C1 C2 C3 C4 C5 C6 C7 C8 C9 C10 C11

C2(C7 + C9)Total Assembly Time =

Name of Assembly

estimation of theoretical minimum #

manual insertion time per part
manual handling time per part
two-digit manual handling

two-digit manual insertion

operation is carried out
Usage: No of times the

Alpha (A): Symmetry

Beta (B): Symmetry

Mountain Bike

of parts, 0 or 1
consecutively
Part ID #

A+B

code

code
30 1  180 0 180 02  1.88 00 1.5  3.38  0 Front mudguard
29 1  180 0 180 02 1.88 00  1.5  3.38  0 Rear mudguard
28 1  360 0 360  10 1.5   00 1.5  3  1 Rear hub
27 1  360 0 360  10 1.5   00 1.5  3  1 Front hub
26 2  180 0 180  00 1.13   02 2.5  7.26  1 Wheel
25 2  0 0 0  00 1.13  02 2.5  7.26  1 Tire
24 1  180 0 180  00 1.13   00 1.5  2.63  1 Shifter
23 2 180 0 180 00 1.13 00 1.5 5.26 1 Cable brake
22 2 180 0 180 00 1.13 00 1.5 5.26 1 Lever brake
21 1 0 0 0 03 1.69 00 1.5 3.19 1 Rear plate brake
20 1 0 0 0 03 1.69 00 1.5 3.19 1 Front plate brake
19 1 180 0 180 00 1.13 00 1.5 2.63 1 Rear caliper
18 1 180 0 180 00 1.13 00 1.5 2.63 1 Front caliper
17 2 180 0 180 00 1.13 00 1.5 5.26 1 Handle grip
16 1 180 0 180 00 1.13 00 1.5 2.63 1 Handle bar
15 1 180 0 180 00 1.13 00 1.5 2.63 1 Seat post
14 1 180 0 180 05 1.84 02 2.5 4.34 1 Derailluer
13 1 0 0 0 00 1.13 02 2.5 3.63 1 Cogset
12 2 180 0 180 00 1.13 00 1.5 5.26 1 Pedal
11 1 0 0 0 00 1.13 00 1.5 2.63 0 Cover chain
10 1 180 0 180 05 1.84 01 2.5 4.34 1 Chain
9 1 0 0 0 00 1.13 00 1.5 2.63 1 Chain wheel
8 1 180 0 180 00 1.13 00 1.5 2.63 1 Cranks
7 1 180 0 180 00 1.13 00 1.5 2.63 1 Cable
6 1 180 0 180 00 1.13 01 2.5 3.63 1 Rear suspension
5 1 180 0 180 00 1.13 01 2.5 3.63 1 Front suspension
4 1 180 0 180 00 1.13 00 1.5 2.63 1 Head part
3 1 180 0 180 00 1.13 00 1.5 2.63 1 Stems
2 1 180 0 180 00 1.13 02 2.5 2.63 1 Fork
1 1 180 0 180 05 1.84 00 1.5 3.34 1 Frame
109.1 Design Efficiency
Total 7 27 3 x NM/TM = 0.74
TM NM