(ABST Quick Reference Guide ekr 500 Web Guiding Controller Quick Reference Guidei General_ Information This quick reference guide desenbes the operating ang aispiay elements of thear 500 ‘web guiding controller as well as all important ‘operating steps. ‘The okr 500 web guiding controler must be operated enly according to the knowiedge of the relevant detaled operating manual This will help avoiding hazards and preventing damages to the sysiem caused by improper assemoly oF operation Before operating the web guiding controller {or the first time as well as before Out maintenance work you must read all salety instructions provided in the operating manual! ‘The values and data shown in this quick ‘ference guide (eg. in the display) are to be considered 2s exampies, unless ofnenwse expressy stated You will nd the detailed operating manual ‘or the ekr 500 Wed guiding controler on te internet under the folowing address: ito:iwenv.bstinternationalicom ST International GmbH Heldsieker Helge 63 38738 Bielefeld, Germany Phone: +49 5208 999.0 Teletax +49 5205 999-999 info@bst international comContents on Table Of Contents 1 Control Pane! 4.7 Panel Layout 41.2 Operation Display 13 Key Functions 2 Operating Mede Selection 2.1 Manual Positioning 22 Automatic Guiding 25 Center Positioning 3 Guiding Setpoint Adjustment 34 Sel Guiding Setgoint 4Gain Adjustment 4.1 Optimize Gain 5 Material Setup 511 Generat 582. Actvale Material Set-up 33 Procedure For Web Edge Guiding 531 Aufomatic Material Set-up 532 Manual Hatenal Set-up 5.4 Procedure For Web Center-Line Guiding 5.41 Automatic Material Set-up 842 Manual Material Setup & Display OF System Information 6.1 Display System Information Ge 50 We Gung Conrcer 1 Date: 27-08 3007Control Panel 1.1 Panel Layout 1.2 Operation Display Actuator 2270 positon, Set actuator center positon (evs?) (eMsi7) Guaing Guiding setpoint <——— Co eviooint sensor 4 sensor 2 Web Relative Relative coverage -—}» 50%, 0%-«| —+ coverage ‘sensor 1 28 sensor 2 5.00 + aye rm Conta gane—t t Guiding sorpoint —Contor of Siatus message (cumeneal display) ‘sensor “System OK seannng (near beats’) olativa actuator positon, area related to the slop posivons (EMS17)Control Panel oH 1.3 Key Functions Function [Key Description ©)_ [aston web uc operating @® (aes ode Mode lore guang cece 7 [center posnionng or te guiding aece Guiding to the et wed euge Guang Mode (GD) oven to nena ned ete Selection Ot rer cemezsne song ~~ in operaing mode Manuar: Manual ( + ‘bianal postonng ot tne ea duiding device fo the lef iht| In operating mode Automate ‘Shiting of the ng of the Shing ofthe guiding sepou ‘guiding setpoint erg te In operating mode Manual * Call up sebup selection menu In operating mode Automate: ‘Actvate gan adusment rece + Store vaue Sn ext setup mode + Decreaseincrease valueB Operating Mode Selection 2.1 Manual Positioning Use this operating mode 10 adjust me postion of the guiding device manually. +. Actwate manual mace. > \ 2. Move the guiding device into the desired () (> guicing Postion, 2.2 Automatic Guiding Use this operating mode fo camry out auiomatic web edge or Wed center-ine guiding, 41. Select the desired guiding mode. = Guiding to the Jef wed edge (Sensor 1) ~ Guiding to the daht web edge (sensor 2) = Web_centeriine guiding 2. Activate automatic quiding 2.3 Center Positioning Use this operating mode 10 move the guiding device to His cenler positon QB or gee cn stnGuiding Setpoint Adjustment. H 3.1 Set Guiding Setpoint In operation mode Automat sniming of the guiding setpoint (desited postion of the weD edge within the sensor scanning area) for the Selected guiding mode 1S possibee via ine arrow Keys, 41. Select the desires guiding made. 2. Activate automatic made. 6m) 8. Press arrow key. The curent guiding setpoint is shown graphically (Oar otSplay) anc) as numencal sre une wage w be VANE 00 he lower edge of the dspay. onset symbol ari @—<———, ‘cua guna sonore. 50% sox 0% ic 6: Tr Carter sensor Guiding stain Scivtig'tes har cy ad rurencal vate) © 4 Shin he guising setpoint to the desired + » position using the two arrow keys. At the end of approx. five seconds without key operation the display ‘changes back to the operation display ‘automatically. The new guiding setpoint is stored.Gain Adjustment 4.4 Optimize Gain The controler gain is usually set once during start-up of the system. If huntings appear ‘aunng operation (ne guiaing device trembles), then the gain can be optimized as follows. 4. Select the desires guiding mode. 2. Activate automatic made. 3. Press “SETUP: key. ‘The set gain is shown graphically (oar display) and as numerical value on the lower edge of the display 07 «l= 10.60 Conia gain Contoler gin rapt! depay) (num. dephay) 4 Increaseidecrease controler gain Dy means of the arrow Keys until the guiding operates siable 5 Piess “ENTER key The new gain value is stored At the end of approx. five seconds without key operation the adjustment (of gain is terminated automatically. ‘The new gain value Is stored.Material Set-up H 5.1 General anger of injury! Tum off the production machine before ‘caning out the material set-up. Dunng matenal setup an automatic agjusiment of the contraller to match the characteristics of the material to be scanned 's cated out (eg cifterent matenal transparency at optical sensors or dierent sound absorplion at ultrasonic sensors) Material set-up can be cared out either automaticaly or manually. + Automatic matorial sotupiescribes the Standara procedure for stonng the ‘nightaark values of the sensors ‘+ Manual matorial sot-upshould alvays be used ifthe contrast that has to be scanned Is ential