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Standard Method of Test for

Polymer Content of Polymer-Modified


Emulsions and Asphalt Binders

AASHTO Designation: T 302-04

1. SCOPE

1.1. This test method is used to determine the percent concentration of a Styrene-Butadiene-Rubber
(SBR), Styrene-Butadiene (SB), or Styrene-Butadiene-Styrene (SBS) polymer in a polymer-
modified asphalt binder or emulsion residue. By using the infrared spectrum and the principles of
Beer’s Law, the polymer content of the asphalt material can be determined.

1.2. This test method implies that the equipment used for the analysis is operated by experienced
personnel according to the manufacturer’s directions for optimum performance.

1.3. This standard involves hazardous materials, operations, or equipment. This standard does not
purport to address all of the safety concerns associated with its use. It is the responsibility of the
user of this standard to establish appropriate safety and health practices and determine the
applicability of regulatory limitations prior to use.

2. REFERENCED DOCUMENTS

2.1. AASHTO Standards:


 M 231, Weighing Devices Used in The Testing of Materials

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2.2. Other Documents:
 Infrared Spectrophotometer Operator’s Manual

3. APPARATUS

3.1. Infrared Spectrophotometer—capable of recording spectrum from a wavelength of the 1800 to


600 cm–1 region.

3.2. Variable speed shearing mixer.

3.3. Heating coil with variable rheostat.

3.4. Thermometer for determining temperatures at 4–305ºC (40–580ºF).

3.5. Infrared windows—polished sodium chloride or potassium chloride windows, or other suitable
medium for casting of infrared specimens.

3.6. Eyedroppers.

TS-2a T 302-1 AASHTO


Copyright American Association of State Highway and Transportation Officials
Provided by IHS under license with AASHTO Licensee=Fluor Corporation/2110503106, User=Melendez, Segundo
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3.7. Glass vial with leak resistant top.

3.8. Infrared heat lamp.

3.9. High-temperature vacuum oven.

3.10. Balance conforming to the requirements of M 231, Class G1.

3.11. Solvent.
Note 1—Trichloroethane, technical grade or Tetrahydrofuran (THF) have been shown as suitable
solvents that do not interfere with the infrared spectrum. Other appropriate solvents may be used.

3.12. Containers for blending the asphalt material with polymer–metal pint (0.47 L) cans with lids are
suitable.

4. PREPARATION OF CONTROL SAMPLES

4.1. Weigh 300 ± 5 g of asphalt binder or emulsion into a container suitable for mixing for each
standard. Record the weight to the nearest gram.

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4.2. Heat the asphalt binder until fluid, at a temperature not to exceed 163ºC (325ºF). An emulsion
should be heated to 82 ± 1ºC (180 ± 2ºF). Maintain this temperature while adding the polymer.

4.3. Mix a minimum of three standards containing from 0 to 5 percent polymer (rubber solids) in equal
increments.
Note 2—The standards are prepared on a weight to weight (w/w) percentage. This percentage is
based on the solids weight of the polymer and the weight of the base asphalt binder or the asphalt
emulsion residue. If the polymer is in an emulsified form and/or the standards are being made with
an asphalt emulsion, an accurate determination of the rubber solids and/or percent asphalt residue
must be made in order to prepare accurate standards.

4.4. Example calculation:

( E )( R )(100)
= Percent polymer standard (1)
A
where:
E = mass of emulsified polymer
R = Percent rubber solids in decimal form
A = mass of base asphalt binder or emulsion

Example:
(15.1)(0.60 )(100 ) = 3%
302.0
E = 15.1 g
R = 60 percent
A = 302.0 g

TS-2a T 302-2 AASHTO


Copyright American Association of State Highway and Transportation Officials
Provided by IHS under license with AASHTO Licensee=Fluor Corporation/2110503106, User=Melendez, Segundo
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4.5. While maintaining heat, slowly add the calculated amount of polymer for each standard to the
appropriate weighed container of base asphalt binder or emulsion with the mixer in operation.
Allow the materials to mix thoroughly.

4.6. While the standards are still in a homogeneous and liquid state, remove approximately 1 g from
each standard and place in an appropriately labeled vial with a leak-resistant top.

4.7. If there is any residual moisture in the standards, place the vials in a vacuum oven set at
approximately 20 mm of Hg vacuum at 104 ± 2ºC (220 ± 4ºF) until constant mass is achieved.

4.8. After drying, remove the vials from the oven and cool to room temperature before making the
dilutions necessary for infrared scanning.

5. PREPARATION OF POLYMER SAMPLES

5.1. Heat asphalt binder until fluid, at a temperature not to exceed 163ºC (325ºF), or if emulsion, heat
to 82 ± 1ºC (180 ± 2ºF), stirring to achieve a homogeneous state.

