CNC LATHE LB15 : with OSP5000L-G CNC SYSTEM OPERATION & MAINTENANCE MANUAL Ne I ie OKUMA Publication No. 2567-E-R4 (August 1987)sa SAFETY PRECAUTIONS The machine is fully equipped with various safety devices to prevent operators and the machine itself from accidents. However, operators are urged to operate the machine with safety in mind observing the following points carefully, without relying on machine-equipped safety devices exceedingly. 1, CHECK THE FOLLOWING BEFORE TURNING ON POWER a) (2) @) Close the doors of the electric control cabinet and the operation panel. Never place obstacles around the machine. Tuen on switches only in the following sequence: Main power disconnect first and then the CONTROL ON button on the: operation panel. 2. PRECAUTIONS TO OBSERVE WHEN USING A CHUCK @ @) @) a) (5) Before starting the spindle or cutting operations, close the front shield without fail. Strictly observe the allowable spindle speed for the chuck installed. Never run the spindle exceeding the maximum allowable spindle speed. When a chuck or fixture unique to the user's application is used, check the allowable maximum spindle speed and run the spindle within rhe allovable range. Pay due attention to workpiece gripping force and balance also. ‘The maximum spindle speed can be limited by inputting the spindle speed with G59. To ensure safety in operation, input this spindle speed limiting command in the program. G59 steer Tf the spindle is run at a speed close to the allowable maximum speed: = Avoid imbalance in the workpiece clamped in the chuck. ~ Apply the allowable maximum pressure to grip the workpiece since increased centrifugal force reduces chuck's gripping force. The allowable maximum spindle speed and applicable pressure for the chuck are indicated on the name plate attached to the front shield as well as on the chuck body. The allowable maximum speed and the appli- cable pressure ensure a chucking force larger than one-third the origi- nal chuck gripping force with the standard soft-top jaw set in line with the chuck body outer periphery. se ‘OKUMA MACHINERY WORKS LTD.6) @ Wnen special jaws larger than standard soft-top jaws are use: Lower the spindle speed because the chuck's gripping force will be reduced due to increased centrifugal force and lowered efficiency. If the jaw tightening nut (jaw nut) is outside the chuck's outer periphery, only one tightening bolt holds the jaws in place, causing very dangerous conditions. Jaw nuts must always be located within the chuck body's outer periphery. Machine the jaws to the shape meeting the workpiece. Tighten the bolts on the chuck body, the jaws, and the block securely with lubrication oil applied so that they are torqued to the specifica~ tion. Tightening force should be greater than 4 - 50 kg (88 - 110 1b). CHECKUP AROUND THE MACHINE a (2) (3) (4) 5) (6) a) Before starting daily operations, always check the lubrication oil amount. Always use the specified brand or grade of lubrication oil. For cutting fluid (coolant), use Okuma's recommendation whenever possible. Change and replenish lubrication oil for each reservoir at the pre- determined schedule as explained in the operation manual. Clean the filters periodically according to the schedule explained in the operation manual. Gheek the indication of the pressure gauges in each of the air and hydraulic lines to make sure that they all read the correct values as specified in the operation manual. For any work required inside the front shield, turn off power and engure safety beforehand. For work done at the back of the machine requiring the operator to enter the machine operating zone, do not forget to turn off power before attempting any work. ‘OKUMA MACHINERY WORKS LTD.4. PRECAUTIONS FOR MANUAL AND AUTOMATIC MACHINE OPERATIONS a Q) @) «) >) (6) a) (a) (9) an qa) aa) a3) aa) as) as) a7) (as) Always follow the instructions given in the operation manuals. Never run the machine without protective covers and shields, such as the front shield and chuck cover. Close the front shield first before starting the machine. With a new program, never attempt to start actual cutting operations from the beginning. First run the program without setting a workpiece in the machine to check machine operations and interference; after making sure that the progran is completely free of bugs, cut a work- piece in the single block mode operation. Only after making sure that the workpiece can be cut without problems in the single block mode operation, the automatic mode operation may be started. Before attempting the following, always make sure that intended opera- tion can be accomplished safely. = Spindle rotation = Turret indexing = Axis movements While the spindle is revolving, never touch chips or the workpiece. Never try to stop a