Ebook - Product Manual LTB 72.5-170D1B (ABB) - Ebookbkmt

Product manual
LTB 72.5-170D1/B 1HSB429954-3en
2-column support structure

Operating mechanism BLK 222
3-pole operation
2012-05-11
The information contained in this document may be subject to change without prior warning and should not be
considered as binding on ABB AB's behalf. ABB AB accepts no liability for any errors that may appear in this
document. ABB AB is not liable for any damage resulting from the incorrect interpretation of this document. This
document, or parts thereof, may not be reproduced or copied without ABB AB's consent. It must not be distributed
to others, or used by unauthorized parties. Any breaches to the above will be penalized with the support of applicable
laws.
© Copyright 2012 ABB All rights reserved.

ABB AB
Circuit Breaker Unit
SE-771 80 Ludvika
Sweden
Telephone: +46(0) 240 782000

Telefax: +46(0) 240 782320
www.abb.com
1 Product description, circuit-breaker 7
1.1 Description ...........................................................................................................................................................7
1.2 Breaking principle ................................................................................................................................................8
1.3 Standards ..............................................................................................................................................................9
1.4 Gas system and density monitor ......................................................................................................................10
1.5 Description, SF6-gas..........................................................................................................................................11
2 Product description, operating mechanism 13

2.1 Assembly ............................................................................................................................................................13
2.2 Control descriptions ..........................................................................................................................................14
2.2.1 Normal operation.......................................................................................................................................14
2.2.2 Tripping operation .....................................................................................................................................15
2.2.3 Closing operation ......................................................................................................................................16
2.3 Preconditions for different operations .............................................................................................................17
2.4 Component parts ................................................................................................................................................19
2.4.1 Drive unit ...................................................................................................................................................19
2.4.2 Latch device with coils ..............................................................................................................................20
2.4.3 Damper .....................................................................................................................................................21
2.4.4 Auxiliary contact ........................................................................................................................................22
2.4.5 Heating element ........................................................................................................................................23
3 Safety 25
3.1 Introduction ........................................................................................................................................................25
3.2 General safety information ................................................................................................................................26
3.2.1 Levels of safety risks.................................................................................................................................26
3.2.2 Hazardous working situations ...................................................................................................................28
3.2.3 Safety during maintenance .......................................................................................................................29
3.3 Safety related instructions ................................................................................................................................30
3.3.1 Warning - risk of crushing in the operating mechanism and link system ..................................................30
3.3.2 Discharging springs...................................................................................................................................31
4 Reference information 35
4.1 Oil types ..............................................................................................................................................................35
4.2 Types of grease ..................................................................................................................................................37
4.3 Locking fluid .......................................................................................................................................................39
4.4 Tightening torque ...............................................................................................................................................40
4.5 Requisite equipment, installation .....................................................................................................................41
4.6 Requisite equipment, maintenance ..................................................................................................................42
4.7 Requisite equipment, overhaul .........................................................................................................................43
4.8 Operating values ................................................................................................................................................44
5 Delivery 45
5.1 Delivery inspection ............................................................................................................................................45
5.2 Storage prior to assembly .................................................................................................................................46
5.3 Lifting the pole beam .........................................................................................................................................48
5.4 Lifting the circuit breaker poles ........................................................................................................................49
5.5 Lifting the operating mechanism ......................................................................................................................51
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6 Installation 53
6.1 Installation in short steps ..................................................................................................................................53
6.2 Foundations........................................................................................................................................................55
6.3 Assembly of support..........................................................................................................................................56
6.4 Assembly of support on the foundation ..........................................................................................................58
6.5 Assembly of pole beam on the support ...........................................................................................................60
6.6 Fitting the circuit breaker pole and protective tubes......................................................................................62
6.7 Installation of operating mechanism ................................................................................................................68
6.8 Final assembly of the circuit breaker pole.......................................................................................................70
6.9 Fitting of rod system ..........................................................................................................................................71
6.9.1 Preparations..............................................................................................................................................71
6.9.2 Fit the pull-rod between the operating mechanism and circuit breaker pole A1 .......................................72
6.9.3 Fit the pull-rod between pole C1 and pole B1. ..........................................................................................74
6.10 Assembly of gas monitoring system................................................................................................................78
6.11 Fitting of current transformers (option). ..........................................................................................................80
6.11.1 Fitting of CT bracket..................................................................................................................................80
6.11.2 Fitting of current transformers. ..................................................................................................................82
6.12 Electrical connections .......................................................................................................................................85
6.12.1 Connecting the circuit breaker's operating mechanism ............................................................................85
6.12.2 Fitting the rails or lines. .............................................................................................................................86
6.12.3 Charging of closing spring electrically.......................................................................................................87
6.12.4 Spring indicator .........................................................................................................................................88
6.13 Pressurizing of circuit-breaker poles ...............................................................................................................89
6.13.1 Preparations..............................................................................................................................................89
6.13.2 Gas filling with SF6-gas ............................................................................................................................91
6.13.3 Filling of mixed gas ...................................................................................................................................95
6.14 Inspection of bolt joints .....................................................................................................................................99
6.15 Assembling the indicator sign and cover ......................................................................................................100
6.16 Inspection prior to commissioning ................................................................................................................102
6.16.1 Tightness check ......................................................................................................................................102
7 Commissioning 103
7.1 Introduction ......................................................................................................................................................103
7.2 Pre-commissioning check list.........................................................................................................................104
8 Maintenance 107
8.1 Introduction ......................................................................................................................................................107
8.2 Description of maintenance categories .........................................................................................................108
8.3 Maintenance schedule .....................................................................................................................................109
8.4 Maintenance, circuit breaker pole .................................................................................................................. 116
8.4.1 The service life of the circuit breaker ...................................................................................................... 116
8.4.2 The service life of the arcing contacts in the event of short circuit breaking ........................................... 117
8.4.3 Cleaning and lubrication of circuit breakers ............................................................................................ 118
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8.5 Maintenance, operating mechanism and link system .................................................................................. 119
8.5.1 Preparatory measures and overview of the operating mechanism ........................................................ 119
8.5.2 Cleaning, lubrication, and rust protection of operating mechanism........................................................ 121
8.5.3 Inspection of heating element................................................................................................................. 122
8.5.4 Inspection of drive unit............................................................................................................................ 123
8.5.5 Inspection of latch devices ..................................................................................................................... 125
8.5.6 Replacing a latch device......................................................................................................................... 127
8.5.7 Check of limit switch and auxiliary contact ............................................................................................. 128
8.5.8 Inspection of connection terminals ......................................................................................................... 130
8.5.9 Mechanical charging of closing spring.................................................................................................... 132
8.6 Rust protection ................................................................................................................................................ 134
9 Overhaul 135
9.1 Preparations ..................................................................................................................................................... 135
9.1.1 Preparations for overhaul ....................................................................................................................... 135
9.1.2 Evacuation of SF6 gas ........................................................................................................................... 137
9.1.3 Cleaning and waste management .......................................................................................................... 138
9.2 Removal of circuit breaker pole for transport............................................................................................... 139
9.3 Overhaul of circuit breaker pole..................................................................................................................... 147
9.3.1 Removal of breaking unit........................................................................................................................ 147
9.3.2 Removal of post insulator ....................................................................................................................... 149
9.3.3 Overhaul of breaking unit ....................................................................................................................... 151
9.3.4 Inspection and replacement of contacts and Auto-PufferTM.................................................................. 154
9.3.5 Overhaul of mechanism.......................................................................................................................... 157
9.4 Assembling the circuit breaker pole following overhaul ............................................................................. 159
9.4.1 Treatment of contact surfaces ................................................................................................................ 159
9.4.2 Treatment of sealing surfaces and seals ................................................................................................ 161
9.4.3 Assembly of post insulator...................................................................................................................... 162
9.4.4 Assembly of breaking unit following overhaul......................................................................................... 164
9.4.5 Assembly of breaking unit on the post insulator ..................................................................................... 166
9.4.6 Setting the contact position .................................................................................................................... 169
9.4.7 Filling gas before transport ..................................................................................................................... 171
9.5 Replacement of breaking unit......................................................................................................................... 172
9.5.1 Dismantling of breaking unit for transport............................................................................................... 172
9.5.2 Assembly of breaking unit on the post insulator on site ......................................................................... 181
9.6 Installation of circuit breaker poles and commissioning............................................................................. 184
10 Disposal and environmental information 187

10.1 Disposal and recycling.................................................................................................................................... 187
10.2 Environment information, SF6 gas ................................................................................................................ 189
11 Spare parts 191

