace's
Standard Mode.
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1. Open a Spectrum plot for a dynamic measurement. System 1 displays fault frequencies of
all bearings configured for the train on which the selected measurement is present.
2. To view the fault frequencies, open the Plot Information drawer and choose Fault
Frequency Selection.
3. Press F to navigate through fault frequencies of the bearing and overlay the selected fault
frequency on the plot.
4. Press Shift + F to navigate through fault frequencies of the bearing backwards and
overlay the selected fault frequency on the plot.
Keyboard Shortcuts
Plot Fault Frequencies
Scattered Plot
Only available for XvsY plot type.
Setpoint Visibility
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Spectral Band
This feature is only available in the Spectrum and Stacked Spectrum plots.
Examples
To display trended spectral band information alongside the associated spectrum plot for the
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desired asset:
Each bar graph displays the sum of the energy within the band.
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l To view the trend data and associated spectrum plot, hover your mouse over the spectral
bar graph:
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A pane displays:
o The trend data used to generate the related bar graph.
o The current value within that region.
o The setpoint values, if any. The colors displayed correspond to the alert/alarm
severity.
The Spectral Band bar graph does not highlight a section of the associated spectrum
plot.
The measurements display the current value for each bar graph.
Protection setpoints are displayed using a thicker line than condition monitoring setpoints:
Notice the different line thicknesses of the two level 4 (Danger) setpoints.
Y-Axis Unit
You can view waveform and spectrum measurements in acceleration, velocity or displacement
units while in current value and historical modes. System 1 integrates the acceleration data into
velocity and the velocity data into displacement.
The following plots support integration and differentiation of spectrum and waveform data:
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Acceleration
Velocity
Displacement
As Measured
4.
Plots display invalid data in black and valid data in color. Cursor values designate invalid data
with an exclamation mark in the plot header, footer and cursor pop-up.
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To modify the default color assigned to a state, see Preferences - Theme in online help.
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If the data displayed belongs to overlapping states, the color of the data plotted is based on
operating state, then device state, and lastly default state. The Cursor Readout Pane displays
information on all overlapping states.
Plot Labels
To display speed, time, and date labels on on a Shaft Centerline or a Polar plot:
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Show Vector
To display the plot vector, choose a method:
A vector (arrow) is displayed from the origin to the cursor location on the polar plot. Vectors are
displayed for both Cursor A and Cursor B on the plot.
Keyphasor Notch
To display the Keyphasor Notch, choose a method:
l Right-click on a polar plot and choose Keyphasor Notch. A black square is displayed on
the polar plot that indicates the position of the keyphasor.
l Press the key. The Keyphasor Notch option is enabled for all plots in the active plot
set.
Clearance Boundary
Only available for Shaft Centerline plot type.
Use this option to enable or disable the diametrical bearing clearance circle mode.
To set the parameters for a clearance boundary on a bearing, choose Configure workspace
> Standard Mode. View the bearing properties.
l Diametrical X Clearance
l Diametrical Y Clearance
l Bearing Clearance Location.
Use this option to automatically set multiple opened plots to the selected zoomed time range on
the active plot. The Mini-Trend Bar time span is also updated.
Compensation Data
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Compensation options:
Compensation Tool
Use Compensation to remove a stored value from data to ensure it accurately represents the
result of vibration. You can apply compensation globally or locally in historical and current value
mode.
l Compensate for runout by removing shaft imperfections from the vibration signal.
l Compensate data to show actual shaft position within the bearing clearance boundaries.
1. Open a plot.
2. Right-click on the plot and choose Compensation.
3. Select what kind of sample data you want to use as compensation:
o To designate compensation data set for the current plot, choose Stored Reference
Set.
o To define a new data set, choose Create Data Set.
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l Default This option compensates data using the default data set. Each plotted machine
data uses its own defaults.
l Stored Reference Set This option launches Select Compensation Data window from
which you can select a compensation data set for a machine train. When there is no
reference data:
o Shaft Centerline plots are empty.
o Other plots retain their original values and appear as a curve with no compensation.
l First Sample This option compensates data using the first sample timestamp from the
selected Mini-Trend range.
l Last Sample This option compensates data using the last sample timestamp from the
selected Mini-Trend range.
l Active Sample This option compensates data using the sample timestamp of the
currently selected sample.
l Create Data Set See Create a Compensation Data Set.
Supported Plots
System 1 supports compensation on the following plots:
1. Choose a method:
o Right-click on a plot and choose Compensation > Create Data Set.
o Click the Compensation Data button on the Plot toolbar, and choose Create
Data Set.
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sample closest to the selected time for amplitude, phase and speed. For waveform
measurements, System 1 uses the amplitude sample closest to the selected time.
6. To freeze the current sample time, check Freeze.
7. Click Save.
To select compensation data, open the Select Compensation Data dialog box :
The Select Compensation Data dialog box is displayed. It lists available compensation data sets
for a machine train. You can only apply one data set to a plot.
l Applies the data set to all data that can be compensated and updates the plots in the
workspace.
l Applies the compensation to the curves of the train in the selected plot. If the plot contains
curves for other trains, System 1 does not apply the compensation to those curves.
l Displays the compensation value in the plot header.
l Displays a tooltip when you hover the mouse over a compensation. The tooltip contains
the name, speed, date and time of the compensation value.
o Right-click the plot area and choose Compensation > Stored Reference Set.
2. Right click a data set, and choose Edit. System 1 displays the Compensation Data dialog
box.
3. In the General tab, enter a name for the data set.
4. Choose Set as Default to designate the data set as default. You can only designate one
data set per machine train as default.
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In the Select Compensation Data dialog box, right-click a data set and choose Delete. System 1
removes the data set record from the grid and the reference data overlaid on the plot.
Copy Plot
To copy and paste plot data:
o Select
o Right-click on the plot and choose Copy.
You can copy and paste data into Microsoft Word, Excel, and other compatible external
applications.
Export to CSV
You can export plot data to a CSV file for use in third-party applications.
l Trend
l Stacked Trend
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l Bode
l Polar
l Shaft Centerline Plot
l XvsY
l Timebase
l Stacked Timebase
l Spectrum
l Stacked Spectrum
l Reciprocating
1. Right-click on the plot and choose Export to CSV. The Windows Save As dialog box is
displayed.
2. Enter a file name and click Save. The notification icon in the System 1 footer bar
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Plot Type
Ico
Tool Bar
n
Button
Cursor A -
Cursor B -
Cursor - -
Readout
Synchroniz - - -
e cursors
Link -
cursors to - -
samples
Scale Plot - -
Sync Zoom - - - - - - - - - - - - - - - - - -
Compariso - - - - - - -
n data - -
Compensa - - - - - - - - - - - -
tion
Setpoint - - - - - - - - - - - -
visibility - -
Spectral - - - - - - - - - - - - - - -
Band¥
Overlay - - - - - - - - - - - - - -
Fault - -
Frequency
±
Overlay - - - - - - - - - - - - - - - -
Previous±
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Plot Type
Ico
Tool Bar
n
Button
Overlay - - - - - - - - - - - - - - - -
Next±
Plot
Diagnostic
Report
Select - - - -
State Filter
¥ Only available for Spectrum plots.
