VS mini C Series INSTRUCTION MANUAL ULTRA-COMPACT ALL DIGITAL INVERTER ADVANCED FUNCTION TYPE Upon receipt of the product and prior to initial operation, read these instructions thoroughly, and retain for future reference. Y YASKAWA MANUAL NO TOE-S606-10 200PREFACE YASKAWA's VS mini is such a small and simple inverter; as easy as using a contactor. This instruction manual describes installation, maintenance and inspection, troubleshooting, and specifications of the VS mini. Read this instruction manual thoroughly before operation. YASKAWA ELECTRIC CORPORATION General Precautions + Some drawings in this manual are shown with the protective cover or shields removed, in order to describe detail with more clarity. Make sure all covers and shields are replaced before operating this product. + This manual may be modified when necessary because of improvement of the product, modification, or changes in specifications. Such modifications are denoted by a revised manual No. + To order a copy of this manual, if your copy has been damaged or lost, contact your YASKAWA representative. + YASKAWA is not responsible for any modification of the product made by the user, since that will void your guarantee.NOTES FOR SAFE OPERATION Read this instruction manual thoroughly before installation, operation, maintenance or inspection of the VS mini. In this manual, NOTES FOR SAFE OPERATION are classified as WARNING" or “CAUTION”. A\ WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury to personnel. A\ CAUTION Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury to personnel and damage to equipment. It may also be used to alert against unsafe practices. Even items described in [A\ CAUTION | may result in a vital accident in some situations. In either case, follow these important notes. ©] : These are steps to be taken to insure proper operation. RECEIVING A\ CAUTION (Ref. page) * Do not install or operate any inverter which is damaged or has missing parts. Failure to observe this caution may result in personal injury or equipment damage.MOUNTING A\ CAUTION (Ref. page) * Lift the cabinet by the cooling fin. When moving the unit, never lift by the plastic case or the terminal covers. Otherwise, the main unit may be dropped causing damage to the unit * Mount the inverter on nonflammable material (i.e. metal). Failure to observe this caution can result in a fire. - * When mounting units in an enclosure, install a fan or other cooling device to keep the intake air temperature below 50°C (122°F). Overheating may cause a fire or damage to the unit * The VS mini generates heat. For effective cooling, mount it vertically. Refer to the figure in “Mounting Dimensions” on page15. WIRING /A\ WARNING (Ref. page) * Only commence wiring after verifying that the power supply is turned OFF. Failure to observe this warning can result in an electrical shock ora fire. * Wiring should be performed only by qualified personnel. Failure to observe this warning can result in an electrical shock ora fire.- : + When wiring the emergency stop circuit, check the wiring thoroughly before operation. Failure to observe this warning can result in personal injury. * ++ - + 16(Ref. page) + Make sure to ground the ground terminal © . (Ground resistance : 100Q or less) Failure to observe this warning can result in an electrical shock ora fire. A\ CAUTION (Ref. page) Verify that the inverter rated voltage coincides with the AC power supply voltage. Failure to observe this caution can result in personal injury ora fire. Do not perform a withstand voltage test of the inverter. It may cause semi-conductor elements to be damaged. * To connect a braking resistor, braking resistor unit or braking unit, follow the procedures described in this manual. Improper connection may cause a fire. + Make sure to tighten terminal screws of the main circuit and the control circuit. Failure to observe this caution can result in a malfunction, damage or a fire. ++ ++ * Never connect the AC main