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Spare Parts Manual (HB 4200-4200dp)
Spare Parts Manual (HB 4200-4200dp)
© 2010 Atlas Copco Construction Tools GmbH | No. 3390 7040 01 | 2010-08-19
HB 4200, 4200 DP Contents
Contents
General information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Tightening torques. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Working Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
HB 4200. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
HB 4200 DustProtector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Hydraulic hoses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Optional equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Kits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Label kit HB 4200. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Label kit HB 4200 DustProtector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Seal kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Seal kit for swivel joint (ContiLube® II). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Plastic parts kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Tensioning bolt kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
DustProtector kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Noise protection kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Lower breaker part kit (bronze). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Lower breaker part kit (steel). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Lower breaker part kit DustProtector (bronze). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Lower breaker part kit DustProtector (steel). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Expansion bolt kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Accumulator repair kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Dimensions HB 4200. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Dimensions HB 4200 DustProtector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
© 2010 Atlas Copco Construction Tools GmbH | No. 3390 7040 01 | 2010-08-19 3
HB 4200, 4200 DP Spare parts list
General information
This spare parts list applies to the following:
Use only authorized parts. Any damage or malfunction caused by the use of
unauthorized parts is not covered by Warranty or Product Liability.
Any unauthorized use or copying of the contents or any part thereof is
prohibited. This applies in particular to trademarks, model denominations, part
numbers, and drawings.
Instructions of ordering
It is essential to indicate the serial number of the hydraulic attachment when
ordering spare parts!
Please note the full identification number of your hydraulic attachment. This
code can be found on the cylinder.
Determine the quantity of individual parts which are required and need to be
ordered. The order must indicate the following details:
A
B
C
A. Cylinder number
B. Type
C. Serial number
© 2010 Atlas Copco Construction Tools GmbH | No. 3390 7040 01 | 2010-08-19 5
Spare parts list HB 4200, 4200 DP
20
21 22 23 24
23
24
21
22 37 36
32 38
2 35
99
34
3 37 32 39
3
36 33
5 550
5
500
38
4 4
32 32
1 32 31
6 © 2010 Atlas Copco Construction Tools GmbH | No. 3390 7040 01 | 2010-08-19
HB 4200, 4200 DP Spare parts list
© 2010 Atlas Copco Construction Tools GmbH | No. 3390 7040 01 | 2010-08-19 7
Spare parts list HB 4200, 4200 DP
23
20
24 21 22 23 24
21
22 37
36
32 38
2 35
98
32
34
39
3 37 33
3
36 550
5
5 500
38
4 4
32
32 14
15
32 31
6
12
18 11
13
19
8 © 2010 Atlas Copco Construction Tools GmbH | No. 3390 7040 01 | 2010-08-19
HB 4200, 4200 DP Spare parts list
© 2010 Atlas Copco Construction Tools GmbH | No. 3390 7040 01 | 2010-08-19 9
Spare parts list HB 4200, 4200 DP
192 193
191
192 192 193
140
141 144 145 148 149
120
119
145
141 146 147
142 143
124
144
111 146
118
139 142 143
148
193
147
149
110
115
100
113
121
123
134 122
108 135
103
138 105
183 104
181
112
182 102
101
180
125 181 182 183
10 © 2010 Atlas Copco Construction Tools GmbH | No. 3390 7040 01 | 2010-08-19
HB 4200, 4200 DP Spare parts list
© 2010 Atlas Copco Construction Tools GmbH | No. 3390 7040 01 | 2010-08-19 11
Spare parts list HB 4200, 4200 DP
112
301
302
125 203
292 290
291 291 292
350
292
291
204
203
200
292 112
205 292
370 291
205
601
603 602
300
392 391
391
392
390
391 392
391 305
392
305
12 © 2010 Atlas Copco Construction Tools GmbH | No. 3390 7040 01 | 2010-08-19
HB 4200, 4200 DP Spare parts list
© 2010 Atlas Copco Construction Tools GmbH | No. 3390 7040 01 | 2010-08-19 13
Spare parts list HB 4200, 4200 DP
480
481 482 483 484 485 486 487 488
482
370
487
401
483
403 485
488
486 403
488
484
481
485
405
486
404
402
404
14 © 2010 Atlas Copco Construction Tools GmbH | No. 3390 7040 01 | 2010-08-19
HB 4200, 4200 DP Spare parts list
© 2010 Atlas Copco Construction Tools GmbH | No. 3390 7040 01 | 2010-08-19 15
Spare parts list HB 4200, 4200 DP
550
551 552 553 554 555 556 557 558 559 560 561 562 563
563
555
554
553
559 551
552
561
557 558
556
563 563
555
555
553
562
554 558
562
555
563 558
16 © 2010 Atlas Copco Construction Tools GmbH | No. 3390 7040 01 | 2010-08-19
HB 4200, 4200 DP Spare parts list
© 2010 Atlas Copco Construction Tools GmbH | No. 3390 7040 01 | 2010-08-19 17
Spare parts list HB 4200, 4200 DP
I A II
603
602
601
18 © 2010 Atlas Copco Construction Tools GmbH | No. 3390 7040 01 | 2010-08-19
HB 4200, 4200 DP Spare parts list
I = AutoStop setting
II = AutoStart setting (standard setting on delivery)
A. Port bore in cylinder
B. Wall of breaker box
C. Plug of breaker box
D. M 10 thread (both ends) for mounting
The position of the StartSelect unit is shown on the percussion unit illustrations.
