Professional Documents
Culture Documents
AEFAC Pub01 Threaded Bar
AEFAC Pub01 Threaded Bar
Specification of threaded
bar in structural applications
This issue of Steel Construction contains a technical paper on threaded bar in structural applications
prepared for the Australian Steel Institute by Prof. Saman Fernando from the Centre for Sustainable
Infrastructure, Swinburne University of Technology. Its aim is to provide direction to structural engineers on
the mechanical and dimensional properties of threaded bars.
Prof. Fernando has a BSc Eng (Hon) from the University of Peradeniya, Sri Lanka and a PhD in
Aerodynamics and Thermodynamics from the University of British Columbia, Canada. Prof. Fernando is an
internationally recognised fastener expert and innovator through his extensive research and publications in
fastener and manufacturing engineering. He has authored over twenty patented products and processes.
Before being appointed to Swinburne University of Technology in 2012, he worked as Engineering,
Research, Development and Innovations Manager for Ajax Engineered Fasteners.
Dr Peter Key
National Technical Development Manager
Australian Steel Institute
The Australian Steel Institute (ASI) seeks to achieve industry and Editors and Publishers of this publication: (a) will not be held
professional development through regular technical seminars, liable or responsible in any way; and (b) expressly disclaim any
publishing technical materials and making these available through liability or responsibility for any loss or damage, costs or
its bookshop and online, and providing information through its expenses incurred in connection with this Publication by any
web site www.steel.org.au. person, whether that person is the purchaser of this Publication or
It operates for its members the largest steel technical library in the not. Without limitation, this includes loss, damage, costs and
Southern Hemisphere and provides lectures at colleges and expenses incurred if any person wholly or partially relies on any
universities as well as hosting a range of committees providing part of this Publication, and loss, damage, costs and expenses
direction and assistance to ASI outputs. incurred as a result of the negligence of the Authors, Editors or
Publishers.
Steel Construction is published by the ASI, Australia’s premier
technical marketing organisation representing companies and Warning: This Publication should not be used without the
individuals involved in steel manufacture, distribution, fabrication, services of a competent professional person with expert
design, detailing and construction. Its mission is to promote the knowledge in the relevant field, and under no circumstances
efficient and economical use of steel. Part of this work is to should this Publication be relied upon to replace any or all of the
conduct technical seminars, educational lectures and publish and knowledge and expertise of such a person.
market technical design aids. Its services are available free of Contributions of original papers or reports on steel design,
charge to financial corporate members. For details regarding ASI research and allied technical matters are invited from readers for
services, readers may contact the Institute’s offices or visit the possible publication. The views expressed in these papers are
ASI website www.steel.org.au . those of the authors and do not necessarily reflect the views of
Disclaimer: Every effort has been made and all reasonable care the ASI. Submissions should be in Microsoft Word including all
taken to ensure the accuracy of the material contained in this diagrams and equations in full page format, using Arial font (size
publication. However, to the extent permitted by law, the Authors, 10 point). A clean printout should also be forwarded.
Electronic copies of Steel Construction are available from the members’ section of the ASI website. These PDFs may be freely
downloaded by members for their personal use. Financial corporate members of the ASI may add these PDFs to their company
intranets but in the event of resignation from the ASI, the PDFs must be deleted. The ASI permits members to quote excerpts from
Steel Construction in their technical reports provided the journal is referenced as the source.
Summary
This technical note provides the information necessary for determining the mechanical and dimensional
properties of threaded bars as well as the associated nuts and washers for structural applications and sets
out the specific provisions that are required for ensuring that product is compliant with the nominated
Standards.
1 INTRODUCTION
Threaded bar is becoming popular in the structural engineering industry. It is used as replacement for long
bolts as well as concrete anchors. It is also known as thread bar, threaded rod, Sampson rod or All-thread.
This product is not covered under Australian Standard AS 1252, ‘High strength steel bolts with associated
nuts and washers for structural engineering’. There is no clear direction to structural engineers on the
mechanical and dimensional properties of threaded bars.
This technical note provides necessary information in order to determine the properties of threaded bars. As
these may be used in safety critical applications and can be designed to carry high loads they should be
selected and specified with sufficient understanding as for structural bolt and nut assemblies.
This technical note covers threaded bars and associated nuts and washers for structural engineering
applications. However, it is limited to parts made from carbon/alloy steel and does not cover stainless steel.
2 IMPORTANT CONDITIONS
Threaded bar in its own right is not an ideal structural member. The threads act as notches and when
subject to bending, material failure could occur at a lower load than that for a smooth bar due to stress
concentrations associated with thread roots. The same reason makes threaded bars not suitable for
dynamic load applications where they could be subject to premature fatigue failure. Furthermore, when the
strength of the bar increases, its susceptibility to brittle fracture and fatigue failure also increases.