revolving object with hands or tools. Confirm the jaw installation conditions, hydraulic pressure, and allowable maximum speed for the power chuck. Check the installed conditions and arrangement of the tools. Confirm the tool offset settings. Confirm the zero offset settings. Confirm the spindle speed and feedrate override dial settings--they must be 190%. Before feeding the turret, confirm the software-limit settings and the emergency limit LS (limit switch) dog positions for both X and Z axes. Confirm the position where the turret index/rotation is allowed. Confirm the tailstock body position. Make sure that cutting is conducted within the allowable transmission power and torque ranges. Clamp the vorkpiece in the chuck or fixture securely. Check the cutting fluid nozale positions. They must be set at posi- tions to supply cutting fluid correctly to the cutting point. ‘OKUMA MACHINERY WORKS LTD.SETUP (2) Always make sure that the setup is complete. (2) After changing the setup, operate the machine step by step to make sure the cutting can be conducted without problems. (3) Before replacing the chuck and/or chuck jaws, make sure that the chuck and jaws newly set fit the job intended. (4) when two or more workers work as a group, establish the necessary safety signs, for example, when lifting or setting heavy objects. Also confirm with other workers whether it is "okay" to start the next process or not. (5) When handling heavy objects, use the crane or equivalent tool. (6) When attempting unfamiliar setups, check the setup again before beginning setup. WORKPTECE LOADING/UNLOADING a @) (3) @) ©) (6) a” Load and unload workpieces securely. Retract the turret before loading and unloading a workpiece to a posi- tion where the cutring tools on the turret will not injure the opera tor's hands. Before attempting loading and unloading of a workpiece, make sure that the spindle is at a complete stop. Before running a new program, first rotate only the spindle to make sure that the workpiece is securely clamped in the chuck, To machine irregularly shaped workpieces, make sure that the workpiece is clamped in the chuck securely without imbalance. When handling heavy workpieces, use the crane, hoist, or other tool. Before setting a workpiece in the machine, make sure that the workpiece has portions to be used for proper chucking. AT TRE END OF THE DAY a @) (3) (4) Clean the machine. Locate the turret at the predetermined retraction position. Before leaving the machine, turn off all power switches. ‘Turn off power to the machine in the following sequence: CONTROL ON button on the operation panel first and then the main power disconnect. ‘OKUMA MACHINERY WORKS LTD.85 WHEN A PROBLEM OCCURS a) (2) @) @ Stop the machine immediately, and push the EMERGENCY STOP switch on the operation panel. Determine the measures to take under the consultation of the person in charge of maintenance. When two or more workers work as a group, establish the necessary safety signs, for example, when lifting or setting heavy objects. Also confirm with other workers whether it is "okay" to start the next process or not. Use only the fuses and other replacement parts of the specified rating, OTHER GENERAL PRECAUTIONS a (2) (3) Wear suitable safety clothes. Keep work areas clean as well as the machine. Do not touch controls with wet hands. OKUMA MACHINERY WORKS LTD,19. SAFETY DEVICES AND FUNCTIONS Contents Location Remark 1. Front shield, with grated glass and | Machine polycarbonate 2. Shield open/close interlock Machine optional 3. Chuck interlock Electric control cabinet 4, Tailstock spindle interlock Electric control cabinet 5. Tailstock spindle position confir- Electric control | optional mation cabinet 6. Foot pedal protection cover Machine optional 7. Hmergency limit setting LS (Limit Machine switch) 8. Software Limit Operation panel 9. Chuck barrier Operation panel hg. Turret barrier Operation panel | 28 specification hi, ‘Tailstock barrier Operation panel | optional 2. Emergency stop button Operation panel 3. Slide hold button Operation panel lia. Alarm display Operation panel iS. Leakage circuit breaker Electric control | optional cabinet 6. Self-lock cylinder for chuck Machine 7. Cycle start requiring simultaneous Machine optional depression of both buttons 8. Shear pins in axis drive mechanism Machine 9. Shear pin in gearbox output shaft Machine pulley OKUMA MACHINERY WORKS LTD.2567-E P-(1) ‘TABLE OF CONTENTS Pace SECTION 1 INTRODUCING YOUR NC LATHE SECTION 2 MACHINE SPECIFICATIONS ...+yssseeeeeeees Pere 2 2-1, SPECIFICATIONS TABLE 2 2-2, SPECIFICATION DIAGRAM... 4 SECTION 3 MACHINE OPERATION ..+ssssseseesssesseesceeecens 5 3-1. BEFORE STARTING OPERATIONS 5 3-I-1, NC Operation .. 