circuit power supply to output terminals U, V and W. The inverter will be damaged and invalidate the guarantee. + Do not connect or disconnect wires or connectors while power is applied to the circuit. Failure to observe this caution can result in personal i * Do not change signals during operation. The machine or the inverter may be damaged.OPERATION A\ WARNING (Ref. page) * Only turn ON the input power supply after replacing the digital operator/blank cover (optional) and switching the dip switch. Do not remove the digital operator or the covers while current is flowing. Failure to observe this warning can result in an electrical shock.+ «+20 + Never operate the digital operator or the switches when your hand is wet. Failure to observe this warning can result in an electrical shock. * Never touch the terminals while current is flowing, even during stopping. Failure to observe this warning can result in an electrical shock. When the fault retry function is selected, stand clear of the inverter or the load, since it may restart suddenly after being stopped. (Construct machine system, so as to assure safety for personnel, even if the inverter should restart.) Failure to observe this warning can result in personal injury. * When continuous operation after power recovery is selected, stand clear of the inverter or the load, since it may restart suddenly after being stopped. (Construct machine system, so as to assure safety for personnel, even if the inverter should restart.) Failure to observe this warning can result in personal injury.- * Since the digital operator stop button can be disabled by a function setting, install a separate emergency stop switch. Failure to observe this warning can result in personal injury. If an alarm is reset with the operation signal ON, the inverter restarts automatically. Only reset the alarm after verifying that the operation signal is OFF. Failure to observe this warning can result in personal injury.- +++ +++ 20A\ CAUTION (Ref. page) * Never touch the heatsink or braking resistor since the temperature is very high. Failure to observe this caution can result in harmful burns. to the body. * Since it is easy to change operation speed from low to high speed, verity the safe working range of the motor and machine before operation. Failure to observe this caution can result in personal injury and machine damage. + Install a holding brake separately if necessary. Failure to observe this caution can result in personal injury. * Do not change signals during operation. The machine or the inverter may be damaged. * All the constants of the inverter have been preset at the factory. Do not change the settings unnecessarily. ‘The inverter may be damaged..++++++++esereeeeeeenee teen ees 20 MAINTENANCE AND INSPECTION Z\ WARNING (Ref. page) > Never touch high-voltage terminals in the inverter. Failure to observe this warning can result in an electrical shock: + +++ 59 '* Disconnect all power before performing maintenance or inspection. Then wait at least one minute after the power supply is disconnected and all LED's are extinguished. ‘The capacitors are still charged and can be dangerous.** +++ +++ ++ ++ 59A\ WARNING (Ref. page) * Do not perform withstand voltage test on any part of the VS mini. This electronic equipment uses semiconductors and is, vulnerable to high voltage. * Only authorized personnel should be permitted to perform maintenance, inspections or parts replacement. {Remove all metal objects (watches, bracelets, etc.) before operation.] (Use tools which are insulated against electrical shock.) Failure to observe this warning can result in an electrical shock.: +--+ A\ CAUTION (Ref. page) * The control PC board employs CMOS ICs. Do not touch the CMOS elements. They are easily damaged by static electricity. - * Do not connect or disconnect wires or connectors while power is applied to the circuit. Failure to observe this caution can result in personal injury.