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Plot Cursors
Cursor A (orange cursor)
l Click the arrow under the Cursor A or Cursor B button on the plot toolbar.
l Right-click on the plot and choose Cursor A or Cursor B.
Select the type of cursor you want to display. Some plots do not support certain types of cursor
options.
The fundamental cursor is visualized with a square, like the Basic cursor, and each harmonic is
displayed with a circle, centered on the data point. This cursor only applies to spectrum type
plots and displays up to the tenth harmonic.
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Only the fundamental can be active for this cursor type. Note the square fundamental cursor
and the round harmonic cursors.
This cursor type displays up to three markers on either side of the fundamental frequency. The
fundamental cursor is visualized with a square, like the Basic cursor, and each sideband is
displayed with a diamond, centered on the data point.
By default the markers are centered on the fundamental, spaced at one times the running
speed. By clicking on the sideband markers you can make them active and use the cursor
interactions to change the width that the sidebands are spaced.
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These arrow key move the active cursor to the next data point. This can affect either the
fundamental or sideband cursor, depending upon which is active.
The active point is the blue curve, indicated in the header by the boxed color square and
orange cursor with orange flares .
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Roll the mouse wheel forward to Zoom In on the vertical or horizontal axis that
the mouse cursor is over
Roll the mouse wheel back to Zoom Out on the vertical or horizontal axis that the
mouse cursor is over
Left click, hold, and drag down and right to zoom to a rubber-band box
selection
Left click, hold, and drag up and left to turn off zooming
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Plots
Show Vector. Display a vector (arrow) from the origin to the cursor location on
the polar plot.
Keyphasor Notch. Display a black square on the polar plot that indicates the
position of the keyphasor.
Apply log scale to plot set. Only valid for Spectrum, Stacked Spectrum, XvsY and
Recip plots.
Alternatively, right-click on the plot and choose Cursor Readout. The Cursor Readout pane is
displayed.
The Cursor Readout pane displays values for each cursor and each data curve on the plot. In
Timebase and Orbit Timebase plots, it also displays the difference between X values in frequency
units, the Crest Factor value, and the Waveform Overall (rms) value.
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Synchronize Cursors
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Synchronize cursors on the active plot and all plots with the same axes. This applies to individual
plots and stacked plots.
When you close and reopen a set of plots, the cursor locations and sideband widths are
maintained.
Sync Cursor On
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Scale Plots
Auto Each
By default, and when selected, the Auto Each plot scale applies to all plots. Each plot scale is
automatically determined by the data or the setpoint, whichever is greater. All scaling
calculations apply to each individual plot.
Auto All
Synchronize all plot scales of the same type and same vertical units.
l For similar plot types, all vertical scales using the same units are synced to the maximum
unit value.
l The maximum is determined by the values on the curves or the maximum alarm setpoint,
whichever is greater.
l For static measurements, the horizontal scale is set to match the time frame selected in
the Mini-Trend Bar for all curves.
l For dynamic measurements, the horizontal scale is set to the maximum span for each
sample.
Manual
If you have not configured a manual scale, the current Auto Each scale is applied to all plots.
Examples
Plot Scale Auto Each
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Link cursors in Spectrum and Timebase plots to the sample selected in the active Trend plot.
Scale Plots
Auto Each
By default, and when selected, the Auto Each plot scale applies to all plots. Each plot scale is
automatically determined by the data or the setpoint, whichever is greater. All scaling
calculations apply to each individual plot.
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Auto All
Synchronize all plot scales of the same type and same vertical units.
l For similar plot types, all vertical scales using the same units are synced to the maximum
unit value.
l The maximum is determined by the values on the curves or the maximum alarm setpoint,
whichever is greater.
l For static measurements, the horizontal scale is set to match the time frame selected in
the Mini-Trend Bar for all curves.
l For dynamic measurements, the horizontal scale is set to the maximum span for each
sample.
Manual
If you have not configured a manual scale, the current Auto Each scale is applied to all plots.
Examples
Plot Scale Auto Each
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l The horizontal axis is zoomed for all curves on similar plot types in a plot set using the
same variable type on the horizontal axis. All other plots retain their current horizontal
scale.
l The vertical axis:
o For a non-stacked plot, the vertical axis is zoomed for all curves on the plot.
o For a stacked plot, zoom is based on the selected curve and other curves using the
same unit.
To un-zoom, left-click the mouse at the lower right side of a plot, and drag up and left, then
release. The original plot scale is restored.
Example
Left-click on a plot and select a range you want to zoom in on:
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You can overlay a stored data set on other data to assess differences or changes in machine
behavior.
l Default Overlay the default data set on the selected plots. This option is available only
when a default data set exists. For each machine train data, System 1 uses the
corresponding default data set.
l Stored Reference Set Displays the Select Comparison Data dialog box which lists all
available data sets. Select one or more data sets and apply them to your plots. You can
also copy and paste multiple items from the list and save them in a third-party application
like Excel.
l Previous Sample Display the previous sample underneath the current sample for
diagnostic comparison. Previous sample curve is displayed in dark gray and is identified as
such:
1. Select an asset from Machines hierarchy. You cannot create a data set for assets in the
Devices hierarchy.
2. Open a plot in historical mode.
3. From the Plot toolbar, access the Overlay Sample menu and choose Create Data Set.
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4. In the General tab, enter a name for the data set. This field is required. You must enter a
name for the data set.
5. To designate the data set as default, choose Set as Default. Only one data set per
machine train may be designated as default.
6. In the Data pane, you can select a sample type:
o Multi-sample range is the default sample type. The time span is set for the selected
mini trend data set is saved:
n Start time is set to seven days before the end time if the mini trend time range
is greater than seven days.
n End time is the latest timestamp from the mini trend.
You can modify the start and end times for the multi-sample range type. Start and
end times cannot be more than seven days apart. Otherwise, you cannot save the
data set.
o Single sample
n This option stores one sample as the data set.
n The timestamp of the active cursor is fixed.
n You cannot modify the start and end times.
7. Click Save.
Data dialog box is displayed. It displays a list of all available data sets.
4. Right-click a data set and choose Delete. The data set is removed from the list and from
the reference data overlaid on the plot.
Supported Plots
You can compare data for these plots:
l Orbit Timebase
l Timebase
l Timebase Stacked
l Spectrum
l Stacked Spectrum
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l Full Spectrum
l Bode
l Polar
l Shaft Centerline
l Reciprocating
Compensation Data
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Compensation options:
Compensation Tool
Use Compensation to remove a stored value from data to ensure it accurately represents the
result of vibration. You can apply compensation globally or locally in historical and current value
mode.
l Compensate for runout by removing shaft imperfections from the vibration signal.
l Compensate data to show actual shaft position within the bearing clearance boundaries.
1. Open a plot.
2. Right-click on the plot and choose Compensation.
3. Select what kind of sample data you want to use as compensation:
o To designate compensation data set for the current plot, choose Stored Reference
Set.
o To define a new data set, choose Create Data Set.
