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© 1999 aprilia s.p.a. - Noale (VE) 3!&%49 7!2.).'3 4%#(.)#!

The following precautionary warnings are ★ The operations preceded by this


used throughout this manual in order to symbol must be repeated also on
convey the following messages: the opposite side of the vehicle.
If not expressly indicated otherwise, for the
aSafety warning. When you find this
symbol on the vehicle or in the
reassembly of the units repeat the disas-
sembly operations in reverse order.
manual, be careful to the potential risk
of personal injury. Non-compliance with The terms “right” and “left” are referred to
the indications given in the messages the rider seated on the vehicle in the nor-
mal riding position.
preceded by this symbol may result in
grave risks for your and other people’s wv Any mention to the use of the
safety and for the vehicle! vehicle with passenger is to be intended as
referred only to the countries where this is
First edition: may 1999 allowed.

Reprint: july 1999, january 2000, aWARNING


february 2001 Indicates a potential hazard which may
result in serious injury or even death.
7!2.).'3 02%#!54)/.3
'%.%2!, !$6)#%

aCAUTION Before starting the engine, carefully read


Indicates a potential hazard which may this manual and in particular the section
result in minor personal injury or dam- “SAFE DRIVE”.
age to the vehicle. Your and other people’s safety depends
Produced and printed by: not only on your quickness of reflexes and
editing division
Soave (VERONA) - Italy
on your agility, but also on what you know
Tel. +39 - 045 76 11 911 NOTE The word “NOTE” in this manual about the vehicle, on its efficiency and on
Fax +39 - 045 76 12 241 precedes important information or instruc- your knowledge of the basic information for
E-mail: customer@stp.it
www.stp.it tions. “SAFE DRIVE”. Therefore, get a thorough
knowledge of the vehicle, in such a way as
On behalf of:
aprilia s.p.a.
to be able to drive in the traffic safety.
via G. Galilei, 1 - 30033 Noale (VE) - Italy
Tel. +39 - 041 58 29 111
Fax +39 - 041 44 10 54
www.aprilia.com

2 use and maintenance Habana 50/125 - Habana Custom 50/125


NOTE This manual must be considered The user of the vehicle in these countries chase of spare parts or specific accesso-
as an integral part of the vehicle and must must: ries of the model you have acquired.
always accompany it, even in case of re- – contact an aprilia Official Dealer to have In this manual the various versions are in-
sale. the non-homologated components re- dicated by the following symbols:
aprilia has carried out this manual with the placed with others homologated for use
in the country in question; @ Habana model 50 cm#
maximum attention, in order to supply the
user with correct and updated information. – carry out the required periodical inspec- ? Habana Custom model 50 cm#
tions.
However, since aprilia constantly im- = Habana model 125 cm#
proves the design of its products, there NOTE Soon after purchasing the vehi-
> Habana Custom model 125 cm#
may be slight discrepancies between the cle, write down the identification data indi-
characteristics of your vehicle and those cated on the SPARE PARTS IDENTIFICA- e automatic light switching version
described in this manual. (Automatic Switch-on Device)
TION LABEL in the table here below. The
label is stuck on the right beam of the m optional
For any clarification concerning the infor-
mation contained in this manual, do not frame; to be able to read it, remove the o catalytic version
hesitate to contact your aprilia Official right inspection cover, see p. 59 (REMOV-
VERSION:
Dealer. ING THE RIGHT AND LEFT INSPECTION
COVERS). I Italy S Singapore
For control and repair operations not ex-
pressly described in this publication, for the U United Kingdom s Slovenia
purchase of aprilia genuine spare parts, a Austria i Israel
accessories and other products, as well as
for specific advice, contact exclusively p Portugal ¬ South Korea
aprilia Official Dealers and Service Cent- F Finland M Malaysia
ers, which guarantee prompt and accurate
B Belgium c Chile
assistance.
Thank you for choosing aprilia. We wish d Germany H Croatia
you a nice ride. f France A Australia
All rights as to electronic storage, repro- E Spain u United States
duction and total or partial adaptation, with of America
These data indicate:
any means, are reserved for all Countries. G Greece Ä Brazil
– YEAR = year of manufacture (Y, 1, 2, ...);
NOTE In some countries the antipollu- – I.M. = modification code (A, B, C, ...); O Holland R South Africa
tion and noise regulations in force require – COUNTRY CODES = homologation Y Switzerland n New Zealand
periodical inspections. country (I, UK, A, ...).
D Denmark C Canada
and are to be supplied to the aprilia Offi-
cial Dealer as reference data for the pur- J Japan

use and maintenance Habana 50/125 - Habana Custom 50/125 3


4!",% /& #/.4%.43 INSTRUCTIONS FOR USE ............................. 33 ADJUSTING
PRELIMINARY THE ACCELERATOR CONTROL................. 62
SAFE DRIVE ..................................................... 5 CHECKING OPERATIONS........................... 33 SPARK PLUG ............................................... 62
BASIC SAFETY RULES.................................. 6 STARTING .................................................... 34 BATTERY ..................................................... 64
CLOTHING...................................................... 9 DEPARTURE AND DRIVE............................ 37 LONG INACTIVITY OF THE BATTERY ....... 64
ACCESSORIES ............................................ 10 RUNNING-IN................................................. 39 CHECKING AND CLEANING
LOAD............................................................. 10 STOPPING.................................................... 40 THE TERMINALS ......................................... 65
ARRANGEMENT PARKING ...................................................... 41 REMOVING THE BATTERY w v .......... 65
OF THE MAIN ELEMENTS w v .............. 12 POSITIONING THE VEHICLE REMOVING THE BATTERY x u .......... 66
ARRANGEMENT ON THE STAND............................................ 42 CHECKING THE ELECTROLYTE LEVEL .... 66
OF THE MAIN ELEMENTS x u .............. 14 SUGGESTIONS TO PREVENT THEFT ....... 42 RECHARGING THE BATTERY .................... 67
ARRANGEMENT OF THE CONTROLS / MAINTENANCE .............................................. 43 INSTALLING THE BATTERY w v ......... 67
INSTRUMENTS AND INDICATORS ............... 16 REGULAR SERVICE INSTALLING THE BATTERY x u ......... 67
INSTRUMENT AND INDICATOR TABLE ..... 17 INTERVALS CHART w v ...................... 44 CHANGING THE FUSES.............................. 68
MAIN INDEPENDENT REGULAR SERVICE ADJUSTING
CONTROLS w x ...................................... 18 INTERVALS CHART x u ...................... 46 THE VERTICAL HEADLIGHT BEAM ............ 69
CONTROLS ON THE LEFT SIDE IDENTIFICATION DATA ............................... 48 BULBS........................................................... 69
OF THE HANDLEBAR .................................. 18 CHECKING THE ENGINE OIL LEVEL CHANGING
CONTROLS ON THE RIGHT SIDE AND TOPPING UP x u ......................... 49 THE HEADLIGHT BULBS w...................... 70
OF THE HANDLEBAR .................................. 19 AIR CLEANER w v ................................ 50 CHANGING
MAIN INDEPENDENT AIR CLEANER x u ................................ 51 THE HEADLIGHT BULBS x...................... 71
CONTROLS v u ...................................... 20 CHECKING THE BRAKE PAD WEAR.......... 52 CHANGING
CONTROLS ON THE LEFT SIDE CHECKING THE SHOE WEAR .................... 53 THE HEADLIGHT BULBS v...................... 72
OF THE HANDLEBAR .................................. 20 INSPECTING THE FRONT CHANGING
CONTROLS ON THE RIGHT SIDE AND REAR SUSPENSIONS......................... 53 THE HEADLIGHT BULBS u...................... 73
OF THE HANDLEBAR .................................. 21 CHECKING THE STEERING........................ 54 CHANGING THE FRONT AND REAR
IGNITION SWITCH ....................................... 22 CHECKING DIRECTION INDICATOR BULBS ................. 74
STEERING LOCK ......................................... 22 THE ENGINE FULCRUM AXIS..................... 54 CHANGING
AUXILIARY EQUIPMENT ............................... 23 REMOVING THE FRONT COVER ............... 55 THE DASHBOARD BULBS w x ............ 75
UNLOCKING / LOCKING THE SADDLE ...... 23 REMOVING CHANGING THE DASHBOARD BULBS ..... 76
CRASH HELMET / THE LOWER HANDLEBAR COVER ........... 56 CHANGING THE REAR LIGHT BULB .......... 77
GLOVE COMPARTMENT ............................. 23 REMOVING CHANGING
ANTI-THEFT HOOK ...................................... 23 THE HEADLIGHT METAL RING .................. 56 THE NUMBER PLATE BULB x u ......... 78
TOOL KIT ...................................................... 24 PARTIAL REMOVAL TRANSPORT................................................... 78
BAG HOOK ................................................... 24 OF THE UPPER HANDLEBAR COVER ...... 57 DRAINING THE FUEL TANK ........................ 79
GLOVE COMPARTMENT ............................. 24 REMOVING THE REAR-VIEW MIRRORS ... 58 CLEANING ...................................................... 80
MAIN COMPONENTS ..................................... 25 PARTIAL REMOVAL LONG PERIODS OF INACTIVITY ................ 81
FUEL ............................................................. 25 OF THE DASHBOARD ................................ 58 TECHNICAL DATA ......................................... 82
LUBRICANTS................................................ 26 REMOVING THE CENTRAL LUBRICANT CHART w v ...................... 86
BRAKE FLUID - recommendations ............... 27 INSPECTION COVER................................... 59 LUBRICANT CHART x u ...................... 87
FRONT BRAKE DISC ................................... 28 REMOVING THE RIGHT AND LEFT Importers .................................................. 90-91
REAR DRUM BRAKE ................................... 29 INSPECTION COVERS ................................ 59 WIRING DIAGRAM Habana 50..................... 92
TYRES .......................................................... 30 REMOVING WIRING DIAGRAM - Habana 50 J - ...... 94
AUTOMATIC THE BATTERY COVER w v ................. 59 WIRING DIAGRAM Habana Custom 50 ....... 96
LIGHT SWITCHING VERSION _ ............... 31 CHECHING THE STAND.............................. 60 WIRING DIAGRAM Habana 125................... 98
w v CATALYTIC SILENCER 2........... 32 CHECKING THE SWITCHES ....................... 60 WIRING DIAGRAM Habana Custom 125 ... 100
EXHAUST SILENCER .................................. 32 IDLING ADJUSTMENT ................................. 61

4 use and maintenance Habana 50/125 - Habana Custom 50/125


safe drive
"!3)# 3!&%49 25,%3 The use of medicins, alcohol and drugs or Most road accidents are caused by the
psychotropic substances notably increases driver’s lack of experience.
To drive the vehicle it is necessary to be in
the risk of accidents. NEVER lend the vehicle to beginners and,
possession of all the requirements pre-
scribed by law (driving licence, minimum Be sure that you are in good psychophysi- in any case, make sure that the driver has
age, psychophysical ability, insurance, cal conditions and fit for driving and pay all the requirements for driving.
state taxes, vehicle registration, number particular attention to physical weariness
plate, etc.). and drowsiness.
Gradually get to know the vehicle by driv-
ing it first in areas with low traffic and/or pri-
vate areas.

6 use and maintenance Habana 50/125 - Habana Custom 50/125


Rigorously observe all road signs and na- Avoid obstacles that could damage the ve- Always keep both hands on the handlebars
tional and local road regulations. hicle or make you lose control. and both feet on the footboard (or on the
Avoid abrupt movements that can be dan- Avoid riding in the slipstream created by footrests), in the correct driving posture.
gerous for yourself and other people (for preceding vehicles in order to increase Avoid standing up or stretching your limbs
example: rearing up on the back wheel, your speed. while driving.
speeding, etc.), and give due consideration
to the road surface, visibility and other driv-
ing conditions.

use and maintenance Habana 50/125 - Habana Custom 50/125 7


COOLER
OIL

The driver should pay attention and avoid Use only the vehicle’s specific fuels and lu- Always remember to report any malfunc-
distractions caused by people, things and bricants indicated in the “LUBRICANT tion to the technicians to help them in their
movements (never smoke, eat, drink, read, CHART”; check all oil, fuel and coolant lev- work.
etc.) while driving. els regularly. Never use the vehicle when the amount of
If the vehicle has been involved in an acci- damage it has suffered endangers your
dent, make sure that no damage has oc- safety.
curred to the control levers, pipes, wires, Never change the position, inclination or
braking system and vital parts. colour of: number plate, direction indica-
If necessary, have the vehicle inspected by tors, lights and horns.
an aprilia Official Dealer, who should care- Any modification of the vehicle will result in
fully check the frame, handlebars, suspen- the invalidity of the guarantee.
sions, safety parts and all the devices that
you cannot check by yourself.
For only vehicles up to 50 cm3
Any modification of the engine or of other
members which is aimed at increasing the
speed or the power of the vehicle is prohib-
ited by the law; in fact, any modification re-
sulting in an increase of the maximum
speed or of the engine displacement would
change the scooter into a motorcycle,

8 use and maintenance Habana 50/125 - Habana Custom 50/125


ONLY ORIGINALS

A12
345

which implies the following obligations for #,/4().'


the owner: For only vehicles over 50 cm3
– new homologation; Before starting, always wear a correctly
– new registration; Any modification of the vehicle and/or the fastened crash helmet. Make sure that it is
– appropriate driving license. removal of original components can com- homologated, in good shape, of the right
Further, said modifications cause the loss promise vehicle performance levels and size and that the visor is clean.
of the insurance cover, since insurance safety or even make it illegal. Wear protective clothing, preferably in light
policies expressly prohibit to make techni- We recommend respecting all regulations and/or reflecting colours.
cal changes aimed at increasing the vehi- and national and local provisions regarding In this way you will make yourself more vis-
cle performance levels. the equipment of the vehicle. ible to the other drivers, thus notably re-
For the reasons stated above, the failure to
In particular, avoid all modifications that in- ducing the risk of being knocked down, and
comply with the tampering prohibition is
punished by law with appropriate sanctions crease the vehicle’s performance levels or you will be more protected in case of fall.
(including the confiscation of the vehicle), alter its original characteristics. This clothing should be very tight-fitting
which, according to the case, can be com- and fastened at the wrists and ankles.
bined with the sanctions provided for not Never race with other vehicles. Strings, belts and ties should not be hang-
using the crash helmet and/or the number ing loose; prevent these and other objects
plate, for the violation of fiscal obligations Avoid off-road driving.
from interfering with driving by getting en-
(ownership tax) and with penal sanctions tangled with moving parts or driving mech-
provided for using the vehicle without driv- anisms.
ing license.

use and maintenance Habana 50/125 - Habana Custom 50/125 9


Do not keep objects that can be dangerous !##%33/2)%3 Make sure that the equipment is well fas-
in case of fall, for example pointed objects tened to the vehicle and not dangerous
The owner of the vehicle is responsible for
like keys, pens, glass vials etc. in your during driving. Do not install electrical de-
the choice, installation and use of any ac-
pockets (the same recommendations also vices and do not modify those already ex-
cessory.
apply to passengers). isting to avoid electrical overloads, be-
Avoid installing accessories that cover cause the vehicle could suddenly stop or
horns or lights or that could impair their there could be a dangerous current short-
functions, limit the suspension stroke and age in the horn and in the lights.
the steering angle, hamper the operation of aprilia recommends the use of aprilia
the controls and reduce the distance from genuine accessories.
the ground and the angle of inclination in
turns.
,/!$
Avoid using accessories that hamper ac-
cess to the controls, since this can prolong Be careful and moderate when loading
reaction times during an emergency. your luggage. Keep any luggage loaded as
Big fairings and windshields installed on close as possible to the center of gravity of
the vehicle may produce aerodynamic forc- the vehicle and distribute the load uniform-
es that affect the stability of the vehicle, es- ly on both sides, in order to reduce umbal-
pecially when riding at high speed. ance to the minimum. Furthermore, make
sure that the load is firmly secured to the
vehicle, especially during long trips.

10 use and maintenance Habana 50/125 - Habana Custom 50/125


KG!