11.1 Introduction ...................................................................................................................................................... 191
11.2 Circuit breaker pole ......................................................................................................................................... 193
11.2.1 Circuit breaker pole ................................................................................................................................ 193
11.2.2 Breaking unit........................................................................................................................................... 194
11.2.3 Contact set ............................................................................................................................................. 195
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11.2.4 Post insulator and insulating pull-rod ......................................................................................................196
11.2.5 Mechanism..............................................................................................................................................197
11.2.6 Tripping mechanism ................................................................................................................................198
11.2.7 Accessories.............................................................................................................................................199
11.3 Operating mechanism......................................................................................................................................202
11.3.1 Drive unit, complete with motor...............................................................................................................202
11.3.2 Motor .......................................................................................................................................................203
11.3.3 Spring housing ........................................................................................................................................204
11.3.4 Driver.......................................................................................................................................................205
11.3.5 Damper ...................................................................................................................................................206
11.3.6 Latch device ............................................................................................................................................207
11.3.7 Heating element ......................................................................................................................................209
11.3.8 Electrical equipment................................................................................................................................210
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1 Product description, circuit-breaker

1.1 Description
Assembly
The circuit breaker consists of three separate circuit breaker poles, operating mechanism and
link system.
Each circuit breaker pole consists of three main components:
• a mechanism
• a hollow post insulator with insulating pull-rod
• a breaking unit that consists of a breaking chamber insulator with attendant flanges and
adapter plates. The interior of the breaking unit consists of a fixed upper and lower
current path with integrated contact system and a moving puffer unit.
The circuit breaker poles are fitted to a pole beam. The supports consist of two welded halves
that are linked with bolted cross stays.
The circuit breaker poles are linked using pull-rods that are sealed in protective tubes.
The circuit breaker's main components
Item Part Weight, kg

1 Circuit breaker pole See dimension print for applicable order
2 Breaking unit See dimension print for applicable order
3 Post insulator See dimension print for applicable order
4 Mechanism See dimension print for applicable order
5 Operating mechanism See dimension print for applicable order
6 Support See dimension print for applicable order
7 Pole beam See dimension print for applicable order
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1.2 Breaking principle
Auto-Puffer principle
The breaking unit functions in accordance with the Auto-PufferTM principle with a puffer
cylinder that is divided into two chambers: an Auto-PufferTM section and a compression
section.
When normal rating currents are interrupted, the gas in the compression section is compressed
to an overpressure. When the arcing contacts separate, the gas in the compression section flows
out and extinguishes the arc at a current zero passage.
When short-circuit currents are interrupted, the requisite extinguishing pressure is built up in
the Auto-PufferTM section by heat from the arc. The pressure increase is achieved with energy
from the arc and no extra energy is required from the operating mechanism.
On closing, the puffer cylinder slides upwards, the contacts engage and the puffer cylinder is
refilled with gas.
Breaking unit with Auto-Puffer
1 Puffer cylinder
2 Auto-PufferΤΜ chamber
3 Compression section
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1.3 Standards
IEC and ANSI/IEEE
The switch complies in applicable parts with the requirements of the IEC standard or ANSI/
IEEE.
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1.4 Gas system and density monitor
Gas pressure
The circuit breaker poles are delivered vacuum processed and filled with SF6 gas to a pressure
of 0.12-0.13 MPa abs at 20°C.
When commissioning, the SF6 gas or mixed gas must be topped off to the pressure specified
on the rating plate. Different gas pressures may occur depending on the different requirements
with respect to the lowest ambient temperature.
Density monitor
The circuit-breaker is fitted with a density monitor for checking the density of the gas. All
density monitors are fitted with a set of contacts that are to be connected to give an alarm in
the event of leakage. There are two levels for the alarm, these are:
• Level 1, alarm.
• Level 2, blocking.
NOTE!
A new or reconditioned circuit-breaker must be checked for tightness through reading the
density monitor after about one month. Following the initial control, it should be checked at 1-
2 year intervals in connection with the routine visual inspections.
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1.5 Description, SF6-gas
Gas stability
Sulfur hexafluoride SF6 is a synthetic gas, which is colorless, odorless and non-combustible.
The gas is chemically very stable and at room temperature, it does not react with any other
substance.
The stability of the gas is the basis for it being used in electrical devices as it provides very high
electrical insulation and can effectively extinguish arcs. These SF6 properties enable the
construction of devices and equipment with small footprints, using little material, that are safe
and have long service lives. In an electrical context, the SF6 gas is only used in closed and
sealed systems, e.g. as insulation gas in substations and insulation and extinguishing medium
in circuit-breakers for high and medium voltage.
Dielectric strength (kV), 10 mm gap
1 Air
2 Oil
3 Vacuum
4 SF6, 0.1 MPa
5 SF6, 0.5 MPa
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2 Product description, operating mechanism

2.1 Assembly
General
The motor spring operating mechanism is designed for operation of the circuit breaker poles
with integrated trip springs.
Assembly
The operating mechanism consists of a closing spring with attendant motor voltage operating
mechanism that charges the closing spring automatically after each closing operation.
A closing latch keeps the charged closing spring ready for the closing of the circuit breaker and
charging of the trip spring. A tripping latch keeps a closed circuit breaker with a charged trip
spring ready for immediate tripping.
The components in the operating mechanism are integrated into a cabinet that also contains an
control panel. To facilitate service and overhaul work in the operating mechanism, you can
remove the top of the cabinet and open the control panel.
The standard operating cycle is O-0.3s-CO-3 min-CO or CO-15s-CO.
When conducting tests of circuit breakers and relay systems that involve more than three
closing operations, the time between the operations should not be less than 1 minute.
Summary, operating mechanism
1 Drive unit
2 Mechanism
3 Control panel
4 Closing spring
5 Heating element
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2.2 Control descriptions
2.2.1 Normal operation
Operation mode
During normal operations the circuit-breaker is in closed position. The trip spring on the
circuit-breaker and closing spring in the operating mechanism are charged. The circuit-breaker
is held in place in closed position by the tripping latch device of the operating mechanism.
Latch device
1 Tripping latch device

2 Closing latch device
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2.2.2 Tripping operation
Description of tripping operation
The latch in the tripping latch device releases when the trip coil is activated. The operating
lever rotates clockwise. The movement is dampened by the damper in the end position. The
closing spring is still charged.
Tripping operation

2 Tripping lever
3 Damper
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2.2.3 Closing operation
Description of closing operation
The latch in the closing latch device releases when the closing coil is activated. The closing
lever rotates counter clockwise and pulls the tripping lever to the right. The tripping lever stops
in its end position behind the latch in the tripping latch device. The closing lever continues to
rotate counter clockwise until it rests behind the latch in the closing latch device. The damper
piston is pulled out and is once again ready for an opening operation. The motor starts and
recharges the closing spring to ensure the circuit breaker reverts to normal operation. The
operating mechanism is ready for a new closing operation after opening (O-CO).
Closing operation

2 Closing lever
3 Tripping lever
5 Damper piston
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2.3 Preconditions for different operations
Control panel
1 Switch, Local/Remote/Disconnected
2 Control switch, Close/Open
Remote/Local operation
For normal operation, the "Local/Remote/Disconnected" switch is in the "Remote" setting for
electrical remote control. In the "Local" setting, operation can only be executed using the
"Close/Open" control switch. The "Disconnected" setting is used for maintenance.
Tripping operation
A tripping operation for a closed circuit breaker can be performed when the "Local/Remote/
Disconnected" switch is in the "Local" position and the gas density is greater than the blocking
level.
Closing operation
A closing operation using the "Close/Open" control switch or electric remote impulse can only
be done if:
• The "Local/Remote/Disconnected" switch is in the "Remote" or "Local" setting.
• The closing spring is charged.
• The circuit breaker is in the open position and unlocked.
• The gas density is larger than the blocking level.
1HSB429954-3en 2012-05-11 17
Auto-reclosing
Auto-reclosing, Open-0.3s-Close-Open is possible if:

• The circuit breaker is closed.
• The "Local/Remote/Disconnected" switch is in the "Remote" setting.
• The operating mechanism's closing spring is fully charged when the operating cycle
begins.
For auto-reclosing, the substation's relay equipment can supply an immediate tripping impulse
if there are still short circuits remaining in the network. As the control circuits are electrically
interlocked via the auxiliary contact, a closing operation will always be completed before an
tripping operation starts, even though a tripping impulse has been given during the current
closing operation.
WARNING!
A delay of 0.3 s must always occur and will normally take place via the relay equipment in the
substation.
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2.4 Component parts
2.4.1 Drive unit
Motor
The drive unit is delivered with motor for:

• 110 V DC or 110 VAC (50/60 Hz)
• 220 V DC or 220 V AC (50/60 Hz)
The motor must be able to charge the spring at 85% of nominal voltage (IEC).
1 Motor
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2.4.2 Latch device with coils
General
The operating mechanism has one closing coil and two tripping coils as standard, but can be
fitted with dual closing coils upon request.
Coil voltage:
- 110 V DC or 220 V DC
Other voltages may occur.
The standard rated output of the coils is 200 W, options up to 400 W.