-- +--+ +- 59 Others A\ WARNING + Never modify the product. Failure to observe this warning can result in an electrical shock or personal injury and will invalidate the guarantee.WARNING LABEL A warning label 1s displayed on the front cover of the inverter, as shown below. Follow these instructions when handling the inverter, Digital operator JVOP-120 o} oj ) Blank cover (optional) | TERMINAL COVERS Warning Label A\ WARNING May cause electric shock. + Disconnect all power before opening terminal cover of unit. Wait 14 minute until DC Bus capacitors discharge.CONTENTS NOTES FOR SAFE OPERATION.--- . RECEIVING 1 . IDENTIFYING THE PARTS - MOUNTING... . WIRING . OPERATING THE INVERTER . PROGRAMMING FEATURES... ™ Checking the Name Plate ™ Choosing a Location to Mount the Inverter ™ Mounting Dimensions::-- ‘= Wiring Instructions = Wire and Terminal Screw Sizes: © Wiring the Main Circuit ™ Wiring the Control Circuit ™ Wiring Inspection--------++--+ = Test Run ----- ™ Operating the Digital Operator - ™ LED Description -- ™ Simple Data Setting = Constant Set-up and Initialization ™ Setting Operation Conditions Reverse run prohibit (n05) Multi-step speed selection Operating at low speed--- Adjusting frequency setting signal- Adjusting frequency upper and lower limits Using two accel/decel times:- Automatic restart after momentary power loss (36) -- Soft-start characteristics (nd)Torque detection Frequency detection (n53)- Jump frequencies (n56 to n59) Continuing operation by automatic fault reset (n60) - Operating coasting motor without trip - Holding accel/decel temporarily- Using frequency meter or ammeter (n44) Calibrating frequency meter or ammeter (n45) - Reducing motor noise or leakage current (n37) Operator stop key selection (n61) - = Selecting Stopping Method -~ Selecting stopping method (n03 Applying DC injection braking --- ™ Building Interface Circuits with External Devices Using input signals (n06, n07, n08 Using output signals (n09, n10)- '™ Setting Frequency by Current Reference Input: ™ Adjusting Motor Torque---- Adjusting torque according to application Preventing motor from stalling (Current limit) ™ Decreasing Motor Speed Fluctuation Slip compensation ™ Motor Protection Motor overload detection . MAINTENANCE AND INSPECTION . FAULT DIAGNOSIS AND CORRECTIVE ACTIONS -..- . SPECIFICATIONS - ™ Standard Specifications = Standard Wiring = Dimensions -- = Recommended eee Devices = Constants List --1. RECEIVING After unpacking the VS mint, check the following : © Verify that the part numbers match your purchase order or packing slip. © Check the unit for physical damage that may have occurred during shipping. If any part of VS mini is missing or damaged, call for service immediately. = Checking the Name Plate Japan Domestic Standards for Types of 3-phase, 200VAC, 0.1kW (0.13HP) anos = (_NODEL_CIMR-XCJA 20P 1 SPEC ) eur SEC — F-INBTETAC SPH ATA w/e OO | OUTPUT SoG, P= NEU AC SPH 20-7A0V 700 Fi U9 GUTPUT_AC SPH 0.20V O3VA OBA LOT NO =F LOr NO MASS 05 kg] = MASS SERIAL NO + SER NO PAG = PROM NO CIMR —XCJA20P1 ee Ee maximum motor output VS mini snes. —————— OP1 0 1kW (0 13HP) OP2 - 0 2kW (0 25HP) Type to J Low-camer type 1P5._1 SkW(2HP) B Low-noise type “P" indicates a decimal point Spectfications Voltage class A. Japan domestic standards 2 Three-phase, 200V E European standards B_ Sngle-fthree-phase, 200V (Low camer type 1s not provided for 1 SkW (2HP) inverters ) A Single-phase, 100V (Low-carrier type ts not provided for this class ) 122. IDENTIFYING THE PARTS Digital operator JVOP-120 Used for setting or changing constants. PLASTIC Plas HEATSINK RMINAI A Ese STATU NBICATION AMP Blank cover (optional) In models with blank cover, the blank cover is mounted in place of the digital operator. NAME PLATE| TERMINAL COVERS TOP BOTTOM Opening the terminal covers S JHAMAIN CIRCUIT TERMINAL BLOCK CONTROL CIRCUIT TERMINAL BLOCK MAIN CIRCUIT TERMINAL BLOCK GROUND TERMINAL ©3. MOUNTING ™ Choosing a Location to Mount the Inverter Be sure the inverter is protected from the following conditions : O Extreme cold and heat. Use only within the ambient temperature range : -10 to +50T (14 to 122°F) © Rain, moisture. O Oil sprays, splashes D Salt spray O Direct sunlight. (Avoid using outdoors) O Corrosive gases (e.g. sulfurized gas) or liquids O Dust or metallic particles in the air. O Physical shock, vibration, Magnetic noise. (Example : welding machines, power devices, etc.) O High humidity. © Radioactive substances. O Combustibles : thinner, solvents, etc.