Avoid hanging bulky, heavy and/or danger- Do not carry any bag if it is not tightly se- Do not exceed the maximum load allowed
ous objects on the handlebars, mudguards cured to the vehicle. for each side-bag.
and forks: the vehicle might respond more Do not carry bags which protrude too much When the vehicle is overloaded, its stability
slowly in turns and its manoeuvrability from the luggage-rack or which cover the and its manoeuvrability can be compro-
could be unavoidably impaired. lights, horn or indicators. mised.
Do not place bags that are too bulky on the Do not carry animals or children on the
vehicle sides, because they could hit peo- glove compartment or on the luggage-
ple or obstacles, making you lose control of rack.
the vehicle.

use and maintenance Habana 50/125 - Habana Custom 50/125 11


!22!.'%-%.4 /& 4(% -!). %,%-%.43 wv

+%9
1) Left rear-view mirror 5) Battery 10) Kick starter
( w not provided in the U version) 6) Fuse carrier 11) Centre stand
2) Left inspection cover 7) Passenger grab rail 12) Side stand &
3) Central inspection cover 8) Saddle lock 13) Spark plug
4) Glove compartment 9) Air cleaner

12 use and maintenance Habana 50/125 - Habana Custom 50/125


+%9
1) Crash helmet / glove compartment 6) Right inspection cover 10) Fuel tank
2) 2 stroke oil tank plug 7) Right rear-view mirror 11) Anti-theft hook (for the aprilia “Body-
3) Fuel tank plug ( w in the countries where required) Guard” armored cable &).
4) Ignition switch / steering lock 8) Brake fluid reservoir (front brake) 12) 2 stroke oil tank
5) Bag hook 9) Horn

use and maintenance Habana 50/125 - Habana Custom 50/125 13


!22!.'%-%.4 /& 4(% -!). %,%-%.43 xu

+%9
1) Left rear-view mirror 6) Air cleaner 11) Engine oil filler cap
2) Glove compartment 7) Passenger grab rail 12) Engine oil level sight glass
3) Left inspection cover 8) Saddle lock 13) Side stand &
4) Central inspection cover 9) Kick starter
5) Passenger left footrest 10) Centre stand

14 use and maintenance Habana 50/125 - Habana Custom 50/125


+%9
1) Crash helmet / glove compartment 7) Right rear-view mirror 12) Spark plug
2) Right inspection cover 8) Brake fluid reservoir (front brake) 13) Passenger right footrest
3) Fuel tank plug 9) Horn 14) Battery
4) Ignition switch / steering lock 10) Fuel tank
5) Bag hook 11) Anti-theft hook (for the aprilia “Body-
6) Fuse carrier Guard” armored cable &).

use and maintenance Habana 50/125 - Habana Custom 50/125 15


!22!.'%-%.4 /& 4(% #/.42/,3  ).3425-%.43 !.$ ).$)#!4/23

+%9
1) Electrical controls on the left side of the handlebar 9) Total kilometres odometer
2) Rear brake lever 10) Green low beam and parking light warning light ( p )
3) Instruments and indicators 11) Blue high beam warning light (a)
4) Throttle grip 12) Fuel level indicator (g)
5) Front brake lever 13) Green direction indicator warning light (c
6) Electrical controls on the right side of the handlebar 14) Amber low fuel warning light (g)
7) Ignition switch/steering lock (n - m - s) 15) w v Red 2 stroke oil reserve warning light (j)
8) Speedometer 15) x u Red engine oil pressure warning light ( j )
8) Speedometer – km/h scale only ^

16 use and maintenance Habana 50/125 - Habana Custom 50/125


).3425-%.4 !.$ ).$)#!4/2 4!",%

Description Function
Direction indicator warning light c It blinks when the direction indicators are on.
It comes on when the ignition switch is in position “n” and the start push button
“r“ is pressed, thus checking the proper functioning of the bulb.
If the light does not come on during the starting, provide for replacing the bulb.
w v 2 stroke oil reserve warning light j a CAUTION If the warning light comes on and does not go out
after the start push button “r” has been released,
or if it comes on during normal functioning, this means that the 2 stroke
oil reserve is being used; in this case, top up the 2 stroke oil tank, see p.
26 (w v 2 STROKE OIL).
It comes on every time the ignition switch is brought to position “n” and the
engine is not running, thus testing the correct operation of the bulb.
If during this phase the lamp does not turn on, it must be replaced.
The warning light must go off when the engine is running.
x u Engine oil pressure warning light j
a CAUTION If the warning light comes on during the normal
running of the engine, this means that the oil pres-
sure in the circuit is insufficient. In this case, immediately stop the engine
and contact your APRILIA Official Dealer.
Total kilometres odometer It indicates the total number of kilometres covered.
Speedometer It indicates the driving speed.
Parking light and low beam warning light p Comes on when the lights are on.
High beam warning light a It comes on when the headlight in high beam position.
Low fuel warning light g It comes on when the quantity of fuel left in the tank is about 2 L.
Fuel level indicator g It indicates the approximate fuel level in the tank.

use and maintenance Habana 50/125 - Habana Custom 50/125 17


-!). ).$%0%.$%.4 #/.42/,3 wx
#/.42/,3 /. 4(% ,%&4 3)$% /& 4(% (!.$,%"!2
NOTE The electrical parts work only when the ignition switch
is in position “n”.
NOTE The lighting system works only when the engine is run-
ning.

1) HORN PUSH BUTTON (f)


The horn is activated when the push button is pressed.

2) DIMMER SWITCH ( a - b )
When the light switch is in position “ o ”: if the dimmer switch
is in position “a”, the high beam comes on, while if it is in po-
sition “b”, the low beam comes on.

2) DIMMER SWITCH ( a - b ) _
When it is in position “ b ” the parking lights, the dashboard
light and the low beam are always on.
When it is in position “ a ”, the high beam comes on.
NOTE The lights can be switched off only by stopping the
engine.

3) DIRECTION INDICATOR SWITCH (c)


To indicate the turn to the left, move the switch to the left; to
indicate the turn to the right, move the switch to the right.
To turn off the direction indicator, press the switch.

18 use and maintenance Habana 50/125 - Habana Custom 50/125


#/.42/,3 /. 4(% 2)'(4 3)$%
/& 4(% (!.$,%"!2
NOTE The electrical parts work only when the ignition switch
is in position “n”.
NOTE The lighting system works only when the engine is run-
ning.
1) LIGHT SWITCH ( o - p - • ) ( _ not provided )
NOTE Before operating the light switch, make sure that the
dimmer switch ( a - b ) is in position “ b”.
When the light switch is in position “•”, the lights are off; when
the switch is in position “p”, the parking lights and the dash-
board light are on; when the switch is in position “o”, the
parking lights, the dashboard light and the low beam are on.
The high beam can be operated by means of the dimmer
switch ( a - b).
2) START PUSH BUTTON (r)
1a) ENGINE STOP SWITCH (n - m)
When the start push button is pressed and one of the brake
(in the countries where required)
levers (front or rear) is activated at the same time, the starter
aCAUTION makes the engine run.
For the starting procedure, see p. 34 (STARTING)
Do not operate the engine stop switch “n - m” in running
conditions.
This is a safety or emergency switch. With the switch in po-
sition “n”, it is possible to start the engine; the engine can
be stopped by moving the switch to position “m”.

aCAUTION
With stopped engine and ignition switch in position “n”,
the battery may run down.
When the vehicle has come to a halt, stop the engine, and
move the ignition switch to position “m”.

use and maintenance Habana 50/125 - Habana Custom 50/125 19


-!). ).$%0%.$%.4 #/.42/,3 vu
2) DIMMER SWITCH ( a - b - a )
When the light switch is in position “ o ”: if the dimmer switch
is in position “a”, the high beam comes on, while if it is in po-
sition “b”, the low beam comes on.
The high beam signaller is operated by pressing the dimmer
switch (a - b - a) to position (A) (a), independently of
the position of the light switch ( o - p - • ).
NOTE When the dimmer switch is released, the high beam
signaller is disconnected.

2) DIMMER SWITCH ( a - b - a ) _ J
When it is in position “ b ” the parking lights, the dashboard
light and the low beam are always on.
When it is in position “ a ”, the high beam comes on.
The high beam signaller is operated by pressing the dimmer
switch ( a - b - a) to position (A) ( a).

#/.42/,3 /. 4(% ,%&4 3)$% /& 4(% (!.$,%"!2 NOTE When the dimmer switch is released, the high beam
signaller is disconnected.
NOTE The electrical parts work only when the ignition switch
is in position “n”. NOTE The lights can be switched off only by stopping the
engine.
NOTE The lighting system works only when the engine is run-
ning. 3) DIRECTION INDICATOR SWITCH (c)
To indicate the turn to the left, move the switch to the left; to
1) HORN PUSH BUTTON (f) indicate the turn to the right, move the switch to the right.
The horn is activated when the push button is pressed. To turn off the direction indicator, press the switch.

20 use and maintenance Habana 50/125 - Habana Custom 50/125


#/.42/,3 /. 4(% 2)'(4 3)$%
/& 4(% (!.$,%"!2
NOTE The electrical parts work only when the ignition switch
is in position “n”.
NOTE The lighting system works only when the engine is run-
ning.
1) LIGHT SWITCH ( o - p - • ) ( _ J not provided )
NOTE Before operating the light switch, make sure that the
dimmer switch ( a - b - a) is in position “ b”.
When the light switch is in position “•”, the lights are off; when
the switch is in position “p”, the parking lights and the dash-
board light are on; when the switch is in position “o”, the
parking lights, the dashboard light and the low beam are on.
The high beam can be operated by means of the dimmer
switch ( a - b - a).
3) START PUSH BUTTON (r)
2) ENGINE STOP SWITCH (n - m)
When the start push button is pressed and one of the brake
aCAUTION levers (front or rear) is activated at the same time, the starter
makes the engine run.
Do not operate the engine stop switch “n - m” in running For the starting procedure, see p. 34 (STARTING)
conditions.
This is a safety or emergency switch. With the switch in po-
sition “n”, it is possible to start the engine; the engine can
be stopped by moving the switch to position “m”.

aCAUTION
With stopped engine and ignition switch in position “n”,
the battery may run down.
When the vehicle has come to a halt, stop the engine, and
move the ignition switch to position “m”.

use and maintenance Habana 50/125 - Habana Custom 50/125 21


Key
Position Function
removal
The steering It is possible

s is locked.
It is neither
possible to
to remove
the key.

Steering start the en-


lock gine, nor to
switch on the
lights.
Neither the It is possible

)'.)4)/. 37)4#( 34%%2).' ,/#+ m engine, nor


the lights can
be switched
to remove
the key.
The ignition switch is positioned on the
right side, near the steering column.
aWARNING on.
Never turn the key to position “ s” in

n
NOTE The key (1) operates the ignition The engine It is not pos-
running conditions, in order to avoid and the lights sible to re-
switch/steering lock, glove compartment losing control of the vehicle.
and the saddle lock. can be move the
switched on. key.
Two keys are supplied together with the OPERATION
vehicle (one spare key). To lock the steering:
◆ Turn the handlebar completely leftwards.
NOTE Do not keep the spare key on the ◆ Turn the key to position “m”.
vehicle. ◆ Press the key and rotate it to position “s”.
◆ Extract the key.

22 use and maintenance Habana 50/125 - Habana Custom 50/125


!58),)!29 %15)0-%.4

5.,/#+).'  ,/#+).' #2!3( (%,-%4  ',/6% !.4) 4(%&4 (//+


4(% 3!$$,% #/-0!24-%.4
The anti-theft hook (3) is positioned on the
To unlock and lift the saddle: Thanks to the crash helmet/glove compart- right side of the vehicle, near the rider's
◆ Position the vehicle on the stand. ment, you no longer have to carry the footboard.
◆ Insert the key in the saddle lock (1). crash helmet or other objects with you eve- To prevent the vehicle from being stolen, it
◆ Rotate the key anticlockwise and raise ry time you park the vehicle. is advisable to secure it with the aprilia
the saddle (2). The compartment is positioned under the “Body-Guard” armored cable & (4), avail-
saddle and can contain a “JET” helmet. able at any aprilia Official Dealer.
NOTE Before lowering and locking the
To reach it:
saddle, make sure that you have not left
the key in the crash helmet / glove com- ◆ Raise the saddle (2), see beside (UN- aWARNING
partment. LOCKING / LOCKING THE SADDLE). Do not use the hook to lift the vehicle or
for any purpose other than securing the
◆ To lock the saddle, lower and press it NOTE Position the helmet with the vehicle once it has been parked.
(without exerting too much pressure), opening facing downwards, as indicated in
thus making the lock snap shut. the figure.

aWARNING aWARNING
Before leaving, make sure that the sad- Do not load the crash helmet / glove
dle is properly locked. compartment too much.
Maximum allowed weight: 2.5 kg.
use and maintenance Habana 50/125 - Habana Custom 50/125 23
4//, +)4 "!' (//+ ',/6% #/-0!24-%.4
The tool kit is positioned inside the crash
helmet / glove compartment.
aWARNING It is placed under the handlebar, on the in-
ner part of the shield.
Do not hang excessively bulky bags or
To reach it, proceed as follows: parcels to the hook, as this may seri- To reach it:
◆ Lift the saddle, see p. 23 (UNLOCKING / ously compromise the manoeuvrability ◆ Introduce the ignition key (3) in the lock.
LOCKING THE SADDLE) of the vehicle or the movement of your ◆ Turn the key clockwise, pull it and open
◆ Take the tool kit (1). feet. the door (4).

The tool kit (1) includes:


The bag hook (2) is positioned under the
front part of the saddle.
aCAUTION
– n. 1 tool case Before locking the door, make sure that
– w v n. 1 21 mm spark plug socket Max. allowed weight: 1.5 kg. you have not left the key in the glove
spanner compartment.
– x u n. 1 16 mm spark plug socket To lock the door (4), raise and press it. It is
spanner not necessary to use the key.
– n. 1 socket spanner rod
– n. 1 8/10 mm socket spanner Maximum allowed weight: 1.5 kg.
– n. 1 double-ended, cross-/cut headed-
screwdriver type PH size 2
– n. 1 screwdriver handle
– n. 1 3 mm hexagon spanner
– n. 1 4 mm hexagon spanner

24 use and maintenance Habana 50/125 - Habana Custom 50/125


-!). #/-0/.%.43

&5%,

aWARNING
The fuel used for internal combustion
engines is extremely inflammable and
in particular conditions it can become
explosive. It is important to carry out
the refuelling and the maintenance op-
erations in a well-ventilated area, with
the engine off. Do not smoke while refu-
elling or near fuel vapours, in any case
avoid any contact with naked flames,
sparks and any other heat source to
prevent the fuel from catching fire or
from exploding. DO NOT DISPOSE OF FUEL IN THE EN- To refuel, proceed as follows:
Further, prevent fuel from flowing out of VIRONMENT. ◆ Lift the saddle, see p. 23 (UNLOCKING /
the fuel filler, as it could catch fire when KEEP AWAY FROM CHILDREN. LOCKING THE SADDLE)
getting in contact with the red-hot sur- ◆ Unscrew and remove the fuel tank plug
faces of the engine.
In case some fuel has accidentally been
wv (1).
FUEL TANK CAPACITY (reserve included):
– w v 7,5 L
spilt, make sure that the area is com- Use only premium grade petrol (4 Stars
pletely dry before starting the vehicle. U ), in conformity with the DIN 51600
Since petrol expands under the heat of standard, min. O.N. 98 (N.O.R.M.) and 88 – xu8L
the sun and due to the effects of sun ra- (N.O.M.M.). TANK RESERVE: 2 L
diation, never fill the tank to the brim. 2 Use only unleaded petrol, in conformity ◆ Refuel.
Screw the cap carefully after refuelling. with the DIN 51607 standard, min. O.N. 95
Avoid any contact of the fuel with the (N.O.R.M.) and 85 (N.O.M.M.). aWARNING
skin and the inhalation of vapours; do After refuelling, put back the cap (1) in
not swallow fuel or pour it from a recep-
tacle into another by means of a tube. xu the correct position.

Leaded (4 Stars U) or unleaded premium


◆ Put back the cap (1).
grade petrol, min. O.N. 95 (N.O.R.M.) and
85 (N.O.M.M.).

use and maintenance Habana 50/125 - Habana Custom 50/125 25


,5"2)#!.43 w v 2 STROKE OIL
Top up the 2 stroke oil tank every 500 km
aWARNING (312 mi).
Oil can cause serious damage to the The vehicle is provided with a separate
skin if handled every day and for long mixer that makes it possible to mix petrol
periods. with oil for the lubrication of the engine, see
Wash your hands carefully after using p. 86 (LUBRIFICANT CHART w v).
oil.
The reserve is indicated by the coming on
In case any maintenance operation has of the 2 stroke oil reserve warning light
to be carried out, it is advisable to use “j” positioned on the dashboard, see p.
latex gloves. 16 and 17 (ARRANGEMENT OF THE
CONTROLS / INSTRUMENTS AND INDI-
KEEP AWAY FROM CHILDREN. CATORS).
To top up the 2 stroke oil tank, proceed
DO NOT DISPOSE OF OIL IN THE ENVI-
RONMENT.
aCAUTION as follows:
The use of the vehicle without 2 stroke ◆ Lift the saddle, see p. 23 (UNLOCKING /
oil causes serious damages to the en- LOCKING THE SADDLE).
aCAUTION gine. ◆ Remove the plug (1).
Proceed with care. If you run out of oil in the 2 stroke oil 2 STROKE OIL TANK CAPACITY: 1.4 L
Do not spill the oil!
Take care not to smear any component,
tank or if the mixer oil pipe has been re- TANK RESERVE: 0.4 L
moved, it is necessary to contact an
the area in which you are working and APRILIA Official Dealer, who will provide ◆ Top up the 2 stroke oil tank.
the surrounding area. for bleeding the system.
Carefully remove any trace of oil. aCAUTION
This operation is indispensable, since
In case of leakages or malfunctions, After refuelling, put back the cap (1) in
the operation of the engine with air in
contact an APRILIA Official Dealer. the mixer oil system may cause serious
the correct position.
damages to the engine itself. ◆ Put back the cap (1).