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2.4.3 Damper
The operating mechanism is fitted with a damper to dampen the final phase of the tripping
travel.
1 Damper
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2.4.4 Auxiliary contact
General
The operating mechanism is fitted with a 12 pole auxiliary contact as standard consisting of
twelve opening and twelve closing contacts. Three closing and three opening contacts are for
the internal function of the operating mechanism. The option is available for adding an
additional six closing and six opening contacts.
The lever of the auxiliary contact is directly connected to the operating mechanism's operating
lever via a link and therefore follows the travel of the circuit-breaker contacts.
1 Auxiliary contact
2 Lever
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2.4.5 Heating element
General
The operating mechanism is fitted with a heating element that prevents moisture. The heating
element must always be connected.
1 Heating element
Technical data
The 70 W heating element is always connected, while the 140 W or 2 x 140 W heating
elements, for temperatures below -25°C, are thermostat controlled. Check the resistance where
necessary.
Voltage Resistance ±10 % Power
220 V 691 ohm 70 W
346 ohm 140 W
2 x 346 ohm 2 x 140 W
110 V 173 ohm 70 W
86 ohm 140 W
2 x 86 ohm 2 x 140 W
1HSB429954-3en 2012-05-11 23
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3 Safety
3 Safety
3.1 Introduction
General
The safety chapter is divided into two sections:

• General safety information, important to read before any work can be begun. This
information applies to installation, repairs and maintenance of the circuit-breaker. See
General safety information on page 26.
• Read the safety-related instructions when a specific hazard is encountered while work is
underway. These safety instructions describe how to avoid and eliminate hazards that are
indicated in the installation, repair and maintenance instructions. See Safety related
instructions on page 30.
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3 Safety
3.2 General safety information
3.2.1 Levels of safety risks
Description
Throughout the manual, various types of safety risks are indicated. These are divided into five
different levels, depending on the degree of danger. The most serious level on this scale
provides a warning about serious personal injury or possible death, or major damage to a
product, if the instructions are not observed. The least serious is simply a comment on
important facts and conditions. The levels are indicated using symbols; see below.
Safety risks - Symbols and their meanings.
Descriptions of the symbols that appear in the manual are provided here, along with their
meanings.
DANGER!
The yellow, filled warning triangle warns that an accident will occur if the instructions are not
complied with and that it will result in serious personal injury or death and/or major damage
to the product.
It is used, for example, to warn such of dangers as: contact with high voltage, explosion or fire
risk, risk for toxic gases, risk of crushing, impacts, falls from high places, etc.
WARNING!
The red, unfilled warning triangle warns that and accident can occur if the instructions are not
complied with and that it will result in serious personal injury or death and/or major damage
to the product.
It is used, for example, to warn such of dangers as: contact with high voltage, explosion or fire
risk, risk for toxic gases, risk of crushing, impacts, falls from high places, etc.
ELECTRIC SHOCK!
The symbol for electric shocks warns of electrical dangers that could cause serious injury or
death.
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3 Safety
CAUTION!
The round warning symbol warns that an accident may occur if the instructions are not
observed, and that this could result in injury and/or damage to the product.
It is also used to warn of risks that entail burns, eye injuries, skin damage, impaired hearing,
crushing or slipping injuries, tripping, impacts, falls from high places, etc.
In addition, it is used to warn of functional requirements when assembling or removing
equipment where there is a risk of damage to the product or a risk that might cause downtime.
NOTE!
The comment symbols indicate important facts and conditions.
Also used for any danger that could lead to damage to the plant only.
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3 Safety
3.2.2 Hazardous working situations
General
For all work on high-voltage circuit breakers, the risks below must be observed and
corresponding measures taken.
Hazardous working situations

Risk Action
Working close to high voltage. Disconnect and earth around the workplace. If work must be
carried out next to live plant components, the safety distance
must satisfy the applicable safety regulations.
Working on ladders and platforms Work must be executed in accordance with applicable
safety regulations. Avoid climbing ladders and platforms in
poor weather conditions.
Working with low voltage Cut the control voltage and where necessary the heater
Both AC and DC can be connected to the voltage as well.
operating mechanism and control
cabinet.
Working next to pressurized insulators. Work in proximity of the circuit breaker's insulators entailing
At normal working pressure, damage to risk for damage to the insulator may not be carried out until
the porcelain could cause it to splinter. the gas has been emptied to max. 0.125 MPa (abs.)
pressure.
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3 Safety
3.2.3 Safety during maintenance
General
For all work on high-voltage circuit breakers, the risks below must be observed and
corresponding measures taken.
The standard operating cycle is O - 0.3 s - CO - 3 min - CO. When testing circuit-breakers and
relay systems that include more than three closing operations, the time between the operations
should not be less than 1 minute.
Safety instructions
WARNING!
Damage to the insulator porcelain could cause it to splinter. When damage has been identified,
the insulator must be replaced.
WARNING!
Do not operate the operating mechanism without a load! The operating mechanism may
not be switched on, operated or have a charged trip and/or closing spring before all installation
and adjustment of the circuit-breaker is complete.
WARNING!
Work on the circuit breaker when there is a risk for mechanical damage to the insulators is to
be executed at reduced gas pressure, 0.125 MPa (abs).
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3 Safety
3.3 Safety related instructions
3.3.1 Warning - risk of crushing in the operating mechanism and link system
Description
Energy is stored in both the closing and trip springs. The operating mechanism may be tripped
by heavy vibrations or by unintentional contact of the mechanical interlocking components,
which could result in crushing injury.
Action
Action Note
1. Move the circuit breaker to the open position.
2. Discharging springs by disconnecting the motor During transport and when the operating
power and carrying out a closing and tripping mechanism is under assembly or stored, the
operation, or manually moving the operating closing and trip springs must be discharged for
mechanism's drive shaft backward (see safety reasons.
Product information for operating mechanism).
3. Disconnect and earth the high-voltage side.
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3 Safety
3.3.2 Discharging springs
General
For maintenance work that requires work on the circuit breaker or operating mechanism, it is
important that both the closing and trip springs are uncharged.
Overview, discharging springs electrically
1 Protective motor switch

3 Spring charge indicator
Discharging springs electrically
Action Note
1. Cut the motor current by switching off the motor
protection (1).
2. Set the Local/Remote/Disconnected switch (2)
on the control panel to the Local position.
3. Execute an Tripping-Closing-Tripping
operation.
4. Check that the spring is uncharged. The spring
charge indicator (3) shows uncharged spring.
5. The circuit breaker is in Open position.
6. Following completion of work the motor
protection (1)must be reset.
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3 Safety
Overview, discharging springs mechanically
1 Hatch
2 Bolt
3 Crank
4 Crank extension
5 Spring charging indicator
6 Operating mechanism
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3 Safety
Discharging springs mechanically
Action Note
1.
WARNING!
Mechanical discharging is only to be performed
if electrical discharging is not possible.
Electrical discharging is described in section
Overview, discharging springs electrically on
page 31.
2. Screw off the cover (1) to cut the motor circuit.
3. Attach the crank (3) to the crank extension (4)
as illustrated.
4.
NOTE!
Make sure that the release button is pressed
before cranking. The latch will be damaged if
cranking is performed without the release
button being pressed in.
5. Crank clockwise until the spring is fully
uncharged.
6. Check that the spring is uncharged. The spring
charge indicator (5) shows uncharged spring.
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3 Safety
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4 Reference information
4.1 Oil types
General
This section deals with the applications, type names and suppliers of oil.
CAUTION!
All lubricant and oil spills must be covered using absorbent material and be handled as
chemical waste in accordance with locally applicable regulations.
CAUTION!
When handling oil and lubricants, long-sleeved overalls protective gloves and protective
goggles must be worn at all times.
Oil A
Thin all-synthetic lubricant for precision mechanical components in the operating mechanism
and circuit breakers. Also used when lubricating bearings that cannot be lubricated with grease
“G” without removing, e.g. links and link gears.
Property Value
Viscosity at 40 °C 62-65 cSt
Lowest yield temperature -52°C
Supplier Designation Part number

ABB 1171 2039-1 1HSB875318-A
MOBIL MOBIL 1 (481127)5W-30 -
CASTROL FORMULA RS5W-50 -
SHELL TMO Synthetic 5W-30 -
OK Super-Synthetic 4W-40 -
Oil D
circuit breaker oil with low viscosity. Also used as oil in dampers
NOTE!
Dampers with the letter “S” punched on the cover are to be filled with oil “S”.
Property Value
Viscosity 20 °C 6.0 cSt

