8624456103 ALARM LIST ‘APPENDIX B. ALARM LIST B.1LIST OF ALARM CODES (1) Program errors/Alarms on program and operation (P/S alarm) ..... (2) Background edit alarm ..... : (3) Absolute pulse coder (APC) alarm 448 432 (4) Serial pulse coder (SPC) alarms (5) Servo alarms ....... wee 450 (6) Over travel alarms 452 (7) Overheat alarms ............e0ceeeeeseees 452 (8) Rigid tapping alarms 453, (9) Serial spindle alarms 453, (10) System alarms . 455 B.2LIST OF ALARMS (PMC) (1) Alarm messages (PMC) (2) Alarm messages (For EDIT 1) (3) Alarm messages (For /0) .. 456 460 462 B.3SPINDLE ALARMS (SERIAL SPINDLE) ........ 463 B.4SPINDLE ALARMS (ANALOG INTERFACE) (S SERIES AC SPINDLE) .. = 468 — 41 —B. ALARM LIST APPENDIX 8-62445£103 B.1 LIST OF ALARM CODES (1) Program errors /Alarms on program and operation (P/S alarm) Number Message Contents TOO [PLEASE TURN OFF POWER | A parameter which requres The power of was mpul turn of power G01 [TH PARITY ALARM Fiz aarm (A character wih ncoreck party was Input) Corect the tape Toa | PARITY ALAR FV atarm (The runtbor of characters ira Books odd). Ths alarm wi be generated only when the TV check is efectve G3 [TOO WANY DIGITS Data exceeding tre maximum alowable number of gis was pat (Reter othe item of max. programmabie dimensions, Tot [ADDRESS NOT FOUND [Rrumoral othe sign” was Input without an adaress altho ogre ring ofa block, Modify the program G05 [NO DATA AFTER ADDRESS The address was not olowed by the appropriate data but was Tor lowed by another address or EOB code, Mody the program, Tos CLEGAL USE OF NEGATIVE SIGN | Sign "nput evor Sign” —" was apul afer an adarass wih which it cannot be used. Or wo ar more "~" signs were Input) Modity the program ToT [TLEGAL USE OF DEGINAL PONT [Decimal point” “input ertor (A Gocimal pont was ipl ar an oa ress wth which i can not be used. Or wo decimal points were in put) Modity the program G8 [LEGAL ADDRESS INPUT [Unusable character was putin gnifcant area Modi the program O10 | MPROPER G-CODE [An unusable G code or G cade corresponding to Tre nation nah Provided spectiod, Mody th program Tit [NO FEEDRATE COMMANDED | Fecrate was not commanded a cltng feed or he Teadrate was inadequate. Modif te program TLEGAL LEAD COMMAND Tn variable Tead breading, he Tead noremantal and decromonval oak [Tseres) Pulted by address K exceed the maximum command value ora com mand such thatthe lead becomes a negative vale is given ou Modiy the program [SAN NOT COMMAND GOS IR synchronous feed Spectied wihaut he option Tor Beading series) synchronous fees FTOO MANY AXES COMMANDED — [An allempt was mado fo move the machine along te axes, bul the numberof the axes exceeded the speciied number of axes con- rolled simultaneously. Aternatvey ina block where where the skip function activated by the torque-lmit reached signal (631 P9198) was specie, ether moving tho machine along an axis was not spe- eed, or moving the machine along muliple axes was specied os [Specity movement only along one xi. [TOO MANY AXES COMMANDED —|Anailemt has been made o move te Tool along more than The series) maximum numberof simitaneously controled axes. Altemativey no axis moveront command or an axis movement command for wo Jor more axes has been specified in the block containing the com- mand for skp using the torque limi signal (G21 P9S/98), The com- mand must be accompanied wit an axis movement commanc fora single axis, nthe same bck 30 [OVER TOLERANCE OF RADIUS ]in oreuarierpotaton {G02 or GOD), afaronce of re Gstance Do- tween the start point and the center of an arc and that between the Jend point and the center of the arc exceeded the value specified in parameter No. 3410, — 42 —8624456103 ‘APPENDIX B. ALARM LIST Number Message Contents 021 | ILLEGAL PLANE AXIS COMMAN- [An axis not included inthe selected plane (by using G17, G18, GTS) DED was commanded in cicular interpolation. Modify the program, 022 [NO CIRCLE RADIUS [The command for crcular interpolation lacks arc radius R or coord nate I, J, or K of the distance between the start point to the center of the are, 025 LLEGAL RADIUS COMMAND Tr arcuar inerpolaton by radius Gesignation, negatve valve was (T series) [commanded for address R. Modify the program. 025 [CANNOT COMMAND FO IN FO (fast food) was instructed by FT digi column feed In arcularin- }602/G03 (M series) terpolation. Modify the program. 027 NO AXES COMMANDED IN [No axis is speciied in G43 and G4 blocks for the tool lengih offset }643/G44 (M series) type C. [Offset is not canceled but another axis is offset for the tool length offset type C. Modify the program, 028 | iCLEGAL PLANE SELECT In the plane selection command, lwo or more axes n ihe same direc- tion are commanded Modify the program. TLEGAL OFFSET VALUE The offset values spocified by H code Is 100 large. ov |ttiseres) Modify the program. TILEGAL OFFSET VALUE The offeat values spociied by T code fs Too large (T series) Modify the program. TLLEGAL OFFSET NUMBER [The offset number specified by DIM code Tor Tool length offset or cu cao (hse) ter compensation is too large. Modify the program, TCLEGAL OFFSET NUMBER The offset number in T function specified for tool offset is tool large. (T series) Modify the program. 031 |ICLEGAL P COMMAND IN G10 [in setting an offset amount by G70, the offset number folowing ad- Jdress P was excessive or it was not specified. Modify the program. ‘32 [ITLEGAL OFFSET VALUE ING10 [in selting an offset amount by GTO ori wiling an offset amount by system variables, the offset amount was excessive. INO SOLUTION AT GRE [A point of ifersecion cannot be detennined for cuter compensation, (M series) Modify the program. os |! ) fy the prog INO SOLUTION AT GRC [A point of intersection cannot be determined for fool nose radius (T series) [compensation Modify the program, INO CIRC ALLOWED IN ST-UP7 |The startup or cancel was going to be performed inthe Goa or GOS sq [EXTBLK (M series) mode in cutter compensation C. Modify the program. INO GIRG ALLOWED IN ST-UP7 | The start up or cancel was going to be performed inthe G02 or GOS EXT BLK (T series) mode in too! nose radius compensation. Modify the program. EAN NOT CONMANDED G35 [G3ais commanded in cuter compensation B cancel mode or on he oss [ht seres) plane other than offset plane. Modify the program. [CAN NOT CONMANDED G37 [Skip cutting (G31) was specified in tool hose rads compensation (T series) mode. Modify the program. 036 | CANNOT COMMANDED G37 [Skip outing (G31) was specified In cater compensation mode, (M series) Modify the program. [CAN NOT CHANGE PLANE IN ORC [G40 is commanded on the plane other than offset plane In cutter (M seires) [compensation B. The plane selected by using G17, G18 of G19 is, 037 [changed in cutter compensation C mode. Modify the program. [CANNOT CHANGE PLANE INNRC | The offset plane Is switched in fool nose radus compensation (T seires) Modify the program. — 433 —B. ALARM LIST APPENDIX 8-62445£103 Number Message Contents INTERFERENCE IN CIRCULAR | Overcutling wil occur in cutter compensation © because the are slant BLOCK (M seires) point or end point coincides with the arc center. Modify the program. 030 fy the prog INTERFERENCE IN CIRCULAR | Overeutting wil occur In fool nose radius compensation because he IBLOCK (T series) are start point or end point coincides with the are center, Modify the program. 038 GHFICNR NOT ALLOWED INNRC__| Chamfering or comer R was specified with a start-up, a cancel, or |T series) [switching between G41 and G42 in tool nose radius compensation The program may cause overcutting to occur in chamfering or comer IR. Modify the program 040 | NTERFERENGE IN COulGSe [Overeating wil ooourin Tool nose Talus compensation in canned IBLOCK (T series) Jeycle G80 or G34, Modify the program. INTERFERENCE INCRE [Overeating wil occurin cuter compensation ©, Two or more Books (M seires) are consecutively specified in which functions such as the auxiliary function and dwell functions are performed without movement in the oat [cutter compensation mode. Madity the program. INTERFERENCE INNRG [Overcutting wil occur in tool nose radius compensation: (7 seires) Modify the program. ‘042 | GASIG4B NOT ALLOWED IN GRO | Tool offset (G45 to G46) Is commanded In cutter Compensation (M series) Modify the program. 