26 use and maintenance Habana 50/125 - Habana Custom 50/125


"2!+% &,5)$ RECOMMENDATIONS

aWARNING
Sudden resistance or clearance prob-
lems on the brake lever may be due to
troubles in the hydraulic system.
For any doubt regarding the perfect
functioning of the braking system and
in case you are not able to carry out the
usual checking operations, contact
your APRILIA Official Dealer.Pay special
attention to the brake disc and friction
material, making sure that they are nei-
x u ENGINE OIL TRANSMISSION OIL ther dirty nor oily, especially after main-
tenance operations or inspections.
Always check the engine oil level before wv Make sure that the brake pipe is neither
starting the vehicle, see p. 49 (CHECKING Have the transmission oil level checked twisted nor worn out.
THE ENGINE OIL LEVEL AND TOPPING every 4000 km (2500 mi).
UP x u). KEEP AWAY FROM CHILDREN.
It is necessary to have the transmission oil
changed after the first 500 km (312 mi) and DO NOT DISPOSE OF THE FLUID IN
NOTE Use high-quality oils, see p. 87
(LUBRICANT CHART x u).
successively every 12000 km (7500 mi). THE ENVIRONMENT.

a CAUTION xu
When topping up the engine oil, never Have the transmission oil level checked
exceed the "MAX" level. every 12000 km (7500 mi).
It is necessary to have the engine oil It is necessary to have the transmission oil
changed after the first 1000 km (625 mi) changed after the first 1000 km (625 mi)
and successively every 3000 km (1875 mi). and successively every 24000 km (15000
mi).
For the oil change, contact an aprilia Offi-
cial Dealer.
To check the oil level and to change the oil,
contact an aprilia Official Dealer.

use and maintenance Habana 50/125 - Habana Custom 50/125 27


&2/.4 "2!+% $)3#

aWARNING
The brakes are the parts that most en-
sure your safety and for this reason
they must always be perfectly working;
check them before every trip.
A dirty disc soils the pads, with conse-
quent reduction of the braking efficien-
cy. Dirty pads must be replaced, while
dirty discs must be cleaned with a high-
quality degreaser.
The brake fluid must be changed every
two years by an APRILIA Official Dealer. aWARNING aCAUTION
For any doubt regarding the perfect Do not use the vehicle if the braking When the disc pads wear out, the level
functioning of the braking system and system leaks fluid. of the fluid decreases progressively to
in case you are not able to carry out the compensate for their wear.
usual checking operations, contact CHECKING ◆ Check the brake pad wear, see p. 52
your APRILIA Official Dealer. To check the brake fluid level, proceed as (CHECKING THE BRAKE PAD WEAR)
follows: and the disc wear.
This vehicle is provided with front hydraulic
disc brake. NOTE Position the vehicle on firm and If the pads and / or the disc do not need re-
When the disc pads wear out, the level of flat ground. placing:
the fluid decreases to automatically com- ◆ Position the vehicle on the centre stand. ◆ Contact an aprilia Official Dealer, who
pensate for their wear. ◆ Rotate the handlebar, so that the fluid will provide for topping up.
The brake fluid reservoir (1) is positioned contained in the brake reservoir is paral-
near the front brake lever coupling. Period- lel to the “MIN” mark stamped on the a CAUTION
ically check the brake fluid level in the res- glass gauge (2). Check the braking efficiency.
ervoir (1) and the pad wear, see p. 52 ◆ Make sure that the fluid contained in the
reservoir exceeds the “M IN” m ark In case of excessive stroke of the brake
(CHECKING THE BRAKE PAD WEAR)
stamped on the glass gauge (2). lever or reduced efficiency of the brak-
ing system, contact an APRILIA Official
MIN = minimum level. Dealer, since it may be necessary to
If the fluid does not reach at least the “MIN” bleed the system.
mark:

28 use and maintenance Habana 50/125 - Habana Custom 50/125


2%!2 $25- "2!+% ADJUSTING THE BRAKE

aCAUTION
aWARNING
Measure the distance covered by the le-
ver before the brake starts it braking ac- wv
The brakes are the parts that most en- tion. The idle stroke at the end of the The fact that the adjuster (3) can be
sure your safety and for this reason brake lever must be about 10 mm. tightened completely or the indicator (4)
they must always be perfectly working. is positioned beyond the reference
To adjust the clearance, proceed as fol- tooth (5) indicates that the brake shoes
For any doubt regarding the perfect lows: a r e w o r n ; i n t h i s c as e , s e e p . 5 3
functioning of the braking system and ◆ Force the spring (1) to reach the seat (2) (CHECKING THE SHOE WEAR).
in case you are not able to carry out the of the threaded rod.
usual checking operations, contact
your APRILIA Official Dealer.
◆ Lock the rotation of the threaded rod by
acting on the appropriate seat (2) with a
xu
If the adjuster (3) can be screwed up
spanner.
◆ Act on the adjuster (3).
completely, this means that the brake
◆ Put on the brake repeatedly and make
shoes are worn out.
In this case, see p. 53 (CHECKING THE
sure that the wheel turns freely after the
SHOE WEAR).
brake has been released.
◆ Check the braking efficiency.

use and maintenance Habana 50/125 - Habana Custom 50/125 29


Some types of tyres homologated for
this vehicle are provided with wear indi-
cators.
There are several kinds of wear indica-
tors.
For more information on how to check
the wear, contact your Dealer.
Visually check if the tyres are worn and
in this case have them changed.
If the tyres are old, even if not complete-
ly worn out, they may become hard and
may not ensure good road holding.
In this case, have the tyres changed.
492%3 If, on the contrary, the inflation pressure Change the tyre when it is worn out or
is too low, the tyre sides (1) are under in case of puncture on the tread side, if
This vehicle is provided with tubeless tyres.
greater stress and the tyre itself may the puncture is larger than 5 mm.
aWARNING slip on the rim or it may become loose,
with consequent loss of control of the
After repairing a tyre, have the wheels
Periodically check the tyre inflation balanced.
vehicle.
pressure at room temperature, see p. 82 Use only tyres in the size suggested by
(TECHNICAL DATA) In case of sudden braking the tyres
APRILIA, see p. 82 (TECHNICAL DATA).
could even get out of the rims. Further,
If the tyres are hot, the measurement is the vehicle could skid while turning. Do not install tyres with air tube on rims
not correct. for tubeless tyres and viceversa.
Carry out the measurement especially Check the surface and the wear of the
before and after long rides. tyres, since tyres in bad conditions can
impair both the grip and the controlla-
If the inflation pressure is too high, the bility of the vehicle.
ground unevenness cannot be damp-
ened and is therefore transmitted to the
handlebar, thus compromising the driv-
ing comfort and reducing road holding
during turns.

30 use and maintenance Habana 50/125 - Habana Custom 50/125


Make sure that the tyres always have If the tyres are new, they may still be !54/-!4)#
their valve sealing caps (2) on, to pre- covered with a slippery film: drive care- ,)'(4 37)4#().' 6%23)/. _
vent them from suddenly going flat. fully for the first miles. Do not oil the
The vehicles provided with the Automatic
tyres with unsuitable fluids.
Change, repair, maintenance and bal- Switch-on Device can be immediately rec-
ancing operations are very important ognized, since the lights come automatical-
MINIMUM TREAD DEPTH LIMIT (3)
and should be carried out by qualified ly on as soon as the engine is started.
front: ........................... 1.5 mm (- 3 mm)
technicians with appropriate tools. For this reason, no light switch “o - p -
rear: ............................ 1.5 mm (- 3 mm)
For this reason, it is advisable to have • ” is provided.
the above mentioned operations carried The lights can be switched off only by stop-
out by an APRILIA Official Dealer or by a ping the engine.
qualified tyre repairer. ◆ Before starting the vehicle, make sure
that the dimmer switch is in position “b”
(front low beam).

use and maintenance Habana 50/125 - Habana Custom 50/125 31


Due to the catalytic reaction, the high tem- %8(!534 3),%.#%2
perature reached by the exhaust gases
makes for the burning of the oil particles, aWARNING
thus keeping the silencer clean and elimi- Tampering with the noise control sys-
nating the exhaust fumes. tem is prohibited.
To have the catalytic converter function Owners are warned that the law may pro-
correctly and for long and to reduce possi- hibit:
ble problems regarding the soiling of the – the removal or rendering inoperative by
thermal unit and of the exhaust, it is neces- any person, other than for purposes of
sary to avoid covering long distances with maintenance, repair or replacement, of
the engine running at constantly low rpm. any device or element of design incorpo-
It is sufficient to alternate these periods rated into any new vehicle – for the pur-
with periods in which the engine runs at rel- pose of noise control – prior to its sale or
wv #!4!,94)# 3),%.#%2 2 atively high rpm, even if only for a few sec-
onds, but rather frequently.
delivery to the ultimate purchaser or
while it is in use; and
aWARNING What has been stated above assumes par- – the use of the vehicle after such device
ticular importance for the cold starting of or element of design has been removed
Avoid parking the vehicle catalytic ver-
the engine: in this case, in order to reach a or rendered inoperative by any person.
sion near dry brush wood or in places
easily accessible to children, as the cat- rpm regime sufficient to enable the “prim- Check the exhaust silencer and the silenc-
alytic silencer becomes extremely hot ing” of the catalytic reaction, just make er pipes, making sure that there are neither
during use; be very careful and avoid sure that the temperature of the thermal signs of rust, nor holes and that the ex-
any kind of contact before it has com- unit has reached at least 50°C, which gen- haust system works effectively.
pletely cooled down. erally occurs a few seconds after starting If the noise produced by the exhaust sys-
the engine. tem increases, immediately contact your
The catalytic vehicle is fitted with a silencer
with metal catalytic converter of the “plati- aCAUTION aprilia Official Dealer.
num-rhodium bivalent” type. Do not use leaded petrol, since it caus-
This device provides for the oxidation of es the destruction of the catalytic con-
the CO (carbon monoxide) and of the HC verter.
(unburned hydrocarbons) contained in the
exhaust gases, changing them into carbon
dioxide and steam, respectively.

32 use and maintenance Habana 50/125 - Habana Custom 50/125


).3425#4)/.3 &/2 53% 02%,)-).!29 #(%#+).' /0%2!4)/.3
Component Check Page
aWARNING Front brake Check the functioning, the fluid level and make sure
Before departure, always carry out a there are no leaks. 27, 28, 52
preliminary checking of the vehicle, to Check the wear of the pads. Top up, if necessary.
make sure that it functions correctly Rear drum brake Check the functioning, the idle stroke and the control
and safely, see the following table PRE- 29, 53
lever conditions. If the clearance is not correct, adjust it.
LIMINARY CHECKING OPERATIONS.
Accelerator Make sure that it works smoothly and that it is possible to
The non-performance of these checking open and close it completely, in all steering positions. 62
operations can cause severe personal If necessary, adjust and/or lubricate it.
injuries or damages to the vehicle.
Do not hesitate to consult your APRILIA
wv 2 stroke oil Check and top up, if necessary. 26
Official Dealer in case there is some- x u engine oil Check and top up, if necessary. 27, 49
thing you do not understand about the
functioning of some controls or in case Wheel / tyres Check the tyre surface, the inflation pressure, wear and
30
you suspect or discover some irregular- tear and any damage.
ities. Brake levers Make sure that they work smoothly.
28, 29
It does not take long to carry out a If necessary, lubricate the articulations.
check-up and this operation ensures Steering Make sure that the steering rotates smoothly, without any
you much more safety. 54
clearance or slackening.
Centre stand, side Make sure that they work smoothly and that the spring
stand & tension brings it back to its normal position. 60
If necessary, lubricate joints and hinges.
Fastening elements Make sure that the fastening elements are not loose.

If necessary, adjust or tighten them.
Fuel tank Check the fuel level and top up, if necessary.
25
Make sure there are no leaks or occlusions in the circuit.
Engine stop switch Make sure that it functions correctly
(n - m) (in the
19, 21
countries where
required)
Lights, warning Check the proper functioning of all the devices.
lights, horn and Change the bulbs or intervene in case of failure. 64 - 78
electric devices

use and maintenance Habana 50/125 - Habana Custom 50/125 33


34!24).' ◆ Turn the ignition switch (3) to position NOTE To avoid the excessive wear of
“n”. the battery, do not keep the start push but-
aWARNING ◆ Move the engine stop switch (4) to posi- ton “r”“ pressed for more than five sec-
Exhaust gases contain carbon monox- tion “ n ”, (in the countries where re- onds (ten after a long period of inactivity).
ide, which is extremely noxious if in- quired). If the engine does not start within this lapse
haled. of time, wait ten seconds and press the
Avoid starting the vehicle in closed or aCAUTION start push button“r” again.
badly-ventilated rooms. x u At this point the engine oil ◆ Press the start push button “r” (6) with-
The non-observance of this warning pressure warning light “j” positioned out accelerating, then release it as soon
may cause loss of consciousness or on the dashboard comes on and re- as the engine starts.
even lead to death by asphyxia. mains on until the engine starts.
Do not get on the vehicle for the starting. ◆ Lock at least one wheel, by pulling a aCAUTION
Do not start the engine with the vehicle
brake lever (5).
If this operation is not carried out, the
w v When the start push button “r”
is pressed, the 2 stroke oil reserve warn-
ing light “j” comes on.
positioned on the side stand. start relay receives no current and there-
fore the engine does not start. With the engine in running condition,
ELECTRIC STARTING
NOTE After a long period of inactivity, when the start push button “r” is re-
◆ Position the vehicle on the centre stand. carry out the operations described at see leased, the 2 stroke oil reserve warning
◆ Make sure that the light switch (1) is in p. 36 (STARTING AFTER A LONG PERI- light “j” must go out; if this does not
position“•”. OD OF INACTIVITY) occur, top up the 2 stroke oil tank, see
◆ Make sure that the dimmer switch (2) is p. 26 ( w v 2 STROKE OIL).
in position “b”.

34 use and maintenance Habana 50/125 - Habana Custom 50/125


aCAUTION
Avoid pressing the start push button
“ r ” (6) when the engine is running,
since you may damage the starter.
xu
◆ If the engine does not start in three or four
seconds, slightly rotate the throttle grip
(7) (Pos. A), keeping the start push but-
ton "r" (6) pressed.

a CAUTION
As soon as the engine has started, the
engine oil pressure warning light “j” ◆ Make sure that the light switch (1) is in
must go out. position“•”.
If this does not occurr, or if the warning ◆ Make sure that the dimmer switch (2) is
light comes on while the engine is run- in position “b”.
ning, this means that the pressure in ◆ Turn the ignition switch (3) to position
the circuit is insufficient. “n”.
In this case, stop the engine immediate- ◆ Move the engine stop switch (4) to posi-
ly and contact an APRILIA Official Dealer. tion “ n ”, (in the countries where re-
Do not use the vehicle with insufficient quired).
engine oil, in order to avoid damaging ◆ To avoid losing control of the vehicle dur-
the engine components. ing the starting, lock both wheels by
putting on the brake levers (5).
◆ Do not accelerate and pull the brake le- aCAUTION
vers at the same time until you move off. Do not push down the kick starter with
To leave, see p. 37 (DEPARTURE AND the engine on.
DRIVE). ◆ Push down the kick starter (8) with your
KICK START right foot, releasing it immediately.
If necessary, repeat the operation until
For the kick start, proceed as follows: the engine starts.
◆ Position the vehicle on the centre stand.
◆ Move to the left side of the vehicle.

use and maintenance Habana 50/125 - Habana Custom 50/125 35


STARTING WITH FLOODED ENGINE
If the starting is not carried out properly or if
there is too much fuel in the intake ducts
and in the carburettor, the engine may get
flooded.
To clean a flooded engine:
◆ Press the start push button “r” (6) for a
few seconds (letting the engine spin
over) with completely open throttle (7)
(Pos. A).

STARTING WITH COLD ENGINE


When the room temperature is low (near or
below 0°C), it may be difficult to start the If the engine does not start. STARTING AFTER A LONG PERIOD
engine at the first attempt. Wait a few seconds and repeat the START- OF INACTIVITY
In this case: ING WITH COLD ENGINE procedure. After a long period of inactivity, if the start
◆ Keep the start push button “r” (6) ◆ If necessary, remove the spark plug, see is not immediate, this may be due to the
pressed for five seconds and at the p. 62 (SPARK PLUG) and make sure fact that the fuel circuit is partially empty.
same time rotate the throttle grip (7) that it is not wet. In this case:
moderately (Pos. A). ◆ If the spark plug is wet, clean and dry it. ◆ Press the start push button “r” (6) for
Before reinstalling it: about ten seconds, in order to ensure the
If the engine starts. filling of the float chamber.
◆ Release the throttle grip (7).
NOTE Put a clean cloth on the cylinder,
near the spark plug seat, in order to protect
◆ If the idling is unstable, twist the throttle
it from oil sprays.
grip (7) slightly and frequently.
◆ Press the start push button “r” (6) and
let the starter run for about five seconds
without accelerating.