ABB 1171 3011-102 1HSB875318-B
MOBIL Switch oil Univolt 42 (44) -
SHELL NYSWITCHO 3 -
NYSWITCHO 3x
OK Switch oil A65 -
Klte-Schalteroel X
1HSB429954-3en 2012-05-11 35
Oil S
Silicone oil designed for dampers in heavy operating mechanisms, like BLG and BLK models.
ABB 1173 7011-106 1HSB875318-C
SHELL DC 200 Fluid 200 CS -
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4.2 Types of grease
General
This section deals with the applications, type names and suppliers of grease.
Grease G
Low temperature grease for all types of bearings, gear drives and worm gears as well as valves
in air-blast circuit breakers. Also used for greasing O-rings and as crevice corrosion protection
for circuit breakers, and for moving contacts (opening contacts) in disconnectors.
ABB 1171 4014-407 5316 381-A
GULF 718EP Synthetic grease -
MOBIL Mobil grease 28 -
SHELL Aero Shell Grease 223 -
Grease K
Molycote grease for lubricating pins in link gears and in seismic dampers.
ABB 1263 0011-102 5316 381-M
Dow Corning G-rapid plus -
Grease L
Low temperature grease specially designed for lubricating precision-engineered equipment

parts, such as latching mechanisms in operating mechanisms that are to work in very cold
conditions.
ABB 1171 4016-606 5316 381-H
ASEOL AG ASEOL SYLITEA 4-01 8 -
Grease M
Low temperature grease for long-term and permanent lubrication of worm gears, gear drives
and other machine elements. Counteracts wear and corrosion.
Also reduces electrical resistance at the lubrication point, therefore making it suitable for
electrical connections and for lubrication of contacts in disconnectors and earthing switches.
ABB 1171 4016-612 5316 381-J
Klüber Isoflex Topas NB 52 -
1HSB429954-3en 2012-05-11 37
Grease N
For lubrication of moving contacts and puffer cylinders in SF6 circuit breakers. The grease is
to be rubbed on in a very thin layer on the sliding surfaces of the contacts.
ABB 1171 4016-607 5316 381-L
Montefluos S.p.A Fomblin OT20 -
Grease P
Vaseline for treatment of contact surfaces in fixed joints internally in the breaking unit.
ABB 1171 5011-102 5316 381-N
SHELL Shell Vaseline 8401 -
Grease "S"
Fluorosilicone grease for lubrication of EPDM O-rings and as crevice corrosion protection for
ED type circuit breakers, as well as greasing of rotating shaft seals in circuit breaker types LTB
and HPL.
ABB 1171 4014-406 5316 381-G
Dow Corning FS-3451 No. 2 -
Fluortech AB TP55 -
Grease SV
For lubrication of moving contacts (opening contacts) in disconnectors, silver-plated contacts

and brushed aluminum surfaces in fixed joints outdoors.
ABB 1171 4016-610 5316 381-C
Statoil Electrical grease -
38 2012-05-11 1HSB429954-3en
4.3 Locking fluid
General
This section deals with the applications, names and suppliers of locking fluid.
Preliminary treatment of surfaces
The surfaces must be free from oil, grease, wax, paint and anti-rust agent.
Locking fluid B
Medium strong locking fluid used for locking threads and for interlocking screw and nut joints.
Removable.
ABB 1269 0014-429 -
LOCTITE Ltd. Loctite 243 -
Locking fluid C
Strong locking fluid for locking and interlocking of bolts. Difficult to remove.
ABB 1269 0014-408 -
Locking fluid D
A thin fluid that penetrates quickly. Used for locking brackets following assembly or
adjustment. The fluid can also impregnate porous welded joints, castings and sintered material.
The interlocking has a high resistance against pressure, solvents and chemicals.
Fluid can only be used on clean and dry surfaces. Oily goods must be washed with ethanol.
Spray the fluid on the surface in question or apply with a brush.
ABB 1269 0014-409 -
Locking fluid F
Extra strong locking fluid for cylindrical attachment. Recommended for joints with sliding or
forced fit. Must be heated in order to be removed (temperature resistance 175º C).
ABB 1234 0011-126 -
1HSB429954-3en 2012-05-11 39
4.4 Tightening torque
General
This section specifies all tightening torques
Tightening torque, specified

Bolt joint Tightening torque (Nm)
Pole beam - support 420
Foundations 300-350 (M24)
500-550 (M30)
Density monitor/clamp nuts 10
Latch device 40
Tightening torque, general

Size Tightening torque (Nm)
M6 9,5
M8 22,5
M10 45
M12 79
M16 190
M20 420
40 2012-05-11 1HSB429954-3en
4.5 Requisite equipment, installation
General
This section specifies the equipment needed for installing the circuit-breaker.
Requisite tools
Tool ABB part no. Note
Ordinary tool equipment Torque wrenches 5-550 Nm.
Lifting device and slings
Plastic disc 6834 115-1
Control pin 1HSB539782-1
Lubricant
Agent ABB part no. Note
Grease "G" See sections Types of grease on page 37 and
Grease "SV" Oil types on page 35 for ABB part numbers,
Grease "M" suppliers and trade names.
Contact paste -
Other documentation
Document ABB part no. Note
Dimension print and diagram -
applicable to the order
1HSB429954-3en 2012-05-11 41
4.6 Requisite equipment, maintenance
General
This section specifies the equipment needed for maintenance of the operating mechanism.
Tool
Ordinary tool equipment Torque wrenches (5-550 Nm).
Scale of measurements -
Vernier calipers -
Lifting slings -
Tools for cranking operating 2172 733-186
mechanism
Test equipment for recording - For example Programma or ABB SA10.
damping curves and operating
values
Cleaning equipment
Equipment ABB part no. Note
Vacuum cleaner -
Lint-free drying cloths -
Lubricant
Grease "G" - See sections Types of grease on page 37 and
Grease "L" Oil types on page 35 for ABB part numbers,
Grease "M" suppliers and trade names.
Oil "A"
Antirust agent, Valvoline Tectyl 506 1241 0011-108
Locking fluid, Loctite 242 1269 0014-410
42 2012-05-11 1HSB429954-3en
4.7 Requisite equipment, overhaul
General
This section specifies the equipment needed for overhauling the circuit breaker.
Tool
Ordinary tool equipment Torque wrenches (5-550 Nm).
Lifting devices and slings. - Weights for the current circuit breaker are
specified on the dimension print applicable to
the order.
Gas treatment equipment - For evacuation, cleaning, compressing and
storage of used SF6 gas and instruments for
monitoring pressure and vacuums.
Test equipment for recording - For example Programma or ABB SA10.
damping curves and operating
values
Operating time meter -
Ohmmeter -
Leak detector for leak inspection -
Lubricant
Grease "G" - See sections Types of grease on page 37 for
Grease "L" ABB part numbers, suppliers and trade
Grease "N" names.
Grease "P"
Grease "S"
Antirust agent, Valvoline Tectyl 506 1241 0011-108
Spare parts
Spare ABB part no. Note
Set of contacts - As per spare parts list for current circuit breaker.
Gasket sets - As per spare parts list for current circuit breaker.
Absorbent - As per spare parts list for current circuit breaker.
SF6 gas -
Nitrogen -
Protective cover for breaking 5237 736-R
unit
Protective cover for post 5439 142-A
insulator
1HSB429954-3en 2012-05-11 43
4.8 Operating values
Times
Events Times
Close time coil I (and II) < 40 ms
Open time coil I 19-25 ms
Open time coil II 19-25 ms
Close-Open time 1 < 42 ms
1. Close-Open time refers to the time the arcing contacts are closed during a closing
operation when the trip impulse is connected at the same time via the auxiliary contact.
Motor and control circuits

Events Values
Charging time for motor Max. 15 s
Control voltage tripping coil I V (according to rating plate)
Control voltage tripping coil II V (according to rating plate)
Control voltage closing coil I (and II) V (according to rating plate)
Resistance
Main circuit resistance per pole:
Pole Resistance
LTB 72.5D1/B <40 µΩ
LTB 145D1/B <40 µΩ
LTB 170D1/B <46µΩ
Stroke
The stroke is 110 ± 2 mm.
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5 Delivery
5 Delivery
5.1 Delivery inspection
General
The material is packed in boxes and on pallets. The boxes are marked with package numbers
and gross weights. Other information is printed on a plate/label attached to two sides of the
boxes.
All packaging material is recyclable.
Damaged goods
Check on arrival that the delivery matches the order and delivery documents and that no
transportation damage has occurred. If damage is found or suspected, the boxes must be
opened and the damage photographed and documented.
In the event of missing material or if transportation damage has occurred, this must be
immediately reported to ABB AB.
1HSB429954-3en 2012-05-11 45
5 Delivery
5.2 Storage prior to assembly
circuit breaker
The circuit breakers must be stored in their original packaging where they are protected from
damage. The units must not stand in water and must primarily be kept in a horizontal position
indoors and above ground level, so as to avoid cracking or water damage.
The circuit breakers may also be stored outdoors, but then in an area protected from rain on a
dry, well-drained surface. If a tarpaulin is used, it must not be wrapped too tightly; air
circulation to the zinc-plated surfaces must not be hindered. Any moisture must be easy to
drain off.
The lowest permitted temperature limit for storage is -30ºC.
Operating mechanism
Operating mechanisms must be stored in their original packaging so as to avoid damage. For
periods of storage greater than 3 months, the storage area must be protected from rain and the
operating mechanism stored on a dry, well-drained surface and with the operating mechanism's
heating element connected to prevent corrosion on sensitive equipment.
Storage in a moist environment
Storage in moist environments without ventilation can cause discoloring of zinc-coated