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l Default This option compensates data using the default data set. Each plotted machine
data uses its own defaults.
l Stored Reference Set This option launches Select Compensation Data window from
which you can select a compensation data set for a machine train. When there is no
reference data:
o Shaft Centerline plots are empty.
o Other plots retain their original values and appear as a curve with no compensation.
l First Sample This option compensates data using the first sample timestamp from the
selected Mini-Trend range.
l Last Sample This option compensates data using the last sample timestamp from the
selected Mini-Trend range.
l Active Sample This option compensates data using the sample timestamp of the
currently selected sample.
l Create Data Set See Create a Compensation Data Set.
Supported Plots
System 1 supports compensation on the following plots:
1. Choose a method:
o Right-click on a plot and choose Compensation > Create Data Set.
o Click the Compensation Data button on the Plot toolbar, and choose Create
Data Set.
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sample closest to the selected time for amplitude, phase and speed. For waveform
measurements, System 1 uses the amplitude sample closest to the selected time.
6. To freeze the current sample time, check Freeze.
7. Click Save.
To select compensation data, open the Select Compensation Data dialog box :
The Select Compensation Data dialog box is displayed. It lists available compensation data sets
for a machine train. You can only apply one data set to a plot.
l Applies the data set to all data that can be compensated and updates the plots in the
workspace.
l Applies the compensation to the curves of the train in the selected plot. If the plot contains
curves for other trains, System 1 does not apply the compensation to those curves.
l Displays the compensation value in the plot header.
l Displays a tooltip when you hover the mouse over a compensation. The tooltip contains
the name, speed, date and time of the compensation value.
o Right-click the plot area and choose Compensation > Stored Reference Set.
2. Right click a data set, and choose Edit. System 1 displays the Compensation Data dialog
box.
3. In the General tab, enter a name for the data set.
4. Choose Set as Default to designate the data set as default. You can only designate one
data set per machine train as default.
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In the Select Compensation Data dialog box, right-click a data set and choose Delete. System 1
removes the data set record from the grid and the reference data overlaid on the plot.
Setpoint Visibility
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Spectral Band
This feature is only available in the Spectrum and Stacked Spectrum plots.
Examples
To display trended spectral band information alongside the associated spectrum plot for the
desired asset:
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Each bar graph displays the sum of the energy within the band.
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l To view the trend data and associated spectrum plot, hover your mouse over the spectral
bar graph:
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A pane displays:
o The trend data used to generate the related bar graph.
o The current value within that region.
o The setpoint values, if any. The colors displayed correspond to the alert/alarm
severity.
The Spectral Band bar graph does not highlight a section of the associated spectrum
plot.
The measurements display the current value for each bar graph.
Protection setpoints are displayed using a thicker line than condition monitoring setpoints:
Notice the different line thicknesses of the two level 4 (Danger) setpoints.
l Spectrum
l Timebase and Stacked Timebase
To display valid fault frequency options, open the Plot Information drawer. It displays all
configured fault frequencies for the asset train from which the point was originated.
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The results displayed by the Fault Frequency tool depend on running speed, bearing
information, and other asset properties. If the required data is not configured, a value cannot be
calculated or displayed.
To view the frequency name and amplitude, hover the mouse over the fault frequency. Fault
frequency harmonics are not available for fault frequencies on Timebase and Stacked Timebase
plots.
In a Timebase plot, fault frequencies are placed on either sides of the cursors. The distance
between the basic cursor and fault frequency cursor is the time span derived from the fault
frequency converted using running speed to time domain.
l BPFO
l BSF
l Line frequency
l Gear mesh
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Fault Frequency modes are configured during the asset configuration process. After creating an
asset, you can configure these options in the General Tab of the Configure workspace's
Standard Mode.
Previous and next fault frequency tools move through each of the fault frequencies with their
associated harmonics in the Plot Information dialog box.
Previous and next fault frequency tools move through each of the fault frequencies groups in the
Plot Information dialog box.
Speed Group
The speed group overlays 1X markers for each speed associated with that asset. For example, for
a gearbox with two shafts two markers are displayed, indicating the speed for each shaft.
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To configure bearings and bearing options, see Searching The Bearing Database and Advanced
Bearing Properties.
Fault Frequency modes are configured during the asset configuration process. After creating an
asset, you can configure these options in the General Tab of the Configure workspace's
Standard Mode.
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Asset Group
Each asset gets one asset frequency group, which includes fault frequencies particular to that
asset. If no asset frequencies are displayed, then not all of the properties required for fault
frequencies were configured. For example, some of the properties that can identify asset group
fault frequencies for a motor are line frequency, blade pass frequency, number of rotor bars, and
number of stator slots.
Fault Frequency modes are configured during the asset configuration process. After creating an
asset, you can configure these options in the General Tab of the Configure workspace's
Standard Mode.
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1. Open a Spectrum plot for a dynamic measurement. System 1 displays fault frequencies of
all bearings configured for the train on which the selected measurement is present.
2. To view the fault frequencies, open the Plot Information drawer and choose Fault
Frequency Selection.
3. Press F to navigate through fault frequencies of the bearing and overlay the selected fault
frequency on the plot.
4. Press Shift + F to navigate through fault frequencies of the bearing backwards and
overlay the selected fault frequency on the plot.
Keyboard Shortcuts
Plot Fault Frequencies
Create a Plot Diagnostic Report to document a problem and quickly capture relevant
information. Create the plots that provide the necessary information and relevant data. You can
then modify the .DOC file created, add recommended actions, diagnosis, and event descriptions,
and customize it as needed.
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1. In the Display workspace, select the asset you want to create a report about.
2. Select the Plots tab and create applicable plots. Or select the Events tab view and double-
click on the alarm you want to document, which displays related plots. Selected plots
appear in the report just as they are displayed in System 1.
3. (Optional) Modify the Mini-Trend Bar and select a date range.
4. When the display represents what you want in the report, click Generate Diagnostic
Report . The Diagnostic Report dialog box is displayed.
5. Click Create. The report is generated in Microsoft Word. Microsoft Word 2003 is the
minimum version supported. Microsoft Word 2007 or later is recommended. If Word is
installed, the report is opened. Otherwise, you are prompted to save it.
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l Event Description
l Customize the footer with name, title and email address
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You can save a set of plots for an asset or a node. A plot set may contain one or more plots.
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headers.
1. From the Plot Records tab, select one or more Plot Records. To select multiple notes, press
+click or +click.
Properties
Column Heading Description
Number of Sub
Number of plot tabs
Tabs
Created Date The date and time the plot record was created
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l To close a Plot Record displayed in an external window, press ALT+F4 or click the [X] button.
l To restore an external plot window to the main plot window, select the external Plot Tab
header and drag it over the main Plot Set window.
You can add existing plot tabs to an external plot window. Liberated windows are not synced to
the hierarchy in the main dialog box. If you select a different asset in the Machine or Asset
hierarchy, you can not restore the plot(s) in the external window to the main window.
As with all plots, you can create plot sets and plot records.
