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in the literature, but charcoal impregnated with mercuric powdered charcoal was added before evaporating off the water;
chloride seems to be the best. (ii) by dissolving silver nitrate in water and stirring in the
The reaction between acetylene and hydrogen chloride is powdered charcoal already impregnated with the mercuric
strongly esothermic, and control of temperature in the gas- chloride. I n each case the water was evaporated off with con-
solid processes is difficult. Uniform heating can, however, be tinuous stirring. (Experiments 7-1I.)
ensured by the employment of catalyst dissolved or suspended (e) Eflect of rntio of carhoir/i~iercitricchloride.-Several runs
in a liquid medium: such a process was first mentioned in were made at 150" C. using different ratios of carbon to mercuric
the Gricsheim patent.2 Nevertheless, production is higher chloride in the catalyst. The results, experiments 12-17
with solid than with suspended catalysts, and the work in this inclusive, show that the ro?/" mercuric chloride catalyst is by
paper is confined to a study of the formation of vinyl chlorjde far the most effcctiae per g. mercuric chloride employed.
from acctylcne and hydrogen chloride under the influence of (/) Reprodrtcibilify of resrrlts.-It was found that the catalyst
various solid catalysts. tended to fall off the pumice during experiments, and that
uncertainties were introduced by the considerable solubility
Experimental of acctylene in vinyl chloride a t temperatures around - 80" c.
The acetylcne and hydrogen chloride gases were dried by Some tests were therefore made and it was demonstrated that,
passage through calcium chloride, mised, and allowed to by reducing the acetylene rate from 0.45 molelhr. to 0.26
react in a U-tube containing the catalyst and suspended in a mole/hr., using a rcflur head at -80' C. and keeping the liquid
liquid bath. T h e reaction products were washed with water vinyl chloride thereby condensed just at the boiling point, and
to remove hydrogen chloride and (after drying) condensed in a also by not allowing the catalysts to b e subject to any mcchani-
bath at - Soo c, ; unrcacted acetylene passed on to waste. cal shock, constant results could b e obtained. T h e effect of
The hydrogen chloride gas rate was dctermincd by titration shock on the dry catalyst is shown in the results of experiments
and checked with a flowmeter, and acetylene rate was measured 15 and 20-22, in which the catalyst was dried in the usual way
with the aid of a \vet gas meter. at 150" c. and examined, then removed from the heating bath,
gently tapped scvcral times, and subsequently replaced and
Mercrrric chloride oiitl carhorr or silica gel cnialJlsis examined again.
(a) EJecr of tciiiperacitre O ~ Iyield.-Several different cata- (g) Attachtiwit o j catalyst to pwrtice.-Mcntion has already
lysts were uscd successively in the preliminary tests carried out been made of attempts to attach the powdercd carbon-mercuric
to study the eff'cct of temperature on the yield. I n each case chloride catalyst to the granular pumice, Many sticking agents
the results were analogous t o those set out below, which are were tried, including destrin, gelatin, starch, sugars, liquid
for 57 C.C. of granular (4-8 mesh) charcoal from Messrs. paraffin and waterglass ; all were ineffectire, owing either to
Sutcliffe, Speakman and Co., impregnated with I O ' ~ of ~ their lack of adhesive power under the given circumstances or
mcrcuric chloride by weight ; the rates of flow of acetylene and to the estent by which the activity of the catalyst was reduced.
hydrogen chloride were 0.45 mole per hr. and 0.30 mole per Results are shown in the following series of experiments :
hr. respectively. The yield rose to a maximum at 150' c. and (i) 2-4, (ii) 14, 18, 1 5 and 19,and (iii) 23 and 24. I n the case of
then remained fairly constant. experiment 24, 0.8 g. water glass (density I .7) dissolved in
Temp., C. 60 go 120 150 180 water, was used.
Condensate,g./hr. 5 . 5 6.4 8-3 12.9 11.1 It \\,as then thought that some improvement in the adhesion
of the powdered catalyst to pumice might be effected if the
(b) EJect of teii~perntirreon stability oJcara.$sr.-During these mixing of the pumice moistcned with water and the powder
runs it was observed that, whereas no sign of mercuric chloride were carried out mechanically instead of by hand. Accordingly
sublimate could be detectcd a t 150OC., a slight trace appeared the moist pumice was packed into a long-necked R.B. flask,
after 2 hours a t 18oOc. At higher temperatures mercuric the powder introduced and the flask slo\vly rotated about a
chloride sublimed in quantity, the catalytic activity being horizontal axis with the aid or an electric motor for 4 hr. With
destroyed at 120 ' c. carbon-mercuric chloride catalysts the product appeared
The most efficient operational temperature for nearly all the exactly like granular carbon; until the water was removed the
catalysts appeared to be 150' C. catalyst was mechanically stable and the attachment \vas good.
