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PROSAVA PRIVATE LIMITED

D14/15 FF, Ardee City, Gurugram,Haryana


Tel no. +124 4048497/+9971907082
email: ceo@prosava.in
website : www.prosava.in

QAP For Manufacture of Pnuematic actuator Date


Reference
Contract-GEMC-511687711797428
Contract-GEMC-511687745246157
Contract-GEMC-511687758332593
Component/ Frequency & Reference Fabricators Quality Type of
S.No Operations Characteristic Check type of check Document Control Inspection details Acceptance criteria Remarks
Record
1 2 3 4 5 6 7 8 9 10 11
Inspecting Extent of
Agency inspection
Plates: IS 2062 -2011
Identification and
correlation with Mill Test
1.1
Certificate from Supplier
e.g., SAIL, JSL,Tata etc. As per Mill T.C. and Challan, Mill Verification of Fabricator's
Steel Plates tests T.C. reference document Internal 100% record

Physical condition i.e.,


1.11 Pitting, straightness,
rolling defect,colour etc. Complete visual Fabricator's
Visual inspection Internal 100% record IS 6911
Measurement of Fabricator’s
Measurement as per
1.2 Dimension Item Dimension Internal 100% Record Approved Dwg
Dwg
1.21 Length
1.22 Width
1.23 Depth
1.24 Blade size
1.25 Bush dimension
1.26 Shaft Dia
Welding 10% of total welded Fabricator’s
1.3 Internal 10% Record No defects
examination Liquid penetrant test length LP test report
Fabricator’s
Visual/ Measurement of Record
1.4 Internal 100% Approved Dwg
Measurement Dimension
Nut & Bolts Dimension Challan
Challan.,Deal Verification of Fabricator’s
1.5 ers Invoice Reference Internal 100% Record
Bearing manufactured by As per approved vendor
Bearings SKF / FAG Document list
Challan.,Deal Verification of Fabricator’s
1.6 ers Invoice Reference Internal 100% Record
Pnuematic Manufactured by As per approved vendor
Actuator Lubsa/Festo Document list
welding electrode : Challan., Inspection
Manufacturered by Manufacturer Verification of Report of
Welding Stanvac- Superon Group Any test as required ’s Test inspection
1.7 Reference
consumable : Superon Certificate official &
Document As per approved vendor
Schweisstechnik India Fabricator’s
Internal 100% list
Limited - Record
Sequence of As per Dwg Verification of Inspection
Welding Reference Report of
1.8 To control distortion Visual Internal
Document Inspection
100% As per approved WPSS
a) Camber b) Dead Load As per Dwg Complete Internal
deflection c) Dimension dimensional check
1.9 d) Fairness of holes Visual& Dimensional of Control Assembly Approved Dwg
Trial Assembly
Functional test With pneumatic actuator Operation with air As per Dwg operated from fully Customer 100% Unit Fully Functional
closed to fully open
position for
2.0 minimum 5 Cycles.

Signature of Prosava representative Signature of customer representative

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