© 2010 Atlas Copco Construction Tools GmbH | No. 3390 7040 01 | 2010-08-19 19
Spare parts list HB 4200, 4200 DP
Optional parts
20 © 2010 Atlas Copco Construction Tools GmbH | No. 3390 7040 01 | 2010-08-19
HB 4200, 4200 DP Spare parts list
Tightening torques
No. Description Tightening torque Remark
102 Expansion bolt Socket spanner size 30
Tightening regulations for hydraulic
breaker up to serial number 1556:
1. Treat the threads and threaded
inserts for the expansion bolts with
an Anti-Seize.
2. Degrease and dry the surfaces
between the bolt heads, the
washers, and the cover for the HP-
accumulator.
3. Pretighten the expansion bolts to
50 Nm, proceeding in a crosswise
fashion,
4. then tighten each bolt through 30°
in a crosswise fashion,
5. finally tighten each bolt again
through 60° in a crosswise fashion.
Tightening regulations for hydraulic
breaker from serial number 1557 on:
1. Treat the threads and threaded
inserts for the expansion bolts with
an Anti-Seize agent.
2. Treat the surfaces between the
bolt head, washer, and HP-
accumulator cover with Anti-Seize.
3. Place on the HP-accumulator, and
tighten the expansion bolts by
hand in a crosswise fashion.
4. Pretighten the expansion bolts to
100 Nm, proceeding in a crosswise
fashion,
5. then tighten each bolt through 30°
in a crosswise fashion,
6. finally tighten each bolt again
through 60° in a crosswise fashion.
108 Non-return valve 200 Nm Socket spanner size 41
111 Allen screw 80 Nm Allen key size 10
120 Allen screw 380 Nm Allen key size 17
122 Threaded plug 300 Nm Allen key size 22
181 Filling valve 130 Nm Socket spanner size 22
182 Threaded plug 20 Nm Allen key size 5
192 Tensioning bolt Torque wrench or Power wrench size 75
1. Pretighten the tensioning bolts to
500 Nm, proceeding in a crosswise
fashion,
2. then tighten each tensioning bolt
through 120° (2 sides of hexagonal
head) in a crosswise fashion,
3. finally tighten each tensioning bolt
again through 180° (3 sides of
hexagonal head) in a crosswise
fashion.
601 Plug 200 Nm Allen key size 17
© 2010 Atlas Copco Construction Tools GmbH | No. 3390 7040 01 | 2010-08-19 21
Spare parts list HB 4200, 4200 DP
Working Tools
1 2 3 4
HB 4200
(7.09)
180
LT
Metric
Imperial
22 © 2010 Atlas Copco Construction Tools GmbH | No. 3390 7040 01 | 2010-08-19
HB 4200, 4200 DP Spare parts list
HB 4200 DustProtector
(7.09)
180
LT
Metric
Imperial
© 2010 Atlas Copco Construction Tools GmbH | No. 3390 7040 01 | 2010-08-19 23
Spare parts list HB 4200, 4200 DP
Accessories
Hydraulic hoses
Optional equipment
24 © 2010 Atlas Copco Construction Tools GmbH | No. 3390 7040 01 | 2010-08-19
HB 4200, 4200 DP Spare parts list
Kits
Label kit HB 4200
700
708 701 702 703 704 705 706 708 709
703
720
706
705
702
701
704
709
© 2010 Atlas Copco Construction Tools GmbH | No. 3390 7040 01 | 2010-08-19 25
Spare parts list HB 4200, 4200 DP
730
738 731 732 733 734 735 736 738 739
733
740
736
735
732
731
734
739
26 © 2010 Atlas Copco Construction Tools GmbH | No. 3390 7040 01 | 2010-08-19
HB 4200, 4200 DP Spare parts list
Seal kit
© 2010 Atlas Copco Construction Tools GmbH | No. 3390 7040 01 | 2010-08-19 27
Spare parts list HB 4200, 4200 DP
DustProtector kit
28 © 2010 Atlas Copco Construction Tools GmbH | No. 3390 7040 01 | 2010-08-19
HB 4200, 4200 DP Spare parts list
© 2010 Atlas Copco Construction Tools GmbH | No. 3390 7040 01 | 2010-08-19 29
Spare parts list HB 4200, 4200 DP
30 © 2010 Atlas Copco Construction Tools GmbH | No. 3390 7040 01 | 2010-08-19
HB 4200, 4200 DP Spare parts list
Dimensions
Dimensions HB 4200
mm (inch)
50 (1.97)
738 (29.06) 906 (35.67)
650
580 35
405
175
137.5
50
562.5
700
800
2359 (92.87)
9
Ø3
(25.59)
(22.83) (1.38)
(15.94)
(6.89)
(1.97)
(5.41)
(22.15)
(27.56)
4) (31.50)
820 (32.28)
1.5
480 (18.90) 690 (27.17) Ø(
Ø 180 (7.09)
© 2010 Atlas Copco Construction Tools GmbH | No. 3390 7040 01 | 2010-08-19 31
Spare parts list HB 4200, 4200 DP
50 (1.97)
738 (29.06) 906 (35.67)
650
580 35
405
175
137.5
50
562.5
700
800
9
Ø3
2404 (94.65)
(25.59)
(22.83) (1.38)
(15.94)
(1.97)
(6.89)
(5.41)
(22.15)
(27.54)
(31.50)
4)
1.5
775 (30.51)
32 © 2010 Atlas Copco Construction Tools GmbH | No. 3390 7040 01 | 2010-08-19
© 2010 Atlas Copco Construction Tools GmbH | No. 3390 7040 01 | 2010-08-19
Any unauthorized use or copying of the contents or any part thereof is prohibited.
This applies in particular to trademarks, model denominations, part numbers, and
drawings.
www.atlascopco.com