Add Measurements
To add a measurement to an external plot window, press . The Add Measurements
dialog box is displayed. New measurements only apply to the external window.
When you add measurements in the main measurement hierarchy, they do not apply to
external windows.
State-based filtering is only available if you are using PostgreSQL as data historian. It is
not available for Polar, Bode and Shaft Center Line plots.
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a. The Select States dialog box is displayed. Select the machine operating states
you want to display in a specific color.
b. To disable filtered states, click the filter icon again. The filter state defaults
to All Data.
2. Filtered states are displayed in the plot header.
1. Select a plot tab and right-click. Choose Define as New Plot Set. The Defined Plot Set
dialog box is displayed.
2. In the General panel, enter a Plot set name.
3. (Optional) Assign an analyst to the plot set.
4. (Optional) Enter a description for the plot set.
5. In the Details panel, choose Apply To and choose the component to which the new plot
set applies:
o Machine Instance. The new plot set applies only to the selected machines in the
hierarchy.
o Related Templates. The new plot set applies to all sibling instances of a parent
template.
6. In the Details panel, choose Time Setting. For details, see Plot Data Range.
7. if you want to designate the new plot set as the last enabled default plot set for applicable
machines, check Enable Plot Set on Applicable Machines. If you have the maximum of 50
open plot sets, this option is disabled.
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8. To immediately enable the new plot set, check Reset Plot Workspace. Otherwise, System 1
applies the new options next time you open the database. When viewing user-defined
plots in an external window, you cannot reset the plot workspace. When you enable this
option, the enabled plot set is displayed in your workspace.
9. Click Save.
To select one or more plot sets from the list of available plot sets:
3. To delete a plot set, right-click on a plot set in the Available Plot Set list and choose Delete.
You must have Machine Health Admin rights to delete a plot set.
4. To enable a plot set, select an Available Plot Set and add it to the list of selected plot sets. If
you have 50 open plot sets, this option is disabled.
5. In the Applicability panel, choose Apply To and choose the component to which the new
plot set applies:
o Machine Instance. The new plot set applies only to the selected machines in the
hierarchy.
o Related Templates. The new plot set applies to all sibling instances of a parent
template.
6. To immediately enable the new plot set, check Reset Plot Workspace. Otherwise, System 1
applies the new options next time you open the database. When viewing user-defined
plots in an external window, you cannot reset the plot workspace. When this option is
checked, the enabled plot set is displayed in your workspace.
7. Click Save.
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A plot can have multiple curves and up to two cursors, but only details of the currently selected
cursor are displayed in the cursor readout corner.
To zoom in at a left-click the mouse, hold, and drag down diagonally to the right, then
new scale release. The plot is re-sized to fit the new scale.
To un-zoom left-click the mouse at the lower right side, hold, and drag up and left, then
release. The original plot scale is restored.
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There are several ways to select points on a plot. The active plot is highlighted in the plot header
and the Plot Information Drawer.
You can control the number of plot headers displayed. See Display Plot Headers.
Stacked Plots
To change curve activity of stacked plots:
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Stacked plots appear only if the grouping method is not by point. All plots of measurements at
the point level are divided into separate plot screens and not stacked onto a single plot.
On a Timebase Plot
To toggle display of horizontal units from ms/div to revs/div, double-click or press . The
cursor readout window reflects the change in units for the cursor position.
On a Spectrum Plot
To toggle display of horizontal units between Hz/div, X/div, and kcpm/div, double-click or press
. The cursor readout window reflects the change in units for the cursor position.
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Microcursor position control enables you to move the active cursor shorter distances and to
more accurately position the cursor on the active plotted curve.
Microcursor position control is linearly interpolated between the plotted measured points,
enabling you to read plot values between measurements for greater plot analysis.
Microcursor position control is linearly interpolated between the plotted measured points,
enabling you to read plot values between measurements for greater plot analysis.
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Cursor
Microcursor Position Control Applied
Type
Basic
Moves the fundamental frequency cursor only.
Cursor
Harmonic Moves the fundamental frequency and updates the location of the harmonic
Cursors cursors in relation to the new fundamental frequency location.
Plot Information
The Plot Drawer displays information specific to each plot type:
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Machine Information
Spectrum and Stacked Spectrum Plots Sample Information
Fault Freq Selection
Machine Information
Waterfall Plots
Sample Information
Machine Information
Timebase Plots
Sample Information
Machine Information
Orbit Plots
Sample Information
Machine Information
Rotor Stator Plot
Sample Information
Machine Information
Air Gap Plot
Sample Information
Machine Information
The list of points represents each curve on the plot. Click the triangle next to each point to view
machine details. A question mark is displayed for a property which has not been configured. The
point displayed in bold is the active curve on the plot.
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Sample Information
The list of points represents each curve on the plot. Click the triangle next to each point to view
configuration details about each sample. The point displayed in bold is the active curve on the
plot.
Fault Frequency
For each Fault Frequency Mode, the Plot Information drawer displays valid fault frequency
options that can be displayed on the plot. These options and the list of available fault
frequencies depend on the active curve. All configured fault frequencies for the asset train from
which the point was originated are displayed.
l Click the triangle next to each asset to view fault frequency information for that asset. This
illustration below depicts a Vacuum Blower (Man).
l To display the adjacent fault frequency data in the Plot Information drawer, click the Next
or Previous fault frequency tools in the Plot Toolbar.
l You can select up to six fault frequencies to overlay at the same time.
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l Hover the mouse over the fundamental fault frequency to see details about the fault
frequency.
1. View the Machinery Information or Sample Information in the Plot Information drawer.
2. Click on one of the points displayed. The new active curve is displayed in bold. All other
curves appear in default text.
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To compare similar measurements of different assets, you can drag and drop any component
from the Machines or Devices hierarchy onto a plot.
3. From the Hierarchy pane of the Add Measurements dialog, select one or more
components.
4. From the Measurements pane of the Add Measurements dialog, select one or more
measurements.
5. From the Add to drop-down list box, select the plots to which the measurements are
added:
o Active plot. If the measurement is compatible with that plot, the measurement is
added to the plot onto which the measurement is dropped.
o Associated plots. if the plots do not already exist, for the added measurements,
System 1 creates new plots using the primary and secondary plot groupings.
o All plots. The measurement is added to all open plots with which the measurement
is compatible.
6. Choose Add. The measurements is added to one or more plots. The plots display the
measurements superimposed on top of each other:
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2. In the drop-down list of samples, click the white + on the right side of the sample curve you
wish to add to the plot:
New sample curves can only be added from the original parent curve. You can not
select a child curve to add more sample curves.
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If you click the red X of a parent curve, all associated child curves are deleted.
Plot Preferences
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1. Open a plot.
2. Right-click on the plot area.
3. Choose Plot Preferences. The Preferences dialog box and the Plots pane is displayed.
Time Range
Select a time range for the plot. The default range is four months.
Range Description
Start/End of Mini-Trend Range The current start and end time of the Mini-Trend Bar is
applied to the plot set.
Present Time Minus Mini-Trend The current time less than the value of the Mini-Trend Bar
Range is applied to the plot set.