5.2. After the sample is thoroughly mixed, place approximately 1 g in a glass vial.

5.3. If there is any residual moisture in the sample, place the vials in a vacuum oven set at
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approximately 20 mm of Hg, vacuum at 104 ± 2ºC (220 ± 4ºF) until constant mass is achieved.

5.4. After drying, remove the samples from the oven and cool to room temperature before making the
dilutions for infrared scanning.

6. DILUTIONS FOR INFRARED SCAN

6.1. Dilute contents of each glass vial containing standards and samples with 10 mL of the solvent.

6.2. Shake the vials until the sample is completely dissolved in the solvent.

7. PROCEDURE

7.1. Preparing Thin Films:

7.1.1. Place drops of the diluted standards and sample on individual infrared windows using an
eyedropper. Insure that an even smear is placed on the windows. At a wavelength of 1460 cm–1,
the transmittance level should be approximately 40 percent ± 5 percent for a good scan.

7.1.2. Allow the solvent to evaporate at room temperature or place the windows under a heat lamp for
approximately 10 minutes to drive off any residual solvent.

7.2. Analysis of the Standards:

7.2.1. Scan the prepared infrared window for each standard from a wavelength of 1800 cm–1 to 600 cm–1.

TS-2a T 302-3 AASHTO


Copyright American Association of State Highway and Transportation Officials
Provided by IHS under license with AASHTO Licensee=Fluor Corporation/2110503106, User=Melendez, Segundo
No reproduction or networking permitted without license from IHS Not for Resale, 07/06/2015 10:29:50 MDT
7.2.2. Determine the absorbance of the peaks at a wavelength of 965 cm–1 for the SBR, SB or SBS and at
a wavelength of 1375 cm–1 for base asphalt binder or emulsion on each standard. (See example in
Figure 1.)

0.5

0.4
Absorbance Ratio = A1 / A2
Absorbance

0.3
-1
1375 cm (A2)

0.2

-1
0.1 965 cm (A1)

0.0
1800 1600 1400 1200 1000 800 600
Wavenumbers (cm-1)
Mattson GL- 3025
Resolution: 4.0
Gain: 1 Scans: 32 Iris: 0

Figure 1—Infrared Scan of a Polymer Modified Asphalt Material

7.2.3. Divide the value of the peak at 965 cm–1 (A1) by the peak at 1375 cm–1 (A2) to obtain the ratio of
the relative peak values (A1/A2) of each standard.

A1 (2)
= absorbance ratio
A2
where:

A1 = peak value at 965 cm–1


A2 = peak value at 1375 cm–1

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7.2.4. Plot the ratio of the relative peak values (A1/A2) versus the corresponding percent polymer
content of each standard.

7.2.5. Plot the first-order curve fit on the data to generate a standard curve. (See example in Figure 2.)

Table 1—Typical Data for Standard Curve Development


Standard, % Absorbance Ratio
Polymer (A1/A2)
0 0.02
1 0.065
2 0.11
3 0.155
4 0.20
5 0.245

TS-2a T 302-4 AASHTO


Copyright American Association of State Highway and Transportation Officials
Provided by IHS under license with AASHTO Licensee=Fluor Corporation/2110503106, User=Melendez, Segundo
No reproduction or networking permitted without license from IHS Not for Resale, 07/06/2015 10:29:50 MDT
0.3

0.25
Absorbance Ratio (A1/A2)

0.2
X = Y – 0.02
0.15
0.045
0.1 X=Y–b
m
0.05

0
0 1 2 3 4 5
% Polymer

Figure 2—Percent Polymer Content vs. Absorbance Ratio (A1/A2)

7.3. Analysis of Sample:

7.3.1. Perform Sections 7.2.1 through 7.2.3 for each sample and obtain the relative ratio (A1/A2) of the
sample.

7.3.2. Determine the percent polymer content of the sample from the standard graph or mathematically.

7.3.2.1. Example mathematical calculation:


Absorbance Ratio on Sample
A1 0.025
= = 0.126
A2 0.199

Calculation of Percent Polymer Content (3)


y −b
x=
m

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where:
y = Absorbance Ratio (A1/A2)
m = 0.045
b = 0.02
0.126−0.02
x= (4)
0.045
x = 2.4 % Polymer

8. REPORT

8.1. The values determined for the polymer content shall be reported to the nearest 0.1 percent.

9. PRECISION AND BIAS

9.1. Information is not available to make a precision and bias statement.

TS-2a T 302-5 AASHTO


Copyright American Association of State Highway and Transportation Officials
Provided by IHS under license with AASHTO Licensee=Fluor Corporation/2110503106, User=Melendez, Segundo
No reproduction or networking permitted without license from IHS Not for Resale, 07/06/2015 10:29:50 MDT

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