Tel no. +124 4048497/+9971907082 email: ceo@prosava.in website : www.prosava.in
QAP For Manufacture of Pnuematic actuator Date
Reference Contract-GEMC-511687711797428 Contract-GEMC-511687745246157 Contract-GEMC-511687758332593 Component/ Frequency & Reference Fabricators Quality Type of S.No Operations Characteristic Check type of check Document Control Inspection details Acceptance criteria Remarks Record 1 2 3 4 5 6 7 8 9 10 11 Inspecting Extent of Agency inspection Plates: IS 2062 -2011 Identification and correlation with Mill Test 1.1 Certificate from Supplier e.g., SAIL, JSL,Tata etc. As per Mill T.C. and Challan, Mill Verification of Fabricator's Steel Plates tests T.C. reference document Internal 100% record
Physical condition i.e.,
1.11 Pitting, straightness, rolling defect,colour etc. Complete visual Fabricator's Visual inspection Internal 100% record IS 6911 Measurement of Fabricator’s Measurement as per 1.2 Dimension Item Dimension Internal 100% Record Approved Dwg Dwg 1.21 Length 1.22 Width 1.23 Depth 1.24 Blade size 1.25 Bush dimension 1.26 Shaft Dia Welding 10% of total welded Fabricator’s 1.3 Internal 10% Record No defects examination Liquid penetrant test length LP test report Fabricator’s Visual/ Measurement of Record 1.4 Internal 100% Approved Dwg Measurement Dimension Nut & Bolts Dimension Challan Challan.,Deal Verification of Fabricator’s 1.5 ers Invoice Reference Internal 100% Record Bearing manufactured by As per approved vendor Bearings SKF / FAG Document list Challan.,Deal Verification of Fabricator’s 1.6 ers Invoice Reference Internal 100% Record Pnuematic Manufactured by As per approved vendor Actuator Lubsa/Festo Document list welding electrode : Challan., Inspection Manufacturered by Manufacturer Verification of Report of Welding Stanvac- Superon Group Any test as required ’s Test inspection 1.7 Reference consumable : Superon Certificate official & Document As per approved vendor Schweisstechnik India Fabricator’s Internal 100% list Limited - Record Sequence of As per Dwg Verification of Inspection Welding Reference Report of 1.8 To control distortion Visual Internal Document Inspection 100% As per approved WPSS a) Camber b) Dead Load As per Dwg Complete Internal deflection c) Dimension dimensional check 1.9 d) Fairness of holes Visual& Dimensional of Control Assembly Approved Dwg Trial Assembly Functional test With pneumatic actuator Operation with air As per Dwg operated from fully Customer 100% Unit Fully Functional closed to fully open position for 2.0 minimum 5 Cycles.
Signature of Prosava representative Signature of customer representative