Latest Sample Minus Mini-Trend Obtains the time stamp of last sample found in the plot
Range set and sets that as the end date. Subtracts the value of
the Mini-Trend Bar from the sample end date and applies
it to the plot set.
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To ... Then...
modify the selected range to match right-click in the range selector and choose Auto-size
the data range displayed Mini-Trend.
modify the selected date range drag the end bars of the range selector.
set the number of displayed hours, enter a number in the user value field.
days, weeks, months, or years
Apply Time Span to All Plot Tabs Apply the current plot's time range to all plot tabs.
(Alternatively, press .)
Set Custom Span Displays the Custom Time Span dialog box. Select a Start
Time and End Time.
Move Span to Present Time Scroll the range selector to the current time.
Auto-Size Mini-Trend Modify the selected range to match the data range
displayed.
When viewing plots in an external dialog box, the time span applies only to those plots.
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l If you choose Group by Bearing while either Spectrum or Timebase plots selected, System
1 groups into one Spectrum and one Timebase plot per bearing using the selected
variables.
l If one or more variables are incompatible with the first variable added, the incompatible
values are not displayed.
l Adding plots of a plot type that supports grouping creates a plot for each asset of the
selected grouping level and plot each selected variable onto that plot for each
descendent.
Group By Train
To group plots by train:
1. Click the Group By button in the plot footer. Select the Group by Train option.
2. Grouping by Train creates a single plot with all points overlaid onto the plot, as in the
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example below.
1. Click the Group By button in the plot footer. Select the Group by Machine Case option.
2. Group by Machine Case creates plots for each machine, overlaying each point onto the
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Group By Throw
To group plots by throw:
1. Click the Group By button in the plot footer. Select the Group by Throw option.
2. Grouping by Throw groups all measurement in recip trains by the throw component in a
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Group By Bearing
To group plots by bearing:
1. Click the Group By button in the plot footer. Select the Group by Bearing option.
2. Group by Bearing creates plots for each bearing, overlaying each point onto the plots, as
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Group By Point
To group plots by Point:
1. Click the Group By button in the plot footer. Select the Group by Point option.
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2. Group by Plot creates individual plots for each point, as in the example below
Sort by Plot Point or Plot Type are only available for Timebase, Trend, and Spectrum plot
types.
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List View
1. Choose Display > Status > List.
2. Complete one of the following:
o For the Machines hierarchy, select the database, asset group, train, or asset you
want to evaluate.
o For the Devices hierarchy, select the device group or individual device you want to
evaluate. Alternatively, view the status of all instruments by selecting the Devices top
level in the hierarchy.
Column headers depend on the hierarchy you selected. See List Tab.
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When you upgrade from a previous version of System 1, new columns are not displayed until to
choose to display them. For details, see Customize List View in online help. For example, you can
filter alarm levels to view only level 4 alarms for certain points.
1. Select Filter from a column header. System 1 displays a list of available values for the
corresponding status.
2. Select one or more values from the list. System 1 updates the List View grid to display only
the selected information.
Double-Click Behaviors
Double-clicking a row in the grid changes the view to reflect the hierarchy level of the row you
clicked.
For example, if you are currently looking at the list view of a group hierarchy selection and
double-click an asset, the asset is selected in the hierarchy, and the list view changes to reflect
the columns of an asset level selection.
If you double click a measurement displayed from a point level hierarchy selection, the display
changes to Split Mode with the list view on top and the Plots and Bar Graph tabs on the bottom.
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The Plots tab reflects the previous plot session and add a Trend plot of the selected
measurement.
For example, if the last plot session displayed Timebase plots in Quick Plots, both Timebase and
Trend plots are displayed.
Copy to Clipboard
You can copy list entries to the clipboard by right-clicking and selecting Copy.
You can select multiple entries for copying by either ctrl-clicking individual rows or shift-clicking
a range of rows.
Asset Diagrams
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System 1 displays a diagram with overall values and the colored priority status for each point.
Alarm levels are depicted by color and number for each point.
When you change the units in the preferences dialog, System 1 converts the overall values and
units displayed in the diagram grid. See Preferences - Units in online help.
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For example, if the last plot session displayed Timebase plots in Quick Plots, the same session is
displayed.
HMI View Icons
The Status properties displays all assets under your selected group or area in the Asset
Hierarchy. All plot and event data is based on what is selected in the status view.
Select the HMI view icon that represents the part of the plant that you want to view. The
background is highlighted.
You can select a single asset in the train by clicking on a specific icon. The selected asset is
indicated by a dashed line.
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After an asset tile is selected, the Assets hierarchy updates by showing a dark blue bar over the
selected asset:
Furthermore, selecting a single asset in a status tile highlights the selected asset:
The measurement panes update with relevant measurements based on the selected asset or
instrument location. These variables can then be selected for plot presentation.
The Plots tab updates to show plots associated with the selected asset or instrument location.
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The Events tab also updates to show alarm and system events associated with the selected
asset or instrument location.
Sort By Description
Severity Display the most critical assets or instruments first in your selected group.
Hierarchy Position Display the assets or instruments in the same order as the hierarchy.
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Diagram View
The Diagram tab displays status tiles or HMI views for the selection from the hierarchy.
Machines Hierarchy
When you select a database or asset, the train is displayed. Asset diagrams display at the train
level and below.
Devices Hierarchy
To view status tiles, select an asset in the Machines hierarchy or a device in the Devices
hierarchy.
For details on alarm level colors, see Event and Status indicators.
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In the Machine hierarchy, you can create equipment health records for one or more selected
rows to indicate your assets are healthy.
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a. Click the Add button on the upper right side of the pane.
b. The Location and Condition columns display information for the selected asset and
possible conditions.
o The Location drop-down list box displays the selected machine as well as any
children to enable you to choose the exact machine location of the fault
condition.
o The Condition drop-down list box displays a predefined list of fault conditions.
Details Pane
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The machine train locations that you have mapped are grouped by point. System 1
displays similar locations on same machines in a single plot. All other locations are
displayed in an individual plot.
If similar locations are not found, the measurements are displayed in a separate plot.
For example, you can multiselect five motor pump machine trains containing a bearing
configured for X and Y points.
You can change the displayed order by dragging and dropping individual bar graphs.
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To view the alarm setpoint limits for alert and danger states, hover your cursor over a setpoint
line for the desired channel reading. Alarm setpoint lines are color-coded:
If upper and lower limits are set for either alert or danger setpoints, an arrow is displayed
designating which setpoint line is the upper limit and the lower limit:
To verify an OK status of data collection, verify that the time stamp for each channel is current.
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Time stamps that are out of date signify the last time the channel received good data. A
common reason for data to not be updated would be that the Keyphasor* went Not OK. Check
the associated speed channel to verify.
If you have selected 200 or more points to plot bar graphs, time stamps in current data
may update after several seconds.
System 1 assigns severity levels one through four to each event and status. Level four is the most
severe. Alarm levels are color coded, and are propagated upward through the Assets and
Instruments hierarchies.