surfaces. This discoloring is known as “white rust” and primarily consists of zinc oxide and
zinc hydroxide, and is the result of a chemical reaction between the pure zinc on the surface
and moisture.
The long-term rust protection will not be affected by the "white rust", and the steel-zinc layer
under the surface will remain unaffected. In accordance with applicable practice "white rust"
is not a reason for returning the goods.
NOTE!
Operating mechanisms must not be stored in damp environments as phosphatized surfaces can
be attacked by corrosion.
Storage requirements
All components must be held in an easy to access store and in an environment that meets the
following.
The storage area must have:
a roof
solid ground
air humidity below 50%
a temperature of 20°C (±10°C).
Dust, smoke, abrasive or flammable gas, steam or salt may not be present in close proximity
to the circuit breaker. If this is the case, the equipment must be cleaned prior to assembly.
46 2012-05-11 1HSB429954-3en
5 Delivery
Stacking of packaging boxes
Packaging boxes of different sizes must never be stacked on top of each other (the pressure
could damage the lids of the lower boxes). If different sized boxes need stacking, a frame must
be used between the boxes to distribute the pressure.
WARNING!
Never stack more than three boxes on top of each other. Due to instability and the risk of
collapse the boxes need to be secured.
Spare parts
Spares must be stocked indoors in their original packing. This is particularly important for
rubber components, (such as seals) which also need protecting from sunlight to avoid drying
up. Gaskets have a limited service life, you should therefore avoid stocking them. Supports can
be stored outdoors.
1HSB429954-3en 2012-05-11 47
5 Delivery
5.3 Lifting the pole beam
Requisite equipment
Equipment Part number Note
Lifting slings/chains
Lifting device
Lifting illustration
1 Hole provided for lifting tackle
Lifting instructions
The following instructions describe the lifting of the circuit breaker pole beam.
Action Note
1. Fit the lifting tackle into the hole in the pole
beam provided for it.
2.
DANGER!
Use lifting tackle that is dimensioned for the
weight. See dimensional drawing for detailed
information.
3. Lift the pole beam.
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5 Delivery
5.4 Lifting the circuit breaker poles
General
The following section describes lifting of the circuit breaker poles.
Safety
WARNING!
In order that the correct lifting tackle is used it is extremely important to check the weight of
the circuit breaker pole. The weight of the circuit breaker pole is specified on the dimension
print applicable to the order.
CAUTION!
Please note the positioning of the lifting sling! With respect to polymeric insulators, the lifting
sling is to be placed as close as possible to the flange and not on the rubber surface.
NOTE!
The circuit breaker pole/poles are to be stored in transport boxes until immediately before
assembly.
Requisite equipment

Torque wrench Torque range 10-350 Nm
Lifting slings
Lifting device
1 Bolt joint
1HSB429954-3en 2012-05-11 49
5 Delivery
The following instructions describe the lifting of a circuit breaker pole.

Action Note/Illustration
1.
DANGER!
Lifting tackle that is dimensioned for the weight
must be used to lift the circuit breaker pole.
See dimension print for the exact weights.
2. Place a lifting sling around the top of the circuit See Lifting illustration on page 49.
breaker pole.
CAUTION!
Please note the positioning of the lifting sling!
With respect to polymeric insulators, the lifting
sling is to be placed as close as possible to the
flange and not on the rubber surface.
3. Check that the bolts (1), have the correct See Lifting illustration on page 49.
tightening torque.
Torque!
79 Nm
4. Lift the circuit breaker pole from its horizontal
position in the transport packaging.
Start with pole B1.
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5 Delivery
5.5 Lifting the operating mechanism
Requisite equipment
Lifting slings
Lifting device
The following instructions describe the lifting of the operating mechanism.

Action Note
1. Attach the lifting slings to the lifting eyes on the
operating mechanism.
2.
NOTE!
The lifting slings must not be placed around the
cabinet when lifting.
3.
DANGER!
weight.
4. Lifting the operating mechanism.
1HSB429954-3en 2012-05-11 51
5 Delivery
52 2012-05-11 1HSB429954-3en
6 Installation
6 Installation
6.1 Installation in short steps
General
This section provides a summary of the installation procedure, i.e. at what stages the complete
circuit breaker with the support and operating mechanism andare to be installed.
WARNING!
Before assembling, check that the serial numbers on the support, circuit breaker pole and
operating mechanism match.
Overview
1 Circuit breaker pole

2 Mechanism
4 Support
5 Pole beam
1HSB429954-3en 2012-05-11 53
6 Installation
Summary of the installation
The instructions below provide a brief summary of the installation. Follow the link for each
step for more detailed information on how the actions in question are executed.
Action Read more in section:
1. Check the delivery. Delivery inspection on page 45.
2. Check that all the necessary tools are on hand. Requisite equipment, installation on page 41.
3. Check that the foundations meet all Foundations on page 55.
requirements for the installation.
4. Assemble the support Assembly of support on page 56.
5. Mount the support on the foundation. Assembly of support on the foundation on page
58.
6. Fit the pole beam to the support Assembly of pole beam on the support on page
60.
7. Fit all circuit breaker poles and protective tubes Fitting the circuit breaker pole and protective
to the pole beam in the stated order. tubes. on page 62.
8. Fit the operating mechanism. Installation of operating mechanism on page
68.
9. Fit the pull-rods. Fitting of rod system on page 71.
10. Fit the gas monitoring system. Assembly of gas monitoring system on page
78.
11. Install the current transformers. Fitting of current transformers (option). on page
80.
12. Install all electrical connections: Electrical connections on page 85.
• Connect the operating mechanism.
• Fit the rails or lines.
• Charge the closing spring electrically.
13. Pressurize the circuit breaker poles. Pressurizing of circuit-breaker poles on page
89.
14. Check the bolt joints. Inspection of bolt joints on page 99.
15. Fit indicator signs and covers. Assembling the indicator sign and cover on
page 100.
16. Prepare for commissioning. Inspection prior to commissioning on page 102.
• Perform a tightness check.
54 2012-05-11 1HSB429954-3en
6 Installation
6.2 Foundations
General
The foundation for the circuit-breaker must be flat and horizontal. The figure below shows the
permitted tolerances in mm for the position of the foundation bolts and for the phase spacing.
Any deviations are to be adjusted using spacers; see section Assembly of support on the
foundation on page 58. The nominal dimensions, as well as the dimensions for the foundation
bolts and nuts are specified in the dimension print that is applicable to the order.
Tolerances
1 Foundation for support 1

2 Foundation for support 2
3 Foundation bolt, L > 130 mm
1HSB429954-3en 2012-05-11 55
6 Installation
6.3 Assembly of support
Support
The support is delivered as welded halves together with six cross stays, and bolts, nuts and
washers.
1 Support halves
2 Cross stay
3 Bolt M16x50, nut M16, washer 17x30x3
Order of assembly
NOTE!
Ensure you follow the order of assembly. The support must be assembled according to the
instructions; see Assembly instructions on page 57.
Requisite equipment
Standard tools
56 2012-05-11 1HSB429954-3en
6 Installation
Assembly instructions
The following instructions describe the assembly of the circuit breaker support.
1. Fit the cross stays in the order of assembly (1-
4) shown in the illustration, with bolts, nuts and
washers.
2. Tighten all bolts finger-tight.
NOTE!
Tightening to the final torque is performed after
the pole beam has been fitted.
1HSB429954-3en 2012-05-11 57
6 Installation
6.4 Assembly of support on the foundation
General
This section describes how the support is fitted to the foundation.
Assembly
1 Foundation bolt, L>130 mm