Generation of the brightidark values Bright value AW remove matt tom the sensor scanning catute cg nn ne see aaa Material Setup 5.2 Activate Material Set-up © 1 Actwate manual mode Qt minal spree, The setup selection menu appears in the asspay. (e> >) 3, Select ine desired setup type (manual or eos automatic) using the arrow keys. [E] Automatic material setup TER] set re soip 4. Press “ENTER? key. Materlal setup is activated. The display shows the detected bright ark value of the selected sensor Dark value (graphical display) Actual valve (graphical dspiay) Bright valve (graphical ofspley) The wrench symbol indicates that manual material setup is active Bright value (minimum value) Actual value Dark value (maximum value)Material Setup BH 5.3 Procedure For Web Edge Guiding 53.4 Automatic Material Setup @ + see mat ee 2. Remove material fiom the sensors) and lean the sensor scanning area(s) 3. Select ine desired sensor 4 Activate automate matenal set-up in tne sselup selection menu seo chaptar 52. “The display shows the accompanying screen fhere with sensor 1 selected The animation shows the required ‘operation steps ‘or creating the bright and ark vale. 5. Cover scanning area of the selectea sensor wi he malefial 19 be scanned tor approx 2 seconds. The delecied dark Value 1S shown in the aisplay. 6. Remove material from the selected sensor The detected bright Valle is shown in the alsplay. 7. Press “ENTER’ key. “The maieral setup for the selectes sensor i completed. The detected bright and dark value is storedGB Material Set-up 5.3.2 Manual Material Set-up fo Eid Ves Guan Conseler 4. Activate manual mode, 2. Remove material from the sensor(s) ané lean the sensor scanning area(s) 3. Select ine desired sensor. 4. Activate manual material setup in the set. lup selection menu qe chapter 5 ‘The display shows the required operation step for creating the dark value for the selecied sensor fere sensor J 5. Cover scanning area of the selected sensor wih the material to be scanned. The detectes dark value Shown in the display 6. Pies “ENTER’ key The dark value is stored ‘The display snows tne requires operation step for creating the brighi_value for the Selected sensor (ere sensor J 7. Remove material from the selected sensor The detected bright value fs shown in the display. 8, Press “ENTER’ key. ‘The maieral setup for the selected sensor is completed. The detected onght and dark value is stored.Material Set-up H 5.4 Procedure For Web Center-Line Guiding 5.4.1 Automatic Material Setup @ 4. Activate manual mode. 2. Remove material from the sensors and lean the sensor scanning areas. 3. Select path sensors. 4. Activate automate matenat setup Ia the Set-up selection menusce chapier 52 ‘The display shows the accompanying screen for sensor 7 The animation shows the required ‘operation steps ‘or creating the Onght and dark value tor sensor 1 5. Cover scanning area of sensor_1_vitn me ‘matetial 10 be scanned ‘or appiox. 2 seconds. The detected dark value is Shown in the display. 6. Remove material from sensor 4 “The detected bright value is shown in the aisplay GQ) Press “ENTER ey ( “he ected bt and donc values tor ~~ sensor 1 ate sioted, eS ESS cometee " Sa oarBi Material Set-up ‘The display shows the accompanying screen for sensor 2. The animation shows the required ‘operation steps for creating the bright and ‘ark value Tor sensor 2 Cover scanning area of sensor 2 with the matenal io_be scanned for approx 2 seconds. The detected dark vale 5 shown in the dispay. Remove material trom sensor 2. The detected bright value is shown in the cisplay. Press “ENTER key. ‘The detected bright and dark values for sensor 2 ate sored. The matetial setup Is completedMaterial Set-up BH 5.4.2 Manual Material Set-up ®) 41. Activate manual mode. 2. Remove matenal trom the sensors anc ean tne sensor scanning areas. 3. Select both sensors 4. Actwate manual matenal set-up In the set= up selection menu gee chapter 5.8 ‘The display shows the required operation Step for creating the_dark value for sensor 1 5. Cover scanning area of sensor 1 with the material 10 be scanned. The deiecied ‘ark valve Is Shown in ine aispiay. 6, Press “ENTER? key. ‘The dark value Tor Sensor 1 Is store. ‘The display shows the required operation ‘sep for creating tne_orgnt valve Tor senor 1 7. Remeve material from the selected sensor The detected onght Valle & shown in ihe aispiay, 8. Press “ENTER key. ‘The bnght value for sensor 1 1s storesa Material Set-up ‘The display shows the required operation ‘sep ‘or creating the cark VaNle Tor sensor 2. Cover scanning area of sensor 2 with the material to be scanned. The detected dark value 1S Shown in the display, Press “ENTER” key. ‘The dark value Tor sensor 2 Is stores ‘The display shows the required operation Step FoF creating the_Drignt valve ‘or Sensor 2, Remave matenal trom sensor 2. ‘The detected bright value 1S shown in the display. Press “ENTER’ key ‘The bright value tor sensor 2 15 stored ‘The material setup is completedplay Of System Information Go 6.1 Display System Information Display of me insialea naraware and sonware: Versions 10F theekr 500 Controdrand for the contol panelekr 500 Commande 1. Actwate manual mode 2 Activate set-up mode The set-up selection menu appears in the display. 2. Select the fo'Symaol using the aru reys 4 Press “ENTER? key. The display shows the Inslaled hardware and software versions. ‘kr 500 Contr oir S00 Commander : LU oy af ‘Sitware versen +—>| 1.0.18 0.1.20 ntvare vase _p| 0 THT wd ‘Wl. BST-INTERNATIONAL.COM AAt the end of approx. five seconds the Info display is terminated automatically ‘The operation display appears.