36 use and maintenance Habana 50/125 - Habana Custom 50/125


$%0!2452% !.$ $2)6%
a WARNING To leave:
◆ Release the throttle grip (Pos. A), put on
NOTE Before departure, carefully read If you drive without passenger, make
the “safe drive” chapter, see p. 5 (SAFE the rear brake, then move the vehicle
sure that the passenger footrests are
DRIVE). down the stand.
folded. ◆ Get on the vehicle, keeping at least one
While riding, keep your hands on the
a CAUTION grips and your feet on the footrests.
foot on the ground in order not to lose
balance.
If the low fuel warning light “ g” posi- ◆ Adjust the inclination of the rear-view
NEVER RIDE IN ANY POSITION OTHER
tioned on the dashboard comes on
THAN THOSE INDICATED. mirrors correctly.
while the vehicle is running, this means
that the fuel reserve is being used.
Provide for topping up as soon as pos-
If you drive with a passenger, instruct
him/her so that he / she does not create
a WARNING
sible, see p. 25 (FUEL). problems during manouvres. With the vehicle at rest, try to get ac-
quainted with the use of the rear-view
a WARNING Before leaving, make sure that the
stand/stands is / are completely up.
mirrors.
w v Any mention to the use of the ◆ To leave, release the brake lever and ac-
vehicle with passenger is to be intended celerate by gently rotating the throttle
as referred only to the countries where grip (Pos. B); the vehicle will start mov-
this is allowed. ing.

use and maintenance Habana 50/125 - Habana Custom 50/125 37


aWARNING
If you have to brake, close the throttle
and put on both brakes in order to ob-
tain uniform deceleration, properly ex-
erting pressure on the braking parts.
By putting on the front brake only or the
rear brake only, you reduce the braking
force considerably, thus running the
risk of locking one wheel and conse-
quently losing grip.
If you stop uphill, decelerate completely
and use the brakes only to keep the ve-
hicle steady.
a CAUTION The use of the engine to keep the vehi- aWARNING
cle at a halt may cause the overheating
Never leave abruptly with cold engine. In case of wet road or scarce wheel grip
of the speed variator.
To reduce the emission of polluting (snow, ice, mud, etc.), drive slowly,
substances and the consumption of fu- Before beginning to turn, slow down or avoiding sudden brakings or manoeu-
el, warm the engine up by proceeding at brake driving at moderate and constant vres that could make you lose grip and
low speed for the first miles. speed or accelerating slightly; avoid fall down.
braking at the last moment: it would be
Pay the utmost attention to any obsta-
aWARNING very easy to skid.
cle or variation of the road surface.
Avoid opening and closing the throttle If the brakes are operated continuously Uneven roads, rails, manhole covers,
repeatedly and continuously, so that on downhill stretches, the friction mate- indications painted on the road surface,
you do not accidentally lose control of rial may overheat, thus reducing the building site metal plates become rather
the vehicle. braking efficiency. slippery by rain. For this reason all
Exploit the engine compression by these obstacles have to be carefully
putting on both brakes intermittently. avoided, driving smoothly and bending
Never drive downhill with the engine the vehicle as little as possible.
off!

38 use and maintenance Habana 50/125 - Habana Custom 50/125


aWARNING aWARNING aWARNING
Always use the direction indicators in w v If the 2 stroke oil reserve warn- x u After the first 1000 km (625 mi)
time when you intend to change lane or ing light “j” comes on during the nor- carry out the checking operations indi-
direction, avoiding sharp and danger- mal functioning of the engine, this cated in the column “After running-in”
ous movements. means that the 2 stroke oil reserve is be- of the REGULAR SERVICE INTERVALS
Switch off the direction indicators as ing used; in this case, top up the 2 stroke CHART x u , see p. 46, in order to
soon as you have changed direction. oil tank, see p. 26 ( w v 2 STROKE avoid hurting yourself or other people
OIL). and/or damaging the vehicle.
Be extremely careful when you overtake
other vehicles or are overtaken. The running-in of the engine is primary to
In case of rain, the water cloud created 25..).' ). ensure its correct functioning and its cor-
by big vehicles reduces visibility; the rect functioning. If possible, drive on hilly
air shift may make you lose control of aWARNING roads and/or roads with many bends, so
the vehicle.
w v After the first 500 km (312 mi) that the engine, the suspensions and the
brakes undergo a more effective running-
carry out the checking operations indi- in.
cated in the column “After running-in”
of the REGULAR SERVICE INTERVALS NOTE The best acceleration and speed
CHART w v, see p. 44, in order to performance of the vehicle can be ob-
avoid hurting yourself or other people tained only after running-in.
and/or damaging the vehicle.

use and maintenance Habana 50/125 - Habana Custom 50/125 39


wv xu ◆ Avoid driving at constant speed for long
For the first 500 km (312 mi), keep to the Keep to the following indications: distances.
following indications: ◆ After the first 1000 km (625 mi), progres-
◆ Do not open the throttle completely if the
speed is low, both during and after the sively increase the speed until reaching
◆ 0-100 km (0-62 mi)
running-in. the highest performance levels.
During the first 100 km (62 mi), put on the
brakes with caution and avoid sharp and ◆ 0-100 km (0-62 mi)
prolonged brakings. This ensures the cor- During the first 100 km (62 mi), put on the
rect bedding-in of the friction material of brakes with caution and avoid sharp and
the pads on the brake disc and of the 34/00).'
prolonged brakings. This ensures the cor-
shoes on the rear wheel drum.
◆ 0-300 km (0-187 mi)
rect bedding-in of the friction material of
the pads on the brake disc and of the
aWARNING
Do not keep the throttle grip open more shoes on the rear wheel drum. If possible, avoid stopping abruptly,
than one half for long stretches. slowing down suddenly and braking at
◆ 0-300 km (0-187 mi) the last moment.
◆ 300-500 km (187-312 mi) Do not keep the throttle grip open more
than one half for long stretches. ◆ Release the throttle grip (Pos. A) and
Do not keep the throttle grip open more
than three-fourths for long stretches. gradually put on the brakes to stop the
◆ 500-1000 km (312-625 mi) vehicle.
During the first 1000 km (625 mi), do not ◆ In case of a brief stop, keep at least one
exceed the 80% of the maximum allowed brake on.
speed.

40 use and maintenance Habana 50/125 - Habana Custom 50/125


0!2+).' ◆ Stop the vehicle, see p. 40 (STOPPING). NOTE It is not necessary to close the
◆ Move the engine stop switch (1) to posi- fuel tap when the engine is off, since it is
aWARNING tion “ m ” (for the countries where re- equipped with an automatic closing sys-
Park the vehicle on firm and flat ground, quired). tem.
to prevent it from falling down.
a CAUTION aCAUTION
Neither lean the vehicle against walls,
With stopped engine and ignition Never leave the key in the ignition
nor lay it on the ground.
switch in position “n”, the battery may switch.
Make sure that the vehicle and especial- run down. ◆ Lock the steering, see p. 22 (STEERING
ly its red-hot parts do not represent a ◆ Rotate the key (2) and move the ignition LOCK) and extract the key (2).
danger for persons and children.
switch (3) to position “m”.
Do not leave the vehicle unattended ◆ Position the vehicle on the stand, see p.
when the engine is on or the key is in- 42 (POSITIONING THE VEHICLE ON
serted into the ignition switch. THE STAND).
Do not sit on the vehicle when the stand
is down.

use and maintenance Habana 50/125 - Habana Custom 50/125 41


35''%34)/.3
4/ 02%6%.4 4(%&4
NEVER leave the ignition key inserted and
always use the steering lock.
Park the vehicle in a safe place, possibly in
a garage or a protected place.
If possible, use the appropriate aprilia
“Body-Guard” armored cable &, or an ad-
ditional anti-theft device.
Make sure that all documents are in order
and the road tax has been paid.
Write down your personal data and tele-
0/3)4)/.).' 4(% 6%()#,% SIDE STAND & phone number in the space provided in this
/. 4(% 34!.$ page, to facilitate the identification of the
◆ Grasp the left handgrip and the left rear owner in case of finding after theft.
Carefully read p. 41 (PARKING). grab rail (1).

CENTRE STAND aWARNING SURNAME: ................................................

◆ Grasp the left handgrip and the left rear Danger of fall or overturning. NAME:........................................................
grab rail (1). When the vehicle is straightened from
◆ Push down the stand lever (2). the parking position to the driving posi- ADDRESS:.................................................
tion, the stand goes automatically up.
◆ Push down the side stand with your right ...................................................................
foot, extending it completely (3).
◆ Incline the vehicle until the stand rests TELEPHONE NO.:.....................................
on the ground. NOTE Very often stolen vehicles are
◆ Steer the handlebar completely left- identified thanks to the data written on the
wards. use / maintenance manual.

aWARNING
Make sure that the vehicle is stable.

42 use and maintenance Habana 50/125 - Habana Custom 50/125


-!).4%.!.#%

aWARNING Keep away from the red-hot parts of the


engine and of the exhaust system, in or-
Normally, the routine maintenance opera-
tions can be performed by the user; how-
Risk of fire. der to avoid burns. ever, in some cases the use of specific
Keep fuel and other flammable sub- tools and technical expertise may be re-
stances away from the electrical com- Do not hold any mechanical piece or
quired.
ponents. other parts of the vehicle with your
mouth: the components are not edible If you need assistance or technical advice,
Before beginning any maintenance op- and some of them are noxious or even consult your aprilia Official Dealer, who
eration or any inspection of the vehicle, toxic. can ensure you prompt and accurate serv-
stop the engine, extract the key from icing.
the ignition block, wait until the engine a CAUTION Ask your aprilia Official Dealer to test the
and the exhaust system have cooled If not expressly indicated otherwise, for vehicle on the road after a repair or period-
down and if possible lift the vehicle by the reassembly of the units repeat the ic maintenance operation.
means of the proper equipment, on firm disassembly operations in reverse or- In any case, personally carry out the “Pre-
and flat ground. der. liminary checking operations” after any
Before proceeding, make sure that the maintenance operation, see p. 33 (PRE-
In case any maintenance operation has LIMINARY CHECKING OPERATIONS).
room in which you are working is prop- to be carried out, it is advisable to use
erly ventilated. latex gloves.

use and maintenance Habana 50/125 - Habana Custom 50/125 43


2%'5,!2 3%26)#% ).4%26!,3 After running- Every 4000 Every 8000
#(!24 @ ? Component in [500 km km (2500 mi) km (5000 mi)
OPERATIONS TO BE CARRIED OUT BY (312 mi)] or 12 months or 24 months
THE APRILIA Official Dealer (WHICH Battery - Terminal fastening - Electrolyte   –
CAN BE CARRIED OUT EVEN BY THE level
USER). Spark plug   
Carburettor - idling   –
Key Air cleaner   –
 = check and clean, adjust, lubricate or Accelerator operation   –
change, if necessary; Brake locking operation   –
 = clean; Light systems   –
 = change; Stop light switches –  –
 = adjust.
Brake fluid
2 stroke oil
– 
every 500 km (312 mi): 

NOTE Carry out the maintenance oper- Headlight beam direction - operation –  –
ations more frequently if you use the vehi-
cle in rainy and dusty areas or on uneven Wheels/tyres and inflation pressure every month: 
ground. Rear brake shoe wear   –
Front brake pad wear  every 2000 km (1250 mi): 

44 use and maintenance Habana 50/125 - Habana Custom 50/125


OPERATIONS TO BE CARRIED OUT BY Every 4000 km Every 8000 km
THE APRILIA Official Dealer. After running-in
Component (2500 mi) or 12 (5000 mi) or 24
[500 km (312 mi)]
months months
Key Rear shock absorber – – 
 = check and clean, adjust, lubricate or Transmission cables and controls   –
change, if necessary; Variator belt – – 
 = clean; Steering tube bearings and steering slack   –
 = change; Wheel bearings –  –
 = adjust. Brake discs   –
NOTE Carry out the maintenance oper- Piston rings every 12000 km (7500 mi): 
ations more frequently if you use the vehi- General running of the vehicle   –
cle in rainy and dusty areas or on uneven Braking systems/brake discs   –
ground.In case of use on race tracks,
Electric start transmission pin greasing – – 
check every 3750 km (2343 mi).
Rear brake cam pin greasing –  –
Brake fluid every 2 years: 
Exhaust silencer/exhaust terminal –  –
Mixer/accelerator operation   –
Transmission oil   
every 12000 km
(7500 mi):
Rear pulley pins every 12000 km (7500 mi): 
Front shock absorber pumping element –  –
Movable/fixed front pulley every 12000 km (7500 mi): 
Variator front pins and guides – – 
Wheels/tyres and inflation pressure   –
Nut, bolt, screw tightening   –
2 stroke oil reserve warning light   –
Cylinder head and cylinder – – 
Fuel pipe every 4000 km (2500 mi):  / every 4 years: 
Braking system pipe every 4000 km (2500 mi):  / every 4 years: 
Mixer oil pipe   every 2 years: 
Clutch wear – – 
use and maintenance Habana 50/125 - Habana Custom 50/125 45
2%'5,!2 3%26)#% ).4%26!,3 After run- Every 6000 Every 12000
#(!24 = > Component ning-in [1000 km (3750 mi) km (7500 mi)
OPERATIONS TO BE CARRIED OUT BY km (625 mi)] or 12 months or 24 months
THE APRILIA Official Dealer (WHICH Battery - Terminal fastening   –
CAN BE CARRIED OUT EVEN BY THE Spark plug   
USER).
Carburettor - idling   –
Key Air cleaner –  –
 = check and clean, adjust, lubricate or Accelerator operation   –
change, if necessary; Brake locking operation   –
 = clean; Light systems   –
 = change; Stop light switches –  –
 = adjust. Brake fluid –  –
NOTE Carry out the maintenance oper- Engine oil at every start: 
ations more frequently if you use the vehi- Headlight beam direction - operation –  –
cle in rainy and dusty areas or on uneven
ground. Spark plug cap –  –
Wheels/tyres - inflation pressure every month: 
Rear brake shoe wear  every 2000 km (1250 mi): 
Front brake pad wear  every 2000 km (1250 mi): 

46 use and maintenance Habana 50/125 - Habana Custom 50/125


OPERATIONS TO BE CARRIED OUT BY After run- Every 6000 Every 12000
THE APRILIA Official Dealer. Component ning-in [1000 km (3750 mi) km (7500 mi)
km (625 mi)] or 12 months or 24 months
Key Rear shock absorber – – 
 = check and clean, adjust, lubricate or Carburettor - Co value   –
change, if necessary;
 
 = clean;
Transmission cables and controls
  


Variator belt
= change; Steering tube bearings and steering slack   –
 = adjust. Wheel bearings –  –
NOTE Carry out the maintenance oper- Brake discs   –
ations more frequently if you use the vehi- Engine oil filter  every 3000 km (1875 mi): 
cle in rainy and dusty areas or on uneven
General running of the vehicle   –
ground.In case of use on race tracks,
check every 3750 km (2343 mi). Valve clearance  every 18000 km (11250 mi): 
Speed change gear grease – – 
Braking systems   –
Brake fluid every 2 years: 
Exhaust silencer/exhaust terminal – – 
Engine oil  every 3000 km (1875 mi): 
every 12000 km (7500 mi):  /
Transmission oil  every 24000 km (15000 mi): 
Front shock absorber pumping element –  –
Speed change gear rollers and speed  –
change gear plastic guides
Wheels/tyres - inflation pressure   –
Nut, bolt, screw tightening   –
Cylinder head nut fastening and silencer-   –
exhaust manifold fastening
Engine oil pressure Warning light
(operation)  – –
Fuel pipe –  every 4 years: 
Braking system pipe –  every 4 years: 
Clutch wear –  –
use and maintenance Habana 50/125 - Habana Custom 50/125 47
)$%.4)&)#!4)/. $!4! FRAME NUMBER
It is a good rule to write down the frame The frame number is stamped on the cen-
and engine numbers in the space provided tral tube of the frame. To be able to read it,
in this manual. it is necessary to remove the cover (1).
The frame number can be used for the NOTE The cover (1) can be inserted in
purchase of spare parts. one direction only. The part provided with
NOTE Do not alter the identification the two tangs (2) is the lower part.
numbers if you do not want to incur severe
penal and administrative sanctions. In par-
ticular, the alteration of the frame number Frame no.
results in the immediate invalidity of the
guarantee.

ENGINE NUMBER
The engine number is stamped on the rear
side, near the rear brake adjuster.

Engine no.

