INTERACTIVE SCHEMATIC

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Information To set your screen resolution do the following:
Component Table
Tap Table
RIGHT CLICK on the DESKTOP.
Fluid Power Symbols Select PROPERTIES.
Electrical Symbols CLICK the SETTINGS TAB.
Schematic
MOVE THE SLIDER under SCREEN RESOLUTION
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Front Frame
until it shows 1024 X 768.
Rear Frame CLICK OK to apply the resolution.
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EC-C2 E-C60
EC-C3

E-C61

Click on any text that is BLUE and underlined.

These are hyperlinks that can be used to navi-
gate the schematic and machine views.

EC-C1

When only one callout is showing on a machine view this

VIEW ALL CALLOUTS button will make all of the callouts visible. This button is
located in the top right corner of every machine view page.

HOTKEYS (Keyboard Shortcuts)

FUNCTION KEYS
Zoom In “CTRL” / “+”
Zoom Out “CTRL” / “-”
Fit to Page “CTRL” / “0” (zero)
Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
 RENR8136
June 2004

302.5
Mini-Hydraulic Excavator
Electrical System
4AZ5769-UP

© 2004 Caterpillar, All Rights Reserved Printed in U.S.A.

 COMPONENT LOCATION

Schematic Machine Schematic Machine

Component Component
Location Location Location Location
Alarm - Travel E-9 1 Ground Strap - Engine A-8 16
Alternator B-9 2 Horn - Forward F-6 17
Alternator Breaker B-9 3 Motor - Starter B-9 18
Antenna F-6 4 Motor - Washer D-9 19
Battery A-9 5 Motor - Wiper C-1 20
Beacon - Cab A-6 6 Radio F-5 21
Beacon - Canopy F-1 6 Relay - Boom Lower D-4 12
Beacon Socket - Cab A-6 4 Relay - Lamp C-3 12
Beacon Socket - Canopy F-1 4 Relay - Main A E-3 12
Blower - Heater C-4 7 Relay - Main B E-3 12
Boom Floodlamp D-1 8 Relay - Start B-8 3
Diode - Glow Plug B-8 9 Relay - Start Aid B-8 3
Dome Lamp F-5 10 Relay - Start Disable D-4 12
Flood Lamp - LH (Cab) E-1 11 Sender - Coolant Temperature C-9 2
Flood Lamp - LH (Canopy) E-1 11 Sender - Fuel Level E-6 22
Flood Lamp - RH (Cab) D-1 11 Solenoid - Boom Lower B-5 25
Flood Lamp - RH (Canopy) D-1 11 Solenoid - Fuel Shutoff D-9 24
Fuse - Beacon D-3 12 Solenoid - Hydraulic Disable B-5 23
Fuse - Boom Lower D-4 12 Solenoid - Speed Select B-6 23
Fuse - Console D-4 12 Speaker B-7 4
Fuse - Dome Lamp D-4 12 Switch - Air Inlet Pressure C-9 9
Fuse - Fuel Shutoff D-3 12 Switch - Beacon F-3 26
Fuse - Heater D-4 12 Switch - Horn B-4 13
Fuse - Horn D-3 12 Switch - Interlock C-1 20
Fuse - Key Start D-4 12 Switch - Key Start B-4 13
Fuse - Lighting D-4 12 Switch - LH Console E-4 26
Fuse - Radio D-3 12 Switch - Oil Pressure D-9 2
Fuse - Solenoids D-4 12 Switch - RH Console C-4 13
Fuse - Wiper / Washer D-4 12 Switch - Speed Select D-2 27
Gauge Group Cluster B-3 13 Switch - Travel 1 E-1 28
Glow Plugs C-9 14 Switch - Travel 2 E-1 28
Ground - Front Frame A-9 5 Switch - Wiper Washer F-4 26
Ground - Rear Frame E-9 15
 CONNECTOR LOCATION

Schematic Machine
Connector Number
Location Location
CONN 1 C-8 30
CONN 2 D-7 / F-2 30
CONN 3 D-7 12
CONN 4 E-7 12
CONN 5 D-2 31
CONN 6 E-2 15
CONN 7 E-1 29
The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near
the component. See the Component Location Chart.
RELATED MANUAL