2 Nut
3 Washer
4 Spacer
5 Foundations
6 Support base
NOTE!
Foundation bolt, nuts and spacers are not included in the delivery.
Requisite equipment
Standard tools -
Torque wrench - Torque 300-350 Nm for M24.
Torque 500-550 Nm for M30.
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6 Installation
Assembly
The following instructions describe the assembly of the support on the foundation.
Action Note
1.
DANGER!
weight.
2. Check that the supports are vertical.
3. Adjust the supports to the same level using the
nuts (2).
4. Fill the space between the lower nut and the
foundation using spacers.
NOTE!
The space should be as small as possible.
5. Tighten the lower nut (2) to the spacers (4).
Torque!
M24: tightening torque 300-350 Nm.
M30: tightening torque 500-550 Nm.
6.
NOTE!
Conduct final tightening of the supports after
fitting the pole beam.
1HSB429954-3en 2012-05-11 59
6 Installation
6.5 Assembly of pole beam on the support
General
The pole beam and gas tubes are assembled on delivery.
Assembly
The figure below shows the pole beam's retaining bolts and nuts.
1 Pole beam
2 Support
3 Bolts M20x60 (8 pcs), washers (16 pcs), nuts M20 (8 pcs)
4 Earthquake washer (10x40x40, 8 pcs) Option
Requisite equipment
Torque wrench - Torque range 190-420 Nm.
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6 Installation
The following instructions describe the installation of the pole beam on the support.
1. Secure the pole beam (1) to the support legs (2) See Lifting the pole beam on page 48.
with bolts, washers and nuts (3) and where
If earthquake washers are to be fitted, longer
appplicable earthquake washers (4). Fit the
bolts (M20x70) are supplied.
beam so that the device can be fitted in the
correct position for the external electrical
connection.
2. Tighten the bolts (3).
Torque!
420 Nm.
3. Conduct final tightening of the bolted joints on
the support.
Torque!
190 Nm.
4. Conduct final tightening of the support with the
top nuts.
Torque!
300-350 Nm
1HSB429954-3en 2012-05-11 61
6 Installation
6.6 Fitting the circuit breaker pole and protective tubes.
General
This section describes fitting of the circuit breaker poles and protective tubes. The circuit
breaker poles are installed in the order B1, A1 and finally C1.
NOTE!
As an option, the circuit breaker poles can be installed with earthquake washers. If earthquake
washers are to be fitted, longer bolts are to be used (M12x70).
Order of assembly
The figure below shows the order of assembly of the circuit breaker poles.
1 circuit breaker pole B1

2 circuit breaker pole A1
3 circuit breaker pole C1
Requisite equipment
Standard tools 6889-703-1
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6 Installation
The following instructions describe the assembly of the circuit breaker poles on the pole beam
and the fitting of the protective tubes. Lifting the circuit breaker pole is described in section
Lifting illustration on page 49.
1. Remove all the covers (1) on the poles and
indicator sign (2) on pole A1.
1. Cover
2. Indicator sign
2. Lift the circuit breaker pole B1 and align the Placement is shown in figure Order of
pole on the pole beam by turning the pole 45 assembly on page 62.
degrees and lowering it.
Lifting the circuit breaker pole is described in
Lifting the circuit breaker poles on page 49.
3. Turn the pole back to its correct position when
the first gas valve has passed the edge of the
pole beam as shown in the figure in the next
step.
1HSB429954-3en 2012-05-11 63
6 Installation
4. Fit the bolts, washers and nuts (1) and tighten
by hand.
NOTE!
bolts are to be used (M12x70).
1. Bolt, M12x50 (4 pcs), washer 13x24x2.5 (8

pcs), nut M12 (4 pcs)
2. Earthquake washer (option 20x40x265, 2
pcs per pole)
NOTE!
Final tightening is conducted after the
operating mechanism has been fitted.
5. Lift the circuit breaker pole A1 in place and fit it Placement is shown in figure Order of
on the pole beam. assembly on page 62.
by hand.
NOTE!

pcs per pole)
NOTE!
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6 Installation
7. Mount the protective tube (1) between the
circuit breaker poles A1 and B1.
1. Protective tube
2. Bolt M12x50 (4 pcs), washer 13x24x2.5 (8
pcs)
3. Nut M12, (4 pcs)
4. Pull-rod
8. Slide section
8. Tighten the bolts.
Torque!
79 Nm
NOTE!
The nut (3) must be placed on the outside of the
operating mechanism, see the previous figure.
9. Insert the pull-rod in the protective tube through
the operating mechanism on circuit breaker
pole B with the end with the right-hand thread
last. NOTE!
Insert the correctly oriented pull-rod into the
protective tube.
10. Lubricate the pin (6) using grease “M”.
1HSB429954-3en 2012-05-11 65
6 Installation
11. Fit together the pull-rod (4) and the operating
mechanism's clevis coupling (5) with the pin (6)
and lock washer (7).
4: Pull-rod
5: Clevis coupling
6: Pin
7: Lock washer
12. Lift the circuit breaker pole C1 into place and fit Placement is shown in figure Order of
it on the pole beam. assembly on page 62.
by hand.
NOTE!

pcs per pole)
NOTE!
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6 Installation
14. Mount the protective tube with the trip spring
housing (1) between pole C1 and pole B1.
Fit the end of the trip spring housing on pole C1.
1. Protective tube with trip spring housing

pcs)
pcs)
4. Nut M12, (4 pcs)
NOTE!
Check that the drainage hole on the trip spring
housing faces downward when fitting on pole
C1.
Upon delivery, the trip spring has the correct
initial charge, it must not be altered.
15. Tighten the trip spring housing using the bolts
(2) on the pole C1.
Torque!
79 Nm
16. Tighten the protective tube (1) using the bolts
(3) on the circuit breaker pole B1.
Torque!
79 Nm
NOTE!
The nut (4) is placed on the outside of the
1HSB429954-3en 2012-05-11 67
6 Installation
6.7 Installation of operating mechanism
General
The operating mechanism is adjusted on delivery, i.e. the closing spring is correctly set to the
corresponding circuit breaker pole. Check before fitting that the serial number of the operating
mechanism corresponds with the serial number of the circuit breaker poles, see the rating plate
on the operating mechanism.
WARNING!
Before assembling, check that the serial numbers on the support, circuit breaker pole and
operating mechanism match.
Overview
1 Bracket
2 Pole beam
3 Bolts M16x40 (4 pcs), nuts M16 (4 pcs), washers 17x30x3 (8 pcs).
4 Bolts M12x50 (4 pcs), washers 13x24x2.5
5 Tube flange
6 Mechanism housing
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6 Installation
Safety
WARNING!
The operating mechanism may not be closed, operated nor have charged closing springs until
all tasks related to installation and adjustment of the circuit breaker have been completed.
Requisite equipment
Standard tools
Torque wrench Torque 79-190 Nm
The following instructions describe the assembly of the operating mechanism.

1. Lifting the operating mechanism. Described in section Lifting the operating
mechanism on page 51
2. Align the operating mechanism's bracket (1)
vertically with the pole beam (2).
3. Tighten the operating mechanism's bracket (1)
against the pole beam (2) on pole A1.
4. Tighten the tube flange (5) on the circuit
breaker pole A1's mechanism housing (6) using
bolts and washers (4).
Torque!
79 Nm
5. Tighten the bolt joint (3).
Torque!
190 Nm.
6. Remove the lifting rails from the operating
mechanism and replace the bolts.
1HSB429954-3en 2012-05-11 69
6 Installation
6.8 Final assembly of the circuit breaker pole.
General
This section describes the final assembly of the circuit breaker poles, and is to be carried out
when the operating mechanism is fitted.
Overview
1 Bolt, M12x50 (12 pcs), washer 13x24x2.5 (24 pcs), nut M12 (12 pcs)
Requisite equipment
Standard tools -
Torque wrench - Torque 79 Nm
Instructions
Action Note
1.
Torque!
79 Nm
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6 Installation
6.9 Fitting of rod system
6.9.1 Preparations
General
Each pole is adjusted on delivery and its open position already set.
The pull-rods are adjusted to their correct length on delivery. The pre-tension of the trip spring
on the pull-rod between pole B1 and pole C1 is adjusted. The nuts on the pull-rods must
therefore not be loosened during assembly.
Follow the instructions in the following section in the specified order for assembly of the rod
system.
1HSB429954-3en 2012-05-11 71
6 Installation
6.9.2 Fit the pull-rod between the operating mechanism and circuit breaker pole A1
Requisite equipment
Grease "M" 1171 4016-612
Instructions
1. Check that the operating mechanism's pull-rod
(1) is not locked in its closed position.
If the pull-rod is locked:
1. Press in the spring-loaded latch (2)
using a screwdriver as far as possible
so that it passes the roller (3).
2. Now move the pull-rod to its open
position.
1. Pull-rod
2. Latch
3. Roller
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6 Installation
2. Move the operating mechanism's pull-rod (1) to
its open position until the operating
mechanism's damper starts to brake.
1. The operating mechanism's pull-rod (factory

set)
2. Pull-rod between poles A1 and B1
3. Pin (Ø=16 mm)
4. Lock washer (SL12), 2 pcs.
5. Pin (Ø=12 mm)
6. Outer lever, mechanism housing
3. Move the pull-rod (2) between poles A1 and B1
to its closed position as far as possible to the
operating mechanism's pull-rod (1).
4. Lubricate the pin (3) with grease "M" and fit the
pull-rods together with the pin. Secure with a
lock washer (4).
5. Lubricate the pin (5) using grease "M" and
assemble the pull-rods and the mechanism
housing's outer lever (6) with the pin (5).
Secure with a lock washer (4).
1HSB429954-3en 2012-05-11 73
6 Installation
6.9.3 Fit the pull-rod between pole C1 and pole B1.
General
This section describes the assembly of the pull-rod between the poles C1 and B1. Installation
requires that the pull-rod between the operating mechanism and the pole A1 has been fitted;
see section Fit the pull-rod between the operating mechanism and circuit breaker pole A1 on
page 72.
Requisite equipment
Grease "M" 1171 4016-612
Crank extension 1HSB532188-F Delivered with the operating mechanism.
Crank 2188 754-G Delivered with the operating mechanism.
Control pin 1HSB539782-1 Delivered with the operating mechanism.
Torque wrench Torque 79 Nm
Instructions
1. Place the pull-rod (1) inside the protective tube The supplied pull-rod must be divided before
and the trip spring housing (2). fitting.
Insert the pull-rod through the operating
mechanism on circuit breaker pole C1 with the
end fitted with the spring holder last.
Check that the spring holders are positioned
correctly in the trip spring housing.
NOTE!
Insert the correctly oriented pull-rod into the
protective tube.
1. Pull-rod (between the poles C1 and B1)