043 ILLEGAL T-CODE COMMAND ira system using the DRILL-MATE with an AT, a T code was not (M series) specified together with the MO6 code in a block. Alternatively, the Teode was out of range. (044 | G27-G30 NOT ALLOWED INFIXED | One of G27 to G30 Is commanded in canned cycle made, CYC (M sries) Modify the program. O46 ILLEGAL REFERENCE RETURN [Other than P2, PS and P4 are commanded for 2nd, Srd and Ath refer COMMAND Jence position return command. 047 ILLEGAL AXIS SELECT [Two or more parallel axes (in paraliel with a basic axis) have been (M series) specified upon start-up of three-dimensional tool compensation or three-dimensional coordinate conversion. Daa [BASIC 3 AXIS NOT FOUND [Start-up of tree—aimensional toal compensation or three—dimen- (M series) sional coordinate conversion has been attempted, but the three basic [axes used when Xp, Yp, of Zp is omitted are not set in parameter No, 1022. 050 | GHFIGNR NOT ALLOWED IN THRD [Optional chamforing or comer Rls commanded inthe thread cutng BLK (M series) block Modify the program. CHFICNR NOT ALLOWED IN THRD | Ghamferng or comer Ris commanded in the thread cutting block, IBLK(T series) Modify the program. 051 | MISSING MOVE AFTER CHFIGNR | Impropar movement or the move distance was specified in he block (M series) next to the optional chamfering or corner R block Modify the program. MISSING MOVE AFTER CFIGNR | Improper movement or the move distance was specified in the Bok |(T series) Inext to the chamfering or comer R block Modify the program. [CODE IS NOT GOT AFTER CHT | The block next to ihe chamfering or comer R block is not GOT,G02 oF ICN (M series) cos, 052 Modify the program. SODETS NOT GOT AFTER CHF? JCNR (T series) "The block next to the chamfering or corner R block fs not GOT Modify the program. — 44 —8624456103 ‘APPENDIX B. ALARM LIST Number Message Contents TOO MANY ADDRESS COW For systems without tne arbilary angle chamifering or comer R cut MANDS (M series) ting, a comma was speciied. For systems with this feature, a comma 053 was followed by something other than R oC Correct the program. TOO MANY ADDRESS COM Tn the chamferng and comer R commands, two or more ofl, KandR MANDS (T seires) are specified. Otherwise, the character after a comma(’,") is not C or R in direct drawing dimensions programming. Modify the program 51 [NOTAPER ALLOWED AFTER CHFT [A Block n which chanvfenng inthe specified angie or the comer R CNR was specifid includes a taper command. Modify the program. MISSING MOVE VALUE IN CHFT lin the arbitrary angle chamfering or comer R block, the move dis= oss [NR IM series) tance is less than chamfer or comer R. amount, MISSING MOVE VALUE IN CHF! _|nchamfering or comer R block, the move distance is ess than JCNR (T series) [chamfer or comer R amount. 056 |NOEND POINT & ANGLE IN GHFT_[Nolther the and paint nor angle is specified In the command forte JCNR (T series) lock next to that for which only the angle is specified (A). In the [chamfering comman, i(k) is commanded for the X(Z) axis, 1057 NO SOLUTION OF BLOCK END [Block end points not calculated correctly in direct dimension drawing (T series) programming. END POINT NOT FOUND Ina arbitrary angle chamfering or comer R cutling block, @ spectiod ose |tsetes) axis isnot in the selected plane. Correct the program. END POINT NOT FOUND. [Block end pots not found in Girect dimension drawing program (T series) ring 053 PROGRAM NUMBER NOT FOUND [in an extemal program number search, a specified program number was nol found. Otherwise, a program specified for searching is being edited in background processing. Check the program number and Jexternal signal. Or discontinue the background eiting 060 | SEQUENCE NUMBER NOT FOUND | Commanded sequence number was not found in tre sequence nun ber search, Check the sequence number, 061 [ADDRESS PIG NOT FOUND IN| Address P or Gis nol specified in G70, G71, G72, or GTS command, }G70-G73 (T series) Modify the program. 062 ILLEGAL COMMAND ING71-G7e__[1. The depth of cutin G71 or G72 16 zero or negalive value. (T series) 2. The repetitive count in G73 is zero or negative value. 3. the negative value is specifi to Ai or Ak is zero in G74 or G75, }4. A value other than zero is specified to address U or W though Ai ‘oF Akis zero in G74 of G75, 5. Annegative value is specified to Ad, thoughthe relief direction in G74 oF G75 is determined. 6. Zero or a negative value is specified to the height of thread or epth of cut of first ime in G76. 7. The specified minimum depth of cut in G76 is greater than the height of thread J2. An unusable angle of tooltip is specified in G76. Modify the program. 063] SEQUENCE NUMBER NOT FOUND |The sequence number specified by address Pin G70, G71, G72, or (T series) }G73 command cannot be searched. Modify the program. 064 | SHAPE PROGRAM NOT MONOTO- [A target shape which cannot be made by monotonic machining was INOUSLY (T series) specified in a repetitive canned cycle (G71 or G72). — 455 —B. ALARM LIST APPENDIX 8-62445£103 Number Message Contents 065 ILLEGAL COMMAND ING71-G73 [1,600 or GOT Ie not commanded at he block with the sequence (T series) ‘number which is specified by address P in G71, G72, or G73, ‘command, 2. Address Z(W) or X(U) was commanded in the block with a Sequence number which is specified by address P in G71 or G72, respectively Modify the program. 055 | NPROPER G-CODEINGTI-GTS [An unallowable G code was commanded bowaen two blocks spar (T series) fed by address P in G71, G72, or G73. Modify the program. 067 CANNOT ERROR IN MDI MODE | G70, G71, G72, or G73 command with address P and Q. (T series) Modify the program. 068 | FORMAT ERROR IN G70-G78____| The final move command in the blocks speciied by P and Q of GTO, |T series) 1671, G72, and G73 ended with chamfering or comer R. Modify the program. 070 |NO PROGRAM SPACE IN "The memory area Is Insufficient MEMORY Delete any unnecessary programs, then retry O71 | DATANOT FOUND "The acdrase to be searched was not found. Orthe program win specified program number was not found in program number search, [Check the data 072 [TOO MANY PROGRAMS The number of programs lo be slored exceeded 63 (basic), 125 (op tion), 200 (option), 400 (option) or 1000 (option). Delete unnecessary Jpragrams and exacute program registeration again. ‘073 | PROGRAM NUMBER ALREADY IN | The commanded program number has already been used, use JChange the program number or delete unnecessary programs and execute program registeration again. ‘074 ILLEGAL PROGRAM NUMBER [The program number is other than 1 fo 9988, Modify the program number. 075 [PROTECT [An altempt was made lo register @ program whose number was pro- rected O76 ADDRESS P NOT DEFINED [Adaress P (program number) was not commanded in the Brock which includes an M98, G85, or GBS command, Madity the program. 07 _ [SUB PROGRAM NESTING ERROR _| The subprogram was called in five folds, Modify the program ‘078 | NUMBER NOT FOUND [A program number or @ sequence number which was specified by laddress P in the block which includes an M98, M99, MBS or G86 was not found. The sequence number specified by a GOTO statement was nol found. Otherwise, a called program is being edited in back- Jground processing. Correct the program, or discontinue the back- ground editing. 