Related Electrical Service Manuals

Title Form Number
Testing and Adjusting RENR2846
 HARNESS and WIRE
Electrical Schematic Symbols
Symbols

Pressure Temperature Level Flow Circuit Breaker

Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions

Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has
screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be
disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the
machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it
opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its
T
resistance changes to give an indication to the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet
when current flows through it. The electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current
flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an
internal switch that places the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols

Wire, Cable, or Harness Assembly Identification: Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)
Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
harness (C1, C2, C3, ...).
AG-C4 L-C12
111-7898 3E-5179 L-C12
3E-5179
Part Number: for 1 Part Number: for
Connector Plug
Connector Receptacle
2

Plug Receptacle
Pin or Socket Number

5A
1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
 9 8 7 6 5 4 3 2 1

H52 (4) ANTENNA

H52
8E-1118

LEFT CONSOLE
NOTE A 603-A30 PK-18 CA-C1 (6) BEACON 2
C-C2 144-A64 GN-18 3E3388 128-6985
1552264 ANTENNA A584-A33 BU-18 1
8 GY/VI RIGHT SPKR + 500-A62 BR-18 2 603-CA1 PK-18
7 GY/BK,VI/BK RIGHT SPKR - 3
A-C1 A-C2
200-C10 BK-18 3 BK GROUND (21) RADIO 1117898 1117898 4 200-CA6 BK-16
508-C27 PU-18 2 WH/GN LEFT SPKR + 196-4096 5 (4) BEACON SOCKET 2
9R-7941
F
6
509-C28 WH-18
135-C2 BU-18
1
6
WH/BK,BN/BK
RD
LEFT SPKR -
+ BATTERY (12V) 1
500-A62 BR-18
1 7 F
122-C3 RD-18 122-C14 RD-18 5 YL +B MEMORY 2 2 8
501-A32 GN-18 144-A64 GN-18
4 NC 3 3
A584-A33 BU-18 603-A30 PK-18 CONNECTS TO A-C18 AT C-7
4 4
A584-A59 BU-18
H17
506-A43 PU-18
5 5 CONN 2
122-C12 RD-18 122-C12 RD-18 (10) DOME LAMP 6 6
084-4277 A584-A59 BU-18
200-C23 BK-18 200-C23 BK-18 200-A44 BK-18
7 7
NOTE F NOTE F 200-A37 BK-18 (26) BEACON SWITCH
(26) WIPER WASHER SW 109-2350
H792-A46 BR-18
8 158-7802 H792-A45 BR-18
8 CANOPY HARNESS
322-FA30 GY-18 322-FA30 GY-18
200-FA11 BK-18 H792-A45 BR-18
200-FA3 BK-18 200-A37 BK-18
+ (17) FWD HORN
155-0013
H15
200-FA7 BK-18 -
LEFT CONSOLE
200-FA6 BK-18
H52
A-C14
H52 H17 1552267 NOTE D
ENGINE 131-A56 BR-18 A BK-18 (26) LH CONSOLE SW (12) MAIN RLY A 1552269
H17 L981-A40 YL-18 B WH-18 229-8757 A-C25 115-1615 1 (11) LH FLOOD LAMP
(22) FUEL LEVEL SENDER 9X1054 NOTE J
H34 FA-C8 210-9442 P977-A75 PK-18 C GN-18 2 212-9347
NOTE B 30
1552269 109-A17 RD-12 1
86
200-FA3 BK-18 200-FA3 BK-18 200-FA3 BK-18 H34 H34 200-FA7 BK-18 2 200-A81 BK-18 5 H42 607-FC1 PK-18 NOTE D.
200-FA5 BK-16 200-FA5 BK-16 322-FA30 GY-18 447-FA32 PK-18 1 A-C5 308-A79 YL-18 2 200-FC2 BK-18
85 1552269
200-EA19 BK-18 131-FA56 BR-18 447-FA32 PK-18 1552269 112-A22 PU-12 4 H42
87 1 (11) LH FLOODLAMP
200-EA34 BK-18 H36 322-FA30 GY-18 200-FA11 BK-18 131-A12 BR-18 1
NOT USED 3
87a NOTE D 2 234-7729 NOTE K
H52 200-EA30 BK-18 447-FA32 PK-18 200-A6 BK-18 2
H35
200-EA36 BK-18 607-FA35 PK-18
E783-FA2 WH-16
G981-FA4 PU-18 200-FA11 BK-18
321-WC1 BR-18
200-WC2 BK-18