2. Trip spring housing
3. Trip spring attachment
4. Two-piece link
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2. Fit the protective cover (1) on the circuit
breaker pole C1 using the bolts (2). Thread the
nut 4 turns so that there is play between the
cover and the mechanism housing.
NOTE!
The nut must be placed on the outside of the
mechanism housing.
1. Protective cover
3. Crank extension
4. Linkage joint
5. Pull-rod
7. Crank
3. Lubricate the crank extension (3) using grease
“M” and thread it into the protective cover (1) as
far as possible into the recess on the end of the
connector.
Tighten so that the pull-rod (5) is secured
between the crank extension (3) and trip spring
attachment. (6).
4. Wind in the crank extension (3) using the crank
enough so that the pull-rods meet in the
mechanism housing on pole B1 (slightly further
in than what corresponds to the open position).
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5. Lubricate the joint pin (1) with grease "M" and
fit the pull-rods together with the pin. Secure
with a lock washer (5).
1. Pin D=16
2. Operating lever
3. Linkage joint
4. Pin D=12
5. Lock washer SL12, 2 pcs.
6. Place the operating lever (2) and connector (3)
in the mechanism housing on pole B1 so that
the joint pin (4) can be fitted. Lubricate the pin
(4) using grease "M" prior to assembly. Secure
the pin with a lock washer (5).
7. Crank out the crank extension and return it and
the crank to the operating mechanism.
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8. Place the operating lever (1) and connector (2)
in the mechanism housing on pole C1 so that
the pin (3) can be fitted. Lubricate the pin (3)
using grease "M" prior to fitting. Secure the pin
with a lock washer (4).
1. Operating lever
2. Linkage joint
3. Pin D=12
4. Lock washer SL12
5. Control pin
6. Control hole
7. Protective bolt M16x30, washer 17x30x3
8. Protective cover
9. Bolt M12x70, washer 13x24x2.5, nut M12
9. Check that the circuit breaker (pole A1, B1 and
C1) is in its open position using the control pin,
with a diameter of 5 mm. Contact ABB
personnel if the control pin does not fit.
NOTE!
Remove the control pin once the check has
been made.
10. Tighten the bolts (9) on the protective cover.
Torque!
79 Nm
11. Fit the protective bolt (7) on the protective
cover. Tighten the protective bolt.
Torque!
79 Nm
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6.10 Assembly of gas monitoring system
General
The gas tubes are fitted upon delivery. When necessary the gas tubes can be bent using the
supplied plastic disc in order to connect them to the respective circuit breaker pole.
The density monitor can be fitted with or without indication.
Gas monitoring system
1 Density monitor
2 Clamp nut
3 Groove
4 Non return valve
5 Cable
6 Gas line
7 Tube clamp
Requisite equipment
Grease "G"
Standard tools
Torque wrenches 10 Nm
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6 Installation
Safety
NOTE!
When fitting the gas monitoring system, the greatest possible cleanliness must be observed.
Assembly
If the circuit breaker is filled with mixed gas, the gas tubes are connected after the gas has been
filled; see section Filling of mixed gas on page 95.
Action Note
1. Fit the gas tubes to the circuit breaker poles,
but only thread on the clamp nut (2) to the
groove (3) on the non-return valves (4). The
connection is then leaktight, but the non-return NOTE!
valve has not opened. Make sure that the gas lines do not come into
Lubricate the O rings using “G” grease prior to contact with the pole beam so as to avoid any
assembly. galvanic corrosion.
2. When all circuit breaker poles are connected in
this way fit the clamp nut (2) and torque.
Torque!
10 Nm
3. Connect the density monitor (1) to the rear
valve on pole A1.
Lubricate the sealing rings using “G” grease
NOTE!
prior to fitting.
Thread on the clamp nut (2) only to the groove
(3) on the non-return valve.
The connection is then leaktight, but the non-
return valve has not opened.
4. Lastly, tighten the density monitor after the gas
has been filled.
5. Route the cable from the density monitor to the
terminal blocks in the operating mechanism
and use cable ties to secure the cable to the
support.
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6.11 Fitting of current transformers (option).
6.11.1 Fitting of CT bracket
General
This section describes fitting of the CT bracket. Only applies when a current transformer is
supplied.
Remember:
The arcing distance between the circuit breaker and the current transformer must correspond
to the stated values, see section Fitting of current transformers. on page 82.
Bracket
1 Mounting beams
2 Screw M16x60 (20 pcs.), bolt M16 (20 pcs.), washer 17x30x3 (40 pcs.)
3 Stay
4 Safety beams
5 Stay
6 Bolt M16x60, nut M16, washer 17x30x3, U-washer (20 of each)
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Requisite equipment
Standard tools
Torque wrenches 190 Nm
Assembly
The current transformer's highest grounded part should be at the same height as the highest
grounded part of the circuit breaker pole. See Arcing distance on page 82.
Action Note
1. Remove the beams (1). Tighten the bolts (2)
finger-tight.
2. Fit the stays (3). Tighten the bolts (2) finger-
tight.
3. Fit the mounting beams (4) and stays (5).
4. Tighten all bolts.
Torque!
190 Nm.
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6.11.2 Fitting of current transformers.
General
This section describes fitting of the current transformers.
Arcing distance
According to IEC System voltage 72 System voltage System voltage System voltage
60071 kV 123 kV 145 kV 170 kV
G min. 630 1100 1300 1500
K min. 630 1100 1300 1500
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Connecting the current transformer
Item Designation Rated current Rated current Rated current

< 1200 A > 1200 A < 2400 A > 2400 A < 3150 A
1 Bolt M12x80 (8 pcs) X
Bolt M12x60 (8 pcs) X X
Washer 13x34x3 (16 pcs) X X X
Nut M12, (8 pcs) X X X
2 Single adapter plate X
3 Double adapter plate X
4 Triple adapter plate X
Requisite equipment
Standard tools
Torque wrenches 79-190 Nm
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6 Installation
Assembly
Action Note
1. Fit the three current transformers on the See figure Bracket on page 80 .
mounting beams.
Torque!
190 Nm
3. Check that the arcing distance between the
circuit breaker and the current transformer
meets the values set out in the table Arcing
distance on page 82.
4. Connect the electrical conductor between the
circuit breaker poles' lower flanges and one of
the current transformers' line connection, see
figure Connecting the current transformer on
page 83.
5. Make the connection and perform contact
treatment as set out in section Fitting the rails
or lines. on page 86.
Torque!
79 Nm
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6.12 Electrical connections
6.12.1 Connecting the circuit breaker's operating mechanism
General
This section describes the connection of the operating mechanism.
Connection
1. Run the operating and signal cables through
the flange at the bottom of the cabinet.
NOTE!
The cables must be run to ensure they do not
prevent manual charging of the closing spring
with a hand crank.
2. Fit the flange with an appropriate seal for the
cable in question.
3. Connect the cables to the coupling terminals as
per the applicable connection diagram.
NOTE!
The terminals are of the plug-in type for
multicore cable and are in through-wiring or
disconnectable designs. The through-wiring
design is for the connection of max 4 mm2
conductor area and the disconnectable design
for the connection of max. 6 mm2 conductor
area. The disconnectable design is intended for
motor, AC- and supply circuits.
4. Connect the earth cable to the earthing terminal
(1) on the side of the cabinet.
1. Earthing terminal
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6.12.2 Fitting the rails or lines.
General
This section describes the fitting of the rails and lines.
Safety
WARNING!
Work may not be performed on pressurized circuit breakers.
NOTE!
Bimetal washers are positioned so that their aluminum sides face the aluminum surfaces. The
copper sides are turned towards the copper- or silver-plated surfaces.
NOTE!
Contact paste may only be used on fixed joints. It must not be used inside the breaking units.
Remember:
High voltage lines, which consist of aluminum rails or aluminum attachments for lines, can be
connected directly to the breaking units' adapter plates, which are made of aluminum,
following treatment with contact paste.
However, if copper bars or copper attachments are used for conductors, grease must be used
and a bimetal washer fitted to the connection. Bimetallic washers can be supplied from ABB
on request.
Connect all supports to the existing grounded net
Requisite equipment
Cleaning cloth or emery-cloth - e.g. Scotch Brite no 7447
Grease "SV" 1171 4016-610 See section Types of grease on
page 37 for details.
Treatment with grease
Action Note
1. Clean the contact surfaces of grease or old
paste.
2. Polish the surfaces with a cleaning cloth, e.g.
Scotch Brite no. 7447 or using an emery cloth.
3. Apply grease to the aluminum and copper
surfaces immediately after polishing.
4. Assemble the joint
5. Wipe off any unnecessary grease.
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6.12.3 Charging of closing spring electrically
General
This section describes how the closing spring is charged electrically.
Operating mechanism