48 use and maintenance Habana 50/125 - Habana Custom 50/125


#(%#+).' 4(% %.').% /), ,%6%,
!.$ 4/00).' 50 x u
Carefully read p. 26 (LUBRICANTS), p.
43 (MAINTENANCE) and p. 87 (LUBRIFI-
CANT CHART x u).
Always check the engine oil level before
starting the vehicle.

CHECKING
NOTE Position the vehicle on firm and
flat ground.
◆ Position the vehicle on the centre stand.
◆ Check the oil level through the appropri- ◆ Pour a small quantity of oil in the filling
aWARNING ate sight glass (1): hole (3) and wait about one minute, so
that the oil flows uniformly into the oil
The engine and the components of the MAX = maximum level;
MIN = minimum level. pan.
exhaust system become very hot and ◆ Check the oil level and top up if neces-
remain hot for some time after the en- The difference between “MAX” and sary.
gine has been stopped. Before handling “MIN” is about 300 cm#. ◆ Top up by adding small quantities of oil,
these components, wear insulating ◆ The level is correct when the oil almost until reaching the prescribed level.
gloves or wait until the engine and the reaches the “MAX” mark.
exhaust system have cooled down. a CAUTION
◆ Stop the engine and let it cool down, in a CAUTION After topping up, put back the cap (2) in
order to allow the oil to flow into the oil Never exceed the “MAX” mark, nor the correct position.
pan and to cool down. leave the oil below the "MIN" mark, in
◆ Screw and tighten the engine oil filler cap
order to avoid serious damage to the
NOTE The non-performance of the op-
engine. (2).
erations described above may result in the

incorrect measurement of the engine oil
level.
If necessary, provide for topping up.
aWARNING
TOPPING UP Do not use the vehicle with insufficient
◆ Unscrew and remove the engine oil filler lubrication or with contaminated or un-
suitable lubricants, since this would ac-
cap (2).
celerate the wear of the moving parts
and may also cause irreparable failures.

use and maintenance Habana 50/125 - Habana Custom 50/125 49


!)2 #,%!.%2 wv REMOVAL CLEANING
Carefully read p. 43 (MAINTENANCE). ◆ Position the vehicle on the centre stand. ◆ Separate the grid (4) from the support
◆ Unscrew and remove the four screws (5).
Check the conditions of the air cleaner and (1). ◆ Remove the filtering element (6).
clean it monthly or every 4000 km (2500 ◆ Rotate the start pedal (2) completely and
mi), depending on the conditions in which
the vehicle is used.
keep it down. aWARNING
◆ Withdraw the complete filter (3) from be- Do not use petrol or inflammable sol-
If the vehicle is used on dusty or wet roads, low and remove it. vents to wash the filtering element, in
the cleaning operations and any replace- order to avoid fires or explosions.
ment should be carried out more frequent-
◆ Wash the filtering element (6) with clean,
ly.
non-inflammable solvents or solvents
To clean the filtering element it is neces- with high volatility point, then let it dry
sary to remove it from the vehicle. thoroughly.
◆ Apply a filter oil on the whole surface of
the filtering element.

50 use and maintenance Habana 50/125 - Habana Custom 50/125


!)2 #,%!.%2 xu REMOVAL CLEANING
◆Position the vehicle on the centre stand.
Carefully read p. 43 (MAINTENANCE).
◆Unscrew and remove the four screws aWARNING
Check the conditions of the air cleaner and (1). Do not use petrol or inflammable sol-
clean it monthly or every 6000 km (3750 vents to wash the filtering element, in
mi), depending on the conditions in which
the vehicle is used.
a CAUTION order to avoid fires or explosions.
Pay attention to the correct position of ◆ Wash the filtering element (6) with clean,
If the vehicle is used on dusty or wet roads, the lower cover (2) and the filtering ele- non-inflammable solvents or solvents
the cleaning operations and any replace- ment (4), in such a way as to be able to with high volatility point, then let it dry
ment should be carried out more frequent- reposition them correctly. thoroughly.
ly. ◆ Apply a filter oil on the whole surface of
◆ Withdraw the lower cover (2) from below
To clean the filtering element it is neces- and take the gasket (3). the filtering element.
sary to remove it from the vehicle. ◆ Withdraw the filtering element (4).

use and maintenance Habana 50/125 - Habana Custom 50/125 51


#(%#+).'
4(% "2!+% 0!$ 7%!2 aWARNING aWARNING
Check the wear of the brake pads espe- The excessive wear of the friction mate-
Carefully read p. 27 (BRAKE FLUID - cially before every trip. rial would cause the contact of the pad
recommendations), p. 28 (FRONT metal support with the disc, with conse-
BRAKE DISC), p. 43 (MAINTENANCE). To carry out a rapid checking of the wear of
quent metallic noise and production of
the front pads, proceed as follows:
w v Check the brake pad wear after ◆ Position the vehicle on the centre stand.
sparks from the caliper; braking effi-
the first 500 km (312 mi) and successively ciency, safety and soundness of the
◆ Remove the brake caliper cover (1). disc would thus be negatively affected.
every 2000 km (1250 mi). ◆ Carry out a visual check between brake
x u Check the brake pad wear after disc and pads. ◆ If the thickness of the friction material
the first 1000 km (625 mi) and successively (even of one pad only) has reduced to
every 2000 km (1250 mi). approximately 1.5 mm ( x u , or if
The wear of the brake pads depends on even only one of the wear indicators is
the use, on the kind of drive and on the not visible any longer), have both pads
road. The wear will be greater when the ve- changed.
hicle is driven on dirty or wet roads.
aWARNING
Have the pads changed by your APRILIA
Official Dealer.

52 use and maintenance Habana 50/125 - Habana Custom 50/125


#(%#+).' 4(% 3(/% 7%!2 wv ).30%#4).' 4(% &2/.4
To verify the wear of the rear brake shoes, !.$ 2%!2 3530%.3)/.3
Carefully read p. 29 (REAR DRUM
BRAKE) and p. 43 (MAINTENANCE). proceed as follows: Carefully read p. 43 (MAINTENANCE).
◆ Pull the rear brake lever (2) completely
w v Check the wear of the rear brake and keep it pulled. Check the tightening of all the components
shoes after the first 500 km (312 mi) and ◆ Check the position of the rear brake and the functionality of the articulations of
successively every 4000 km (2500 mi). shoe wear indicator (3). the front and rear suspensions after the
xu first:
◆ w v 500 km (312 mi) and succes-
Position Wear condition
Have the rear brake shoe wear checked by
Indicator between Rear brake shoes sively every 4000 km (2500 mi);
an aprilia Official Dealer after the first
1000 km (625 mi) and successively every
the two reference within the wear limit. ◆ x u 1000 km (625 mi) and succes-
teeth (4) and (5). sively every 6000 km (3750 mi).
2000 km (1250 mi).
Indicator on or Rear brake shoes
In any case: beyond the lower worn. a CAUTION
reference tooth(5). To be replaced.
aWARNING If you notice irregularities in the opera-
tion or if the help of a qualified techni-
If the adjuster (1) can be screwed com- aWARNING cian is necessary, contact your APRILIA
pletely, this means that the shoes are If the rear brake shoe wear indicator (3) Official Dealer.
worn; in this case, contact an APRILIA is positioned on or beyond the lower
Official Dealer.
reference tooth (5), contact an APRILIA
Official Dealer, who will provide for re-
placing the rear brake shoes.

use and maintenance Habana 50/125 - Habana Custom 50/125 53


#(%#+).' 4(% 34%%2).' aWARNING #(%#+).'
4(% %.').% &5,#25- !8)3
Carefully read p. 43 (MAINTENANCE). Make sure that the vehicle is stable.
Carefully read p. 43 (MAINTENANCE).
Occasionally check the steering slack. ◆ Shake the fork in the direction of travel.
To check the steering it is necessary to: Periodically check the slack existing be-
NOTE Do not shake the fork excesively, tween the engine pin bushings.
◆ Position the vehicle on the centre stand. otherwise you may take in consideration
the movement of the stand, thus observing To carry out this operation, proceed as fol-
NOTE Prepare a 185 mm high support, lows:
the base of which must measure 200 x 200 an incorrect slack.
Repeat the previous operation more than ◆ Position the vehicle on the centre stand.
mm. ◆ Shake the wheel transversally with re-
once.
◆ Place the support under the vehicle and spect to the riding direction.
◆ If you find that there is a considerable
a spongy cloth between them, so that the ◆ If any slack should be noticed, contact
front wheel can move freely and the ve- slack, contact your aprilia Official Dealer your aprilia Official Dealer, to restore the
hicle cannot fall down. to restore the optimal steering condi- optimal operating conditions.
tions.

54 use and maintenance Habana 50/125 - Habana Custom 50/125


2%-/6).' 4(% &2/.4 #/6%2 ◆ Release the couplings (3) and (4) from
their seats and remove the two collars
Carefully read p. 43 (MAINTENANCE).
(5) and (6).
◆ Position the vehicle on the centre stand. ◆ Unscrew and remove the two lower
◆ ★ Unscrew and remove the screw (1). screws (7).
◆ Unscrew and remove the screw (2). ◆ v u Remove the grille (8).
◆ Unscrew and remove the upper screw
a CAUTION (9), taking the washer.
Proceed with care. NOTE To release the front cover (10)
Do not damage the tangs and/or their from the side couplings, carry out the fol-
seats. lowing operations simultaneously:
Handle the plastic and painted compo- ◆ Press “A” and pull “B”.
nents with care and avoid scraping or ◆ Press “A” and pull “C”.
damaging them.

use and maintenance Habana 50/125 - Habana Custom 50/125 55


2%-/6).' 4(% ,/7%2 ◆ Move the lower handlebar cover (6) 2%-/6).' 4(% (%!$,)'(4
(!.$,%"!2 #/6%2 wx carefully downwards. -%4!, 2).' v u
◆ ★ Unscrew and remove the screw (7).
Carefully read p. 43 (MAINTENANCE). Carefully read p. 43 (MAINTENANCE).
◆ Position the vehicle on the centre stand. a CAUTION ◆ Position the vehicle on the centre stand.
◆ Unscrew and remove the headlight metal Proceed with care. Do not force the ◆ ★ Unscrew and remove the screw (11).
ring screw (1). electric wires. ◆ Remove the headlight metal ring (12).
◆ Remove the headlight metal ring (2).
◆ ★ Unscrew and remove the screw (3). ◆ Partially remove the reflector (8), releas- NOTE Upon reassembly, insert the tang
(13) correctly in the appropriate seat.
◆ ★ Unscrew and remove the three screws ing the seat (9) from the pin (10).
(4). NOTE Upon reassembly, make sure
◆ ★ Unscrew and remove the screw (5). that the reflector (8), the seat (9) and the
pin (10) are in the correct position.
a CAUTION
Proceed with care.
Do not damage the tangs and/or their
seats.
Handle the plastic and painted compo-
nents with care and avoid scraping or
damaging them.

56 use and maintenance Habana 50/125 - Habana Custom 50/125


0!24)!, 2%-/6!, /& 4(% 500%2 ◆
(!.$,%"!2 #/6%2 wx
Remove the rear-view mirrors, see p. 58
(REMOVING THE REAR-VIEW MIR-
a CAUTION
RORS). The upper handlebar cover (3) (com-
Carefully read p. 43 (MAINTENANCE). ◆ plete with switches, instruments and in-
Raise the rubber ring (1), releasing it
dicators) remains connected to the
a CAUTION from the odometer control coupling (2).
electric wires and therefore cannot be
The operations necessary for the partial a CAUTION completely removed.
removal of the upper handlebar cover Proceed with care, in order not to dam-
Proceed with care. Do not damage the
may be difficult or complex for unskilled age the components.
tangs and/or their seats.
operators.
◆ Do not force the electric wires.
Release the odometer control coupling
If necessary, contact an APRILIA Official ◆
(2) from its seat on the dashboard by Raise the upper handlebar cover (3)
Dealer.
means of a spanner. moderately and rotate it towards the sad-
If you want to carry out these opera- dle.
tions personally, keep to the following
instructions:
◆ Remove the lower handlebar cover, see
p. 56 (REMOVING THE LOWER HAN-
DLEBAR COVER w x ).

use and maintenance Habana 50/125 - Habana Custom 50/125 57


2%-/6).' 0!24)!, 2%-/6!, At this point, proceed as follows to reach
4(% 2%!2 6)%7 -)22/23 /& 4(% $!3("/!2$ v u the dashboard bulbs:
◆ ★ Unscrew and remove the two screws
Carefully read p. 43 (MAINTENANCE). Carefully read p. 43 (MAINTENANCE).
(7).
The following information refers to one ◆ Unscrew and remove the three nuts (5). ◆ Remove the upper cover (8).
rear-view mirror only, but is valid for both ◆ Remove the glass element (9) with its
( w in the countries where the second a CAUTION support.
rear-view mirror is required). Proceed with care. ◆ Lower the cover (10).
◆ Position the vehicle on the centre stand. Do not force the electric wires. ◆ Raise the rubber ring (11), releasing it
◆ Lift the protection element (1). Handle the plastic and painted compo- from the odometer control coupling (12).
◆ Loosen the nut (2) completely. nents with care and avoid scraping or
◆ Unscrew and remove the rear-view mir- damaging them. a CAUTION
ror (3). ◆ Proceed with care. Do not damage the
◆ w x Take the plastic washer (4).
Partially remove the dashboard (6).
tangs and/or their seats.
◆ Release the odometer control coupling
(12) from its seat on the dashboard by
means of a spanner.

58 use and maintenance Habana 50/125 - Habana Custom 50/125


2%-/6).' 4(% #%.42!, 2%-/6).' 4(% 2)'(4 !.$ ,%&4 2%-/6).'
).30%#4)/. #/6%2 ).30%#4)/. #/6%23 4(% "!44%29 #/6%2 wv
Carefully read p. 43 (MAINTENANCE). Carefully read p. 43 (MAINTENANCE). NOTE Position the vehicle on firm and
flat ground.
a CAUTION a CAUTION ◆ Position the vehicle on the centre stand.
Handle the painted components with Handle the plastic and painted compo- ◆ Make sure that the ignition switch is in
care and avoid scraping or damaging nents with care and avoid scraping or position “m”.
them. damaging them. ◆ Raise the saddle, see p. 23 (UNLOCK-
◆ Position the vehicle on the centre stand. ◆ Lift the saddle, see p. 23 (UNLOCKING / ING / LOCKING THE SADDLE).
◆ Unscrew and remove the screw (1). LOCKING THE SADDLE). ◆ Unscrew and remove the screw (6).
◆ Remove the central inspection cover (2). ◆ Unscrew and remove the upper screw ◆ Remove the battery cover (7).
(3). NOTE
NOTE Upon reassembly, fit the tangs ◆ Unscrew and remove the side screw (4).
Upon reassembly, correctly insert
correctly in the appropriate seats. the tang (8) in the appropriate seat.
◆ Remove the side inspection cover (5).
NOTE Upon reassemby, correctly fit the
seats in the appropriate tangs.

use and maintenance Habana 50/125 - Habana Custom 50/125 59


#(%#().' 4(% 34!.$ Carry out the following checks: To reach the switches, proceed as follows:
Carefully read p. 43 (MAINTENANCE). ◆ The springs (2) must not be damaged, ◆ w x Partially remove the upper han-
worn, rusty or weakened. dlebar cover, see p. 57 (PARTIAL RE-
aWARNING ◆ The stand must rotate freely, if neces- MOVAL OF THE UPPER HANDLEBAR
FOR THE SIDE STAND ONLY &. sary grease the joint, see p. 86 (LUBRI- COVER w x ).
CANT CHART w v ) or p. 87 (LU-
BRICANT CHART x u).
Danger of fall or overturning. Periodically carry out the following checks:
When the vehicle is straightened from ◆ Make sure that there are no dirt or mud
the parking position to the driving posi- deposits on the switch; the pin must be
tion, the stand goes automatically up.
#(%#+).' 4(% 37)4#(%3 able to move without interferences, re-
NOTE The following information refers turning automatically to its initial position.
to one stand only, but is valid for both. Carefully read p. 43 (MAINTENANCE) ◆ Make sure that the cables are connected
correctly.
The stand (1) must rotate without hindranc- The vehicle is provided with two switches:
es.
– Stoplight switch on the rear brake con-
trol lever (3);
– Stoplight switch on the front brake con-
trol lever (4).