M927-FA63 GN-18 131-FA56 BR-18 (12) MAIN RLY B

200-FA5 BK-16 H37 H8 H8 A-C26 115-1615
200-EA40 BK-14 607-FA35 PK-18 9X1054 WC-C1 FA-C12
30
E 200-EA41 BK-14 E783-FA2 WH-16 103-A5 YL-14 109-A13 RD-12 1
86
3E3370 1552267
E
G981-FA4 PU-18 104-A8 YL-18 200-A82 BK-18 5 321-WC1 BR-18 A 321-FA10 BR-18
(15) REAR FRAME GND
M10 GND STUD
M927-FA63 GN-18 105-A58 RD-18 308-A80 YL-18 2
85 200-WC2 BK-18 B 200-FA11 BK-18 (28) TRAVEL SW2
109-A72 RD-12 112-A18 PU-12 4 H52 H52 C
6T-5925
87

G981-G3 PU-18
FA-C10 A-C4 112-A14 PU-12 3 CONN 6

321-G4 BR-18
3E3388 1552264 87a
112-A18 PU-12
322-FA30 GY-18 1 322-A15 GY-18 112-A20 PU-12
H20 447-FA32 PK-18 447-A26 PK-18 200-A44 BK-18 114-A3 RD-18 200-FA11 BK-18 200-FA11 BK-18
+
-

2
G981-FA4 PU-18 3 G981-A67 PU-18 500-A62 BR-18 118-A29 GY-18 321-FA10 BR-18 321-FA10 BR-18
E783-FA2 WH-16 4 E783-A66 WH-18 501-A32 GN-18 119-A7 PK-18
(1) TRAVEL ALARM M927-FA63 GN-18 5 M927-A78 GN-18 506-A43 PU-18 122-A63 RD-18 H7 H7 FA-C7 G-C1
161-2539 H36 6 112-A18 PU-12 H9 603-A30 PK-18 125-A16 OR-18 1552272 3E3376
BK-18
BK-18
BK-18
BK-18
BK-14
BK-14

(170-0950) (28) TRAVEL SW

607-FA35 PK-18 7 607-A90 PK-18 200-A81 BK-18 A584-A33 BU-18 130-A25 GN-14 321-FA10 BR-18 H40 G981-FA4 PU-18 1 G981-G1 PU-18
6T-5925
131-FA56 BR-18 8 131-A57 BR-18 112-A22 PU-12 H15 H15 131-A1 BR-18 G981-FA4 PU-18 321-FA10 BR-18 2
FUSES
CONN 4 200-A82 BK-18 135-A2 BU-18 3
200-EA19
200-EA30
200-EA34
200-EA36
200-EA40
200-EA41

308-A79 YL-18 131-A12 BR-18 144-A64 GN-18 113-8490- 10 A 4 321-G2 BR-18

ENGINE

EA-C20 A-C10 308-A80 YL-18 500-A62 BR-18 144-A64 GN-18 308-A11 YL-18 113-8491- 15 A
1977261 1977259 113-8492- 20 A CONN 7
109-A13 RD-12 501-A32 GN-18 200-A6 BK-18
1 109-A17 RD-12 506-A43 PU-18 H792-A46 BR-18 113-8493- 25 A
A-C20
119-EA20 PK-18 405-EA18 GY-18 2 405-A27 GY-18 A584-A33 BU-18 H9 L981-A40 YL-18 215-2435
200-EA19 BK-18 119-EA20 PK-18 3 119-A7 PK-18 603-A30 PK-18 131-A56 BR-18 FA-C6 FF-C1 FF-C2
200-EA36 BK-18 441-EA16 OR-18 4 441-A24 OR-18 200-A54 BK-16 P977-A75 PK-18 112-A14 PU-12 306-A69 GN-16 1552269 3E3364 1552269
405-EA18 GY-18 506-EA17 PU-18 5 506-A43 PU-18 200-A81 BK-18 112-A22 PU-12 112-A20 PU-12 P977-A75 PK-18 H39 607-FA35 PK-18 1 607-FF1 PK-18 1 (8) BOOM FLOODLAMP
H21