More critical alarms are given precedence when displayed in the Device or Machine
hierarchy, and Instrumentation Alarms take precedence over Machine Alarms.
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Asset Instrumentation
Events Tab
The shape and size of each alarm circle in the Events tab indicates the alarm status.
Active Cleared
Unacknowledged
Acknowledged
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Configuration Out-of-Date
When you modify a device configuration, and have not yet synced the configuration to the
device, the General > Device properties displays a Configuration Out-of-Date status. A severity 3
Instrumentation Alarm (in blue) is propagated throughout the Display workspace.
Measurements in the human-machine interface (HMI) are displayed as N/A.
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No Alarm Indicators
When no alarms are present, status colors indicate system and configuration information.
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System 1 assigns severity levels one through four to each event and status alarm. Level four is the
most severe. Alarm levels are color coded, and are propagated upward through the Assets and
Instruments hierarchies.
To view event and status indicators, see View Status. In addition, unacknowledged alarms are
displayed in bold to differentiate them from acknowledged alarms.
The events displayed are filtered based on what is selected in the Assets or Device hierarchies.
After you select a hierarchy node or asset, the application synchronizes plots and
statuses associated with the selection.
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5. Navigate to the location where you want to save the .CSV file. Click Save.
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6. Use a third-party application to open the file, view alarm event information, and complete
analysis per site reporting process.
Filter Events
To organize events, you can filter events based on alarm levels.
To filter events:
o Level 2 alarms
You can configure setpoints for various measurement levels in System 1. When values cross
these thresholds, alarms are triggered.
More critical alarms are given precedence when displayed in the Device or Machine
hierarchy, and Instrumentation Alarms take precedence over Machine Alarms.
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Asset Instrumentation
Events Tab
The shape and size of each alarm circle in the Events tab indicates the alarm status.
Active Cleared
Unacknowledged
Acknowledged
Status Tab
The Status tab uses the same alarm indicators as the Events tab but adds new indicators for
non-alarm statuses.
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1 Disabled
2 Level 4 - Instrumentation Alarm
3 Level 4 - Asset Alarm
4 Level 3 - Instrumentation Alarm
5 Level 3 - Asset Alarm
6 Level 2 - Instrumentation Alarm
8 Level 1 - Instrumentation Alarm
10 Normal
11 No Setpoints
12 No Data Collected
Acknowledge Alarms
When a problem exists and you have already taken steps to mitigate the issue, you can
acknowledge the alarm events.
You can acknowledge alarms using either the Events tab or the Status tab.
3. (Optional) To sort the event list, click on the column headers or filter by level.
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4. Select the alarm event(s) you want to acknowledge. To select events, choose a method:
Individual Events
Selects one event at a time.
You can acknowledge Event within the Status tab using either the List tab and the status tiles in
the Overview tab.
List Tab
The List tab notifies you of new events using three methods:
Method Description
Status and Event Indicators The shape and color of the status indicator circle changes
when new events occur.
To acknowledges alarms for all currently displayed list entries, right-click in any empty space in
the List tab and choose Acknowledge Alarm(s).
Acknowledge Alarms
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l When you acknowledge alarms within a hierarchy, all alarms for the selected node and its
children are acted upon.
l When you acknowledge alarms from the point level, only the alarms associated with the
selected point are acted upon.
If new alarm events occur after the previous events, the notification icon is displayed again.
To acknowledge alarms in the Overview tab, select the database or an asset group in the Assets
hierarchy or select the Devices hierarchy:
Optionally, sort the status tiles. In the Sort By field, select an option.
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Single device:
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Acknowledging indicates you have evaluated the events and are aware of the problem.
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Single asset
a. Right-click an asset within the asset diagram.
b. Click Acknowledge Alarm(s).
Entire train
a. Right-click empty space surrounding the asset diagram.
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Suppress Events
You can suppress events on a machine train, device, and its children. When an event is
suppressed, new events on the selected node are not logged for the duration you specify.
To suppress system health events, for example, a KPH Lost event, select the monitor or
device in the Instrument hierarchy.
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The Suppressed tab displays a log of the Events you suppressed. If Shelve Active Alarms is
enabled, the Activity field status for the suppressed event type is Shelved. The hierarchy status
color is refreshed. When the event suppression ends, the associated status is propagated
throughout the display workspace.
Event suppression ends when the Suppression Duration expires, or when you choose Event
Management > Unsuppress Events to manually resume viewing events.
To view notes entered in the Suppress Events dialog box, select the Case History > Notes tab.
The displayed System Health events are filtered based on what you selected in the Assets or
Devices hierarchies. Only the events for the selected hierarchy entry are displayed.
To view System Health, Choose the Display workspace, then Events > System Health. The System
Health grid displays a log of system activity.
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Recip Throw
Vibration Bearing
Default Point
o On a Trend plot, the application moves the cursor to the time at which the alarm
started. All samples on dynamic plots also reflect the time to which the cursor
points.
o The application adds the speed measurement to Trend plots.
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Trend (Overlaid)
Orbit (Overlaid)
Radial Vibration
Spectrum (Stacked)
Spectrum (Waterfall)
Recip (Overlaid)
Recip Compressor
Trend (Overlaid)
Trend (Overlaid)
Timebase (Stacked)
All other points
Spectrum (Stacked)
Spectrum (Waterfall)
The Copy feature allows you to copy to the clipboard for pasting in other software. Example
compatible software includes Microsoft Word and Microsoft Excel.
Shortcut Keys
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To copy reviews content to third-party applications, select one or more reviews and press
CTRL+C.
Create a Review
Choose one of two ways to create a review:
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3. Add a fault condition. Click in the top right corner of the Review Faults dialog box.
4. The Review Faults dialog box is displayed. The asset or Devices hierarchy is displayed at
the top of the dialog box.
5. Modify the fault Location and Condition as needed.
6. In the Details pane, select a Priority, enter comments as needed, and choose Flag for
Next Review.
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7. Click Save. The Reviews pane displays your equipment review. You may need to scroll to
the right to view all of the Manage Case History Reviews.
View a Review
To view equipment reviews, select a node from the Assets hierarchy:
l When the node signifies a group, System 1 displays all reviews attached to assets below
the selection.
l When the node represents a train or machine, System 1 displays all reviews attached to the
parent train or machine.
Sort Reviews
You can sort reviews by every field except Asset.
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headers.
Priority and Fault Condition fields are sorted by their enum values. All other fields are
sorted alphabetically.
Delete a Review
To delete a review:
1. From the Reviews tab, select one or more reviews. To select multiple notes, press
+click or +click.
2. Right-click and choose Delete. You can also use the Delete key.
3. Click OK to confirm deletion.
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headers.
To copy Notes content to third-party applications, select one or more notes and press CTRL+C.
Create a Note
To create a note:
1. Select the asset or device in the Machine or Device hierarchy to which you want to attach
a note. Right-click on the asset or device. Alternatively, right-click on:
o The Notes pane. Choose Add Review.
o The Status tab, a status entry in the List.
o The Status tab, on a Bar Graph
o The Status tab, on a Diagram.