073 | PROGRAM VERIFY ERROR In memory or program collation a program in memory does not agree with that read from an external /0 device. Check both the programs in memory and those from the external device. [G37 ARRIVAL SIGNAL NOT AS- |i the automatic tool length measurement function (G37), the mea |SERTED [surement position reach signal (XAE, YAE, or ZAE) is not turned on (M series) within an area specified in parameter 6254 6255 (value e), This is due to a setting or operator error. 080 (G37 ARRIVAL SIGNAL NOT AS- JSERTED [T series) Th the automatic tool compensation function (636, G37), the mea [surement position reach signal (KAE or ZAE) is not turned on within Jan area specified in parameter 6254 (value e). This is due to a setting or operator error. — 456 —8624456103 ‘APPENDIX B. ALARM LIST Number Message Contents [OFFSET NUMBER NOT FOUND IN_ | Tool ength automatic measurement (G37) was specified wihout a H \c37 Jcode, (Automatic tol length measurement function) Modify the pro- ost [(Mseries) gram [OFFSET NUMBER NOT FOUND IN | Automatic fool compensation (G36, Ga7) was speciied wihouta T 1637 (T series) [code. (Automatic tool compensation function) Modify the program FCODE NOT ALLOWED ING37 | code and automate fool compensation (G37) were spectied ne (M series) [same block. (Automatic too! length measurement function) Modify the 082 Program, F=CODE NOT ALLOWED ING37 | T code and automatic ol compensation (G35, G37) ware specified (T series) in the same block. (Automatic tool compensation function) Modify the program. ILLEGAL AXIS COMMAND IN G37 _|in automatic fool length measurement, an invalid axis was specTiod xs [et series) Jor the command is incremental. Modify the program. TLLEGAL AXIS COMMAND IN G37 In automatic tool compensation (G36, G27), an invald axis was spe (T series) cified or the command is incremental. Modify the program, Da5 | COMMUNICATION ERROR [When entering data n the memory by using Reader / Puncher inter~ face, an overrun, parity or framing error was generated. The number of bits of input data or setting of baud rate or spesification No. of VO unit is incorrect 086 | DR SIGNAL OFF JWhen entering data in the memory by using Reader / Puncher inter- face, the ready signal (DR) of reader / puncher was turned off. [Power supply of I/O unitis off or cable is not connected or a P.C.B. is defective. 087 BUFFER OVERFLOW When entering data in the memory by using Reader / Puncher inter- face, though the read terminate command is specified, input is not interrupted after 10 characters read. /0 unit or P.C.B. is defective. 058 |LANFILE TRANS ERROR File data Wansfer via OSI-ETHERNET has been stopped due Toa (CHANNEL-1) transfer error. 083 |LANFILE TRANS ERROR File data ransfer via OSI-ETHERNET has boon stopped due toa (CHANNEL-2) transfer error. 080 |REFERENGE RETURN INCOM: [The reference postion return cannol be performed normally because PLETE the reference position return start points too close to the reference Position or the speed is too slow. Separate the start point far enough from the reference position, or specify a sufficiently fast speed for reference position return. Check the program contents, 051 | REFERENGE RETURN INCOM. [Manual reference positon return cannot be performed when auto- PLETE matic operation is halted Daa | AXESNOT ON THE REFERENCE | The commanded axs by G27 (Reference positon return check) ad POINT, not return to the reference position. 094 | PTYPENOT ALLOWED [COORD | P type cannot be specified when the program is restarfed. (Afler the CHG) automatic operation was interrupted, the coordinate system setting operation was performed.) Perform the correct operation according to th operator's manual 095 | PTYPE NOT ALLOWED (EXT OFS |P type cannot be specified when the program is restaried. (Afler he cH) automatic operation was interrupted, the external workpiece offset [amount changed.) Perform the correct operation according to th operator's manual 036 __|P TYPE NOT ALLOWED (WRK OFS [P type cannot bo specified when the program is restarted. (After he cHe) [automatic operation was interrupted, the workpiece offset amount [changed.) Perform the correct operation according to the operator's manual — 487 —B. ALARM LIST APPENDIX 8-62445£103 Number Message Contents 087__|P TYPE NOT ALLOWED (AUTO | P type cannot be directed when the program is restarted. (After pow- EXEC) Jer ON, after emergency stop or P/ S 94 to 97 reset, no automatic operation is performed.) Perform automatic operation, 098/628 FOUND IN SEQUENCE RE- [A command of the program restart was specified without the rofer= TURN lence position return operation after power ON or emergency stop, Jand G28 was found during search Perform the reference position retum. 053 MDI EXEG NOT ALLOWED AFT. Affor completion of search in program restart, a move command is SEARCH given with MDI, Move axis before a move command or don't interrupt MDI operation 700 [PARAMETER WRITE ENABLE [On the PARAMETER(SETTING) screen, PWe(parameter writing en- abled) is set to 1, Set itto 0, then raset the system, 701 | PLEASE CLEAR MEMORY [The power turned off while rewrling the memory by program edit op- eration. If this alarm has occurred, press while pressing }, and only the program being edited will be deleted. Register the deleted program, 709 [PIS ALARM [A value other than 0 or 1 was specified after P inthe GO8 cade, oro value was specified 710 [DATA OVERFLOW [The absolute value of fixed decimal point display dala exceeds the allowable range. Modify the program. Ti [CALCULATED DATA OVERFLOW — | The result of calculation tame out fo be invalid, an alarm NoTT1 Is issued 1087 to ~10-29, 0, 10-28 to 1047 Modify the program. 712 [DIVIDED BY ZERO [Division by zero was specified. (including tan 80°) Modify the program. 713 _ [IMPROPER COMMAND [A Tanction which cannot be used in custom macro Is commanded Modify the program. 114 [FORMAT ERROR IN MACRO There isan arvarin other formats than Ts used. Modify the program. 730 |ICLEGAL AXIS OPERATION [An axis control command was given by PMG To an axis controled by JCNC. Or an axis control command was given by CNC to an axis [controlled by PMC. Modify the program. Ta1 [TOO MANY EXTERNAL ALARM [Five or more alarms have generated n extemal alarm message, MESSAGES [Consult the PMC ladder diagram to find the cause. 732 [ALARM NUMBER NOT FOUND No alarm No, concemed exisls In extemal alarm message dear [Check the PMC ladder diagram. 73a ICLEGAL DATA NEXT. ALARM | Small section data Is erroneous In exfemal alarm message or exter Msc nal operator message. Check the PMC ladder diagram TLLEGAL ANGLE COMMAND The index table indexing posiioning angle was instructed in other (M series) than an integral multiple of the value of the minimum angle. 198 Modify the program. [SPINDLE ORIENTATION PLEASE | Without any spindle orientation , an allepl was made Tor spindle Tr- (T series) Jdexing. Perform spindle orientation TCLEGAL AXIS COMMAND Tn index table Indexing Another Control axis was instructed together (M series) with the B axis. 136 Modify the program. [CIH-CODE & MOVE CMD IN SAME [A move command of olher axes was specified to he same block as BLK. (T series) spindle indexing addresses C, H. Modify the program. 737 _ [N-CODE & MOVE GMD IN SAME A move command of alher axes was specified to the same block as BLK. IM-code related to spinale indexing. Madi the program. 738 | SUPERIMPOSED DATA OVER: |The {otal distibution amount of the CNG and PMCs foo large during FLOW superimposed control of the extended functions for PMC axis control 733 [CANNOT CHANGE PMG CON An axle ms selecled in commanding by PM axis contra TROL AXIS Modify the program. TaT [CANNOT CONMAND G51 IN CRO [GBT (Scalng ON) Is commanded n the fool offset made, (M series) Modify the program. 