6 3-2. MACHINE OPERATION ae 7 2 Hydraulic Power Unit ssssssceeee seeeeee 7 Selection of Spindle Drive Gear Range... i Hydraulic Power Chuck . ae 14 Cutting Soft Top Blanks of Power Chuck . 20 Tool Setting Bates, 22 Hydraulic Tailstock Operation . After Completion of A Day's Operation « Manually Operated Chuck (Four Jaw Independent Chuck) SECTION 4 MAINTAINING YOUR NC LATHE IN THE BEST CONDITION — REGULAR INGPECTION AND MAINTENANCE OF MACHINE . +1 4h -I-l, Headstock Lubrication System sss... 4-1. LUBRICATION . 4 4-1-2. Cuideway Lubrication System 4-2. CLEANING THE FILTER .... 4-3. ADJUSTING CENTRALIZED LUBRICA’ 4-4. CLEANING COOLANT TANK . St 52 53 4-5. TENSTONING BELTS ..,. 4-5-1. V-belt Drive from 4-5-2, Timing Belt for Pulse Generator . 4-5-3, Timing Belt for Z-axis Drive Servomotor ..++ 4-5-4, Timing Belt for X-axis Servomotor:. 4-6, OTHER MAINTENANCE ITEMS ... +58 4-6-1. Adjusting Turret Indexing Speed ... +58 4-6-2. Check The Bed Level seeseres + 68 4-6-3, Alignment of Headstock . + OL 4-6-4, Adjustment of Tapered Gibs - + 62 OKUMA MACHINERY WORKS LTD,2567-E P-(1i) PAGE 4-7. ‘TROUBLESHOOTING FOR SIMPLE MECHANICAL TROUBLE 63 Trouble with Headstock . ee 63 Trouble with Turret . 64 Replacing Shear Pin 64 Others sereeeeeees 7 SECTION 5 HANDLING AND INSTALLATION OF MACHINE ..++s+ee0e + 78 5-1. CARE IN HANDLING A PRECISION MACHINE «+ 78 5-2. FOUNDATION REQUIREMENTS .....- z 81 5-3. GENERAL PROCEDURE FOR INSTALLATION ... 82 5-4. LEVELLING THE MACHINE -..+e.4 83 5-5. FOUNDATION PLAN «+. 84 5-6. POWER REQUIREMENTS ... 85 SECTION 6 SPARE PARTS LIST .. 86 | 6-1. HYDRAULICS « ae 36 6-2. ELECTRICALS (ON MACHINE) +. 87 6-3. CONSUMABLE ITEMS (O-ring: those used on sliding parts) ...... 88 SECTION 7 TECHNICAL DATA segnawenee BF J-1, TOOLING SYSTEM . 0 7-2. DIMENSIONS. OF VI2" LRAT ot | 7-3. TOOLHOLDERS . 92 | 7-4, INTERFERENCE CHART . cae seeee 94 7-5. WORKING RANGE OF MODEL (18) aeese 95 | 7-6. WORKING RANGE OF MODEL (1S with tailstock) . + 96 7-7, DIMENSION OF SPINDLE NOSE (ASA~A2-6) «+++ 98 7-8, HYDRAULIC CHUCK AND CYLINDER . 99 7-9. HOLLOW TYPE . teenseeesaeenes 109 7-10. HYDRAULIC CIRCUIT DIAGRAM ss... 1g 7-11. DIMENSIONS OF TAILSTOCK (18 with tailstock) 2 7-12. CHIP CONVEYOR (optional) .. weee 103 7-13. CHIP BUCKET - L-type (optional) . 104 Note: To avoid any confusion over the use of the letter “0 (oh)” and figure “O (zero)" in this manual, the numerical value “0 (zero)" is expressed as “0” if there is any possibility of misunderstanding. "1" (without tailstock) or "Cc" (with tailstock) may appear in LB series model designation, for example: "LBISI" or "LBISC." ‘OKUMA MACHINERY WORKS LTD.2567-E PT SECTION 1 INTRODUCING YOUR NC LATHE Thank you for choosing an Okuma Model LB15 CNC lathe, We are proud to have you among our Okuma family of users, This instruction manual contains concise information on the installation, setup, operation and maintenance of your Model 1B15 CNC lathe. To make the most of its outstanding performance over a long period, the machine must be properly installed, and operating and maintenance procedures must be clearly understood and carefully followed. You are encouraged to study this instruction manual care- fully before the machine is installed and to keep it on file for future reference, OKUMA MACHINERY WORKS LTD.SECTION 2 MACHINE SPECIFICATIONS 2-1. SPECIFICATIONS TABLE 2567-E P-2 Machine Hodet Lats NOMINAL SIZE 250 x 500 NUMBER OF CONTROLLED 2 AXES SWING OVER BED mm (ins) 400 (15.75) MAX. onan oxameTER | (5, 250 x 509 x MAX. WORK LENGTH a ts (9.84 x 9.06) MAIN SPINDLE Spindle diameter at oatipercicn amnCin) 190 (3.94) Bore dianeter mn(ine) 36 (2.28) spindle nose BSAAy = 6 Internal taper HT. No. 6 Range of spindle = see rpm 75 = 4,200 Nunber of spiadle ema Sie ae Auto 2 range x infinitely variabl CARRIAGE (Z-AXIS) Longitudinal cravel | mm (in.) 520 (20.47) Cutting feedrates ae B.91 - 1,000.00 (4.0001 - 40.009) ‘ - mm/min 0 Rapid traverse speed (pm) 12,000 (472) CROSS-SLIDE (X-AXIS) Gross-slide travel | mm (in.) 130 + 45 (5.12 + 1.77) Cutting feedrates mar 0.01 = 1,600.00 (0.0001 - 40.0000) Rapid traverse speed | "TRt 12,000 (472) ‘TURRET No. of tools : 2 Size oF OD/TD turning | om (tn.) 25 x 25/840 (1 x I/dilfy BED 1170 (46.06) Length of slideway | nm Cin.) Width of slideway | mm Cin.) 399 (15-35) OKUMA MACHINERY WORKS LTD.2567-E P-3-R3 Machine Model 1815 HYDRAULIC TALLSTOCK Diameter of quill | nm (in.) 490 (3.54) Taper of center MT No.5. Quill stroke wm Cine) 120-(4-72) ELECTRIC MOTOR 24 Main spindle drive vACII/7.5 (15/16) motor ‘em fia (30 min, /eont. rating) Taxis drive votor |W (HP) Brushless, 2.4 (3.2) CAC) Yaxis drive motor | ki (HP) Brushless, 1-5 (2) (AC) eee ace ET a CHP) ac 1.5 (2) sunp_motor = 3-25 (0.33) Goohant pump motor | kW (HP) | Iasnk capacity: 150 (40 U.S. gal.)] HYDRAULIC POWER UNIT Tank capacity liters 40 (10.6) Pressure adjustable | kg/cm? Tes