2. Choose Event Management > Add Note.
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Edit a Note
To edit a note:
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1. Double-click a note, or right-click the note and choose Edit Note. the Edit Note dialog box is
displayed.
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3. Choose Save.
2. Only notes attached to the database hierarchy level are displayed in the Notes tab.
3. To view all notes, in the Notes tab, click . All notes within the database are displayed.
Delete a Note
To delete a note:
1. From the Notes tab, select one or more notes. To select multiple notes, press +click or
+click.
Delete Data
1. From the Assets hierarchy, select the hierarchy level from which you want to delete data.
To display:
o Only data associated with that asset, select a single asset.
o All data associated with assets in the group, select a group. (Individual sample
information is not displayed.)
2. Right-click the hierarchy entry and choose Manage Data > Delete. The Delete Data dialog
box is displayed.
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All items below are displayed from the perspective of the Move Data From location.
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Field Description
Start Time The start date and time of the time range from which you wish to
delete data.
End Time The end date and time of the time range from which you wish to
delete data.
For all selections, the time range must be shorter than one
year.
Value The value of the sample for the displayed Sample Date and Time.
Sample Date and The date and time at which the measurement sample was
Time recorded.
Affect on Alarms
l If a sample that triggered an alarm is deleted, the alarm event created by that sample is
also deleted, and the alarm events are recalculated based on the last collected sample.
l If an alarm was exited due to the last collected sample for a point and that sample is
deleted, the alarm is reactivated.
l If a sample that did not trigger an alarm is deleted but is not the last sample collected, the
alarm events list is unaffected.
l Deleting all samples deletes all alarm events.
Move Data
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Limitations
The following limitations apply when you move data samples to another train in your database:
1. Identify the hierarchy entry from which you wish to move data. This can be at the train
level or lower.
2. Right-click on the hierarchy entry and click Manage Data > Move Data From.
3. Right-click the on hierarchy entry to which you wish to move the data, and click Manage
Data > Move Data To. The Move Data dialog box is displayed.
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All items below are displayed from the perspective of the Move Data From location.
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Field Description
Start Time The start date and time of the time range from which you wish to
delete data.
End Time The end date and time of the time range from which you wish to
delete data.
For all selections, the time range must be shorter than one
year.
Value The value of the sample for the displayed Sample Date and Time.
Sample Date and The date and time at which the measurement sample was
Time recorded.
1. In the Assets or the Devices hierarchy, select the hierarchy level from which you want to
export data.
2. Right-click on the machine train or the device. Choose Export Data to CSV. The Export
Data to CSV dialog box is displayed.
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If the Plots tab is active, the time range default is the current Mini-Trend Bar.
Otherwise, the time range default is the past seven day period
c. (Optional) Choose Include Invalid Data. For details, see Include Invalid Data.
3. Click Save. A single .CSV file is created for every dynamic measurement that is a child of the
selected hierarchy component.
All unprocessed waveforms and spectrums under the node you select are exported. The time
required to save data varies depending on the time range included in the exported data.
The notification icon in the System 1 footer bar displays the file export status. To cancel file
export, right-click on the notification icon and click X. When prompted, confirm cancellation.
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To facilitate remote diagnostics and reporting, you can create machine audit files in System 1
and share them with other users of the application.
been created.
o View event and status indicators.
o Modify configuration of assets or devices.
o Save plot records and change piston angle.
o Create and delete compensation and comparison data sets.
o Use the Mini-Trend Bar to view the start and end time for which an audit file has been
created.
l Audit files contain information about a machine train for a specific time interval:
o Configuration data
o Event data
o Data collected from measurements
l You can create an audit file for a multiple asset locations in a single transaction.
You cannot set speed data or add trended variables to an asset or device.
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6. In the Available Locations pane, select the supported locations (described above) for
which you want to create an audit file.
7. Click the arrow to move them to the Selected Locations pane.
8. When complete, click Save. The Machine Audit File dialog box is displayed.
9. In the General pane, select the Save to field. Navigate to and select a local or network
directory to which you have access. You can not save the audit file to the following folders:
o System directories used by Windows operating system
o Program Files
If necessary, you may need to modify the rights see Database Administration Guide
(document 156M4815).
System 1 displays the estimated amount of disk space required to store the audit file.
11. Click Save. System 1 compresses the data and saves the audit file. Log files are stored in
this default directory:
C:\Users\{user_name}\Documents\System 1 Evolution\ArchiveLogs
1. Select the notification icon for the machine audit file in the System 1 footer menu bar. A
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When you open a machine audit file, System 1 uncompresses the data and saves the file in the
Stores directory where System 1 databases are kept. The default location of the Stores folder is:
If you open an audit file created in a different time zone, the date and time of data is
adjusted to your local time zone.
1. Choose File from System 1 main menu, and click Open. The Welcome to System 1 dialog
box is displayed.
2. Choose Open Audit File . The Windows Open dialog box is displayed.
3. Navigate to the directory where the machine audit file is, and select the file. If all required
generic device plugins are installed on the System 1 client, the application displays the
audit file in Display workspace. Otherwise, an error message is displayed.
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1. Choose File > Close. You are prompted to confirm that you want to retain the
uncompressed data from the audit file for faster access later:
o Choose Yes to keep the uncompressed data.
o Choose No to remove the uncompressed data.
System 1 does not delete the audit file from the directory where it is stored.
1. Choose Configure.
2. Select the Machines or the Devices hierarchy.
3. Choose Tools > Data Export. The OPC Export Manager dialog box is displayed.
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4. To select data sources, click Add Sources . The Add Data Sources dialog box is
displayed.
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The sources you selected are displayed in the OPC Export Manager dialog box. Unknown alias
names are displayed with a "?" sign. Optionally, enter an Alias Name for each source.
Alias names:
After you enter all Alias Names, click OK, then choose File > Save. To reset an Alias Name to the
unknown state, right-click and select "Set value to unknown."
l Export the machine hierarchy, spectrums and waveforms data, static data, setpoint
values, alarm events, and NOT OK instrumentation alarms from System 1 to third party
systems.
l Export data from multiple PostgreSQL databases while data collection is enabled.
l Export waveforms from up to eight replicated databases, equivalent to one fully loaded
System 1 Server.
l Connect up to 20 clients to a single OPC UA server.
We support multiple deployment models. Two possible models are described in OPC UA Server
Deployment Scenarios. You can find others in third-party OPC UA deployment guides.
Spectrum and waveform data is exported via the OPC UA server at the spectrum and
waveform data storage rate set is System 1 Preferences. The device-calculated spectrums
and the waveforms stored in System 1 are exported as part of OPC UA Server.
1. Launch OPC UA Server Manager. In Windows, choose Start > System 1 OPC UA Server
Manager. Right-click and choose Run as Administrator. The OPC UA Server Manager
window is displayed.
2. In the EndPoints tab, enter:
o Port. The default is 7560.
o Server Name. The default is System1OPCUAServer.
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o Security Modes. Accept Sign and Encrypt, or enter the security modes required by
the third-party clients, if any.
o Security Policies. Accept Basic256Sha256, or enter the security policies required by
the third-party clients, if any.