742 [ILLEGAL SCALE RATE [Scaling magnification is commanded in other than 1 600000. (Mt series) [Correct the scaling magnification seting (G51 P, lor parameter 5411 of $421). T43___| SCALED MOTION DATA OVER- | The scaling results, move distance, coordinate value and ercular FLOW radius exceed the maximum command value. Correct the program or (M series) scaling mangyfication 744 | ICLEGAL PLANE SELECTED [The coordinate rotation plane and arc or cutter compensation © (M series) plane must be the same. Modify the program — 459 —B. ALARM LIST APPENDIX 8-62445£103 Number Message Contents 745 [ILLEGAL CONDITIONS IN POLAR | The condllions are incorrect when the polar coordinate Interpolation ICOORDINATE INTERPOLATION | stars or it is canceled. 41) In modes ather than G40, G12.1/G13.1 was specified. 2) An error is found in the plane selection. Parameters No. 5460 ‘and No, 5461 are incorrectly specified Modify the value of program or parameter. [a6 [IMPROPER G CODE [G codes which cannatbe specified inthe polar coordinate Iorpola- tion moda was specified. See section II-4.4 and modify the program. 748 |ICLEGA SETTING DATA [Automatic comer override deceleralion rate s out ofthe settable (M series) range of judgement angle. Modify the parameters (No.1710 to No.1714) 7aa__ | FORMAT ERROR IN GTOL3 [A code other than O1,G2P1 or P2 was spociied as the ife count (M series) type in the extended tool ife management 750 |ICLEGAL TOOL GROUP NUMBER [Tool Group No. exceeds the maximum allowable value, Modify the program. Ts1 | TOOL GROUP NUMBER NOT FThe tool group commanded in the machining program is not sot FOUND Modify the value of program or parameter. 762__|NO SPACE FOR TOOL ENTRY | The number of tools within one group exceeds the maximum value registerable. Modify the number of tools. Tea __ [CODE NOT FOUND Th tool Ife data registration, a T code was not specified where one should be. Correct the program, 764 | NOT USING TOOL IN LIFE GROUP |When the group Is not commanded, Hod or D900 was commanded (M series) [Correct the program Tes ILLEGAL T-CODE IN MOS Inthe machining program, M06 and T code in the sarve block do not (M series) [correspond to the group in use. Correct the program. TLEGAL T-CODE IN MOS [Group No AA which Is specified with TAA 68 of the machining pro- (T series) ]gram do not included in the tool group in use. Correct the program 756 [PIL COMMAND NOT FOUND IP and L commands are missing at the head of program in which he tool group is set. Correct the program. 767 | TOO MANY TOOL GROUPS [The number of tool groups to be sel exceeds the maximum allowable value. (See parameter No, 6800 bit 0 and 1) Modify the program. 758 [ILLEGAL TOOL LIFE DATA The tool life to be sets too excessive, Modify he seling value. 758 | TOOL DATA SETTING INCOM: [During executing a Ife data setiing program, power was tumed of. PLETE Set again, MISMATCH WATING M-CODE | Diffrent M code Is commanded in heads 1 and 2 as waling M code. joo [L88t95 (Attwo-ath) Modify the program. [S72.1 NESTING ERROR [R Subprogram which performs rotational copy with G72.1 contains (M series) another G72.1 command, 761 [G72.1 NESTING ERROR IR subprogram which performs parallel copy with G72.2 contains (M series) another G72.2 command, Tea [COMMAND G5B/GES INDEPEN- [GBS and G69 are not independenty commanded in balance cut DENTLY T series (At two-path) | Modify the program. 769 ICLEGAL TOOL GEOMETRY DATA | incorrect ool igure data in Iterfarence check, T series (At two-path) [Set correct data, or select correct tool figure data 775 ILLEGAL GT0T COMMAND. [Conditions when performing circular interpolation start or cancel not Jcorrect. To change the mode to the cylindrical interpolation mode, specify the command in a format of °GO7.1 rotation-axis name radius of cylinder” — 440 —8624456103 ‘APPENDIX B. ALARM LIST Number Message Contents IMPROPER G-CODE IN G107 | Any of he following © codes which cannot be specified in the Ovi (M series) drical interpolation mode was specified 41) G codes for positioning: G28,, G73, G74, G76, G81 - G89, Including the codes specifying the rapid traverse cycle 2). codes for setting a coordinate system: 652,692, 3). G code for selecting coordinate system: G53 G54-~G59 1168 Modify the program. THPROPER G-CODEINGT07 | Any of ha following G codes which cannot be specified in the oylin- (T series) drical interpolation mode was specified 41) G codes for positioning: 628, G76, G81 ~ G89, Including the codes specifying the rapid traverse cycle 12). codes for setting a coordinate system: G50, G52 3) G code for selecting coordinate system: G53 G54-G59 Modify the program. 777 [CHECK SUM ERROR [Check sum error (Gos MODE) Modify the program. 77a [GOS COMMANDED IN G41/G42___| GOS was commanded in the G4TIG42 mado, MODE [Correct the program, 779__| PARAM, (NO. 7510) SETTING ER-_| The number of controlled axes sel by the parameter 7510 exceeds ROR the maximum number. Modify the parameter setting value a0 | COMMUNICATION ERROR [Remote buffer connection alarm has generated. Confirm the number (REMOTE BUF) lof cables, parameters and VO device. T81__ | FORMAT ERROR IN GBT BLOCK _ [G81 block formal error (robbing machine) (M series) 41) T (number of teeth) has not been instructed. 2) Data outside the command range was instructed by either TL QorP. Modify the program. 7a2 [GBT NOT COMMANDED [683 (C axis servo lag quantly offset) was Instructed Inough synchro (M series) nization by G81 has not been instructed. Correct the program. (hab- bing machine) [ea [DUPLICATE G83 (COMMANDS) | G83 was instructed before canceled by G82 after compensating for (M series) the C axis servo lag quantity by G83. (hobbing machine) Tet [TTEGAL COMMAND IN Gat [A command not to be instructed during synchronization by GBT was (M series) instructed. (hobbing machine) 41) AC axis command by G00, G27, G28, G29, G30, ete. was instructed, 2)_InchiMetric switching by G20, G21 was instructed Tes | RETURN TO REFERENCE POINT [GBT was metructod wihout performing reference postion return after (M series) power on or emergency stop. (hobbing machine) Perform reference Postion return. 786__|PARAMETER SETTING ERROR [Parameter error regarding G81 (habbing machine) (M series) 41) The C axis has not been set to be a rotary axis, 12) Alhob axis and position coder gear rato setting error Modify the parameter. 730 _|ICLEGAL AXIS SELECT Tn the constant surface speed control, the axis specication 1s wrong, (M series) (See parameter No. 3770.) The specified axis command (P) contains an illegal value. [Correct the program. 794 | SPINDLE COMMAND IN SYN [R contour control mode, spindle postioning (Cs-axis control) mode, JCHRO-MODE or rigid tapping mode was specified during the serial spindle |synchronous control made. Correct the program so that the serial spindle synchronous control mode is released in advance, — 441 —B. ALARM LIST APPENDIX 8-62445£103 Number Message Contents 795 | MODE CHANGE ERROR [Switching command to contouring mode, Cs axis control or rigid tap mode or switching to spindle command made is nat correctly com= pleted. (This occurs when the response to switch to the spindle control unit side with regard to the switching command from the NC is incorrect. [This alarm is not for the purposes of warning against mistakes in op- eration, but because continuing operation in this condition can be [dangerous itis a P/S alarm.) 757 [C-AXIS COMMANDED IN SPINDLE | The program specified a movement along ihe Cs-anis when the ig MODE nal CON(OGN=G027#7) was off. Correct the program, or consult the PMC ladder diagram to find the reason the signal is nt turned on, 79a [MACRO WORD UNDEFINED [Undefined macro word was used, Modify the custom macro 200 |ICLEGAL S CODE COMMAND Tn the rigid lap, an S value is out ofthe range or is nol specified Modify the program. 201 | FEEDRATE NOT FOUND INRIGID [in the rigid tap, no F value ls specified, TAP [Correct the program. 