(c) Use of fitrely powdered carboir or silica &.--As it seemed On drying, the attachment was better than with the catalyst
that a great saving in the initial outlay on the catalyst could be prepared by hand. I t \vas found that catalysts prepared by
effected by replacing the usual granular carbon or silica gel hand were usually slightly more active than those prepared by
with the comparatively finely powdered material possessing the procedure above (experiments 25 and 26). All the catalysts
approximately the same surface area, catalysts consisting of of the type powder supported by solid prepared for the espcri-
mercuric chloride supported on carbon or silica were prepared ments described below were made with the aid of the machine.
i n fine powder form and then mounted on a carrier. The (II) Use OJ wire gairze aid poroiis plate as catahst siippor1,-
method of preparation was (i) to stir the requisite amount of It was suggcsted that iron wire gauze might be a suitable
carbon into a solution of mercuric chloride in methanol and support for the powdered catalyst. Some trials were made,
evaporate to dryness, or (ii) to run anhydrous silicon tetra- the material being mixed into a paste with benzene and painted
chloride into an aqueous solution of mercuric chloride, erapor- on to the gauze. Broken porous plate, roughly equivalent in
ate, dry and grind the residue. The prepared .catalyst was surface area to the pumice, was also tried. (Experiments 27-3 I).
carried by granular pumice of about the same size as the
granular carbon. Various means of attachment of catalyst to Corboir-~i~crctrr~~ cata(ys1
pumice were investigated, but i n the majority of tests the pumice This catalyst was prepared by heating togcther the carbon
was merely moistened with water, thoroughly mixed with the and mercury iir vaciio at 210' C. One experiment only was
catalyst, and the whole dried at 150"c. in a current of air. made (no. 32). On passing chlorine over this catalyst, the
The effect of using powdered carbon or silica gel is shown in activity fell to zero.
Table I (Experiments 1-6)- T h e use of sticking agents is dealt
with later. Carboii-iircrcrrroits chloride catalyst
( d ) EJecf of silica, silver clrloriile, e/c.,. (1s proiiioters.-These Two runs were made with catalysts consisting of mercurous
catalysts were prepared (i) as in (c) (11) above, except that chloride on granular Sutcliffe Speakman charcoal. For the
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78 BARTON A N D MUGDAN-VINYL CHLORIDE FROM ACETYLENE A N D HCI J.S.C.I., @, March, 1950
first (experiment 33) the charcoal, impregnated with 10% (b) The optimum temperature for the reaction seems to be
mercuric chloride, was heated with excess of metallic mercury 150' C. (measured i n the cooling bath). At this temperature
at 200' c. This catalyst contained an indefinite amount of the yield is a maximum in all cases and the loss of mercuric
escess mercury which, as shown in experiment 32, is slightly chloride due to sublimation is small. The amount of mercuric
active. For experiment 34, granular Sutcliffe Speakman chloride lost depends on the ratio of mercuric chloride to
charcoal was impregnated with 20% of its weight of mercurous carbon, but with low concentrations like 10% mercuric chloride
chloride in the dry by heating the two carefully in an evacuated the loss is negligible.
flask, the vapours of mercurous chloride being rapidly and (c) In testing the effect of ratio of mercuric chloride to
quantitatively adsorbed by the carbon. carbon it appears that the IOYA mercuric chloride catalyst is
the most effective per gram of mercuric chloride present.
AliiiNiira-iirercriric chloride cotnlysts (4 Addition of silver chloride to the mercuric chloride has
Alumina was precipitated from aluminium sulphate solu- no marked promoting effect.
tion with ammonia, filtered off and boiled with distilled water (e) Silica containing 10% mercuric chloride and prepared
until free from all ammonium salts, chloride and sulphate. from silicon tetrachloride and a solution of mercuric chloride
T h e pure, powdered alumina was impregnated with mercuric in water by evaporation and drying at 100' c. is as active as the
chloride by means of methanol and dried a t 100' C. The corresponding carbon catalysts with 10% mercuric chloride.
material was then tested; no catalyst activity was observed This silica has no adsorptive power towards the mercuric
even at 150' c., at which temperature rapid loss of mercuric chloride and does not promote the carbon-mercuric chloride
chloride took place. Alumina for chromatography was similarly catalysts. If the silica is dried at 370" c. it seems to become
found to be quite inactive. almost inactive, whilst still remaining a non-adsorbent.