fa teas range (psi) FLooR space ck 1855 x 2735 REQUIREMENTS : (73.03 x 107.68) er weeur oF waciive |S (yy Saad fea (Gineluding CNC unit) ‘OKUMA MACHINERY WORKS LTD.SPECIFICATION DIAGRAM 2-2. ydeoulis pour unit 2567-E P-4-R2 rar aa aT Grwr eH oie eo com | ese furs) a pa Gavel coe OFT TT eta aT eT Tre aT ‘OKUMA MACHINERY WORKS LTD.2567-E P-5-R2 SECTION 3 MACHINE OPERATION a-1. BEFORE STARTING OPERATIONS This section deals mainly with the operating procedures of your CNC lathe under manual control. So the information given here is essen- tial to every operator, whether you are new to a CNC lathe or an “old pro.” Follow these three points: (1) While studying this manual, actually operate the NC lathe by yourself. (2) Learn the symbols for the numerical control terms. (3) After you have a general idea of how your NC lathe operates, go to the other sections dealing with the programming and preparation procedures. For operations of the OSPS0GL-G, refer to the operation manual (Publication No. 2446-E). Caution: Bring the machine to a complete stop by turning off the main switch before operations such as setup or adjustments inside the chip guard are carried out. ‘OKUMA MACHINERY WORKS LTD.3-1-1. 2367-E P-6-R2 NC Operation Before you begin to operate the machine automatically by tape, make it a rule to check the following points against a process sheet, a program manuscript, or any other chart giving detailed machining instructions: a (2) Q) «) @) (6) a” (8) 9) Setting of hydraulic power chuck jaws and their gripping pressure. Installation and arrangement of individual cutting tools with respect to their operating sequence. Positioning of tailstock (when the machine is equipped with tailstock) on bed. Setting of the maximum spindle speed. Setting of tool offsets. Settings of zero offsets. Settings of feedrate and spindle-speed override to 1002. Setting of softwired limit positions for each axis. Positioning of individual slides along respective axes to turret indexing position. All essential information on the setup and check-up procedures is deseribed in the sections that follow and the operation manual (Publication No. 2446-E). Items (1) - (4) +++ This manual Items (5) - (9) NC operations «++ Operation Manual (Publication No. 2446-E) OKUMA MACHINERY WORKS LTD.3-2. MACHINE OPERATION 3-2-1, Hydraulic Power Unit (1) Overall View Chuck pressure 2567-E P-7 adjusting valve Pressure gauge Tailstock thruse adjusting valve Proscure gauge Line selector valve oe Ae [LILI systen = pressure 7 f = 30 La pa k. le Line filter I) U 5 i +1 @ Ty L ot Filter port Out Level gouge // Prat port Seratner Water drsin Fig. 31 OKUMA MACHINERY WORKS LTD.@ 2567-E P-8 Line Selector Valve for Hydraulic Pressure Indication ‘The pressure gauge is used to indicate the different levels of hydraulic pressure directed to individual functional units on the machine. ‘The selector valve in used to switch the pressure gauge line, fed paint wot Ayarer chuck, TAIL STOCK / jb Loradvaced place Fig. 3-2 Procedure: a) Match the red point mark on the knob of the valve with the identification line as shown. b) Push the valve in, c) The pressure gauge indicates the setting of ofl pressure ia the selected pressure line. The pressure settings are as follows: Hydraulic power chuck See Item 3-2-3 (4) Turret index and clamp 30 kg/em? (427 psi) OKUMA MACHINERY WORKS LTD.a) 2567-E P-9 Adjustment of Hydraulic Pressure The following outlines the methods of setting individual functional units for operating pressure. Since the pressure lines for the turret(s) and the disc-type spindle brake have been adjusted at our factory before shipment, they will not require readjustments, during the initial installation and subsequent normal service of the machine. When readjustment is to be made by your plant personnel, extreme caution must be taken in accordance with the instruc~ tions given here to avert any mechanical trouble in the drive lines. Any necessary adjustment must be make only by authorized per- sonnel, and under all operating conditions, careless tampering mst be avoided. a) Hydraulic Pressure for Power Chuck Refer to Item 2-3 (3). b) Hydraulic Pressure for Turret Drive (Index and Clamp) ‘2 fo aS Tneresse (G)_Decreane System Pressure Regulator Readjustment {s not required under subsequent normal ser~ vice of the machine. The turret operates at the same pressure as the system pressure, and therefore the working pressure of oil to the turret is adjusted by means of the system pressure regulator valve installed on the hydraulic power unit. c) llydraulic Pressure for Tailstock (for the model with tailstock) Rie weeile Geren Tailstock Thrust Adjusting Valve Adjust by turning the valve. (Refer to 3-2-6.) Allowable maximum pressure is 18 kg/cm? (256 psi). ‘OKUMA MACHINERY WORKS LTD.