202 [POSITION LSI OVERFLOW Tn the rigid lap, spindle distibulion value is foo large, (System error] 203__ PROGRAM MISS AT RIGID TAP- [inthe rigid lap, postion for a rigid M code (MZ9) or an S command is PING incorrect. Modify the program. 204 | ILLEGAL AXIS OPERATION Tn the rigid lap, an axis movements spociied between the rgd M [code (M29) biock and G84 or G74 for M series (G84 or G88 for T series) block. Modify the program. 705 | RIGIO MODE DI SIGNAL OFF Rigid mode Dl signals nol ON when GBd or G74 Tor M series (G64 Jor Ga8 for T series) is executed though the rigid M code (M29) is specified.Consult the PMC ladder diagram to find the reason the DI signal (OGNGO61.1) Is not tured on, 206 | GAN NOT CHANGE PLANE (RIGID [Plane changeover was lstucted in the rigid mode: TAP) (M series) [Correct the program. Zid [CANNOT COMAND MTSEIMTO9 | NIT98 and M709 are oxocufod in tho schedule operation, MTOB IS Jexecuted in the DNC operation. Modify the program. 1) The execution of an M198 or M99 command was attempted during scheduled operation. Alternatively, the execution of an M198 ‘command was attempted during DNC operation. Correct the pro- gram, 2) The execution of an M99 command was attempted by an interrupt macro during pocket machining in a multiple repetitive canned cycle. Zit [G31 (HIGH) NOT ALLOWED IN G88 [G31 is commanded in the par revolution command when the high speed skip option is provided. Modify the program. TCLEGAL PLANE SELEGT The arbiirary angle chamfering ora comer R ls commanded or he oi |series) plane including an additional axis. Correct the program. TILEGAL PLANE SELECT [The direct drawing dimensions programming Is commanded for he (T series) plane other than the Z-X plane. Correct the program, — 4a —8-624456103 APPENDIX B. ALARM LIST Number Message Contents 213 | WLEGAL COMMAND IN SYN- [Movements commanded for he axis lobe synchronously controled CHRO-MODE Any ofthe folowing alarms occurred in the operation withthe simple synchronization contro. 41} The program issued the move command tothe slave axis 2) The program issued the manual continuous feed/manual handle feed/ncremental feed command to the slave axis, 3) The program issued the automatic reference position return ‘command without specifying the manual reference position return after the power was turned on 4) The difference between the position error amount of the master and slave axes exceeded the value specified in parameter NO.8313, TILEGAL COMMAND IN SYN- [A move command has been specified for an axis subject to synchro” CHRO-MODE nous contol (T-series) 714 | LEGAL COMMAND IN SYN- [Coordinate system is set or Tool compensation ofthe shit ype = JCHRO-MODE Jexecuted in the synchronous control. Correct the program. 217 _ [DUPLIGATE G51.2 (COMMANDS) | G51.21G251 is farther commanded inthe GBT 216251 mode, Modiiy (T series) the program, 218 [NOT FOUND PIG COMMAND IN___|P or Gis nol commanded in the G21 block, or the command value [6251 (T series) is out ofthe range. Modi the program, 219 | COMMAND G250/G251 INDEPEN- |G251 and G250 are not independent Blocks: ENTLY (T series) 220 [ILLEGAL COMMAND IN SYNGHR— in the synchronous operation, movement is commanded by the NC MODE (T series) Program or PMC axis contol interface for the synchronous axis, Zz [ILLEGAL COMMAND IN SYNGHR— [Polygon machining synchronous operation and axs control or bal MODE (T series) ance cutting are executed at atime. Modify the program. 222_|ONG OP NOT ALLOWED INBG— | input and output are execiled ata imme in the background edition JEDIT (M series) Execute a correct operation RETURN TO REFERENCE POINT | Reforence posilion rolurn has not been porformed before the auto [Mt series) matic operation stats. Perform reference postion retum only when 224 bit 0 of parameter 1005 is 0. TURN TO REFERENCE POINT | Reference position return is necessary before cycle Start (T series) 225 | SYNGHRONOUSIMIXED GONTROL | This alarm's generated in the folowing crcumstances, (Searched for ERROR, Jduring synchronous and mixed control command, T series (At two-path) 1. When there is a mistake in axis number parameter setting 2 When there is @ mistake in control commanded Modify the program or the parameter. 226 | LEGAL COMMAND IN SYNGHRO-|A travel command has been sent fo the ans being synchronized in MODE T series (At two-path) [synchronous mode. Modify the program or the parameter. 223 [CANNOT KEEP SYNGHRO-STATE | This alarm Is generated in the folowing creumstances. 1. When the synchromixed state could not be kept due to system (Tseries) |" Sverioad ” 12. The above condition occurred in CMC devices (naraware) and synchro-state could not be Kept. (This alarm is not generated in normal use conditions.) 730 | RGODE NOT FOUND [The infeed quantiy Rrhas not been instructed for he GT61 block. Or (GS series) the R command value is negative. Correct the program, — 443 —B. ALARM LIST APPENDIX 8-62445£103 Number Message Contents 731 [ILLEGAL FORMAT IN G10 OR L50 [Any of te Tollowing errors occurred i the specified format at the pro- ]grammable-parameter input 1 Address N or R was not entered, }2. A number not specified fora parameter was entered, }3. The axis number was too largo. }4. An axis number was not specified in the axis-type parameter. }5_ An axis number was specified in the parameter which is not an ‘axis type, Correct the program, J6. An attompt was made to reset bit 4 of parameter 3202 (NES) or ‘change parameter 3210 (PSSWD) when they are protected by a password. Correct the program. Z32__ | TOO MANY HELICAL AXIS COM | Three of more axes (in he normal direction control mode two or more MANDS (M series) axes) were specified as helical axes in the helical interpolation modo. 233 [DEVICE BUSY [When an attempt was made to use a unit such as that connected via the RS-232-C interface, other users were using i 738 [BPS ALARM [While punching was being performed with the function for controling Jexternal /0 units background editing was performed 240 [BPIS ALARM [Background ediing was performed during MDI operation 247 [ILLEGAL FORMAT IN G02.2/G03.2_[ The end point I, J, K, or Ris missing from a command for mvolute (M series) interpolation 242 |ICLEGAL COMMAND IN [An invalid value has bean specified for involute interpolation. Jc02.21G03.2 + The start or end point is within the basic crc. (M series) + I,J, K, oF Ris set to 0 + The number of rotations between the start ofthe involute curve and the start or end point exceeds 100, Dia OVER TOLERANCE OF END [The end points not on the Involute curve which includes the Start POINT point and thus falls outside the range specified with parameter No. (M series) 5610. [aa [PIS ALARM Inthe skip function activated by the Torque iit signal, te number of (T series) accumulated erroneous pulses exceed 32767 before the signal was Input. Therefore, the pulses cannot be corrected with one distribution, [Change the conditions, such as feed rates along axes and torque limit, and try again, 245 [T-CODE NOT ALOWEE INTHIS [One of the G codes, G50, G10, and Go4, which cannot be specified BLOCK (T series) in the same block as a T code, was speciiad with a T code. 250 __|ZAKIS WRONG COMMAND (ATG) [A value for the Z-axis has been specified ina block for the fool ax (M series) [change command (MO6T_) on a system with DRILL-MATE ARC. installed, 21 [ATCERROR [This alarm is lesued in tho folowing cases (ORILL-MATE). (M series) }+ An MOST_ command contains an unusable T code. }+ An MOS command has been specified when the Z machine coordi nate is positive. + The parameter for the current tool number (No. 7810) is set to 0. }+ An MOS command has been specified in canned cycle mode, + A reference position return command (G27 to G44) and M06 com mand have been specified in the same biock. + An Mos command has been specified in tool compensation mode (G41 to G44) + An MOS command has been specified without performing reference: position return after power-on or the release of emergency stop. + The machine lock signal or Z-axis ignore signal has been tumed fn during tool exchange. + A pry alarm has been detected during tool exchange Refer to diagnosis No. 530 to determine the cause. — 4448624456103 ‘APPENDIX B. ALARM LIST Number Message Contents 252 [ATC SPINDLE ALARM [An excessive error arose during spindle positoning for ATG, For (M series) details, refer to diagnosis No. 531. (Only for DRILL-MATE) 253 [GOSTSNOT AVAILABLE [Alarm details (M series) Binary input operation using high-speed remote buffer (40S) or high~ ]speed cycle machining (G05) has been specified in advance control mode (6081), Execute GO8PO; to cancel advance control mode, before executing these GOS commands. 