It is common practice that threaded bars are bent when used for anchorage into concrete. If the bar is of
high tensile class and such bending is done on the hardened bar, micro-cracks may occur that could lead to
premature failures. If the bending is done on an annealed threaded bar which is later heat-treated to
achieve the necessary tensile properties this problem may be avoided. The creation of cracks is related to
the radius of curvature. If the radius of curvature is large enough, such cracks may be avoided as a result of
reduced stresses due to bending. The limiting radius of curvature is related to the bar strength as well as
bar diameter.
Alternatively, there are threaded bars available in the market which are threaded at either end with the mid-
section maintained unthreaded at the pitch diameter of the thread. If bending is required, it could be done in
this unthreaded zone. It is better to avoid cold bending of even PC4.6 thread bars as it is very difficult to
control the formation of micro-cracks.
High tensile threaded bars should not be heated beyond the transition temperature (in the order of 500°C)
as it would reduce its strength due to annealing. Therefore welding should be totally avoided on high tensile
threaded bars unless they are reheat-treated after welding.
High tensile threaded bars, Property Class 10.9 (PC10.9) and higher may also be subject to Stress
Corrosion Cracking (SCC) and Hydrogen Embrittlement (HE). Therefore, the bar should not come in contact
with acids and other acid forming substances that could increase the risk of SCC and HE. Generally, if the
hardness is less than 34 HRC, such threaded bars are free from these issues. If the threaded bar goes
through acid wash during its production, it should undergo an appropriate Hydrogen Embrittlement Relieve
3 IMPORTANT CONDITIONS
3.1 Relevant Standards
There are several Standards that are related to threaded bars. In Australia AS 2528-1982 is considered the
most relevant to this product range. In Europe it is DIN 976-1 (2002-12) and in the USA it is ASTM
A193/A193M. Some parts of EN 14399-3, EN 14399-5 and EN 14399-6 may also be applicable to this
product range. The previous European Standard DIN 975 is now obsolete.
AS 2528 covers different types of stud bolts mainly for flanges and other high and low temperature
applications, however, this only covers Property Classes PC4.6, PC8.8 and PC8.8. PC8.8 refers to bars
manufactured out of lower carbon alloy steels. In addition, current industry uses Property Classes PC5.6
and PC5.8. For simplicity only the information relevant to typical structural applications using these
classes of materials are presented in this technical note. While most of the information on dimensions,
TABLE 1
LENGTH TOLERANCES FOR THREADED BAR
TABLE 2
RELEVANT SURFACE FINISH STANDARDS FOR THREADED BAR
The chemical composition of steel alloys used for manufacturing threaded bars should be within the limits
given in Table 3.
TABLE 3
CHEMICAL COMPOSITION OF STEEL ALLOYS USED FOR MANUFACTURING THREADED BAR
Free cutting steels that are designed for machining purposes can be used only for PC4.6 and PC5.8
products. For free cutting steels the following limits apply: sulphur 0.35% max, phosphorous 0.11% max,
lead 0.35% max. These products should not be used in temperatures above 200°C.
Some heat treatment may be required to achieve the required ductility of PC4.6 and PC5.6.
Property Class
Mechanical property 8.8 and 8.8
4.6 4.8 5.6 5.8
≤ M16 > M16
Nom MPa 400 400 500 500 800 800
Tensile strength, Rm
Min MPa 400 420 500 520 800 830
Nom MPa 240 – 300 – – –
Yield stress, R eL
Min MPa 240 – 300 – – –
S p /R p 0.2 0.94 0.91 0.93 0.90 0.91 0.91
Stress under proof load, Sp
Min MPa 225 310 280 380 580 600
TABLE 5
MINIMUM TENSILE BREAKING AND PROOF LOAD FOR METRIC THREADED BAR
TABLE 6
ACCEPTANCE TESTS FOR THREADED BAR
*- Threaded wedge with thread tolerance 4H is used. Wedge angle M16, 6⁰, all other sizes 4°.
For threaded bar with diameter greater than M24, the additional acceptance tests as shown in Table 7 are
recommended. For these tests, machined test pieces have to be used.
Acceptance inspection of this product should be done in accordance with DIN EN ISO 3269.
TABLE 7
ACCEPTANCE TESTS FOR THREADED BAR >M24
TABLE 8
COLOUR CODING FOR STRENGTH IDENTIFICATION OF THREADED BAR
TABLE 10
CHEMICAL COMPOSITION OF STEELS SUITABLE FOR MANUFACTURING NUTS
FOR THREADED BAR
NOTES:
a – Nuts of these property classes may be made from free cutting steels unless otherwise agreed. In such cases the maximum
of phosphorous 0.11%, sulphur 0.34% and lead 0.35% should be used.
b – Alloying elements may be added to achieve necessary mechanical properties.
Table 11 provides the proof loads for various coarse thread nuts in the diameter range M16 – M36 covered
in AS 1252. These nuts are compatible with coarse thread, threaded bars.
TABLE 11
PROOF LOADS FOR VARIOUS COARSE THREAD NUTS
NOTE:
*- Rounded off.