H23 (12) DOMELAMP (12) HORN

430-EA21 BU-18 109-EA50 RD-12 L987-EA31 WH-18 6 L987-A51 WH-18 200-A10 BK-14 200-A44 BK-18 P977-A75 PK-18 104-A8 YL-18 104-A8 YL-18 D1 D2 D3 D4
(12) KEY START
D5 D6 D7 D8 D9
200-FA43 BK-18 2 200-FF2 BK-18 2 212-9348
441-EA16 OR-18 109-EA25 RD-6 109-EA51 RD-12 7 109-A72 RD-12 200-A74 BK-18 H10 131-A56 BR-18 105-A58 RD-18 105-A58 RD-18 114-A3 RD-18 CONN 5
H22

10 10 10

5
506-EA17 PU-18 109-EA52 RD-12 109-EA51 RD-12 8 109-A17 RD-12 118-A29 GY-18 307-A19 OR-16 109-A72 RD-12 109-A72 RD-12 122-A63 RD-18
(12) START
119-EA20 PK-18 306-EA55 GN-16 9 306-A69 GN-16 119-A7 PK-18 H792-A83 BR-18 112-A18 PU-12 112-A18 PU-12 105-A58 RD-18
DISABLE
306-EA55 GN-16 109-EA50 RD-12 10 109-A13 RD-12 122-A63 RD-18 109-A72 RD-12 M927-A78 GN-18 114-A3 RD-18 114-A3 RD-18 146-9439 109-A72 RD-12 H42 (27) SPEED SELECT SW
109-EA25 RD-6 308-EA11 YL-18 C444-EA35 YL-18 11 C444-A52 YL-18 131-A57 BR-18 118-A29 GY-18 118-A29 GY-18 112-A14 PU-12 FA-C1
1552269 147-1380
200-EA30 BK-18 405-EA18 GY-18 109-EA52 RD-12 12 109-A72 RD-12 135-A2 BU-18 112-A18 PU-12 119-A7 PK-18 119-A7 PK-18

1
(12) BOOM LOWER

3
(19) WASHER 200-EA34 BK-18 430-EA21 BU-18 308-EA11 YL-18 13 308-A34 YL-18 200-A9 BK-14 118-A29 GY-18 M927-A78 GN-18 122-A63 RD-18 122-A63 RD-18 (12) SOLENOIDS (12) BEACON 131-FA56 BR-18 1 BK-18
212-9336 EA-C6 H24 C1 C2 C3 C4 C5 C6 C7 C8 C9
306-EA55 GN-16 441-EA16 OR-18 200-EA41 BK-14 14 200-A9 BK-14 200-A10 BK-14 119-A7 PK-18 109-A72 RD-12 125-A16 OR-18 10 10 10 144-A64 GN-18 E953-FA65 GY-18 2 BK-18
1237615

607-FC1 PK-18
200-FC2 BK-18
308-EA11 YL-18 506-EA17 PU-18 430-EA21 BU-18 15 430-A23 BU-18 200-A54 BK-16 122-A63 RD-18 112-A18 PU-12 307-A19 OR-16 125-A16 OR-18
MOTOR
1 506-EA17 PU-18 C444-EA35 YL-18 C444-EA35 YL-18 200-EA40 BK-14 16 200-A10 BK-14 200-A55 BK-16 131-A57 BR-18 112-A22 PU-12 130-A25 GN-14 130-A25 GN-14 200-A74 BK-18 131-A1 BR-18
D 2 200-EA19 BK-18 L987-EA31 WH-18 L987-EA31 WH-18 17
18
306-A69 GN-16
308-A34 YL-18 H2
135-A2 BU-18
306-A69 GN-16 H3
118-A29 GY-18
119-A7 PK-18
131-A56 BR-18
131-A12 BR-18 E783-A66 WH-18 H7
D
(12) HEATER (12) RADIO
19 112-A22 PU-12 122-A63 RD-18 131-A57 BR-18 G981-A67 PU-18 B4
(12) CONSOLE
B5 B6 B7 B8 B9
CONN 3 322-A15 GY-18 308-A34 YL-18 131-A57 BR-18 131-A1 BR-18 H5 405-A28 GY-18 B1 B2 B3
10 15 10 135-A2 BU-18
H1 H1 405-A27 GY-18 308-A79 YL-18 135-A2 BU-18 131-A68 BR-18 NOTE F 130-A25 GN-14 NOTE D
1552269