5000 | LEGAL COMMAND CODE [The specified code was incorrect in the high precision contour con (M series) tol (HPCC) mode. 5003 ILLEGAL PARAMETER (HPCC) __| Thereis an invalid parameter. (M series) 5004 [HPCC NOT READY (Mi series) Figh- precision contour control is nat ready, 5006 | TOO MANY WORD IN ONE BLOCK | The number of words specified ina block exceeded 26 in the HPCO (M series) mode. 5007 | TOO LARGE DISTANCE (Mseries) inthe HPCC mode, tre machine moved beyond the limit 5003 PARAMETER ZERO (DRY RUN) | The maximum feedrate (parameter No. 1422) or the Teadrate In ary (M series) run (parameter No. 1410) is 0 in the HPCC model. 5010 [END OF RECORD The end of record (1%) was specified WOiis incorrect. modify the program. BOI [PARAMETER ZERO[CUT MAX) | The maximum cutting Teodrate (parameter No. 1422s 0in the HPCC (M series) mode. 5012 | 605 P10000 LLEGAL START UP | Function category (HPCC) High-precision contour control [(M series) Alarm details: /G05 10000 has been specified in a mode from which the system [cannot enter HPCC mode. 5013 | HPCC: GRC OFS REMAIN AT CAN- | GOSPO has been specified in G41/G42 mode or with offset remaining ICEL (M series) 5014 | TRACE DATA NOT FOUND Transfer cannot be performed because no trace Gata exists (M series) 3015 [The specified rotation axis does nol exist for tool axis direction har (M series) dle feed, 5016 | LLEGAL COMBINATION OF M | M cados which belonged lo the same group were specified ina CODE block, Alternatively.an M code which must be specified without other IM codes in the black was specified in a block with other M codes, 3018 | POLYGON SPINDLE SPEED ER” | Function category ROR Polygon turning (T series) Alarm details: In G51.2 mode, the speed of the spindle or polygon synchronous axis either exceeds the clamp value ors too small. The specified rotation speed ratio thus cannot be maintained. 5020 | PARAMETER OF RESTART ER- | An erroneous paramler was specified for restaring a program ROR [A parameter for program restart is inva 5030 | LLEGAL COMMAND (6700) [The end command (G110) was speciied before the registralon start (T series) Jcommand (101, G102, or G103) was specified for the B-axi, 50ST | LLEGAL COMMAND (6100, G102, | While a registralion slant command (GT07, G102, or G103) was bang [c103) (T series) Jexecuted, another registration start command was specified for the B-axis, 5032 | NEW PRG REGISTERED INB-AXS | While the machine was moving about the Baxis, atallompl was MOVE (T series) made to register another move command, 5033 NO PROG SPACE IN MEMORY B- [Commands for movement about the B-axis were nol regislered be |AXS (T series) [cause of insuficent program memory, — 445 —B. ALARM LIST APPENDIX 8-62445£103 Number Message Contents 5034 | PLURAL COMMAND IN G110 IMuliple movements were specified with ihe 110 code Tor the B |(T series) axis. 5035 | NOFEEDRATE COMMANDED B- | A Teadrate was nol specified for culling feed about tha Bax |AXS (T series) 5036 [ADDRESS RNOT DEFINED IN | Point R was not specified for the canned oydle for the Baxi, }G81-G86 (T series) 5037 | ADDRESS G NOT DEFINED IN G8S | Depth of cut Q was not specified for the GBS code (peck ailing (CT series) Jeycle). Alternatively, 0 was specified in Q for the B-axis. 5038__| TOO MANY START M-CODE GOW |More than Six M codes for staring movement about the B-axis were MAND (T series) specified 5033] START UNREGISTERED B-AXS [An ailompt was made To execute a program for the B-axis which had PROG (T series) not been registered, 5040 | CANNOT COMMANDED 8-AXS | The machine Could nat move about he B-axis because parameter MOVE (T series) No.8250 was incorrectly specified, or because the PMC axis system [could not be used 5041 | CANNOT CONMANDED G110_ | Blocks containing the G110 codes wore successively specified in IBLOCK (T series) ool-tip radius compensation for the B-axis, 5043 | TOO MANY G68 NESTING "Three-dimensional coordinate conversion G68 has been speciied (M series) three or more times, 5044 | G65 FORMAT ERROR [A GEE command block contains a Tormal error, This alarm fs lesued (M series) in the following cases: 1. |, J, oF K is missing from @ G68 command block (missing coordi nate rotation option). 2. |, J, and K are 0 in a G68 command block. 3. Ris missing from a G68 command block. 5046 | LEGAL PARAMETER (STOMP) | The parameter sellings Tor staighiness compensation contain an error. Possible causes are as follows: 1. A parameter for a movement axis or compensation axis contains ‘an axis number which is not used 2. More than 128 pitch error compensation points exist between the negative and positive end points }3. Compensation point numbers for straightness compensation are not assigned in the correct order. 4. No staightness compensation point exists between the pitch error ‘compensation points at the negative and positive ends. 15. The compensation value for each compensation points too large oF too small 5050 | LL-COMMAND IN CHOPPING [A command Tor switching the major axis has boon specified for oreu- MODE lar threading, Alternatively, a command for setting the length of the (M series) major axis to 0 has been specified for circular threading, 5051 | M-NET GODE ERROR [Abnormal character received (other than code used for ransmission) 3082 _|M-NET ETXERROR [Abnormal ETX code 5053 | -NET CONNECT ERROR [Connection tme moniforing error (parameter No. 775) 5054 | M-NET RECEIVE ERROR Poling time monitoring error (parameter No. 176) 3055 | M-NET PRIFRT ERROR [Vertical party or framing error 5087 | M-NET BOARD SYSTEM DOWN | Transmission tmoout error (parameter No, 177) ROM parity error ICPU interrupt other than the above 5058 | 635/636 FORMAT ERROR [A command for switching the major axis has been specified for crear |(T series) lar threading. Alternatively, a command for setting the length of the major axis to 0 has been specified for circular threading, 5059 | RADIUS IS OUT OF RANGE [A radius exceeding nine digis has been specie for araular iter (T series) polation witn the center of the arc specified with I,J, and K. — 446 —8624456103 ‘APPENDIX B. ALARM LIST Number Message Contents 5063 | SNOT PRESET AFTER REF Function category (M series) Workpiece thickness measurement Alarm details ‘The position counter was not preset before the start of workpiece thickness measurement. This alarm is issued in the following cases: (1) An attempt has been made to start measurement without fist establishing the origin. (2) An attempt has been made to start measurement without fst presetting the position counter after manual return to the origin. 