Alutiriira gel-niercriric chloride cntdysfs Powdered carbon catalysts hare been attached to pumice
T h e alumina gel examined was the American Alorco ' G Z without any sticking agent by a mechanical device j all attempts
A ' product, 4-8 mesh, which may be dried by heating to to find an adhesive were unsuccessful.
175-375' c. The catalyst was prepared by impregnating the (g) Mercury itself is a very poor catalyst; mercurous
material with mercuric chloride (i) as a solution in methanol, chloride-carbon catalysts seem to be just as active as the
(ii) as a solution in water (experiment 39, or (iii) by a dry method corresponding mercuric catalysts.
as in the impregnation of granular carbon with mercurous (11) Alumina gel has been shown to give exceedingly active
chloride (experiment 36). T h e methanol method is unsuitable, catalysts with mercuric chloride, operating at a lower tempera-
since droplets of mercury appear during the drying. There ture than any other material studied. Although the catalysts
would seem to be little difference in the activity of catalysts became inactive at 0" c. after an operational period of about
prepared by the wet or dry method. IZ hr., they retained their activity unchanged after 30 hr. when
Esperiment 37, performed with a catalyst containing 2% employed a t 100' c. Mercurous chloride catalysts behave
mercuric chloride and prepared in the dry way, showed that similarly to the mercuric chloride catalysts on this medium.
the percentage of mercuric chloride could be lowered with T h e alumina gel retains the mercuric chloride well on heating,
advantage. and has almost as high an adsorptive power towards mercuric
These catalysts are, initially, rigorously active at oo c., but chloride vapour as carbon. Silica gel is by comparison only a
soon decline and eventually become totally inactive. The poor adsorbing medium.
results shown for esperiment 38 are the optimum values, ( j ) T h e miscellaneous catalysts studied were found to give
obtained after 1 4 - 4 hr. At xoo0 c., none of the poisoning very poor results up to 200' c.
effects which occur at oo C. has been detected, although cata-
lysts have been examined for operational periods as long as Mechanism of the v h y l chloride process
30 hr. The exact mechanism of the vinyl chloride synthesis is still
Altinrina gel-rtrerciiroiis chloride raf alyst uncertain. It is interesting, however, to speculate that an
intermediate compound may be formed between the mercuric
Alumina gel was dried by heating at 310' c. for 20 hr. and chloride and one or both of the reactants, and that this sub-
impregnated in the dry with 10% of calomel. At 0' c. the sequently decomposes giving vinyl chloride. There is some
catalyst behaved exactly similarly to the corresponding support for this view in the discovery of Fierz-David and
mercuric chloride catalyst; at 100" C. the results were as Zollinger' that a volatile mercury compound is always found,
given in Table I for experiment 39. although in very small concentration, in vinyl chloride prepared
Miscellaneoris catalysts using a mercury-containing catalyst.
Silica gel was found to hare no catalytic activity a t all up to The obvious intermediate compound, the formation of which
temperatures of zooo C. Catalysts of silica gel-zinc chloride might provide B mechanism for the vinyl chloride synthesis,
(esperiment 40) and alumina gel (experiment 41) showed a is p-chlorovinyl mercurichloride (CHCl:CH*HgCl). This com-
slight activity a t 200' C. Some alumina gel-cupric chloride pound was first obtained by BiginelliR and was investigated
catalysts were also prepared with the aid of water and dried at later by Brame.O A convenient method of preparation was
1x0' c. : they were found to lose their small activity rapidly described by Chapman and Jenkins1" who passed acetylene
(experiments 42-45). into an ethanol solution of mercuric chloride containing some
hydrogen chloride. T h e reaction was, however, a slow one,
Results a n d conclusions only about 7 ~ %of the mercuric chloride being converted
T h e results of the experiments described above are shown in in rG hr.
Table I. From them the following facts emerge: Recently the chemistry of j3-chlorovinyl mercurichloride
(a) Finely powdered active carbon impregnated with 10% has been extensively 'investigated. It has been shown l1-Ia
of mercuric chloride and distributed over granular pumice of to exist in both fratis and cis forms, the former having m.p.
8-20 mesh has a similar activity to 7-8 times its weight of the 124" c. and the latter 79" c. T h e material obtained in our
correspondingly sized granular Sutcliffe Speakman charcoal, investigations which are outlined below had a m.p. of about
Powdered Sutcliffe Speakman charcoal and Super-norit have roo" c. with decomposition and was prcsumably a mixture of
almost the same activity. the two forms.