5
308-A80 YL-18 200-A74 BK-18 H4 135-A2 BU-18 135-A2 BU-18 104-A8 YL-18
(2) OIL PRESS SW C-C5 A-C18
430-A23 BU-18 607-A31 PK-16 200-A84 BK-18 144-A64 GN-18 144-A64 GN-18 (12) BOOM 112-A20 PU-12 1 (11) RH FLOODLAMP NOTE J
153-6617 3E3388 1552264
441-A24 OR-18 607-A90 PK-18 306-A69 GN-16 200-A74 BK-18 200-A74 BK-18 LOWER RLY (12) FUEL 2 212-9347
405-EA18 GY-18 122-C3 RD-18 1 122-A63 RD-18 447-A26 PK-18 308-A34 YL-18 306-A69 GN-16 306-A69 GN-16 (12) LIGHTING (12) WIPER WASHER SHUTOFF 607-FC13 PK-18
146-9439 A4 A5 A6 A7 A8 A9
603-C1 PK-18 2 603-A30 PK-18 501-A32 GN-18 M927-A78 GN-18 308-A79 YL-18 307-A19 OR-16 307-A19 OR-16 20 10 10
.NOTE D

1
3
500-C19 BR-18 3 500-A62 BR-18 500-A62 BR-18 G981-A67 PU-18 308-A80 YL-18 308-A4 YL-18 A1 A2 A3
NOTE F 200-FC15 BK-18 1552269
(24) FUEL SHUTOFF SOL 200-C55 BK-16 4 200-A55 BK-16 506-A43 PU-18 E783-A66 WH-18 607-A31 PK-16 308-A34 YL-18 119-A7 PK-18
153-6409
1 (11) RH FLOODLAMP
135-C2 BU-18 5 135-A2 BU-18 603-A30 PK-18 607-A90 PK-18 308-A79 YL-18 131-A68 BR-18 308-A11 YL-18 NOTE D 2 234-7729
NOTE K
501-C7 GN-18 6 501-A32 GN-18 607-A31 PK-16 E783-A66 WH-18 308-A80 YL-18 308-A11 YL-18 125-A16 OR-18 118-A29 GY-18
119-EA20 PK-18 A584-C5 BU-18 7 A584-A33 BU-18 607-A90 PK-18 200-A84 BK-18 G981-A67 PU-18 405-A28 GY-18 405-A28 GY-18 103-A5 YL-14
118-C11 GY-18 8 118-A29 GY-18 A584-A33 BU-18 G981-A67 PU-18 G981-A67 PU-18 112-A18 PU-12
H23 200-C8 BK-18 G981-A67 PU-18 131-A12 BR-18 E783-A66 WH-18 E783-A66 WH-18
CONN 2