5064 | DIFFERRENT AXIS UNIT (IS-8, | Grovlar interpolation has been specified on a plane consisting of Is-c) [axes having lfferent increment systems. (M series) 5065 | DIFFERENT AXIS UNIT (PMC AXIS) | Axas having diferent increment systems have bean specified inthe (M series) [same D/DO group for PMC axis control. Modify the setting of param Jeter No, 8010, 5066 | RESTART LLEGAL SEQUENCE | Sequence number Txox has Deon read during search for tie noxt NUMBER: [Sequence number at program restart forthe returnrestart function, (M series) 5068) G31 P90 FORMAT ERROR [No movement axis or more than one movement ans has been Spear (M series) fied 5073 NO DECIMAL POINT INo decimal point has been specified for an address requiring a deck ral point 5074 [ADDRESS DUPLICATION ERROR | The same address has been speciied two or more times Ina ingle block. Altematively, two or more G codes in the same group have been specified in a single block, 5082 DATA SERVER ERROR This alarm s delalied on the dala server message screen, Note HPCC : High precision contour control — 447 —B. ALARM LIST APPENDIX 882448603 (2) Background edit alarm Number Message Contents 7 [BPS alam IBPIS alarm occursin the same number @s the PIS alarm that occurs ih ordinary program edit. (070, 071, 072, 073, 074 085,086,087 etc.) 740 BPIS alarm Trwas allomptod fo select or delete in the background a program being selected in the foreground. (Note) Use background editing correctly Note ‘Alarm in background edit is displayed in the key input line of the background edit screen instead of the ordinary alarm screen and is resettable by any of the MDI key operation. (3) Absolute pulse coder (APC) alarm Jn AXIS ZRN IMPOSSIBL Number Message Contents: 300 [rihwanis ongin return Manual reference posiion return is required for the niente (n=1 8) 301 [APC alarm: nih-axis communication [nih-axis (1-18) APC communication oor. Falure in data transmis Possible causes include a faulty APC, cable, or servointerface module 302 [APC alarm: rihaxis over ime nth—axis (n=1 — 8) APC overtime error Failure in data transmission. Possible causes include a faulty APC, cable, or servointertace module, 303 [APC alarm: nih-axs framing fnihmaxis (n=1—8) APC framing error, Fallure In data Wransmission Possible causes include a faulty APC, cable, or servointerface module, 304 APC alarm: nian pany fnth—axis (n=1— 8) APC party error, Failure in data transmission. Possible causes include a faulty APC, cable, or servointerface module, 305 [APC alarm: rih-axis pulse error [niftwaxls (n=1~8) APG pulse error alarm JAPC alarm.APC or cable may be faully. 306 APC alarm: nihans batery fnih~axis (n=1 ~8) APC battery vollage has decreased 0 a low level so voltage 0 that the data cannot be held |APC alarm, Battery or cable may be fauly. ‘307 [APC alarm: nihaxis battery low 1 [nihaxis (n=1 — 8) axis APC ballery vollage reaches a level where he battery must be renewed |APC alarm. Replace the battery 308 [APC alarm: nih-axis batlary low 2 [nih-axls (n=1 8) APC battery vollage has reached a level where the battery must be renewed (including when power is OFF}, |APC alarm .Replace battery 303 [APC ALARM [Return to the origin has beon attempted without frst rotating the motor Jone of more times. Before retuming tothe origin, rotate the motor one Jor more times then turn off the power. (4) Serial pulse coder (SPC) alarms ‘When either of the following alarms is issued, a possible cause is a faulty serial pulse coder or cable. TION Number Message Contents, 350 | SPC ALARM: n AXIS PULSE COD- [The nianis (axis 1-B) pulse coderhasa fault Refer fo diagnosis display ER No, 202 and No. 204 for details 351 | SPC ALARM n AXIS COMMUNICA” [maxis (axis 18) serial pulse coder communicalion error (Gata Wanemis- sion fault) Refer to diagnosis display No. 203 for details. — 448 —8624456103 ‘APPENDIX B. ALARM LIST © The details of serial pulse coder alarm No.350 eS 22 sa | BLA] PHA] PCA | BZA | OKA | SPH #6 (CSA) : Check sum alarm has occurred, #5 (BLA) : Battery low alarm has occurred. #4 (PHA) : Phase data trouble alarm has occurred #3 (PCA) = Speed count trouble alarm has occurred. #2 (BZA) : Battery zero alarm has occurred #1 (CKA) : Clock alarm has occurred. 40 (SPH) : Soft phase data trouble alarm has occurred. © The details of serial pulse coder alarm No.351 we Sw 208] [BTE | cre | ste #7 (DTE) : Data error has occurred. 6 (CRC) : CRC error has occurred, 5 (STB) : Stop bit error has occurred. — 449 —B. ALARM LIST APPENDIX 882448603 (5) Servo alarms Number Message Contents 400 | SERVO ALARM: r-TH AXIS OVER- | The n-th axis (axis 8) overioad signal son. Refer To dagnosis dis LOAD play No, 201 for details JOT [SERVO ALARM n-TH AXIS VRDY_| Then-thaxis (axis 1-8) sorvo ampifer READY signal (ORDY) wentoft JOFFE Refer to procedure of trouble shooting oa [SERVO ALARM n-TH AXIS VRDY [Even though the n-th ans (axis 1-8) READY signal (MCON) went of Jon tne servo amplifier READY signal (ORDY is stilon. Or. when the power was turned on, DRDY went on even though MCON was oft [Check that the servo interface module and servo amp are connected 705 [SERVO ALARM: (ZERO POINT RE- [Postion control system faull_ Due fo anNC or servo system faultinthe TURN FAULT) reference positon return, there is the possibilty that reference positon retum could notbe executed correctly. Try again from the manual refer lence position return “oT _ [SERVO ALARM EXGESS ERROR | The dlference in synchronous axis position deviation exceeded he set value. “408 [SERVO ALARM: n AXIS TORQUE [Abnormal servo motor oad as been detected. Allemalively abnormal ALM spindle motor load has been detected in Cs mode. 10 | SERVO ALARM n-TH AXIS—EX- |The positon deviation value when the n-th axis (axis 1-B) stops s arg CESS ERROR Jer than the set value. Refer to procedure of trouble shooting IT | SERVO ALARNE n-TH AXIS EX- | The position deviation value when the n-th axis (axis 1-8) moves is CESS ERROR larger than the set value Refer to procedure of trouble shooting 413 [SERVO ALARM n-th AXIS USI | The contents of the error register for the n-th ans (ans 1-8) exceeded OVERFLOW 25% power. This error usually occurs as the result of animpropery set parameters. 4 [SERVO ALARM: n—TH AXIS — IN-ih axis (axs 18) digflal servo aystom faul. Refer fo diagnosis de DETECTION RELATED ERROR _| play No. 200 and No,204 for detais 415_ [SERVO ALARM: n-TH AXIS EX. | Aspoed higher than 511675 untls was atfempted tobe setin then-th CESS SHIFT axis (axis 1-8). This error occurs as the result of improperly set CMR. 16 [SERVO ALARM n-TH AXIS DIS- [Postion detection system Taultin the n-th axis (axis 1-8) pulse coder CONNECTION (disconnection alarm). Refer to diagnosis display No, 201 for deals i7__ [SERVO ALARM; n-TH AXIS PA- | This alarm ocours when the nih axis (axis 1-8) isn one of the cond RAMETER INCORRECT Sons lsted below. (Digital servo system alarm) 41) Tho value set in Parameter No, 2020 (motor form) is out of the specified limit. 2) A proper value (111 or -111) is not setin parameter No.2022 {motor revolution sirecton). 3) tlogal data (a value below 0, otc.) was setin parameter No. 2023, (numberof speed feedback pulses per motor revolution). 4) egal data (a value below 0, etc.) was setin parameter No. 2024 {aumber of position feedback pulses per motor revolution). 