J.S.C.I., 6g, March, 1950 WILSON AND STRAW-SULPHUR IN ORGANIC COMPOUNDS 79
In the absence of hydrogen chloride the formation of Acknowledgments
,%chlorovinyl mercurichloride was very slow in ethanol, This investigation was supervised by Professor Sir Ian
acetone, dioxan, acetic acid, benzene and pentachloroethane. Heilbron, D.S.O., F.R.S., whose constant interest and
I n the presence of active charcoal the rate of formation was encouragement are gratefully acknowledged. Thanks are also
increased in the three last named solvents, though not much due to the Directors of The Distillers Company, Ltd. for
affected in the others. A possible mechanism then for the permission to publish this paper. The work was carried out
vinyl chloride synthesis would be during the period 1940-1941 in the Department of Organic
+-
(i) GHZ HgCI, -> CHCkCHHgCI Chemistry at Imperial College.
(ii) CHCI:CH*HgCI 4-HCI ---> CHC1:CHZ HgCI, + The Distillers Company Ltd.
with the active charcoal speeding up the first of these Research and Development Department
reactions. In apparent agreemcnt with this view treatment Great Burgh
of ,Gchlorovinyl mercurichloride with hydrogen chloride at Epsom, Surrey Received April 13, 1949
100"C. gave vinyl chloride, a discovery confirmed by Varshav-
skii." The latter worker has also shown that reaction with References
hydrogen bromide gives vinyl chloride (and HgCIBr), thus I Wacker, A., F.P. 821,523
proving that the reaction is not the catalytic union of acetylene Chem. Fab. Gricsheim-Elektron, 11.P. a1134/1913
Consortium fur Electrochem. Ind. Ges., B.P. 339,093
and hydrogen chloride on mercuric chloride. I.G. Farbenindustrie, B.P. 339,727
Various liquids, containing dissolved mercuric chloride, I.C.I. Ltd., B.P. 346,246
were then tried for their power to bring about the vinyl chloride I.G. Farbenindustrie, B.P. 492,980
Fien-David, H. E. and Zollingcr, H., Helv. chim Acra. 1945,28, 1125
synthesis. In each case equal rates of acetylene and hydrogen Biginelli, P., Anti. Farift. e Chiin., t898, 27, 16
chloride were passed through the liquids in which was sus- a Bnme, J. S. S . , 3. cliein. SOC.rgog, 87, 427
pended finely divided active charcoal. Temperatures up to l o Chapman, D. L. and Jenkins, W.J., ibid, 1919,115, 849
100' c. were employed. Pentachloroethane, p-diisopropyl- Freidlina, R. Kh., Btill. Acad. Sci. U.R.S.S., lcJ42,14;Ciiein. Abr.,
benzene and C&I, were fairly effective, but the other solvents 1943937, 3050
If Nesmcyanov, A. N., Bull. Acad. Sci. U.R.S.S., 1945, 239 ; Cheiit.
tried were of little use. The replacement of the charcoal by Abr., 1946,40,212~
alumina or silica gel was likewise without effect. Ncsmcyanov, A. N., Freidlina, R. Kh., and Borisor, A. E., Bull.
The formation of /I-chlorovinyl mercurichloride without Acad. Sci. U.R.S.S. 1945, 128 ; Clteiit. Abr., 1946,40, 345t
I' Ncsmcyanov, A. N., and Borisov, A. E., Bid/. Acad. Sci. U.R.S.S.,
the aid of liquids was then investigated. Charcoal with 20% 1945, 146 ; Clieifi.Abr., 1946,40, 3351
mercuric chloride was treated with acetylene at room tempera- I6 Ncsmeyanov, A. N. and Frcidlma, R. Kh., Bid/. Acad. Sci. U.R.S.S.,
ture and excess acetylene was then removed in 'L'UCIIO at 6 5 O C. 1945, 150 ;Ciiari. Abr., 1946,40, 3451
When hydrogen was passed over the charcoal at 100' c. vinyl I6 Kitaigorodskii, A. I., BUN,Acatl. Sci. U.R.S.S., 1945, 170; Citeui.
chloride was formed in about one third of the theoretical Abr., t946,40,3451
Varshavskii, S. L., Coaipr. mid. Acad. Sci. U.R.S.S., 1940, 29,
amount. A similar result was obtained when a mixture of 315 ; Cheiii. Abr., 1941,35, 3225
finely powdered active charcoal was intimately admixed with ~ -~_ ___ _
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___.