607-FC4 PK-16
200-FC6 BK-16
H16 E783-A66 WH-18 144-A64 GN-18 P977-A75 PK-18 P977-A75 PK-18
L
200-C8 BK-18 C444-A52 YL-18 200-A9 BK-14 200-A50 BK-14 200-A6 BK-18 103-A5 YL-14 C-C3
(9) AIR INLET PRESS SW FC-C1 A-C29 L987-A51 WH-18 200-A82 BK-18 H10 307-A19 OR-16 (12) LAMP RLY 1552272 GND
MOTOR
151-8367 EA-C5 3E3364 1552269 M927-A78 GN-18 200-A55 BK-16 H792-A46 BR-18 A-C22 115-1615
1761477 9X1054 501-C7 GN-18 501-C7 GN-18 3 RD-16
607-FC4 PK-16 1 607-A31 PK-16 H792-A83 BR-18 30 T°
200-C8 BK-18 200-C8 BK-18 1 BK-16
A 430-EA21 BU-18 200-FC6 BK-16 2 200-A54 BK-16 322-A15 GY-18 M927-A78 GN-18 103-A5 YL-14 1
86 A584-C9 BU-18 A584-C9 BU-18 4 YL-16 P NOTE F
B 200-EA36 BK-18 CONN 1 405-A27 GY-18 L981-A40 YL-18 H792-A83 BR-18 H792-A83 BR-18 H6 H6 H792-A83 BR-18 5 B+
500-C19 BR-18 500-C19 BR-18 2 GN-16
H41 430-A23 BU-18 200-A84 BK-18 2
85
441-A24 OR-18 H11 200-A84 BK-18 200-A84 BK-18 607-A91 PK-14 4
87
H16 H41 447-A26 PK-18 607-A31 PK-16 3 H41 (20) WIPER
(2) COOLANT TEMP SENDER 87a 146-6431
120-0667 C444-A52 YL-18 L981-A40 YL-18 607-A90 PK-18 (13) RH CONSOLE SW
H16 L987-A51 WH-18 M927-A78 GN-18 607-A91 PK-14 229-8757 NOTE L
441-EA16 OR-18 200-EA30 BK-18 200-EA30 BK-18 H792-A83 BR-18 A-C15 A-C30 H19
200-EA34 BK-18 200-EA34 BK-18 H792-A46 BR-18 1552267 3E3370
T° (20) INTERLOCK SW
H24 306-EA9 GN-16 307-A19 OR-16 L981-A40 YL-18 A BK-18 A L981-A21 YL-18 C-C6 146-6442
306-EA56 GN-16 200-A6 BK-18 M927-A78 GN-18 B WH-18
NOTE B
B 1552269
A584-C9 BU-18
306-EA55 GN-16 104-A8 YL-18 C GN-18 C
(14) GLOW PLUGS A584-C16 BU-18 2 BK-18
L987-EA31 WH-18 L987-EA44 WH-18 H12 105-A58 RD-18 NOTE F
C 153-6643
L987-EA45 WH-18 114-A3 RD-18
118-C11 GY-18 1 BK-18
C
877-EA33 YL-10 109-EA25 RD-6 130-A25 GN-14

500-C19 BR-18

A584-C5 BU-18
118-C11 GY-18
200-C8 BK-18

501-C7 GN-18
308-EA11 YL-18 308-A4 YL-18 (7) HEATER BLOWER
NOTE DESCRIPTION
C444-EA35 YL-18 405-A28 GY-18 A-C19 146-6335
1552267 NOTE A: RADIO TO BE INSTALLED BY DEALER.
H26 200-A48 BK-14 200-A48 BK-14 A GROUND NOTE B: SWITCH SHOWN WITH CONSOLE IN THE RAISED POSITION.
C444-EA35 YL-18 B KEY SWITCH (ON) NOTE F NOTE D: 2-PIN PLUG CONNECTOR IS ASSEMBLED IN GROUP BOM,
308-EA11 YL-18 130-A25 GN-14 130-A25 GN-14 C +BATTERY PIN 1: 607-PK, PIN 2: 200-BK
H25 109-EA25 RD-6 NOTE F: COMPONENT IS STANDARD WHEN CAB IS FITTED
109-EA54 RD-6 109-EA23 RD-10 104-A8 YL-18
H18 NOTE J: WORKLAMP ATTACHMENT FOR CAB ONLY.
109-EA24 RD-10 105-A58 RD-18
304-EA28 WH-10 304-EA28 WH-10 114-A3 RD-18 NOTE K: WORKLAMP ATTACHMENT FOR CANOPY ONLY.
C444-EA35 YL-18 877-EA33 YL-10 877-EA33 YL-10 131-FA56 BR-18 131-FA56 BR-18 104-A8 YL-18 130-A25 GN-14 RIGHT CONSOLE
308-EA11 YL-18 200-FA11 BK-18 200-FA11 BK-18 105-A58 RD-18 405-A28 GY-18 NOTE L: CONNECT JUMPER A-C15A TO A-C15 WHEN RH CONSOLE SWITCH
607-FA35 PK-18 607-FA35 PK-18 114-A3 RD-18 IS NOT FITTED.
EA-C3 E783-FA2 WH-16 E783-FA2 WH-16 130-A25 GN-14 200-A50 BK-14
H37 (13) KEY START SW SYMBOL DESCRIPTION
G981-FA4 PU-18 G981-FA4 PU-18 H38 L981-A40 YL-18 200-A6 BK-18 200-A48 BK-14
ENGINE