(4) Hydraulic O11 2567-B P-19 Recommended Type of Hydraulic Fluid HL32 (MAS) Quantity Required 49 Liters (10.6 U.S. gal.) Frequency of Servicing Change after first month of operation and every 6 months thereafter. Clean the strainer and the tank when changing the oil. Check the pressure for respective actuators. ‘OKUMA MACHINERY WORKS LTD.2567-E P11 Selection of Spindle Drive Gear Range 342-2, Main Spindle Fower Transmission Diagram a (m-33) parayusueay, anbroy (adi) peods orpurds uda_oooy o0az opt __—aas 007 oor SL T 1 a T — z € s Oe NR a RE HD 07 WE SRR GL os oe “1 an ory sk (au_s1) pe aoe, TT Zot aoe te ada (tp) peaatusuesy, aanog ‘OKUMA MACHINERY WORKS LTD.6000) 95/165 67/55| 59g 1500 af 1952 1069 433 260 108) 75 Main motor Countershaft Main spindle 2567-E P-12 4200 1040 1052 260 75 5 ML Ma For efficient cutting, it is advisable to use the constant output range of the main motor. OKUMA MACHINERY WORKS LTD.2567-E P=13-R2 (2) Setting Spindle Jog Speed The spindle is often required to run at a Jog speed such as measuring the runout of the finished workpiece, and stopping the chuck at a definite angular position, Spindle jog speed is set in terms of spindle drive motor speed as needed. The relationship between the spindle drive motor speed and the spindle speed is shown below. 20004 & +2000 1990: 1000 500: wy PsA > ag te 200 3 100 100 8 50 P50 2 30 T r 1 30 2 5 18 2058 ne 200 +500 1000 2000 3000 Spindle Speed (rpm) Fig. 3-3 Relation between Motor Speed and Spindle Speed When changing the jog speed, the motor speed mst be between 45 rpm and 2000 rpm. ‘OKUMA MACHINERY WORKS LTD.2567-E P-1d Hydraulic Power Chuck 3-2-3, (1) Construction The construction of hydraulic power chuck is shown below. Yepad Supqeredo KONKO. ae¥anyd eSpey ye "Bra 8, 3109 Zu; UNO; Tea SupsaT0n | aa 1 met doy at ie : alt Toma eS Burysnq 307Tta a ey By e + IS a iq | 8 Fig. 3-13 (6) Drill sleeve pfs Spe Fig. 3-14 ‘OKUMA MACHINERY WORKS LTD.2567-E P-26 3-2-6. Hydraulic Tailstock Operation (1) Setting the position of tailstock body Center extracting screw Clamping nut ~~ Fig. +15 a) Setting the position of tailstock body After loosening the two clamping nuts, move the tailstock body to the desired position. Then secure these two nuts tight to clamp the tailstock body against the bed way. b) Adjusting tailstock thrust Tailstock thrust can be adjusted by the thrust adjusting valve on the hydraulic power unit. ‘The maximum hydraulic pressure for tailstock thrust is 18 kg/cm? (256 psi) and the thrust with such pressure setting is 500 kg (1100 1bs.). For details, refer to 3-2-1 (3). Note that the tailstock thrust largely affects the ser- vice life of the main spindle; do not set thrust un~ necessarily high. ‘OKUMA MACHINERY WORKS LTD.2567-E P-27-R2 Relation between Hydraulic Oil Pressure and Tailstock Thrust spo 400) 309 270 200 135 100 4 5 10 1518.5 Tailstock Thrust (kgf) Hydraulic Oil Pressure (kgf/cm?) OKUMA MACHINERY WORKS LTD.2567-E P-28-R4 c) Advancing/Retracting Tailstock Sleeve Advance and retraction of the tailstock sleeve can be performed by the foot-operated pedal switches located at the front of the machine, — SS) = \ tn foot pedal switch Left foot pedal switch (2-step Ci-step type) for sleeve type) for sleeve advance retraction Fig. 3-16 1) Left pedal switch (2-step type) is used to advance the sleeve. First slight-depress of pedal: The Sleeve advances while the pedal is depressed. Second full-depress of pedal: When depressed fully, the sleeve advances up to the stroke end. 2) Right pedal switch (I-step type) is used to retract the sleeve. When depressed, the sleeve retracts up to the stroke end. d) Center-work/Chuck-work selector switch The tailstock setup (for center-work: tailstock is used, for chuck-work: tailstock is not used) condition should be set to the corresponding parameter. Center-work: The tailstock sleeve operation (advance/retrect) is controlled by the foot pedal switch. The spindle can rotate only when the left foot pedal switch is fully depressed. Ghuck-work: The tailstock sleeve operation (advance/retract) is not controllable. The spindle can rotate only when the tailstock sleeve is located at the retract end. (OKUMA MACHINERY WORKS LTD.2567-E P-29-R3 €) Allowable load and life span of revolving center Allowable load and life span of standard revolving center MT No. 5 are shown in the table below. Keep the load. limit for your applications. Allowable Load Table (kg) Load type Radial Thrust Speed (rpm) 500 640, 480 1,000 600 380 1,500 530 330 2,000 490 300 2,500 460 280 3,000 430 260 3,500 410 250 4,200 390 240 ‘Thrust Bearing Life chart Speed rpm, 19902000 se08 7000 Life ‘OKUMA MACHINERY WORKS LTD.2567-E P39 Tailstock Sleeve Advance/Retraction Positon Confirmation Device Adjusting Procedure (1) Move the dog rightward. +a) | S ° Xaod tack seven ao overadvance In-position Retraction nd confiznation confirmation Sonfiration Limit oviteh Limit switch nit switch Pig. 3-17 a) Loosen the lock screw. b) Turn the knob counterclockwise. c) The dog then moves rightward. OKUMA MACHINERY WORKS LTD.2567-E P-31 (2) Advance the tailstock sleeve as desired and reposition the tailstock body by stepping the pedal to the 2nd position so that the center touches the workpiece, SSS i ee ie oe co Retraction end| confirmation Hatt aviteh ae) overadvance Tn-position confireation confirmation Limit switeh Linge evtceh Fig. 3-18 a) Turn the knob clockwise with the workpiece pressed by the tailstock sleeve. b) The dog moves leftward. First locate the dog at the position where the dog presses both of the limit-switch plungers-~overadvance limit-switch and in-position limit- switeh, Further turn the knob about two turns from that point. c) Secure the lock screw. 4) Confirmation whether the limit switch actuated or not can be checked on the CRI display as detailed in (4) below. ‘OKUMA MACHINERY WORKS LTD.Q) 4) 2567-E P-32 In case workpiece length varies, adjust the dog position by turning the knob: clockwise for longer workpiece and coun- terclockwise for shorter workpiece. Checking correct position Correct position ..... Both of the overadvance and in- position limit switches have been actuated. a) After selecting any of AUTO, MDI and MANUAL modes, press the function key [F7] (CHECK), b) Press the function key [F5] (PAGE) several times, and the CRT displays EC INPUT 91 page. ¢) See explanation of EC INPUT 91 data page signal coding provided in the following page. Bit 4 and bit 3 of No. 6 indicates the operation status of the relating limit switches—tailstock sleeve in~ position confirmation and tailetock sleeve overadvance confirmation, respectively. " indicates ON and "“Q" indicates "OFF". 4) When both bit 4 and bit 3 are "1", it indicates that both of the in-position and the overadvance confirmation limit switches are actuated and the tailstock sleeve is located in position, OKUMA MACHINERY WORKS LTD.2567-E P~33 EC Input Status (No. 1) Check Column Data Code AUTO OPERATION ACTURRET AMIN. OMgoI ON CHECK DATA eC INPUT OW A-TURRET METRIC bin? bin BENG Died DALE bid bint bid TCLA CPA/ OPA OFA TLAC TLAB TLAA TLAD. pi9O10811 TLAB TLAT TLAG TLAS TLAS TLA@ TLAZ TLAt T1141 TCLB cHP2 CHPI SPL SPL4 SPLO SRL? SPLI Toa TLe? TLA6 TLOS Tho4 TLes TLBZ TLB) SSR/ TSP/ STR RST DROP SOA/ BOF BOL @: OFF CCC2 CCC! TSRT TSLM TSOA TSKF TSA2 “TSAI (is not trippea)| IN24 INZa SCSP ALM{ CFA SEA’ LOAY LA SBAY SLA SAI TMA OMA/ OLAY CBA/ ECON 1: ON OILY 11Lc TLXF TL2F SRz SPC CHOP cHcL. (LS tripped) 1DC/ TSR/ DROP DRCL CDA‘ CDM MANS ESJN ESUE fk FS Fe ofp Fo E PRoGeam ATK = PAGE Turner GweS* [exreND) rt] T poet] wer | wes | oes | sea | meas | we | mer | mee pare Tas 1 a eet eet [pourc® foil Patter [Rotary Suiceh - Turret A, 69 cheaugh #12! Praeecre |otcered A Notary Suteeh = Borer AW) Ehoogh Wa 3 | eget © [ohoek redaalevce reaes[ spunate cane coattreartonftmte Suite] SS SST sei 5 [External external [excernal External Hwubrteacton | Sidevey | Slidevay. Jovele Stop/|stide to1a/|oycle Stace] Renee (SOnEtEMEN | fovetacey | Lube Gil | Lube oLt [eteo srsenfeeeeore | riee “| Tevet Nap Gover feaip Gover [STEER [ET Goe tates] jiatiatock fiairoce 4g [BloserCone [close Gent [@otth te- fouitt toe /outit over-(Zttetosk eit [ear frsction foseteion |aevance ence |aivance fiesacion | firascion oactina ireacion |tirestton |contiran~ [Contras feondicen- [STON lace Secen|tact Setech Seiten 2 1 _|eton switen| sion swiceh|eion suiecn|TO°t Switch [°F SSSESR | Eriaaie alana =| ae = ecarsat_| Becerean ‘aca = Ea ret 28 Ponpletisn toa” | Oeertonsy |_ 00 ae =] Hara = are —[atare = aise = 8 Srtnate | ses Tfeanscrmer] f¢ over- g cireate | BC Pover Brush Wear/_ sd | [peratures |Overheat/ | load/ reaker ~ Titer Tay [Botadle ar ost par eieak aes 9 [External | rocerioce [TOrtet | [turret | [Spindle lecnstant [Confira |ontien Inrertock/| Released [AH Free [Pere Seed | speed rion Sviteh|tton Switch wo | D | | Index Chuck] Sensor Coupling - T, Tptertock fines for fescerat onl frocacs | toot Om toce | peice | pode fate Gavel spinale sop = Parmar 1 Disebled Note: Contents of signals and CRT display might vary depending on “machine models and specifications. ‘OKUMA MACHINERY WORKS LTD.EC Input Status (No. 2) AUTO OPERATION (ouecK mara p04 2567-E P34 ATURRET AMIN 09601 ON ! ec INPUT 92 ASTURRET METRIC birt bine bine bied bind bine bieL jp TSUC TSCL JNCC MUA MAS Maz MAL 9100118 INIB INL7 INI N16 INIA INIB INIZ DOP SHC/ SiMP SIMP STi woct SLI¢ SLia sLiz oki OKI =oK1 NGI sT2 Mpce SL24 SL28 SLz2 0x2 }0K2 -oKe 4nGE Pat nbd ce sit] T mo] wer | owes | ots | ee | mes | mez | oe | ote = | ia | tauteess | ettscace | apiane sella Bitar [inate | Soieewed aw) ae Pa ian jy | Seek | eet eine, [een | eee] Beeoen | eee | ee Seerts | Shpeoty | oer teeters -[Ceeete | meses | Bsmt. | meses Seepiing | oprieat [sensor oa Vices was is Retesction | Wortpiece |Mvanee [Zine ™™ [Retraction | _[pesreisa | Herases |oticisn [aiste,,, [reetion e] tere [emis] i ‘Start Data Clear poh Real a7 Judging Signal- Gauging | Sugtne mabe a ‘Start Date Clear peitcoe Sigua 3 aasins Tira wo a 2 | 2 | | | T rm 1 I Note: Contents of signals and CRT display might vary depending on machine models and specifications. ‘OKUMA MACHINERY WORKS LTD.2567-E P~35-a4 3-2-7. After Completion of A Day's Operation (1) Press the CONTROL-OFF button on the operation panel. (2) Turn the main switch on the control cabinet to OFF. (3) Clean the machine and keep the surrounding area neat and in order. 3-2-8, Manually Operated Chuck (Four Jaw Independent Chuck (Kitagawa) (1) Inspection Check the model name indicted on the chuck body, possible damages during transportation, and accessories. (2) Standards The four-jaw independent chucks (Kitagawa) are manufactured in strict adherence to the standards stipulated in JIS B6154 (independent chucks). The standards applied in manufacturing and inspection of the chucks are provided on the following pages. OKUMA MACHINERY WORKS LTD.2567 PH36-A4 Type 16 Unies mn Ga.) Type [Haxinon chucking | Ron-out of = geese Ghuck Body | Adeptor Installation a SS Giecumterence| Section Dinensions ios 9 odes inch mm | Chucking | Chucking] Face = « )e] we 36 | wienin 8.036 | 75 [otonn 86 18 crs | caesar | eat | c2!95y | "ataariey | (2-399 # 6 fase] oo | ae von fen. nea us me 256) | G50 city | "Gaonnsr) | 59) a | 288) 7s 185 vs | 6 195 ama (2.95) | 7.28) (6.08) (is) wm | ase] 95 | a0 150 a5 soma cm) | (266) (5.91) (a92) v2 | 260) 125 | 265 179 10 ami 492 | cip-aa) (6.69) os ww | 250] 155 | 310. | wienin 9.095 | 199 [oo.us 160 oma 6-16) | 226] 6.90138) | (7-48) |” (000181) | (6.39) 16 | 90] iso | 360 ap | 6 168 amis cas | daa G27) G 1s | aso] 220 | aos 230 200 ms (8.95) | (15.90) (3.66) aan 20 | su | 250 | 456 | wicnin g.0u0 | 250 26 ams ay | arr] "@.00157 |G.) 3-56) 2 | 530 500 27s |+o.nse 200 ewe 09.69) cag.) |" Cn. 882859 | 9.85) 2 | con] a | 550 oo | 0 268 e129 cave) | ¢21.65) anen (20) 26 | ce] a70 | cin | wienin a.aas | 325 |s0.pu9 2s a-126 Gatsy | @meg2y] (8.80177) | 12-80) |""Co.aea5e) | c19.83) ze || 305 | ose a0 | 0 300 some 5.16) | (25.59) 03.78) ans a | 762 75 325 a2 i.76) (2.80) x | as wienin 8.050 | a 338 e-m2d 6.08197) | (15.75) (13.78) as | a5] 555 asa |st.t07 on ean 21.85) caretay |"6p:b63829 |5.75) a ee) wienin d.p68 | 500 | ot 45H ame (24,00) (9.09296) | (19-699 arm ‘OKUMA MACHINERY WORKS LTD.TA Type 2367-E P-37-A4 Unit: mm Cin.) Spindie | Tye | Maximum chucking Diameter | gin out of chuck Body Nose Th Type | 1b chucking ]OD Ghacking | SiFeumference and Front Face A-5 | 1as-2¢0 | 75 ( 2.95) | 185 ¢ 7.28) Within 6.036 (0.90118) ra5-250 | 95 (3.74) | 220 ( 8.66) ras-390 | 125 ( 4.92) | 265 (19.43) a-6 | 1a6-265 75 ( 2.95) | 185 ( 7.28) 16-258 | 95 ¢ 3.74) | 229 ( 8.66) 16-398 | 125 ( 4.92) | 265 (19.43) 146-358 | 155 ( 6.19) | 310 (12.20) Within 0.035 (0.66138) ras-49@ | 198 ( 7.48) | 368 (14.17) ra6-450 | 220 ( 8.66) | 495 (15.94) 146-500 | 250 ( 9.84) | 450 (17.72) Within 9.040 (0.00157) AB | tas-25@ | 95 ( 3.74) | 220 ( 8.66) Within 9.930 (0.9118) 18-308 | 125 ( 4.92) | 265 (19.43) ras-35@ | 155 ( 6.19) | 319 (12.26) Within 0.035 (0.0138) ta8-499 | 190 ( 7.48) | 360 (14.17) rAas-450 | 220 ( 8.66) | 495 (15.94) ra8-500 | 250 ( 9.84) | 450 (17.72) Within 9.040 (0.99157) ra8-550_ | 298 (11.42) | 508 (19.69) 1a8-619 | 326 (12.60) | 550 (21.65) a-11 | tal1-4p9 | 198 (7-48) | 368 (14.17) Within 6.035 (0.00138) Tali-45@ | 220 ( 8.66) [405 (15.94) qall-50¢ | 256 ( 9.84) | 45@ (17.72) Within 9.046 (#.90157) ra1i-55@ | 296 (11.42) | 509 (29.69) qall-61 |_32 (12.69) | 559 (21.65) ra11-719 | 385 (15.16) | 65@ (25.59) Within @.045 (9.00177) taii-75@ | 435 (17.13) | 706 (27.56) 1a11-869 | 485 (19.09) | 756 (29.53) Within 6.058 (0.0197) Tali-915 | 555 (21.85) | 850 (33.46) 1A11-1990] 630 (24.80) | 940 (37.01) Within 6.960 (9.08236) OKUMA MACHINERY WORKS LTD.