@ Mounting Dimensions To mount the VS mini, dimensions as shown below are required, 30mm 418i) ‘OR MORE 100mm (3 94 1n) ‘OR MORE Z 100mm (3.94 in) OR MORE 154. WIRING @ Wiring Instructions (1) Connect the power supply wiring to terminals L1(R), N/L2(S) and L3(T) on the main circuit input side (top of the inverter). Inverter Power Supply Specifications [200V phase Input] 200V Single3-phase Input Power Supply Spectication | 100V Single-phase Input Power Supply | Product Power Supply Spectical 'Specticaten Product] CIM XCCLECED Product CIMAXC = 2 lon A Connect to LCR), [S-phase nput Connect to L(A), NLA(S), LSM) NLS), L371) _| Single-phase input Connect o L(A), NL2IS) onan (2) Connect the motor wiring to terminals U, V and W on the main circuit output side (bottom of the inverter). (3) Separate the inverter wiring from the motor wiring - 100m (328ft) max. If the wiring distance between inverter and motor is long, reduce the inverter carrier frequency. For details, refer to “Reducing motor noise or leakage current (n37)” on page 42. (4) Control wiring must be less than 50m (164ft) in length and separate from the power wiring. Use twisted-pair shielded wire when inputting the frequency signal externally. ™ Wire and Terminal Screw Sizes Wire Circuit] Terminal Symbol |Screw| pen eS as] Tie | IR, S, T, B1, B2, fen UV. W, © Mos 075102 ae ereaten | /00V sneha RV snl phase te Ln eee ota Joamaloe U,V, W, @ Bree cules nan [Twisted 05t0075|Twisted 20to 18 Icommon S&:FS.FRLFC.AM) lenge 0610125 [single 2010 16. [Shielded IMA, MB, MC_ [snge 0510125 |Sngle 2010 16 16@ Wiring the Main Circuit MCCB or ground fault interrupter ‘Main circuit input power supply —_J Connect the power supply winng to input terminals L1(R). N/L2(S) and L3(T) [L1(R), N/L2(S) for single-phase specifications] Never connect them to U, V, W, BI or B2 Otherwise the inverter may be damaged Ground: terminal © ) ise ground Ground resistance should be 1002 or less. Never ground the VS mint in ‘common with welding machines, motors, or other electrical equip- ment When several VS mint units are used side by side, ground each uumt as shown in examples (a) or (b) below. Do not loop the ground wires as shown in example (c). Oo OC x ] (a) o) © Wiring the main circuit terminals + Braking resistor connection (optional) To connect the braking resistor, cut the protector on terminals BI and B2. To protect the braking resistor from overheating, install a thermal overload relay between the braking resistor and the inverter This provides a sequence which shuts off the power supply, by a thermal relay tnp contact. Use this same procedure when connecting a braking resistor unt. Inverter output Connect the motor terminals to ULV, W. s) screwdriver. 17@ Wiring the Control Circuit Terminal functions described below are based on factory settings. OlOJOJO]Ojolo e 83 | 85 | aM | aS | Pa | Pg te ! OJO/O ‘EXTERNAL 44" PHOTG-COURLER wl ‘ FauT | TE RaENCY equ? OUTPUT) CONTACT OUTPUT (OUTPUT DURING RUN} O}O}O/O/o}oJo | 81S 818 For details, refer to “Standard i FORT ARD Vee lruer| | FREQUENCY SETTING PS] __} VOLUME RESISTOR Wiring” on page 68. RUNISTOP Screwdriver blade width Insert the wire into the lower part of the terminal block and connect it tightly with a screwdriver. Cea) H- Wire sheath strip length must be 5.5mm (0.22in.). —s Open the control circuit terminal cover and verify that the strip length is 5.5mm (0.22in.). CONTROL CIRCUIT__. TERMINAL BLOCK 18= Wiring Inspection After completing wiring. check