5) Parameters No. 2084 and No. 2085 (exible field goar rato) have not been set 5) Avalue outside the limit of (1 to the numberof contro axes) or ‘2non-continuous value (Parameter 1023 (servo axis numer) con tains a value out of the range from 1 to tho number of axos, or an isolated value (for example, 4 not prceded by 3).was setin parame ter No. 1023 (servo axisnumber). — 450 —8624456103 ‘APPENDIX B. ALARM LIST Number Message Contents “420_ | SERVO ALARM:n AXIS SYNC | During simple synchronous control, te diference belween the torque fORQUE [commands for the master and slave axes exceeded the value setin pa (M series) rameter No. 2031 21 [SERVO ALARM: n AXIS EXCESS | The diference between the errors in the sem—closed loop and closed ER (0) loop has become excessive during dual position feedback. Check the values of the dual position conversion coefficients in parameters No. 12078 and 2079, © Details of servo ‘The details of servo alarm No. 414 are displayed in the diagnosis display alarm No.414 (No. 200 and No.204) as shown below. we sms st [2x (et eve ck] CA] FRA] OF #7 (OVL) : An overload alarm is being generated. #6 (LV) : A low voltage alarm is being generated in servo amp. #5 (OVC) : A overcurrent alarm is being generated inside of digital servo. #4(HCA) : An abnormal current alarm is being generated in servo amp. #3 (HVA) = An overvoltage alarm is being generated in servo amp. #2 (DCA) : A regenerative discharge circuit alarm is being generated in servo amp. #1 (FBA) : A disconnection alarm is being generated, #0 (OFA) : An overflow alarm is being generated inside of digital servo. ee ee ee ee) 208 ‘ors | MCG] LDA] PMS #6 (OFS) : A current conversion error has occured in the digital servo. #5 (MCC) : A magnetic contactor contact in the servo amplifier has welded #4 (LDA) : The LED indicates that serial pulse coder C is defective H3(PMS) : A feedback pulse error has occured because the feedback cable is defective, © Details of servo The details of servo alarms No. 400 and No. 416 are displayed in the alarms No. 400 and diagnosis display (No. 201) as shown below. No.416 ww a) “aw When OVL equal | in diagnostic data No.200 (servo alarm No. 400 is being generated) #7 (ALD) 0: Motor overheating 1: Amplifier overheating When FBAL equal 1 in diagnostic data No.200 (servo alarm No. 416 is, being generated): "ALD EXP ‘Ararm dotalle 7 0 ____ [Built-in pulse coder disconnection (hardware) 7 7 ‘Separately installed pulse coder disconnection (hardware) a D_ [Pulse coder snot connected due To sofware,B. ALARM LIST APPENDIX 882448603 (6) Over travel alarms Number Message Contents 500 [OVER TRAVEL : =n [Exceeded the nth axis (axis 1-8) + side stored stroke Imi] [Parameter No.1320 or 1326 Notes) 501 OVER TRAVEL =n [Excoeded tho n-th axis (axis 1-8) side Stored stroke Umit] [Parameter No.1321 or 1327 Notes) 502 [OVER TRAVEL +n [Exceeded the nh axis (axis 1-8) + side stored stroke Imi Th [Parameter No.1322) 503 OVER TRAVEL: [Excoeded tho n-th ans (aris 1-8) ~ side Stored stroke imi Tr [Parameter No.1323) 504 [OVER TRAVEL +n [Exceeded the nh axis (aris 1-8) + side stored stroke imi [Parameter No.1324 ) 505 [OVER TRAVEL [Exceeded tho n-th axis (axis 1-8) ~ side Stored stroke Hit (Parameter No.1325 ) 508 [OVER TRAVEL: +n [Exceeded the rh axis (axis 1-8) + side hardware OT 507__[OVER TRAVEL -—n [Exceeded the n-th axis (axis 1-8) ~ side hardware OF 508 | INTERFERENCE, on [ATool moving nthe postive direction along then axis has fouled anath (T series (wwo-path control) er tool post 509 INTERFERENCE: —n [Atoolmoving inthe negative drection along he n axis has fouledanot- (T series (wwo-path contro)) er tool post, 510 OVER TRAVEL, on [Niarm for stroke check prior to movement. The end pomntspecified ina block falls within the forbidden area defined with the stroke limtin the positive direction along the N axis, Correct the program Sit OVER TRAVEL, > [Alarm for stroke check prior to movement. The end pomtapecified ina block falls within the forbidden area defined with the stroke limit in the negative direction along the N axis. Correct the program. Note Parameters 1326 and 1327 are effective when EXLM(stroke limit switch signal) is on. (7) Overheat alarms Number Message Contents: 700 | OVERHEAT. CONTROL UNIT [Control unit overheat [Chock that the fan motor operates normally, and clean the air fier. 701 | OVERHEAT FAN MOTOR [The Tan motor on the Top ofthe cabinet forthe contoriunitis overheated: [Check the operation ofthe fan motor and replace the motor fnecessary 704 | OVERHEAT. SPINDLE [Spindle overheatin the spindle fluctuation detection (af the cutting load is heavy, relieve the cutting condition. (2)Check whether the cutting tool is share. (3)Another possible cause isa faulty spindle amp.8624456103 (8) Rigid tapping alarms ‘APPENDIX B. ALARM LIST Number Message Contents, 7a0 [RIGID TAP ALARM, EXCESS ER- | The postional deviation of the stopped spindle has exceeded the set ROR value during rigid tapping, Tat [RIGID TAP ALARM: EXCESS ER- _ | The positional deviation ofthe moving spindle has exceeded he salval ROR [ue during rigid tapping 7a2 [RIGID TAP ALARM, STOVER: | An Sl overffow has acourred Tor the spindle during ng lapping. FLOW (9) Serial spindle alarms Number Message Contents, 743 |5-SPINDLE LSTERROR Tis serial communication error while system fs executing afler power supply on. Following reasons can be considered. 41) Optical cable connection is fault or cable is not connected or cable is cut 2) MAIN CPU board or option 2 board is fault 3) Spindle amp. printed board is fault If this alarm occurs when CNC power supply is tumed on or when this alarm can not be cleared even if CNC is reset, turn off the ower supply also tur off the power supply in spindle side. 750 [SPINDLE SERIAL LINK START [This alarm is generated when the spindle control unitis not ready Tor FAULT starting correctly when the power is turned on in the system with the serial spindle The four reasons can be considered as follows: 41) An improperly connected optic cable, or the spindle control unit's power is OFF 12) When the NC power was tured on under alarm conditions other than SU-01 or AL-24 which are shown on the LED display of the spindle control unit In this case, turn the spindle amplifier power off once and perform startup again 3). Other reasons (improper combination of hardware) This alarm does not occurafter the system including the spindle con. trol units activated, 4). The second spindle (when SP2, bit 4 of parameter No, $701, is 1) Is in one of the above conditions 1) to 3). See diagnostic display No, 409 for details. 761 [FIRST SPINDLE ALARM DETEC- | This alarm indicates inthe NC hatan alarms gonerated inthe spindle FTION (AL-XXx) lunitofthe system withthe serial spindle. The alarmis displayed inform JAL-XX OCs a number). Refer to 2.3 or 2.4 Alarms displayed on [spindle servo unit The alarm number XX is the number indicated on the spindle amplifier. The CNC holds this number and displays on the screen, 762 [FIRST SPINOLE MODE CHANGE [This alarm is generated I the aystem does nol properly terminate @ FAULT Jmode change. The modes include the Cs contouring, spindle position ing, rigid tapping, and spindle control modes. The alarmis activated it the spindle control unit does not respond correctly to the made change [command issued by the NC. 764 | SPINDLE-1 ABNORMAL TORQUE [Abnormal frst spindle motor load has boon detected ALM 761 | SECOND SPINDLE ALARM [Rafer o alarm No. 781. (For and ans) DETECTION (AL-xX) 762__ | SECOND SPINDLE MODE [Refer to alarm No. 752,(For ond axis) CHANGE FAULTB. ALARM LIST APPENDIX 8-62445£103 Number Message Contents 764 | SPINDLE-2 ABNORMAL TORQUE [Same as alarm No. 754 (for the second spindle) ALM 771 | SPINDLE-3 ALARM DETECT [Samve as alarm No. 751 (for the tid spindle) KAL-Xx) 772__ | SPINDLE-3 MODE CHANGE EROR | Same as alarm No. 752 (forthe third spindle) 774 | SPINDLE-3 ABNORMAL TORQUE | Same as alarm No, 764 (for he third spn) ALM © The details of spindle The details of spindle alarm No. 750 are displayed in the diagnosis display alarm No.750 (No. 409) as shown below. a ee ee ee ee) 208 SPE_| SE] SIE | SHE #3 (SPE) 0: In the spindle serial control, the serial spindle parameters fulfill the spindle unit startup conditions. 1: Inthe spindle serial control, the serial spindle parameters do not fulfill the spindle unit startup conditions. #2(S2E) 0: The second spindle is normal during the spindle serial control startup. 1: The second spindle was detected to have a fault during the spindle serial control startup. #1 (SIE) 0: The first spindle is normal during the spindle serial control startup, 1: The first spindle was detected to have a fault during the spindle axis serial control startup. #0 (SHE) 0: The serial communications module in the CNC is normal 1: The serial communications module in the CNC was detected to havea fault — 454 —