@) Clearance 2567-E P-38-A4 Installing chuck a) Accuracy of adaptor installation section has direct influence to the workpiece chucking accuracy. Therefore, machine the adaptor very carefully. Required accuracy is within 0.095 mm (4.99020 in.) for run-out on circumference, face run-out, and flatness. b) Any damages such as score or foreign matter on fitting parts and installation surfaces will deteriorate chuck installation accuracy. Install the chuck only after cleaning both the chuck and the adaptor. After the installation of the chuck, measure run-out of the chuck body circumference and face. Run-out must be within 9.020 mm (G.90979 in.). ©) Insert the chuck onto the spindle with the chuck drive pin hole aligned with che spindle pin. Tighten the chuck clamping bolts gradually and uniformly. After the installation, the chuck fits on the spindle end face in the following manner as illustrated below. Chuck seating Surface Chuck seating surface clearance Chuck seating Clearance surface Fig. 3-11 4) To clamp a workpiece, use only the handle supplied with the chuck. If a workpiece is clamped forcibly by inserting a pipe into the handle hole, chucked part will be distorted causing shorter life and deteriorated accuracy. If higher clamping force is required for your turning operation, use a larger chuck. ‘OKUMA MACHINERY WORKS LTD.«@ «5) 2567-E P-39~Ad ©) To hold @ long workpiece, always use a tailstock or work Festa to support the free end of the workpiece. 1+ (Ol x 3.5) The workpiece whose Length "¢" is longer than the value calculated using the formila above, it is recom- mended to use @ tailstock. £) ever cap a workpiece held in the chuck. 8) Select the chuck size meeting che intended machining operation. Lubrication and cleaning To ensure high accuracy for a long period, clean the fitting por- tions between the chuck body and the chuck jaws, and between the chuck jaw serration and a screw. For the cleaning, remove the jaws. Supply oil once or twice a day. Maximum speed Each chuck has its allowable maximum speed. If a chuck is rotated at a speed exceeding this limit, it will institute hazards to both operators and the machine. Always tighten or clamp the workpiece at the torque specified in the table below and use the chuck at a speed lower than the indicated maximum speed. OKUMA MACHINERY WORKS LTD.2567-E P-4f-A4 Chuck Specifications (1) ~ Flat back rype chuck Gripping Force | Meximun Gripping cnvek type [Randle | g, Allowable ripping | 1D op Inertia Torave | Gorced/ jay | Chueking | Crocking | OARS, | coo8) > | Be%., Cee ey | Kee CBE) | mm Gin.) | mm Cin.) kg iw — Te“ 3.5 500 48 0 2. 0.01 2,000 @25.3)} G10) | G57) | Gis | G3) 16-6 5 600 oo 1g 6.1 0.08 1,600 6) | G32) | (36) | G51) | 3.4) 16-8 8.5 | 1,000 5 185 14.8 6.3 1,600 «61.5)] (2,200) | (2.95) | G28» | 2.6) Tei | 12 1,400 95 220) 2 0.6 1,600 7) | G90) | .74) | (8.66) | 6) te-12| 15 1,600 125 265 29.5 1a i400 aga) | (3,520) | (4.92) | (19.43) | (64-9) re-14] 16 1,700 155 310 “e 2.9 1,400 (ie) | _Gr7e9) | ce.1e) | (2.26) | cad 16-16 | 22 2,000 198 360 56.5 45 1,200 ca59) | 499) | C74ay | 4.17) | 24.3) To-18| 22 2,000 220 495 76 78 1,200 159) | Cajape) | (8.66) | (15.94) | 154) 16-26 | 25 2, 208 250 450 90 11.8 960 dan) | 36g) | C84) | 7.72) | Ga) ro-22| 25 2,200 23908 508 135 17.6 900 aan | 868) | Gr.429 | 9.69) | (297) 10-24 | 28 2,309 320 550 138 25.3 980 (293) | Gina) | 2.60) | (21.65) | (330) re-26] 28 | 2,308 370 69 176 42. 900 (293) | G96m) | Ga.s7) | (24.02) | (387) 16-28 | 38 2,356 385 650 267 58 900 (ain. |i) | 5.16) | (25.59) | 543) rc-30| 30 2,400 435 708 284 86 690 (217) |_G,286)_ | 7.13) | (7-56) | 625) af 10-32| 30 2,409 485 750 357 196 600 (airy | G28) | 9.999 | (29.53) | (785) 1c-36 | 36 2,409 555 850 a3 73 ooo (26a) | (5,280) | (21.85) | (33.46) | (999) 1c-og | 52 3,009 630 a) ooo 303 600 (376) | ,609) | (24.80) | (37.91) | (1,320) ‘OKUMA MACHINERY WORKS LTD.2567-E P-41-A4 Chuck Specifications (2) - Type A short taper chuck Gripping Force |MaXioun Gripping Chuele spindle Nose Type | Handle keeipping | 1 op Weight | Inertie|Attowable Ketim Porce/Jav| Chucking|Chucking} xg | (eD2) |2S*- Cay” BE Cbf)} mm Gn.) |mm Cin.)| (1b) | keen? a ja2-5|ta 5-200] 8.5 | 1,008 5 185 [16.9 | 6.32 | 3,600 (61.5) (2,208) | (2-95) | (7.28) |¢32-8) jaz-6 [ta 6-250 12 | 1,508 95 220 | 26.2 | 9.75 | 3,008 (87) | (3,309) | G74) | (8.66) [53.4 ra 6-308 | 15 | 1,609 | i125 265 | 39.1 | 1.6 | 2,000 aga) | (35520) | (4.92) | (19.43)] (86.0) ta 6-350 | 15 | 1,608 | 155 318 | 58.9 | 3 | 2,000 age) | (3,520) | (6.19) | 2.299 /C112.9) ta 6-400 | 22 | 2,008 | 190 360 | 69.8 | 4.7 | 1,809 (159) | 400) | (7-48) | (4.17) |153.6) qa 6-450 | 25 | 2,308 | 229 gs [97.2 | 7a | 1,200 cai) | (5,969) | (8.66) | (5.94) |(213.8) 1a 6-500 | 25 | 2,308 | 250 58 [iga.5 | 13.5 | 1,200 (ag) | (5,868) | (9-84) | (17.72)| (227.7) az-8 [ia 8-350] 22 | 2,000 | 155 30 | 56.2 | 3.1 | 2,000 (159) | (4,409) | (6.19) | (12.28)|(123.6)} 1a 8-490 | 25 | 2,360 | 198 aoa [73.8 | 5.0 | 1,800 81) | (5,060) | (7.48) | 4.17) |462.4) 1a 8-450 | 25 | 2,300 | 220 495 [ig2.s | 7.3 | 1,200 (181) | (5,860) | (8.66) | (15-94) ] (225.5) 1s 8-500] 25 | 2,300 | 250 450 fige.s | 14.2 | 1,208 (131) | (55068) | (9.86) | (17.72)|¢238.5) 1a 8-556] 25 | 2,300 | 290 soo 123 16.1 | 1,200 aan) | 3,968) | (11.42)| 19.69] 270) _| ta 8-610 | 28 | 2,368 | 320 350 [136 22.8 | 1,108 (293) | 60) | (12.60)] (21.65)](299) (contd) : ft-1bE OKUMA MACHINERY WORKS LTD.