60 use and maintenance Habana 50/125 - Habana Custom 50/125


)$,).' !$*534-%.4
Carefully read p. 43 (MAINTENANCE).
w v Adjust the idling after the first 500
km (312 mi) and every time it is irregular.
x u Adjust the idling after the first 1000
km (625 mi) and every time it is irregular.
To carry out this operation, proceed as fol-
lows:
◆ Drive for a few miles until the engine
reaches the normal running temperature,
then stop the engine.
◆ w v Remove the central inspection
cover, see p. 59 (REMOVING THE CEN- aWARNING ◆ x u Act on the adjusting knob (2).
TRAL INSPECTION COVER). Before proceeding, make sure that the BY ROTATING CLOCKWISE
◆ x u Remove the right inspection room in which you are working is prop- the rpm increase;
cover, see p. 59 (REMOVING THE erly ventilated. BY ROTATING ANTICLOCKWISE
RIGHT AND LEFT INSPECTION COV-
◆ Start the engine. the rpm decrease.
ERS). ◆
◆ Connect an electronic revolution counter
Twist the throttle grip, accelerating and
The minimum speed of the engine (idling)
decelerating a few times to make sure
to the spark plug cable. must be about 1600 ± 200 rpm; in this case
that it functions correctly and to check if
the engine does not make the rear wheel
the idling speed is constant.
rotate.
If necessary: NOTE If necessary, contact your aprilia
Official Dealer.
◆ Remove the left inspection cover, see p.
59 (REMOVING THE RIGHT AND LEFT
INSPECTION COVERS).
◆ w v Act on the adjusting screw (1)
positioned on the carburettor.
w v NOTE Do not act on the air ad-
justing screw (3), to avoid variations of the
carburation setting.

use and maintenance Habana 50/125 - Habana Custom 50/125 61


30!2+ 0,5'
Carefully read p. 43 (MAINTENANCE).
w v Check the spark plug after the
first 500 km (312 mi), successively every
4000 km (2500 mi); change it every 8000
km (5000 mi).
x u Check the spark plug after the
first 1000 km (625 mi); successively every
6000 km (3750 mi) and change it every
12000 km (7500 mi).
Periodically remove the spark plug and
clean it carefully, removing carbon depos-
!$*534).' After the adjustment: its; change it if necessary.
4(% !##%,%2!4/2 #/.42/, ◆ Tighten the nut (2), thus locking the ad- To reach the spark plug:
juster (3) and put back the protection ele- ◆ w v Remove the central inspection
Carefully read p. 43 (MAINTENANCE).
ment (1). cover, see p. 59 (REMOVING THE CEN-
The ideal slack of the accelerator control TRAL INSPECTION COVER).
should be about 2-3 mm. a WARNING ◆ x u Remove the right inspection
To adjust the slack, proceed as follows: After the adjustment, make sure that the cover, see p. 59 (REMOVING THE
◆ Position the vehicle on the centre stand. rotation of the handlebar does not mod- RIGHT AND LEFT INSPECTION COV-
◆ Remove the protection element (1). ify the engine idling rpm and that the ERS).
◆ Loosen the nut (2). throttle grip returns smoothly and auto-
◆ Act on the adjuster (3), positioned at the matically to its original position after
beginning of the accelerator control ca- being released.
ble.

62 use and maintenance Habana 50/125 - Habana Custom 50/125


To remove and clean the spark plug:
◆ Take off the spark plug cap (1).
◆ Check the spark plug gap with a thick-
ness gauge.
a CAUTION
The gap must be: The spark plug must be well tightened,
◆ Remove all the dirt from the base of the
– w v 0,6 - 0,7 mm;
otherwise the engine may overheat and
spark plug, then unscrew it with the
– x u 0,7 - 0,8 mm;
be seriously damaged.
spanner you will find in the tool kit and Use the recommended type of spark
extract it from its seat, taking care that if necessary adjust it, carefully bending plug only, see p. 82 (TECHNICAL DA-
neither dust nor other substances enter the earth electrode. TA), in order not to compromise the life
the cylinder. ◆ Make sure that the washer is in good
and performance of the engine.
◆ Make sure that there are neither carbon conditions. With the washer on, screw
deposits, nor corrosion marks on the the spark plug by hand in order not to ◆ Position the spark plug cap (1).
electrode and on the central porcelain damage the thread. ◆ Put back the inspection cover.
part; if necessary, clean them with the ◆ Tighten the spark plug by means of the
special cleaners for spark plugs, with an spanner you will find in the tool kit, giving
iron wire and/ or a metal brush. it half a turn to compress the washer.
◆ Energetically blow some air, in order to Spark plug driving torque:
– w v 20 Nm (2 kgm);
prevent the removed residues from get-
– x u 12-14 Nm (1,2-1,4 kgm).
ting into the engine.
If the spark plug has crackings on the in-
sulating material, corroded electrodes or
excessive deposits, it must be changed.

use and maintenance Habana 50/125 - Habana Custom 50/125 63


"!44%29 In case of contact with the skin, rinse xu
with plenty of water.
Carefully read p. 43 (MAINTENANCE).
In case of contact with the eyes, rinse a CAUTION
aWARNING with plenty of water for fifteen minutes, This vehicle is provided with a mainte-
Risk of fire. then consult an oculist without delay. nance-free battery and no operation is
Keep fuel and other flammable sub- n ec e ss a r y , e x c ep t i n g oc c as i o n al
If the electrolyte is accidentally swal- checks and the recharge when required.
stances away from the electrical com- lowed, drink a lot of water or milk, then
ponents. continue drinking milk of magnesia or NOTE If you need assistance or techni-
vegetable oil and consult a doctor with- cal advice, consult your aprilia Official
a CAUTION out delay. Dealer, who can ensure you prompt and
accurate servicing.
Never invert the connection of the bat- The battery gives off explosive gases;
tery cables. keep it away from flames, sparks, ciga-
rettes and any other source of heat.
Connect and disconnect the battery
with the ignition switch in position “m”, During the recharging or the use, make ,/.' ).!#4)6)49
otherwise some components may be sure that the room is properly ventilated /& 4(% "!44%29
damaged. and avoid inhaling the gases released If the vehicle remains unused for more
Connect first the positive cable (+) and during the recharging. than fifteen days, it is necessary to re-
then the negative cable (–). charge the battery, in order to prevent its
KEEP AWAY FROM CHILDREN.
Disconnect following the reverse order. sulphation, see p. 67 (RECHARGING THE
Do not incline the vehicle too much, in
wv order to avoid dangerous leaks of the
BATTERY).
Check the electrolyte level and the tighten- battery fluid. It is important to check the charge periodi-
ing of the terminals after the first 500 km cally (about once a month), during the win-
(312 mi) and then every 4000 km (2500 mi) The electrolyte is corrosive. ter or when the vehicle remains unused, in
or every 12 months. Do not pour or spill it, especially on the order to prevent the deterioration of the
plastic parts. battery.
aWARNING ◆ Recharge it completely with a normal
The electrolyte in the battery is toxic charge, see p. 67 (RECHARGING THE
and caustic and if it gets in contact with BATTERY).
the skin it can cause burns, since it con-
tains sulphuric acid.
w v If the battery remains on the vehi-
cle, disconnect the cables from the termi-
Wear protection clothes, a face mask
nals.
and/or goggles during maintenance op-
erations.

64 use and maintenance Habana 50/125 - Habana Custom 50/125


#(%#+).' !.$ #,%!.).' If necessary: 2%-/6).' 4(% "!44%29 wv
4(% 4%2-).!,3 ◆ Make sure that the ignition switch is in Carefully read p. 64 (BATTERY).
Carefully read p. 64 (BATTERY). position “m”.
◆ Disconnect first the negative (–) and then ◆ Remove the battery cover, see p. 59
◆ w v Remove the battery cover, see the positive cable (red) (+). (REMOVING THE BATTERY COVER
p. 59 (REMOVING THE BATTERY ◆ Brush with a wire brush to eliminate any w v).
COVER w v). sign of corrosion. ◆ Make sure that the ignition switch is in
◆ x u Remove the battery (partial re- ◆ Reconnect first the positive (red) (+) and position “m”.
moval), see p. 66 (REMOVING THE then the negative cable (–). ◆ Disconnect first the negative (–) and then
BATTERY x u). ◆ Cover the terminals with special grease the positive cable (red) (+).
◆ Make sure that the cable terminals (1) or Vaseline. ◆ Remove the battery breather pipe.
and the battery terminals (2) are: ◆ Remove the battery from its compart-
After these operations: ment and put it on a flat surface, in a cool
– in good conditions (and not corroded
or covered with deposits);
◆ w v Put back the battery cover, see and dry place.
p. 59 (REMOVING THE BATTERY
COVER w v).
– covered with special grease or Vase-
aWARNING
◆ x u Put back the battery, see p. 67
line.
Once it has been removed, the battery
(INSTALLING THE BATTERY x u). must be stored in a safe place and kept
away from children.
◆ Put back the battery cover, see p. 59
(REMOVING THE BATTERY COVER
w v).
use and maintenance Habana 50/125 - Habana Custom 50/125 65
2%-/6).' 4(% "!44%29 xu ◆ Grasp the battery (2) and remove it from ◆ Make sure that the fluid level is included
its compartment by withdrawing it from between the two “MIN” and “MAX” notch-
Carefully read p. 64 (BATTERY).
behind. es stamped on the battery side.
PARTIAL REMOVAL Otherwise:
COMPLETE REMOVAL ◆
◆ Position the vehicle on the centre stand. Unscrew and remove the element plugs.
◆ Disconnect first the negative cable (–)

aWARNING and then the positive cable (red) (+).


◆ Position the battery (2) on a flat surface, a CAUTION
Wait until the engine and the exhaust si- in a cool and dry place. Top up with distilled water only. Do not
lencer have completely cooled down. exceed the “MAX” mark, since the elec-
◆ Make sure that the ignition switch is in aWARNING trolyte level increases during the re-
position “m”. After removal, the battery must be charge.
◆ Working on the right side of the vehicle, stored in a safe place and kept away ◆ Top up by adding distilled water.
introduce your left hand under the fairing. from children.
◆ Release the belt (1) that holds the bat-
tery. a CAUTION
#(%#+).' 4(%
◆ Move the belt (1) sidewards.
%,%#42/,94% ,%6%, wv After topping up, put back the element
plugs in the correct position.
aCAUTION Carefully read p. 64 (BATTERY). ◆ Put back the element plugs.
The battery is connected with the elec- ◆ Remove the battery from its compart-
tric cables. Do not force the cables ment, see beside (REMOVING THE
while removing it. BATTERY w v).

66 use and maintenance Habana 50/125 - Habana Custom 50/125


2%#(!2').' 4(% "!44%29
a CAUTION
Carefully read p. 64 (BATTERY). Reassemble the battery only 5-10 min-
wv utes after disconnecting the recharger,
since the battery continues to produce
◆ Remove the battery from its compart-
gas for a short lapse of time.
ment, see p. 65 (REMOVING THE BAT-
TERY w v).
◆ Unscrew and remove the element plugs.
).34!,,).'
◆ Check the electrolyte level, see p. 66
(CHECKING THE ELECTROLYTE LEV-
4(% "!44%29 wv
EL w v). Carefully read p. 64 (BATTERY).
◆ Remove the battery cover, see see p. 59
xu (REMOVING THE BATTERY COVER
◆ Remove the battery (complete removal), w v). ).34!,,).' 4(% "!44%29 xu
see p. 66 (REMOVING THE BATTERY) ◆ Put the battery in its container.
x u). ◆ Connect the breather pipe. Carefully read p. 64 (BATTERY).
NOTE Do not remove the battery plugs; ◆ Connect, in order, the positive (red) (+)
without plugs the battery may be damaged. a CAUTION ◆
and negative (–) cable.
Always connect the battery breather Cover the terminals with special grease
pipe, to prevent the sulphuric acid va- or Vaseline.
◆ Connect the battery with a battery charg-
pours from corroding the electric sys-

er.
A recharge with an amperage equal to tem, painted parts, rubber elements or a CAUTION
1/10th of the battery capacity is recom- gaskets when they exit the breather Upon reassembly the electric cables
mended. pipe itself. must be guided in the correct position,
wv ◆ Connect, in order, the positive (red) (+) in such a way as not to crush them.
◆ After the recharging operation, check the and negative (–) cable. ◆ Position the battery in its compartment.
electrolyte level again and if necessary ◆ Cover the terminals with special grease ◆ Put back the belt (1) that holds the bat-
top up with distilled water. or Vaseline. tery (2).
◆ Replace the element plugs. ◆ Put back the battery cover, see p. 59
(REMOVING THE BATTERY COVER
w v).

use and maintenance Habana 50/125 - Habana Custom 50/125 67


#(!.').' 4(% &53%3
Carefully read p. 43 (MAINTENANCE).

a CAUTION
Do not repair faulty fuses.
Never use fuses different from the rec-
ommended ones.
The use of unsuitable fuses may dam-
age the electric system or, in case of
short circuit, may even cause a fire.
NOTE If a fuse blows frequently, there
probably is a short circuit or an overload in
the electric system.
In this case it is advisable to consult an ◆ Extract the fuses one by one and check if ARRANGEMENT OF THE FUSES
aprilia Official Dealer. the filament is broken. 7.5 A fuse (1) - From key switch to:
◆ Before replacing a fuse, try to find out the
If an electric component does not work or – start relay and relevant circuit;
cause of the trouble, if possible.
works irregularly, or if the engine fails to ◆
– fuel level sensor and relevant circuit;
Then replace the damaged fuse with a
start, it is necessary to check the fuses. – horn;
new one having the same amperage.
– parking lights and instrument lighting;
To carry out the checking: NOTE If you use one of the spare fuses, – w v direction indicators and rele-
◆ Turn the ignition switch to position “m”,
put a new fuse in the appropriate seat. vant circuit;
– w v stop light and relevant circuit;
to avoid any accidental short circuit. ◆ w v Put back the battery cover, see – w v 2 stroke oil reserve sensor and
◆ w v Remove the battery cover, see p. 59 (REMOVING THE BATTERY
COVER w v).
relevant circuit;
– x u engine oil pressure sensor and
p. 59 (REMOVING THE BATTERY
COVER w v). ◆ x u Put back the right inspection
◆ x u Remove the right inspection
engine oil circuit.
cover, see p. 59 (REMOVING THE
cover, see p. 59 (REMOVING THE
RIGHT AND LEFT INSPECTION COV-
RIGHT AND LEFT INSPECTION COV-
ERS).
w v 10A fuse (2) – From battery to
key switch, voltage regulator.
ERS).
x u 15A fuse (3) – From battery to
key switch, generator.

68 use and maintenance Habana 50/125 - Habana Custom 50/125


"5,"3
Carefully read p. 43 (MAINTENANCE)

aWARNING
Risk of fire.
Keep fuel and other flammable sub-
stances away from the electrical com-
ponents.

a CAUTION
Before changing a bulb, position the ve-
hicle on the centre stand, move the igni-
tion switch to position “m” and wait a
!$*534).' wv few minutes, so that the bulb cools
4(% 6%24)#!, (%!$,)'(4 "%!- To adjust the headlight beam: down.
Change the bulb wearing clean gloves
To rapidly check the correct direction of the ◆ Act on the suitable screw (1) by means
or using a clean and dry cloth.
beam, place the vehicle on flat ground, 10 of a screwdriver.
m away from a wall. By TURNING IT CLOCKWISE, you set Do not leave fingerprints on the bulb,
Turn on the low beam, sit on the vehicle the beam upwards. since these may cause its overheating
and make sure that the beam projected on By TURNING IT ANTICLOCKWISE, you and consequent breakage.
the wall is slightly under the horizontal line set the beam downwards.
of the headlight (about 9/10th of the total If you touch the bulb with bare hands,
height).
xu remove any fingerprint with alcohol, in
order to avoid any damage.
To adjust the headlight beam, proceed as
follows: DO NOT FORCE THE ELECTRIC
◆ Loosen the nut (2). CABLES.
◆ Adjust the inclination of the headlight (3).
◆ Tighten the nut (2).
◆ Make sure that the nut (2) is tightened
correctly.
◆ Make sure that the headlight (3) is direct-
ed correctly.

use and maintenance Habana 50/125 - Habana Custom 50/125 69


#(!.').' 4(% (%!$,)'(4 To reach the bulbs, proceed as follows: LOW / HIGH BEAM BULB
"5,"3 w ◆ ◆ Rotate the bulb socket (5) anticlockwise
Remove the lower handlebar cover, see
Carefully read p. 69 (BULBS). p. 56 (REMOVING THE LOWER HAN- and extract it.
DLEBAR COVER w x). ◆ Press the bulb (2) moderately and rotate
The headlight contains: ◆ it anticlockwise.
Manually move the protection element
– one parking light bulb (1); (3). ◆ Extract the bulb from its seat.
– one low / high beam bulb (2).
NOTE Insert the bulb in the bulb socket,
making the relevant positioning seats coin-
To change the bulbs, proceed as fol- cide.
lows:
◆ Correctly install a new bulb of the same
PARKING LIGHT BULB type.
a CAUTION
Do not pull the electric cables to extract
the bulb socket.
◆ Grasp the parking light bulb socket (4),
pull it and remove it from its seat.
◆ Withdraw the parking light bulb (1) and
replace it with a new one of the same
type.