3. Click Next. In the User Authentication tab, select the type of user authentication required
by the OPC UA third-party clients, if any. If you select Username and Password, you can
add a new user:
a. Click the Add User button . The Add/Update Users dialog box is displayed.
b. Enter the new Username and Password. Click Save. The new user and their default
access rights are displayed in the Username pane.
4. The Application Instance Certificate for System 1 OPC UA Server is installed with System 1. In
the third party OPC UA client, you must Trust this certificate.
5. In third party OPC UA client, select a matching Authentication Settings method and enter
the matching values.
6. If the third-party certificate is not displayed, click Save.
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When you complete configuring the OPC UA server, data export begins.
3500
3701
2300
Ranger Pro
vbOnline Pro
Trendmaster
Portables
6.x ‡
Connector
‡Supported only when you import a Trendmaster device as a 6.x device. See 6.x Connector Data
Sources and Collection Rate.
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Property Description
Async Waveform 1
Sync Waveform 2
Async Spectrum 3
Sync Spectrum 9
Unit OPC UA code for the unit (available from the OPC Foundation).
None 0
dpp 1
pk 3
dpk 4
rms 5
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Property Description
pp 6
DataStatus Status
System 1 Data Status
Code
OK 0
Invalid 1†
Not OK 2
NodeStatus Status
System 1 Node Status
Code
OK 0
Not OK 1
SourceNotCommunicating 16384†
SourceInactive 32768‡
† Device is not communicating.
AlgorithmType 0
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Property Description
Static data is exported at the fastest data historization export rate set in System 1 Preferences.
Property Description
ConditionId NodeID
EventType NonExclusiveLevelAlarmType
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Property Description
SourceNode SourceNodeID
ActiveState/Id TRUE
ActiveState/TransitionTime
Sample time
Quality Good
AckedState Unacknowledged/Acknowledged
AckedState/Transition
Timestamp when Alarm went from UnAck to Ack
Time
Latched State/Transition
Timestamp of Latched Alarm Event/Reset Latch
Time
0 1 1 1
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l Instrumentation events (for example, Speed DSP failure, TIM not responding).
l Transient events (for example, Entered Startup, Exited Shutdown).
l System events (for example, Kph lost, Switch to primary Kph, Not Communicating).
l User-initiated events (for example, Entered Suppression, Monitor configuration updated).
System 1 Alarm
OPC Severity Type
Levels
Severity 4 HighHighLimit
Severity 3 HighLimit
Severity 2 LowLimit
Severity 1 LowLowLimit
You need an OPC UA Export License based on the export capability (static, waveform,
alarm events).
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Here are two possible ways to configure the OPC UA Server, System 1 databases, and
OPC UA clients. You can find others in OPC UA deployment guides.
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1. In the OPC UA Server Manager EndPoints tab, select and copy the value displayed in the
UA TCP field.
2. Minimize System 1 but leave it running.
3. Right click on the third-party certificate application and choose Run as Administrator.
4. In the third-party certificate application, create a new connection.
5. Paste the UA TCP value.
6. In Security Settings, choose Sign & Encrypt, or enter the custom setting required by the
third-party certificate manager.
7. In Security Policy, choose Basic256Sha256, or enter the custom setting required by the
third-party certificate manager.
8. Save the certificate. When prompted, accept the certificate permanently.
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l Machines hierarchy
l Devices hierarchy
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5. Right-click on the group and choose Add Item. The Add Items dialog box is displayed.
Export Units
Exports OPC points whose data types are float or compatible with the float data type.
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To export units:
l Unit Group
l Unit
l Description
To ensure System 1 reads the units of the incoming measurement data correctly, copy and
paste the units from this file into the OPC .CSV file you use to import data.
OPC Tags
Information
Channel Name
Tag Name
Machine Name
Program ID
Item Path
Data Type
Unit
Description
Min Scale
Max Scale
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The OPC DA Server for System 1 provides real-time data access from the System 1 platform to
third party OPC client systems using OPC DA 2.05 and 3.0 protocols. The server provides access to
all the configured nodes in the System 1 database.
The OPC DA Server supports a maximum of 10 client connections. Any connections beyond this
amount fail to connect to the server, and error messages may be displayed. For details, see
Troubleshoot OPC Errors in online help.
If using OPC DA 3.0 Client, ensure tunneller software or redundancy broker software is OPC
DA 3.0 compliant.
l The System 1 OPC DA Server resides on the same machine as the System 1 Server collecting
the data.
l The System 1 OPC DA server Program ID is a unique ID that is required by the OPC Clients to
connect to an OPC Server. The Program ID is:
o GE.BentlyNevada.Sys1OPCServer.1 for System 1 16.2
o GE.BentlyNevada.Sys1OPCServer.2 for System 1 17.1
o System1OPCServer.1 for System 1 20.2
l An OPC Client can specify any unique OPC Group name from which it intends to collect
data.
l The OPC Item ID is the data source from which data is to be retrieved by the System 1 OPC
DA Exporter. This is available through the .CSV file exported from the System 1 configuration.
An OPC Client can only connect to the System 1 OPC DA exporter when online data
collection is enabled for the database in System 1.
Supported Interfaces
The System 1 OPC DA server supports the following interfaces for data collection:
Update Rates
The System 1 OPC DA server supports update rates of one second and slower.
OPC Clients can specify the update rate for their data groups.
The OPC DA Exporter supports external OPC data groups with different update rates.
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OPC Item Properties
Quality
Timestamp
Access Rights
l VT_R4
l VT_I4
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Standard 0
Machine Off 16384
Running 65536
start up 1024
Shutdown 2048
Overspeed 4096
Limitations
l System 1 does not support item browsing through the OPC Client.
l Deadband is not supported.
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5. Installation Errors
Pending System Reboot Detected
If System 1 fails to install after multiple attempts and system reboots, there is a batch file provided
that disables the system reboot detection.
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Since this bypasses any system reboot, you must manually reboot your system once
installation is completed.
To repair a Client-only installation, insert the System 1 installation disk and choose the Repair
option.
The installer must restart your system before configuration of System 1 can
continue. Click Yes to restart now or No if you plan to restart later.
Your computer needs to reboot for a successful installation, choose Yes.
If you continue without rebooting the computer, you may get the following message:
In upgrade scenarios, if you cancel the installation of System 1, then a restart must be performed
to get the earlier version of System 1 to function correctly. Failure to restart might result in an
error while launching System 1.
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6. Support Options
Bently Nevada Technical Service Agreements
You need to get the most out of your production assets. Your goal is to meet production
commitments while lowering operating and maintenance expenses. We work with you to
accomplish that goal. A service agreement from Bently Nevada product line is a customized
asset care service program designed to maximize the value of your investment in asset
condition monitoring technology. We’ll ensure your system is properly maintained and being
used to its full potential. To learn more about our support agreements, visit Bently Nevada Tech
Support.
License Agreements
To open and read your license agreement, in System 1, choose Help > About > License
Agreement. Other license agreements are in the Resources/License Agreements directory
where System 1 is installed.
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