1073134 154-3197 (13) GAUGE GROUP CLUSTER

1 2 3 M927-FA63 GN-18 M927-FA63 GN-18 H12 405-A28 GY-18 200-A49 BK-18 A-C13
143-2267
L I P
200-FA43 BK-18 200-A6 BK-18 307-A19 OR-16 1552273 A
CIRCUIT CONNECTED
EA-C9 200-FA1 BK-18 307-A19 OR-16 308-A4 YL-18 L987-A61 WH-18 5 RD R DASH & FLOOD LAMP SW IDENT PART NO. CHG LOC NOTE NAME
9X1054 COOLANT FUEL SERVICE TRANSISTER

OIL PRESSURE
(2) ALTERNATOR B+ 109-EA22 RD-6 200-FA5 BK-16 200-FA44 BK-18 308-A4 YL-18 H13 322-A15 GY-18 H14 308-A4 YL-18 1 YL

AIR CLEANER
30 TEMP LEVEL HOUR UNIT CIRCUIT NOT CONNECTED
144-9952 C HARNESS AS.

DASH LIGHT

ALTERNATOR
1 109-EA24 RD-10 E953-FA65 GY-18 405-A27 GY-18 2 PU

GLOW PLUG
AID
86 OFF
H H
(3) START RLY 5 200-EA34 BK-18 H792-A46 BR-18 307-A19 OR-16 3 OR S ELECTRICAL CONNECTION TO
306-EA9 GN-16 H792-A83 BR-18 430-A23 BU-18 105-A58 RD-18 BR
ON A 231-1861 01 SH 1 D-4 FUSE PANEL
115-1615
2 4 MACHINE STRUCTURE
85 B ST
C C C 231-1866 02 SH 1 A-7 CAB
4 304-EA28 WH-10 M927-A78 GN-18 441-A24 OR-18 6
INTERNAL ELECTRICAL CONNECTION
87 CA 231-1867 00 SH 1 F-1 CANOPY/OPEN

RW
GR
(3) ALTERNATOR BREAKER 87a
3 447-A26 PK-18 TO SURFACE OF COMPONENT

PU WH

GN YL
BU YL
171-2208 C444-A52 YL-18 I G I G + -- EA 231-1862 00 SH 2 D-8 ENGINE
(13) HORN SWITCH
FA 231-1865 01 SH 2 E-8 FRAME

1
2
S S

BK
109-EA22 RD-6 (23) SPEED SELECT SOL H792-A46 BR-18 H792-A47 BR-18 A-C16 156-8143
FC 231-4441 00 SH 1 D-2 ATCH WORKLAMPS CONNECTOR
109-EA54 RD-6 FA-C14 144-5986 H792-A83 BR-18 1552269

BK

YL
BK
FF 231-5340 01 SH 1 D-1 ATCH BOOM

1
2
3
4
60
109-EA25 RD-6 (3) START AID RLY 3E3364 200-A50 BK-14 L987-A60 WH-18 114-A3 RD-18 1 YL

RIGHT CONSOLE
G 169-5349 00 SH 1 E-1 ATCH TRAVEL SW H# CIRCUIT GROUPING DESIGNATION

BU YL

YL WH

GN BK
GN YL

YL BK

GN YL

PK WH

GN YL

BU WH
109-EA26 RD-6

115-1615 EA-C8 H26 E953-FA65 GY-18 1 322-A15 GY-18 L987-A51 WH-18 L987-A61 WH-18 322-A15 GY-18 2 GN WH BK
9X1054

BU WH

GN YL
GN BK
BK
BK

BK
200-FA46 BK-18 2 H11 405-A27 GY-18 M927-A78 GN-18 GN WH
30 1 109-EA23 RD-10 430-A23 BU-18 L981-A40 YL-18 GN WH ATCH WIRE, CABLE, COMPONENT
86
5 200-EA30 BK-18 441-A24 OR-18 GN WH