70 use and maintenance Habana 50/125 - Habana Custom 50/125


#(!.').' 4(% (%!$,)'(4 To reach the bulbs, proceed as follows: LOW/HIGH BEAM BULB (HALOGEN)
"5,"3 x ◆
Carefully read p. 69 (BULBS).
Remove the headlight metal ring, see p.
56 (REM OVING THE HEADLIGHT
a CAUTION
METAL RING w x ). To extract the bulb electric connector,
The headlight contains: ◆ do not pull its electric wires.
Manually move the protection element
– one parking light bulb (1); (3). ◆ Grasp the bulb electric connector (5),
– one low / high beam bulb (2) (halogen).
pull it and disconnect it from the bulb (6).
◆ Release the clip (7) that holds the bulb
To change the bulbs, proceed as follows:
(6).
PARKING LIGHT BULB ◆ Extract the bulb from its seat.

a CAUTION For the reassembly:


Do not pull the electric cables to extract
the bulb socket.
NOTE Insert the bulb in the bulb socket,
making the relevant positioning seats coin-
◆ Grasp the parking light bulb socket (4), cide.
pull it and remove it from its seat. ◆

Correctly install a new bulb of the same
Withdraw the parking light bulb (1) and re-
type.
place it with a new one of the same type. ◆ Put back the clip (7).
◆ Connect the bulb electric connector (5).

use and maintenance Habana 50/125 - Habana Custom 50/125 71


#(!.').' 4(% (%!$,)'(4 To reach the bulbs, proceed as follows: LOW/HIGH BEAM BULB
"5,"3 v ◆ ◆ Rotate the bulb socket (5) anticlockwise
Remove the headlight metal ring, see p.
Carefully read p. 69 (BULBS). 56 (REMOVING THE HEADLIGHT and extract it.
METAL RING v u ). ◆ Press the bulb (2) moderately and rotate
The headlight contains: it anticlockwise.
– one parking light bulb (1);
– one low / high beam bulb (2).
a CAUTION ◆ Extract the bulb from its seat.

Proceed with care. NOTE Insert the bulb in the bulb socket,
Do not force the electric wires. making the relevant positioning seats coin-
◆ Partially remove the reflector (3). cide.
◆ Correctly install a new bulb of the same
type.
To change the bulbs, proceed as follows:
PARKING LIGHT BULB

a CAUTION
Do not pull the electric cables to extract
the bulb socket.
◆ Grasp the parking light bulb socket (4),
pull it and remove it from its seat.
◆ Withdraw the parking light bulb (1) and re-
place it with a new one of the same type.
72 use and maintenance Habana 50/125 - Habana Custom 50/125
#(!.').' 4(% (%!$,)'(4 To reach the bulbs, proceed as follows: LOW/HIGH BEAM BULB (HALOGEN)
"5,"3 u ◆
Carefully read p. 69 (BULBS).
Remove the headlight metal ring, see p.
56 (REM OVING THE HEADLIGHT
a CAUTION
METAL RING w x ). To extract the bulb electric connector,
The headlight contains: do not pull its electric wires.
– one parking light bulb (1);
– one low / high beam bulb (2) (halogen).
a CAUTION ◆ Grasp the bulb electric connector (5),
Proceed with care. pull it and disconnect it from the bulb (6).
Do not force the electric wires. ◆ Release the clip (7) that holds the bulb
◆ (6).
Partially remove the reflector (3). ◆ Extract the bulb from its seat.

To change the bulbs, proceed as follows: For the reassembly:


PARKING LIGHT BULB NOTE Insert the bulb in the bulb socket,
making the relevant positioning seats coin-
a CAUTION cide.
Do not pull the electric cables to extract ◆ Correctly install a new bulb of the same
the bulb socket. type.
◆ Grasp the parking light bulb socket (4), ◆ Put back the clip (7).
◆ Connect the bulb electric connector (5).
pull it and remove it from its seat.
◆ Withdraw the parking light bulb (1) and re-
place it with a new one of the same type.

use and maintenance Habana 50/125 - Habana Custom 50/125 73


#(!.').' 4(% &2/.4 !.$ 2%!2 ◆ Take the metal ring (4). NOTE To install the new bulb: introduce
$)2%#4)/. ).$)#!4/2 "5,"3 the bulb in the bulb socket, making sure
NOTE The coloured screen (5) is sup- that the two guide pins coincide with the
Carefully read p. 69 (BULBS). plied only if the direction indicator is
relevant guides on the bulb socket.
equipped with a protection screen (3) of
w v NOTE Before changing a bulb, the “transparent colourless” type. ◆ Correctly install a new bulb of the same
check the fuses, see p. 68 (CHANGING ◆
type.
Unscrew and remove the screw (6).
THE FUSES).
NOTE When removing the coloured For the reassembly:
To change the bulbs: screen, proceed with care, in order not to
break the tang.
NOTE Tighten the screw (1) and the
◆ Unscrew and remove the screw (1). screw (6) moderately and with great care,
◆ Rotate the coloured screen (5) towards in order to avoid damaging the protection
NOTE When removing the protection the inside, until releasing the tang (7), screen (3) and the coloured screen (5).
screen, proceed with care, in order not to then remove it.
break the tangs (2).

NOTE Upon reassembly, correctly insert
Remove the protection screen (3). the tang (7) in the appropriate seat.
NOTE Upon reassembly, fit the tangs ◆ Press the bulb (8) slightly and rotate it
(2) correctly in the appropriate seats. anticlockwise.
◆ Extract the bulb from its seat.

74 use and maintenance Habana 50/125 - Habana Custom 50/125


#(!.').' NOTE Extract the bulb sockets one by DASHBOARD LIGHTING BULBS
4(% $!3("/!2$ "5,"3 wx one, in such a way as to avoid positioning
NOTE To change the two bulbs of the
them incorrectly during the reassembly.
Carefully read p. 69 (BULBS). upper part of the dashboard, it is sufficient
◆ Extract the relative bulb socket: to remove the lower handlebar cover.
NOTE Before changing a bulb, check
the fuses, see p. 68 (CHANGING THE ◆ Remove the lower handlebar cover, see
Pos. Warning light Colour
FUSES)
w 2 stroke oil re- p. 56 (REMOVING THE LOWER HAN-
DLEBAR COVER w x)
serve (j)
The dashboard contains: 1 red
– the warning light bulbs; x Engine oil pres-
NOTE Extract the bulb sockets one by
– the dashboard lighting bulbs. 1 red one, in such a way as to avoid positioning
sure
them incorrectly during the reassembly.
2 Low fuel (g) amber ◆ Extract the bulb socket of the dashboard
To change the bulbs:
Direction indicators part in which there has been a light de-
3 green
WARNING LIGHT BULBS (c) crease:
◆ Partially remove the upper handlebar 4 High beam (a) blue
Pos. Lit part
cover, see p. 57 (PARTIAL REMOVAL Parking lights and low
5 green
OF THE UPPER HANDLEBAR COVER beam (p) 6 Upper right part
w x ). 7 Upper left part
◆ Extract the bulb and replace it with one
of the same type. ◆ Extract the bulb and replace it with one
of the same type.
use and maintenance Habana 50/125 - Habana Custom 50/125 75
#(!.').' WARNING LIGHT BULBS ◆ Extract the bulb and replace it with one
4(% $!3("/!2$ "5,"3 vu NOTE Extract the bulb sockets one by of the same type.
Carefully read p. 69 (BULBS). one, in such a way as to avoid positioning
DASHBOARD LIGHTING BULBS
them incorrectly during the reassembly.
NOTE Before changing a bulb, check
NOTE Extract the bulb sockets one by
the fuses, see p. 68 (CHANGING THE ◆ Extract the relative bulb socket:
one, in such a way as to avoid positioning
FUSES)
Pos. Warning light Colour them incorrectly during the reassembly.
The dashboard contains:
v 2 stroke oil re- ◆ Extract the bulb socket of the dashboard
serve (j)
– the warning light bulbs; 1 red part in which there has been a light de-
– the dashboard lighting bulbs.
1
x Engine oil pres-
red
crease:
sure
To change the bulbs: Pos. Lit part
◆ Partially remove the dashboard, see p.
2 Low fuel (g) amber
Direction indicators 6 Upper central part
58 (P A R TI A L R EM O VA L O F TH E
DASHBOARD v u ).
3 green
(c) 7 Upper right part
4 High beam (a) blue
◆ Extract the bulb and replace it with one
Parking lights and low
5 green
beam (p) of the same type.

76 use and maintenance Habana 50/125 - Habana Custom 50/125


#(!.').' To change the bulb: NOTE Insert the bulb in the bulb socket,
4(% 2%!2 ,)'(4 "5," ◆ Position the vehicle on the stand. making the two bulb pins coincide with the
wv ◆ Unscrew and remove the two screws (1).
◆ Remove the protection screen (2).
relevant guides on the socket.

Carefully read p. 69 (BULBS). Correctly install a new bulb of the same
NOTE Upon reassembly, correctly posi- type.
NOTE Before changing a bulb, check
the fuse, see p. 68 (CHANGING THE FUS-
tion the protection screen in its seat. wv
The lower part has shaped profile.
ES) and the effective operation of the stop- NOTE If the transparent screen of the
light switches, see p. 60 (CHECKING THE
SWITCHES).
a CAUTION number plate light (4) has been removed,
put it back in the correct position.
Upon reassembly, tighten the two The front part has shaped profile.
screws (1) moderately and carefully, to
avoid damaging the protection screen.
◆ Press the bulb (3) slightly and rotate it xu
anticlockwise. NOTE If it has been removed, position
◆ Extract the bulb from its seat. the transparent screen (4) correctly.
The front part has shaped profile.

use and maintenance Habana 50/125 - Habana Custom 50/125 77


42!.30/24

aWARNING
Before transporting the vehicle, it is
necessary to empty the fuel tank and
the carburettor completely, see p. 79
(DRAINING THE FUEL TANK) making
sure that both are completely dry.
During transport the vehicle must be
kept in vertical position and be firmly
anchored, in order to avoid any leakage
of fuel, oil or coolant.
#(!.').' 4(% .5-"%2 0,!4% a CAUTION In case of failure, do not tow the vehicle,
"5," x u Upon reassembly, position the electric but ask for assistance.
Carefully read p. 69 (BULBS). cable correctly in the appropriate
grooved seat on the right side of the
To change the bulb: light unit (2).
◆ Position the vehicle on the centre stand.
◆ Unscrew and remove the screw (1).
◆ Remove the light unit (2).

a CAUTION
Do not pull the electric wires to extract
the bulb socket.
◆ Grasp the bulb socket (3), pull it and re-
move it from its seat.
◆ Remove the bulb (4) from its seat.
◆ Correctly install a new bulb of the same
type.

78 use and maintenance Habana 50/125 - Habana Custom 50/125


$2!).).' 4(% &5%, 4!.+ ◆ Position the vehicle on the centre stand. To drain the carburettor completely,
◆ Stop the engine and wait until it has proceed as follows:
Carefully read p. 25 (FUEL).
cooled down. ◆ Remove the left inspection cover, see p.

aWARNING Prepare a container with capacity ex-
ceeding the fuel quantity present in the
59 (REMOVING THE RIGHT AND LEFT
INSPECTION COVERS).
Risk of fire. tank and put it on the ground on the left ◆ Put the free end of the pipe (1) into a re-
Wait until the engine and the exhaust si- side of the vehicle. ceptacle.
lencer have completely cooled down. ◆ Remove the fillercap. ◆ Open the carburettor outlet by loosening
Fuel vapours are noxious for your ◆ Empty the fuel tank by means of a manu- the drain screw (2) positioned under the
health. al pump or a similar system. float chamber.
Before proceeding, make sure that the aWARNING When all the fuel has flowed out of the car-
burettor:
room in which you are working is prop-
After draining the tank, put back the fill- ◆ Tighten the drain screw (2) completely.
erly ventilated.
er cap in the correct position.
Do not inhale fuel vapours.
Do not smoke, nor use free flames. ◆ Put back the filler cap. aWARNING
Tighten the drain screw (2) with care, to
DO NOT DISPOSE OF FUEL IN THE EN-
avoid fuel leakages from the carburettor
VIRONMENT.
during the refuelling.
If necessary, contact an APRILIA Official
Dealer.

use and maintenance Habana 50/125 - Habana Custom 50/125 79


#,%!.).'

a WARNING a CAUTION
After the vehicle has been washed, its Polish with silicone wax only after hav-
braking functions could be temporarily ing carefully washed the vehicle.
impaired because of the presence of Do not use polishing pastes on matt
water on the grip surfaces. Calculate paints.
long braking distances to avoid acci- Do not wash the vehicle under the sun,
dents. Brake repeatedly to restore nor- especially during the summer, when the
mal conditions. body is still warm, since if the shampoo
dries before being rinsed away, it can
Carry out the preliminary checking op-
damage the paint.
erations, see p. 33 (PRELIMINARY
CHECKING OPERATIONS). Do not use liquids at a temperature ex-
Clean the vehicle frequently if it used in ceeding 40°C to clean the plastic com-
particular areas or conditions, such as: To remove dirt and mud from the painted
ponents of the vehicle
◆ Polluted areas (cities and industrial are- surfaces use a low- pressure water jet,
carefully wet the dirty parts, remove mud Use neither high pressure water / air
as).
◆ Areas characterized by an high percent- and filth with a soft car sponge impregnat- jets, nor vapour jets on the following
ed with a lot of water and shampoo (2 – 4% parts: wheel hubs, controls on the right
age of salinity and humidity (sea areas,
parts of shampoo in water). and on the left side of the handlebar,
hot and humid climates).
◆ Particular conditions (use of salt and Then rinse with plenty of water and dry with bearings, brake pumps, instruments
chamois leather. and indicators, silencer exhaust, glove /
anti-ice chemical products on the roads
To clean the outer parts of the engine use tool kit compartment, ignition switch /
during the winter).
◆ Avoid leaving deposits of industrial and a degreaser, brushes and wipers. steering lock.
polluting powders, tar spots, dead in- Do not use alcohol, petrol or solvents to
sects, bird droppings, etc. on the body. clean the rubber and plastic parts and
◆ Avoid parking the vehicle under trees, the saddle: use only water and mild
since in some seasons residues, resins, soap.
fruits or leaves fall down, which contain
substances that may damage the paint. a WARNING
Do not apply protection waxes onto the
saddle, in order not to make it too slip-
pery.

80 use and maintenance Habana 50/125 - Habana Custom 50/125


,/.' 0%2)/$3 /& ).!#4)6)49
After a long period of inactivity of the vehi-
cle some precautions are necessary to
avoid any problem.
Further, it is important to carry out the nec-
essary repairs and a general check up be-
fore the period of inactivity, since you could
forget to carry them out later.
Proceed as follows:
◆ Empty the fuel tank and the carburettor,
see p. 79 ( DR AI NI NG THE FUE L
TANK).
◆ Extract the spark plug, see p. 62
◆ Wash and dry the vehicle, see p. 80 AFTER A PERIOD OF INACTIVITY
(SPARK PLUG) and pour a teaspoon (5-
10 cm#) of two-stroke engine oil into the (CLEANING). ◆ Uncover and clean the vehicle, see p. 80
◆ Polish the painted surfaces with wax.
cylinder, (CLEANING).
◆ Inflate the tyres, see p. 30 (TYRES). ◆ Check the charge of the battery, see p.
NOTE Put a clean cloth on the cylinder, ◆ By means of a suitable support, position 67 (RECHARGING THE BATTERY) and
near the spark plug seat, in order to protect the vehicle so that both tyres are raised install it, see p. 67 (INSTALLING THE
BATTERY w v) and (INSTALLING
it from oil sprays. from the ground.
◆ Move the ignition switch to position “n”, ◆ Place the vehicle in an unheated, not-hu- THE BATTERY x u).
press the start push button “r” for a few mid room, away from sunlight, with mini- ◆ Make sure that the fuel drain screw is
seconds, to distribute the oil evenly on mum temperature variations. thoroughly screwed (breather pipe clos-
◆ Position and tie a plastic bag on the final
the cylinder surfaces. ing index), see p. 79 (DRAINING THE
◆ Remove the cloth. pipe of the exhaust silencer, in order to FUEL TANK).
◆ Put back the spark plug. prevent moisture from getting into it. ◆ Refuel, see p. 25 (FUEL).
◆ ◆ Cover the vehicle avoiding the use of ◆ Carry out the preliminary checking oper-
Remove the battery, see p. 65 (REMOV-
ING THE BATTERY w v) and p. 66 plastic or waterproof materials. ations, see p. 33 (P RELIMIN ARY
(REMOVING THE BATTERY x u ). CHECKING OPERATIONS).

a WARNING
Have a test ride at moderate speed in a
low-traffic area.

use and maintenance Habana 50/125 - Habana Custom 50/125 81


4%#(.)#!, $!4!