the following : O Wiring is proper. © Wire clippings or screws are not left in the unit. © Screws are securely tightened. © Bare wire in the terminal does not contact other terminals. @ If the FWD (REV) run command is given during the operation mode (MODE = 1, 3 or 5) from the control circuit terminal, the motor will start automatically after the main circuit input power supply is turned ON.5. OPERATING THE INVERTER = Test Run The inverter operates by setting the frequency (speed). There are two types of operation modes for the VS mint : @ Run command from the digital operator. @® Run command from the control circuit terminal, Prior to shipping, the drive is set up to receive run command and frequency reference from the operator. Below are instructions for running the VS mini using the digital operator. For instructions on using the control circuit terminals, refer to MODE description on page 26. Operation Steps 9 Operator[ 12LED | Status indicator splay | Display | LED (1) Tun ON the power supoly 60 |[FREF]ions | RUN 9 Frequency reference (6 0H2) is ALARM. e displ isplayed (Operation ready) ((2) Press (Gun cote RUN 7 {nverter runs at The motor rotates na ae counterclockwise direction (FWD run), : (Normal operation) LED's rotate i] ‘when viewed from opposite crive end een! (3) Press (S5 to stop 60 eto ‘Motor rotation Status indicator lamp X ON @ Binking © OFF Operation Check Points 5 Motor rotates smoothly. © Motor rotates in the correct direction. © Motor does not have abnormal vibration or noise. O Acceleration or deceleration is smooth. O Current matching the load flows. O Status indicator LED’s and digital operator display are correct. 20™ Operating the Digital Operator All functions of the VS mini are set by the digital operator. Below are descriptions of the display and keypad sections. Display section Status display, fault display, constant data display Function display LED's LED switches to another function each time (OSPL) is pressed. Press to switch between 12-function LED's Press to increase constant no./data value The displayed data can be changed Press to enter the constant data. (Displays the constant data when selecting constant no. by[PRGM| LED) Press to decrease constant noJ/data value. Press to run the motor. Press to stop the motor. (Press to reset at faults.) FREF FOuT TOUT Frequency reference} Output frequency | Output current setting/monitonng | ____ monitor ‘monitor Green FIR ACC DEC Operator RUN. Accel time. Decel time Jcommand FWD/REV| selection FBAS FMAX VMAX le ieepteanea Max frequency Max voltage: (base frequency) Red THR Electronic thermal MODE PRGM. teference current | Operation mode | Constant no /data (Motor rated current)| Selection caDescription of Status Indi rr 's There are two LED's on the upper left section of the face of the VS mini, The inverter status is indicated by various combinations of ON, BLINKING and OFF LED's. & ON @ BLINKING © OFF Operation ready (Ounng Stop) RUN (Green) @ } } Normal Operation ALARM (Red) @ ° For the details on how the status indicator LED’s function at inverter faults, refer to Section 8 “FAULT DIAGNOSIS AND CORRECTIVE ACTIONS” on page 60. If a fault occurs, the ALARM LED lights. @ The fault can be reset by tuming ON the fault reset signal (or depressing key on the digital operator) with the operation signal OFF or by turning OFF the power supply. If the operation signal is ON, the fault cannot be reset by the fault reset signal. a= LED Description By pressing (OSPL) on the digital operator, each of the function LED’s can be selected. ‘The following flowchart describes each function LED. FREF Frequency reference setting/monitor (Hz) Sets VS mini operation speed. YQ FOUT ‘Output frequency monitor (Hz) Displays frequency that VS mini is currently ‘outputting. Setting disabled. TN lout Output current monitor (A) Displays current that VS mini is currently outputting, Setting disabled. Pen ACC Accalaraton time (sec) Sets the time needed for the motor to