B 304-EA28 WH-10
85
2
4
L987-EA44 WH-18
877-EA33 YL-10
447-A26 PK-18
C444-A52 YL-18
A-C17
1552252
GN
GN
WH
WH
CABLE AS. SPLICE B
G S 87
H17 L987-A51 WH-18 L987-A60 WH-18
ENGINE

3 4 YL GN WH BLADE, SPADE, RING OR SCREW

87a CF 159-4483 01 SH 1 B-9 H MACHINE GROUND
101-CG1 RD-00 (23) HYDR DISABLE SOL
H792-A47 BR-18 7 WH BK GN WH TERMINAL
MTR BAT H17 104-A8 YL-18 CG 159-4482 02 SH 1 B-9 H BATTERY TO STARTER
FA-C17 144-5986 9 GN YL BK
109-EA26 RD-6
EA-C14
1552269 10
11
BK
BK
ABBREV COLOR
MOTOR M927-FA63 GN-18 1 RD-18
(18) STARTER 1552269
160-4648 200-FA44 BK-18 2 GY-18 12 BK
RD RED
1 L987-EA45 WH-18 200-A49 BK-18 8 BK BK
2 306-EA56 GN-16 (4) SPEAKER + 508-C27 PU-18 430-A23 BU-18 5 BU YL WIRE AS. WH WHITE
6T-7695 - 509-C28 WH-18 C444-A52 YL-18 3 YL WH
(9) GLOW PLUG DIODE WC 161-4319 00 SH 2 D-2 ATCH ALARM OR ORANGE
(25) BOOM LOWER SOL 441-A24 OR-18 2 BR YL
.STARTER GND 106-8704 447-A26 PK-18
FA-C20 223-1453 1 PK WH
YL YELLOW
109-EA26 RD-6 1552269 405-A27 GY-18 405-A42 GY-18 6 GN BK

E783-FA2 WH-16 1 RD-18 405-A28 GY-18 STRAP AS. PK PINK

200-FA1 BK-18 2 GY-18
BK BLACK
8I-4641 00 SH 1 A-8 ENGINE GROUND
H38 RIGHT CONSOLE GY GRAY
(16) ENGINE GND STRAP 122-C3 RD-18 122-C3 RD-18
8I-4641
135-C2 BU-18 135-C2 BU-18 PU PURPLE
200-C8 BK-18 200-C10 BK-18 BR BROWN
200-C55 BK-16 200-C23 BK-18 GN GREEN
TO ENGINE FRAME 131-FA56 BR-18
200-FA11 BK-18 H39 H39 BU BLUE
REAR FRAME (6) BEACON 200-FA43 BK-18
(4) BEACON SOCKET
GND STUD H16 9R-7941
128-6985 607-FA35 PK-18 WIRE GROUP COLOR DESCRIPTIONS
E953-FA65 GY-18
ENGINE 200-C24 BK-18 G981-FA4 PU-18 WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF.
603-C1 PK-18 603-C1 PK-18 WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON.
STARTING CIRCUIT.
GROUND CIRCUIT.
STARTING AID CIRCUIT.
A 118-C11 GY-18
MONITOR CIRCUIT. A
200-C8 BK-18 H18 H18 WIPER/WASHER CIRCUIT.
500-C19 BR-18
501-C7 GN-18
200-CF1 BK-00 101-CG1 RD-00 THIS SCHEMATIC IS FOR THE 302.5 MINI-HYDRAULIC EXCAVATOR
A584-C5 BU-18
ELECTRICAL SYSTEM
(5) FRONT FRAME
NEG POS H41 H41 MEDIA NUMBER: RENR8136
SCHEMATIC PART NUMBER: 231-2851, CHANGE: 00, VERSION: S
GND STUD
(5) 12V BATTERY
153-5660
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
9 8 7 6 5 4 3 2 1
MACHINE HARNESS CONNECTOR AND COMPONENT LOCATIONS
VIEW ALL CALLOUTS
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27 14
24
20
16 9
11
3

19
31
21
8 6
1
1
23
28 11 17 26 12 10 6 25 15

11
4
10
21
13
26
20
8 23
22 14
31
17 24

29 19

5 16

28 9
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