In general, the nuts used for structural engineering purposes have a proof load larger than that given in
other Standards. As in most cases, structural nuts are tightened above the proof load of the bolt, this is
necessary. However, AS 1252 specifies nut proof loads higher than the EN counterpart especially for HDG
nuts. This is due to AS 1252 allowing larger oversize thread tapping tolerances than EN, as at the time of
AS 1252, the local galvanizing industry was not developed enough to control the coating thickness. Since
then, new technologies have been developed to tightly control the thickness of the galvanized coating. As
such, the thread tolerance has been reduced in the later international standards.
TABLE 12
VICKERS HARDNESS (HV) SPECIFIED FOR EACH TYPE OF NUT
Some practitioners weld hardened nuts in certain applications. This practice should be avoided as
the material properties of a hardened nut would alter if the nut is heated beyond the transition
temperature of the material which is in the order of 520⁰C.
4.3 Acceptance tests for mechanical properties and inspection
The tests shown in Table 13 are required for acceptance of nuts for threaded bars.
TABLE 13
ACCEPTANCE TESTS FOR NUTS
NOTE:
* - May be replaced by a hardness test if all geometric and surface properties are met
In addition to these tests, there are some proprietary Standards that are devised by various companies and
government authorities (e.g. TMR Qld. MRTS 78, RMS NSW, RMS B240) that may require assembly tests
to full tightening (1.05 of proof load). These tests follow the guidelines of EN 14399-2 for assembly testing.
When these tests are required in the purchase agreement, it is very important to select the appropriate nuts
made to AS 1252/EN 14399-3, as some nuts made to AS 1112 may not consistently pass this test.
AS 1252 and AS 1112 bolts will not satisfy the torque vs tension relationship specified in the European
Standard EN 14399-2 (k-factor values). If this requirement needs to be met, special friction controlled
coatings may be required on threaded rod, the washer and the nut.
Acceptance inspection of this product should be done in accordance with DIN EN ISO 3269.
5 FLAT WASHERS
5.1 Mechanical properties for washers
Hardened flat washers made in accordance with AS 1252 should be used with AS 1252 nuts on high tensile
threaded bars used for structural engineering applications. Hardness values for different types of washers
are given in Table 14. If EN 14399-3 nuts are used, the corresponding washers from the same Standard
should be used.
TABLE 14
HARDNESS SPECIFICATION FOR WASHERS FOR THREADED BAR
Plain steel flat washers (DIN 7989A, ISO 7089, AS 1237) may be used with Property Class 4.6, 4.8, 5.6 and
5.8 threaded bars. Hardened steel flat washers (DIN 6340, ISO 7089, ISO 7415 Class HV 300) may also be
used with PC8.8 threaded bars. It is important to use a washer that is harder than the nut in all applications.
Metric hardened flat washers should be marked in accordance with the relevant Standards as indicated in
Table 14. Note that dimensions of washers given in ISO 7415 are larger than those of ISO 7089.
5.2 Acceptance tests for mechanical properties and inspection
The following tests are required for acceptance of hardened flat washers.
TABLE 15
ACCEPTANCE TESTS FOR WASHERS FOR THREADED BAR
Date
Name and address of the supplier
Clear identification of the product with respective batch or purchase order number so that traceability to
manufacturing process up to the stock material or material heat certificates can be made
Identification of the relevant Standard or Standards
Statement of Compliance or Conformance stating that the products as supplied fully comply with all the
provisions of the relevant Standards
Name, designation and signature of the issuing person
If this document does not refer to the particular batch of the product or the relevant Standards, it is not a
valid document.
7 TEST CERTIFICATES
Test certificates contain more information than the compliance certificate. However, the statement of
compliance as per compliance certificate must be present on the test certificate for it to be a valid
test/compliance certificate as per AS 4100 requirements.
A valid test/compliance certificate must have the minimum of the following information:
Date
Name and address of the supplier
Clear identification of the product with respective batch or purchase order number so that traceability to
manufacturing process up to the stock material or material heat certificates can be made
Identification of the relevant Standard or Standards
Name and address of the test laboratory and their accreditation relating them to ILAC MRA
List of tests conducted (with relevant Standards), test method used (with relevant Standards), specification
based on the Standards, measured results:
8 STORAGE
Threaded bars and nuts need to be stored in a way that it would prevent corrosion and potential thread
damage of the bar and nuts. If stored in a wet or humid environment, independent of the coating applied,
some corrosion may occur that will interfere with the performance of the product. Excessive corrosion may
reduce the load-carrying capacities of the threaded bars.
Careful storage is absolutely essential if torque is used as a tightening method. Any difference to the
surface condition from the calibrated condition may significantly impact the torque vs tension characteristics
of the threaded bars. In this case the bars should be stored with the corresponding calibrated nuts in an
environment that will not alter the surface characteristics of the products.
For higher strength threaded bars PC10.9 and higher there is an additional risk of Stress Corrosion
Cracking (SCC) and Hydrogen Embrittlement (HE) if they come in contact with acids. SCC and HE could
cause premature brittle failures of the stressed product. Therefore, they should not come in contact with
acids or acid forming substances during the life time of the product. This danger is accentuated if the bar is
heavily loaded.