accelerate to the maximum output frequency from the stopped status. ‘Changing constants Press () or (+) key to change data. (Data blinks while changing.) @Press(ENTER key to set the data. Refer to pages 20 and 21 for an example. ca DEC Deceleration time (sec) Sets the time needed for the motor to stop from the maximum output frequency + GN If the VS mini loses power while in one of these modes, it will return to this mode once power is Testored. FRED MAX ourPuT FReO TIME ACCELTIME —DECEL TIME RUN commano [on] 23Setting enabled| only during stop. FR FWD/REV run selection ‘Sets the motor rotation direction when Tun command is given by the digital operator. For (forward run) = Eu, (reverse run) ea) MAX Maximum output frequency (Hz) Sets the maximum output frequency. ¥ GaN VMAX, ‘Maximum voltage (V) Sets the maximum voltage that VS mini outputs. (Motor rated voltage setting) YR FBAS Maximum voltage output frequency (Hz) Sets frequency when the maximum. voltage is output. (Base frequency) 1 oa THR Electronic thermal reference current (A) Sets motor rated current. The following table shows the standard set value for each capacity. When the applicable motor rated current value differs from the value listed below, change the set value. When set to 0.0, motor overload protection will not be activated. 24 VS mini Model [20P1]20P2]204]20P7 [ai ICIMR-XCL-A |BOP 1 BOP2 |BOP4|BOP7 |B 1I [CIMR-XC™E:"_|AOP1 JAOP4|AOP7 Max Applicable | 07 | 0. 1S Motor Output KW (HP) |(0.13)K(0 25)|(0 5)|_ (1) | (2) 0.2 | 0.4 10.75 [Motor Current Factory Setting (A) 11]19}33]62 Ey Sets V/f pattern which matches the motor characteristics according to FMAX, VMAX and FBAS. VOLTAGE Vv may PEAS FAKSetting enabled only during t MODE} Operation mode selection ‘Selects whether operation is performed by accessing the digital operator or the contol circuit terminals. The table below shows a description of the possible values for this function. For details of each value, refer to page 26. [Setting] Run Command] Frequency Reference| Operator renercy Referencet)} (Control Grout Peer Terminal SF.SA (Frequency Reference')} [Control Crout Terminal 2 |Operator FR (Votage mput) 3 [Contol Grout [Control Crout Terminal [Terminal SF, SR|FR (Voltage put) [Control Creut Terminal 4 {Operator FR (Curent input) [Control Grout |Contol Crout Terminal ferminal SF, SR]FR (Current input) PRGM| Constant No/data Set or change the data by using constant no. (Refer to page 29 and after.) ‘Changing constants OPress (4) or () key and select the constants to be changed. @Press(ENTER)key. Data will be displayed. @Change the data by using [+] or{¥] key. @Press| ENTER) key to set the data. The display returns to constant No. display. @Repeat steps D to @ to set additional constants. Return tol FREF. —Detailed Description of [MODE] (Operation Mode Selection) Setting “0 7 (@ Sve RUN/STOP command and set frequency by operating the digital |~<—— operator Use [F/R] to alternate between FWD/REY run Setting.1 Sa Use the digital operator keys to set FWD RUNISTOP| S& [BS] — the frequency REV RUNISTOP 7 Use the switch connected to the control circuit terminal to alternate between RUN/STOP and FWD/REV run Give RUN/STOP command by operating the digital operator Use [F/R] to alternate between reo a= tr (188 SETTING| Fe FWD/REV run. Set frequency by analog voltage signal [0-100% (max. frequency) 0-10V} from the control circuit terminal. Setting :2 Use the switch connected to the Setting :3 —$ control circuit terminal to alternate FWD RUNISTOP between RUN/STOP and FWD/REV REV RUNISTOP run. neo Set frequency by analog voltage eo signal [0-100% (max. frequency)/ 0-10V] from the control circuit terminal. Note To set frequency reference with a volume resistor, t will be 100% at rotation ratio of 80% To set frequency reference to 100% at rotation ratio of 100%, set constant n39 (irequency reference gain) to approx. 1.2 Setting : 4 or 5 For details, refer to “Setting Frequency by Current Reference Input” on page 50. 26