Description w v x u
Max. length 1900 mm 1950 mm 1980 mm
Max. width 720 mm 900 mm 720 mm 920 mm
Max. height (headlight included) 1075 mm 1120 mm 1090 mm 1135 mm
DIMENSIONS Seat height 745 mm 750 mm 780 mm 755 mm
Distance between centres 1300 mm 1285 mm 1350 mm
Min. ground clearance 137 mm 140 mm 85 mm
Weight ready for starting 97 kg 115 kg

Model – M222
Type 2-stroke with controlled ignition 4-stroke with controlled ignition
Number of valves – 2
Number of cylinders horizontal one-cylinder
Total displacement 49,38 cm# 124,0 cm#
Bore/stroke 41,0 mm / 37,4 mm 57,0 mm / 48,6 mm
ENGINE Compression ratio 11,3 ± 0,5:1 10,8 ± 0,5:1
Starting electric + kick starter
Clutch centrifugal
Change gear automatic stepless variator
With wet sump, forced circulation
Lubrication system – with mechanical pump; level
check through sight glass
Cooling with forced air

82 use and maintenance Habana 50/125 - Habana Custom 50/125


Description w v x u
Speed change gear automatic and stepless
Primary V-belt
minimum minimum
TRANSMISSION for stepless change: 2,9 for stepless change: 2,38
Ratios maximum maximum
for stepless change: 0,75 for stepless change:0,79
Secondary with gears
Fuel (reserve included) 7,5 L 8L
Fuel reserve 2L
Transmission oil 130 cm# 85 cm#
2 stroke oil (reserve included) 1,4 L –
2 stroke oil reserve 0,4 L –
CAPACITY Engine oil
- engine oil change only Ò 850 cm#

Seats 1 (2 in the countries where this is n° 2


allowed)
Vehicle max. load (driver + luggage) 105 kg 105 kg
Vehicle max. load 180 kg (in the countries where 180 kg
(driver+passenger+luggage) this is allowed)
Model KEIHIN PWS 12 MIKUNI BS 24
CARBURETTOR
Choke tube Ø12 mm Ø22 mm

Premium grade petrol (4 Stars Leaded (4 Stars U) or unleaded


Fuel U) according to the DIN 51600 premium grade petrol, min. O.N.
standard, min. O.N. 98 95 (N.O.R.M.) and 85
(N.O.R.M.) and 88 (N.O.M.M.) (N.O.M.M.)
FUEL SUPPLY
Unleaded petrol according to the
Fuel 2 DIN 51607 standard, min. O.N. –
95 (N.O.R.M.) and 85
(N.O.M.M.)

use and maintenance Habana 50/125 - Habana Custom 50/125 83


Description w v x u
FRAME Type one beam split in two at the rear

Front fork with connection elements


Stroke 50 mm
SUSPENSIONS
Rear hydraulic mono-shock absorber
Stroke 67,5 mm 72 mm

Front disc brake, Ø190 mm with hydraulic transmission


BRAKES drum brake, Ø120 mm, with drum brake, Ø140 mm, with
Rear mechanic transmission mechanic transmission

Type alloy
WHEELS Front 3,00 x 12"
Rear 3,50 x 10"

Type tubeless
Front 120/70 - 12" - 51J 120/70 - 12" - 51P
Rear 130/70 - 10" - 59J 130/70 - 10" - 59P
STANDARD INFLATION PRESSURE
TYRES Front 170 kPa (1,7 bar)
Rear 190 kPa (1,9 bar)
INFLATION PRESSURE WITH PASSENGER (w v where drive with passenger is allowed)
Front 190 kPa (1,9 bar) 170 kPa (1,7 bar)
Rear 210 kPa (2,1 bar)

Type C.D.I.
IGNITION
Spark advance 14° ± 1° before T.D.C. 10° ± 1° before T.D.C.

84 use and maintenance Habana 50/125 - Habana Custom 50/125


Description w v x u
Standard NGK R BPR8HS CHAMPION RG4HC
alternative NGK R BPR7HS –
SPARK PLUG
Spark plug gap 0,6 - 0,7 mm 0,7 - 0,8 mm
Engine idle rpm 1600 ± 200 rpm
Battery 12 V - 4 Ah 12 V - 9 Ah
ELECTRIC Fuses 7,5 A - 10 A 7,5 A - 15 A
SYSTEM
Generator (with permanent magnet) 12 V - 115 W 12 V - 100 W
Low / high beam 12 V - 35/35 W –
Low / high beam (halogen) – 12 V - 55/60 W H4
Front parking light 12 V - 5 W 12 V - 3 W
Direction indicators 12 V - 10 W
BULBS Rear parking light / stoplight / number plate 12 V - 5/21 W –
light
Rear parking light / stoplight – 12 V - 5/21 W
Number plate light – 12 V - 3 W
Dashboard light 12 V - 2 W 12 V - 1,2 W 12 V - 1,2 W
Low beam and parking light 12 V - 1,2 W
High beam 12 V - 1,2 W
WA R N I N G Direction indicators 12 V - 2 W
LIGHTS 2 stroke oil reserve 12 V - 2 W –
Engine oil pressure – 12 V - 2 W
Low fuel 12 V - 2 W

use and maintenance Habana 50/125 - Habana Custom 50/125 85


,5"2)#!.4 #(!24 wv
Transmission oil (recommended): 0
F.C., SAE 75W - 90 or GEAR SYNTH, SAE 75W - 90.
As an alternative to the recommended oil, it is possible to use high-quality oils with characteristics in compliance with or superior to the
A.P.I. GL-4 specifications.
Mixer oil (recommended): 0
GREEN HIT 2 or CITY 2T.
As an alternative to the recommended oil, use high-quality oils with characteristics in compliance with or superior to the ISO-L-ETC++,
A.P.I. TC++ specifications.
Fork oil (recommended): 0
F.A. 5W or 0
F.A. 20W fork oil;
an alternative FORK 5W or FORK 20W fork oil.
If you need an oil with intermediate characteristics in comparison with the 0
F.A. 5W and 0
F.A. 20W or FORK 5W and
FORK 20W, these can be mixed as indicated below:

SAE 10W = 0 F.A. 5W 67% of the volume + 0 F.A. 20W 33% of the volume, or
FORK 5W 67% of the volume + FORK 20W 33% of the volume;
SAE 15W = 0 F.A. 5W 33% of the volume + 0 F.A. 20W 67% of the volume, or
FORK 5W 33% of the volume + FORK 20W 67% of the volume.
Bearings and other lubrication points (recommended): 0 AUTOGREASE MP or GREASE 30.
As an alternative to the recommended product, use high-quality grease for rolling bearings, working temperature range -30°C.... +140°C,
dripping point 150°C... 230°C, high protection against corrosion, good resistance to water and oxidation.

Protection of the battery poles: neutral grease or vaseline.

aWARNING
Use new brake fluid only.
Brake fluid (recommended): 0 F.F., DOT 5 (DOT 4 compatible) or BRAKE 5.1, DOT 5 (DOT 4 compatible).

aWARNING
Use only antifreeze and anticorrosive without nitrite, ensuring protection at -35°C at least.
Engine coolant (recommended): 0 ECOBLU - 40°C or COOL.

86 use and maintenance Habana 50/125 - Habana Custom 50/125


,5"2)#!.4 #(!24 xu
ngine oil (recommended): 0 EXTRA RAID 4, SAE 15W - 50 or TEC 4T, SAE 15W - 50.
s an alternative to the recommended oil, it is possible to use high-quality oils with characteristics in compliance with or superior to the
CMC G-4, A.P.I. SG. specifications.
ransmission oil (recommended): 0 F.C., SAE 75W - 90 or GEAR SYNTH, SAE 75W - 90.
s an alternative to the recommended oil, it is possible to use high-quality oils with characteristics in compliance with or superior to the
.P.I. GL4 specifications.
ork oil (recommended): 0 F.A. 5W or 0 F.A. 20W fork oil;
as an alternative FORK 5W or FORK 20W.
f you need an oil with intermediate characteristics in comparison with the 0 F.A. 5W and 0 F.A. 20W or FORK 5W and
FORK 20W, these can be mixed as indicated below:
AE 10W = 0 F.A. 5W 67% of the volume, + 0 F.A. 20W 33% of the volume or
FORK 5W 67% of the volume + FORK 20W 33% of the volume.
AE 15W = 0 F.A. 5W 33% of the volume, + 0 F.A. 20W 67% of the volume or
FORK 5W 33% of the volume + FORK 20W 67% of the volume.
earings and other lubrication points (recommended): 0 AUTOGREASE MP or GREASE 30.
s an alternative to the recommended product, use high-quality grease for rolling bearings, working temperature range -30°C.... +140°C,
ripping point 150°C... 230°C, high protection against corrosion, good resistance to water and oxidation.
rotection of the battery poles: neutral grease or vaseline.

aWARNING @

Use new brake fluid only.


rake fluid (recommended): 0 F.F., DOT 5 (DOT 4 compatible) or BRAKE 5.1, DOT 5 (compatible DOT 4).

use and maintenance Habana 50/125 - Habana Custom 50/125 87


./4%

!3+ &/2 '%.5).% 30!2% 0!243 /.,9


88 use and maintenance Habana 50/125 - Habana Custom 50/125
./4%

!3+ &/2 '%.5).% 30!2% 0!243 /.,9


use and maintenance Habana 50/125 - Habana Custom 50/125 89
)MPORTERS

90 use and maintenance Habana 50/125 - Habana Custom 50/125


)MPORTERS

use and maintenance Habana 50/125 - Habana Custom 50/125 91


7)2).' $)!'2!- (ABANA 

92 use and maintenance Habana 50/125 - Habana Custom 50/125


7)2).' $)!'2!- +%9 (ABANA 

1) Generator 31) Front right direction indicator


2) CDI 32) Front left direction indicator
3) Spark plug 33) Front light
4) HT coil 34) Low / high beam bulb
5) Voltage regulator 35) Horn
6) Battery 36) Pick up
7) Starter 37) Fuses
8) Start relay 38) Multiple connectors
9) Front stoplight switch 39) Rear parking light / stoplight / number plate light
10) Rear stoplight switch 40) –
11) 2 stroke oil reserve switch 41) Direction indicator switch
12) Resistor 42) Left dimmer switch
13) Fuel level sensor 43) Low beam and parking light warning light
14) Rear right direction indicator 44) Automatic starter
15) Rear light 45) Anti-theft device installation point
16) Rear left direction indicator
17) Dimmer switch (not provided in the _ version)
18) Horn push button #!",% #/,/523
19) Ignition switch / steering lock
20) Control diode Ar orange
21) Start push button Az light blue
22) Blinking b blue
23) Dashboard Bi white
24) Direction indicator warning light G yellow
Gr grey
25) 2 stroke oil reserve warning light
M brown
26) Dashboard light
N black
27) Fuel level instrument R red
28) Low fuel warning light V green
29) High beam warning light Vi violet
30) Front parking light Ro pink

use and maintenance Habana 50/125 - Habana Custom 50/125 93


7)2).' $)!'2!- (ABANA  J-

94 use and maintenance Habana 50/125 - Habana Custom 50/125


7)2).' $)!'2!- +%9 (ABANA  J-
1) Generator 31) Front right direction indicator
2) CDI 32) Front left direction indicator
3) Spark plug 33) Front light
4) HT coil 34) Low / high beam bulb
5) Voltage regulator 35) Horn
6) Battery 36) Pick up
7) Starter 37) Fuses
8) Start relay 38) Multiple connectors
9) Front stoplight switch 39) Rear parking light / stoplight / number plate light
10) Rear stoplight switch 40) –
11) 2 stroke oil reserve switch 41) Direction indicator switch
12) Resistor 42) Left dimmer switch
13) Fuel level sensor 43) Low beam and parking light warning light
14) Rear right direction indicator 44) Automatic starter
15) Rear light 45) Anti-theft device installation point
16) Rear left direction indicator
17) Engine stop switch
18) Horn push button #!",% #/,/523
19) Ignition switch / steering lock
20) Control diode Ar orange
21) Start push button Az light blue
22) Blinking b blue
23) Dashboard Bi white
24) Direction indicator warning light G yellow
Gr grey
25) 2 stroke oil reserve warning light
M brown
26) Dashboard light
N black
27) Fuel level instrument R red
28) Low fuel warning light V green
29) High beam warning light Vi violet
30) Front parking light Ro pink

use and maintenance Habana 50/125 - Habana Custom 50/125 95


7)2).' $)!'2!- (ABANA #USTOM 

96 use and maintenance Habana 50/125 - Habana Custom 50/125


7)2).' $)!'2!- +%9 (ABANA #USTOM 

1) Generator 31) Front right direction indicator


2) CDI 32) Front left direction indicator
3) Spark plug 33) Front light
4) HT coil 34) Low / high beam bulb
5) Voltage regulator 35) Horn
6) Battery 36) Pick up
7) Starter 37) Fuses
8) Start relay 38) Multiple connectors
9) Front stoplight switch 39) Rear parking light / stoplight / number plate light
10) Rear stoplight switch 40) –
11) 2 stroke oil reserve switch 41) Low beam and parking light warning light
12) Resistor 42) Automatic starter
13) Fuel level sensor
14) Rear right direction indicator
15) Rear light #!",% #/,/523
16) Rear left direction indicator
17) Left dimmer switch Ar orange
18) Right dimmer switch Az light blue
19) Ignition switch / steering lock b blue
20) Control diode Bi white
G yellow
21) Anti-theft device installation point
Gr grey
22) Blinking
M brown
23) Dashboard N black
24) Direction indicator warning light R red
25) 2 stroke oil reserve warning light V green
26) Dashboard light Vi violet
27) Fuel level instrument Ro pink
28) Low fuel warning light
29) High beam warning light
30) Front parking light

use and maintenance Habana 50/125 - Habana Custom 50/125 97


7)2).' $)!'2!- (ABANA 

98 use and maintenance Habana 50/125 - Habana Custom 50/125


7)2).' $)!'2!- +%9 (ABANA 

1) Generator 31) Front right direction indicator


2) CDI 32) Front left direction indicator
3) Spark plug 33) Front light
4) HT coil 34) Low / high beam bulb
5) Voltage regulator 35) Horn
6) Battery 36) Pick up
7) Starter 37) Fuses
8) Start relay 38) Multiple connectors
9) Front stoplight switch 39) Rear parking light / stoplight / number plate light
10) Rear stoplight switch 40) –
11) Engine oil pressure sensor 41) Direction indicator switch
12) Resistor 42) Left dimmer switch
13) Fuel level sensor 43) Low beam and parking light warning light
14) Rear right direction indicator 44) Number plate
15) Rear light 45) Anti-theft device installation point
16) Rear left direction indicator
17) Dimmer switch (not provided in the _ version)
18) Horn push button #!",% #/,/523
19) Ignition switch / steering lock
20) Automatic starter control device Ar orange
21) Start push button Az light blue
22) Automatic starter b blue
23) Dashboard Bi white
24) Direction indicator warning light G yellow
Gr grey
25) Engine oil pressure warning light
M brown
26) Dashboard light
N black
27) Fuel level instrument R red
28) Low fuel warning light V green
29) High beam warning light Vi violet
30) Front parking light Ro pink

use and maintenance Habana 50/125 - Habana Custom 50/125 99


7)2).' $)!'2!- (ABANA #USTOM 

100 use and maintenance Habana 50/125 - Habana Custom 50/125


7)2).' $)!'2!- +%9 (ABANA #USTOM 

1) Generator 31) Front right direction indicator


2) CDI 32) Front left direction indicator
3) Spark plug 33) Front light
4) HT coil 34) Low / high beam bulb
5) Voltage regulator 35) Horn
6) Battery 36) Pick up
7) Starter 37) Fuses
8) Start relay 38) Multiple connectors
9) Front stoplight switch 39) Rear parking light / stoplight / number plate light
10) Rear stoplight switch 40) –
11) Engine oil pressure sensor 41) –
12) Resistor 42) –
13) Fuel level sensor 43) Low beam and parking light warning light
14) Rear right direction indicator 44) Number plate
15) Rear light
16) Rear left direction indicator
17) Left dimmer switch #!",% #/,/523
18) Right dimmer switch
Ar orange
19) Ignition switch / steering lock Az light blue
20) Automatic starter control device b blue
21) Anti-theft device installation point Bi white
22) Automatic starter G yellow
23) Dashboard Gr grey
24) Direction indicator warning light M brown
25) Engine oil pressure warning light N black
26) Dashboard light R red
27) Fuel level instrument V green
28) Low fuel warning light Vi violet
29) High beam warning light Ro pink
30) Front parking light

use and maintenance Habana 50/125 - Habana Custom 50/125 101


./4%

!3+ &/2 '%.5).% 30!2% 0!243 /.,9


102 use and maintenance Habana 50/125 - Habana Custom 50/125
./4%

!3+ &/2 '%.5).% 30!2% 0!243 /.,9


use and maintenance Habana 50/125 - Habana Custom 50/125 103
aprilia s.p.a. wishes to thank its customers for the purchase of this vehicle.

– Do not dispose of oil, fuel, polluting substances and components in the envi-
ronment.

– Do not keep the engine running if it isn’t necessary.

– Avoid disturbing noises.

– Respect nature.

104 use and maintenance Habana 50/125 - Habana Custom 50/125

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