2 Motor
3 Spring assembly
4 Limit switch
5 Contactor
Safety
CAUTION!
The contactor must not manually as this would cause the limit switch to malfunction.
consequently causing mechanical damage to the operating mechanism.
Instructions
Action Note
1. Close the protective motor switch (1) so that the
motor (2) starts and runs the spring drum (3) to
the charged position.
2. The limit switch (4) trips the contactor (5) and
thereby the motor circuit.
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6.12.4 Spring indicator
General
The spring indicator shows the different positions for charging the closing spring.
WARNING!
Do not operate the operating mechanism without a load! The operating mechanism may
not be switched on, operated or have a charged trip and/or closing spring before all installation
and adjustment of the circuit-breaker is complete.
Operating mechanism
1 Indicator sign
2 Indicator pin
3 Min. position = The closing spring is fully discharged. NOTE! The trip spring is charged if the
circuit breaker is closed.
4 Intermediate position (Yellow field) = The driver is in contact with the closing latch device. The
closing spring has started to charge. NOTE: No work may be performed on the operating
mechanism. The spring is to be considered as charged.
5 Max. position (Green field) = The closing spring is fully charged.
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6.13 Pressurizing of circuit-breaker poles
6.13.1 Preparations
General
The circuit breaker poles are delivered vacuum processed and filled with SF gas to a pressure
of 0.12- 0.13 MPa abs at 20°C.
Safety
WARNING!
When commissioning, the SF6 gas or mixed gas must be topped off to the pressure specified
on the rating plate. Different gas pressures may occur depending on the different requirements
with respect to the lowest ambient temperature.
WARNING!
All extra equipment such as integrated earthing switches for disconnecting circuit breakers
must be fitted to the circuit breakers before pressurizing the poles.
WARNING!
Any transport damage to the porcelain entails risk to safety when filling the gas. To avoid
personal injury when filling, installation personnel must exercise caution, staying in a
protected and safe area away from the circuit-breaker as there is a risk of splintering. The gas
cylinder is placed at the same location as the filling device.
Preparations
Action Note
1. Connect the cables to the operating
mechanism's connection blocks for closing and
tripping operations.
• The cables are run to the control room
or a place protected from the circuit-
breaker.
2. Connect the cables to suitable push button
switches.
3. Set the operating mechanism's "Local/
Remote/Disconnected" switch to "Remote"
position.
4. Close the motor protection switch to tension the
closing spring.
5. Open the terminal blocks to the density
monitor's cables that are connected and break
the circuit to the interlocking relays.
6. Connect the performance testing device with
variable control voltage and time
measurement.
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Gas filling components
The illustration below shows all the component parts in the gas-filling equipment.
1 Density monitor (without indicator)

2 Density monitor (with indicator)
3 Gas bottle
4 Valve
5 Nipple with clamp nut
6 Coupling link
7 Plug-in nipple
8 Hose
9 Valve
10 Cross-connection
11 Regulator
12 Circuit-breaker gas valve
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6.13.2 Gas filling with SF6-gas
General
This section describes how the circuit breaker is filled with SF6 gas. For instructions on filling
mixed gas, see page Filling of mixed gas on page 95.
WARNING!
If the density monitor is turned AFTER tightening, there is a risk of damaging the capillary
tube inside the density monitor, resulting in gas leakage, faulty indication and/or alarms not
triggering.
All warranty obligations are invalidated by incorrect operation.
Requisite equipment
Gas-filling equipment 1HSB 445439-A Only used for SF6 gas.
When delivered, the hose included in the
equipment is vacuum pumped and filled with
SF6 gas.
Grease "G" 1171 4014-407 More information in section Types of grease on
page 37.
Torque wrench 10 Nm
Filling pressure (SF6 gas)
NOTE!
When reading the pressure gauge, the filling pressure must be corrected depending on the
temperature as per the table below.
Table for filling pressure
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6 Installation
Gas filling instructions
The instructions below describe filling with SF6 gas.

Action Note
1.
NOTE!
Do not use any sharp tools!
2. Put the gas bottle (3) in a protected place.
3. Check the filling pressure on the circuit-
breaker's rating plate
4. Fit the regulator (11) to the gas cylinder (3). Set
the correct filling pressure, temperature
compensated, as specified in table Filling
pressure (SF6 gas) on page 91, on the
regulator (11).
5. Carefully remove the sealing rings from the
density monitor (1, 2), lubricate liberally using
grease "G" and refit.
6. Connect a density monitor (1, 2)/precision Precision pressure gauges are not included in
pressure gauge to the coupling (6) or cross- the delivery.
connection (10).
WARNING!
If the density monitor is turned AFTER
tightening, there is a risk of damaging the
capillary tube inside the density monitor,
resulting in gas leakage, faulty indication and/
or alarms not triggering.
All warranty obligations are invalidated by
incorrect operation.
7. Open the valve (4) or alternatively valve (9).
• If the pressure gauge is connected to
the coupling link (6) the valve (9) must
be closed.
the cross-connection (10) the valve (4)
must be closed.
8. Connect the coupling link (6) to the gas valve
(12) on pole C.
9. Connect the gas filled hose (8) to the coupling
link (6).
10. Connect the gas filled hose (8) to the gas bottle
(3) via the regulator (11).
WARNING!
Move away from the circuit breaker to a
protected place and let the gas flow until the
regulator is shut down.
11. Wait until the gas temperature has reached the
circuit-breaker's temperature level and then
read the pressure on the density monitor (1, 2).
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Action Note
12. Adjust the pressure where necessary.
NOTE!
When reading the pressure gauge, the filling
pressure must be corrected depending on the
temperature specified in table Filling pressure
(SF6 gas) on page 91.
13. Close the valve (4) and remove the coupling
link.
14. Remove the hose (8) from the coupling link (6).
15. Close the valve (4).
16. Remove the coupling link.
17. Relieve the pressure at the pressure gauge by
opening valve (4) or valve (9).
18. Remove the density monitor or the precision
pressure gauge from the coupling link and fit it
to the circuit-breaker.
19. Shut off the tap to the gas bottle when all poles
have been filled.
20. Disconnect the hose from the gas bottle and
relieve the regulator by pressing in the non-
return valve.
21. Relieve the regulator's adjustment pressure by
turning the adjuster tap ensuring the pressure
is correct for the next circuit-breaker to be fitted.
22. Fit the density monitor straight, as illustrated.
WARNING!
resulting in gas leakage, faulty indication and/or
alarms not triggering.
23. When the density monitor (1 ) or (2) has been

properly fitted; tighten the clamp nut.
Torque!
10 Nm
24. Test the circuit breaker by Close and Open
switching three times from a protected location.
25. Connect the cables to the density monitors.
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6 Installation
Action Note
26. Reset the circuits to the blocking relays.
27. Perform a tightness check. See section Tightness check on page 102.
NOTE!
A new or overhauled circuit-breaker should be
tightness checked by reading the density
monitor after about 1 month and then as
specified in the maintenance schedule.
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6.13.3 Filling of mixed gas
General
The circuit breaker is to be filled with mixed gas (SF6 and N2 or CF4 gas) at low temperatures
in order to avoid condensation of the SF6 gas. See the rating plate if this is to be done or not.
Follow the information on the rating plate for the gas mixture proportions. Example. For a
circuit breaker with filling pressure 0.70 MPa abs (+20°C), start by filling with 0.52 x 0.7 =
0.36 MPa abs (+20°C) SF6 gas and then N2 or CF4 gas to 0.70 MPa abs (+20°C).
WARNING!
If the density monitor is turned AFTER tightening, there is a risk of damaging the capillary
tube inside the density monitor, resulting in gas leakage, faulty indication and/or alarms not
triggering.
All warranty obligations are invalidated by incorrect operation.
Remember:
NOTE!
When filling mixed gas, the SF6 gas must always be filled first.
NOTE!
When reading the precision measuring instrument, the filling pressure must be corrected
depending on the temperature as per the table below.
Filling pressure (mixed gas)
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6 Installation
Requisite equipment
Gas filling equipment 1HSB445439-B Only used for mixed gas.
When delivered, the hose included in the
equipment is vacuum pumped and filled with
SF6 gas.
Gas filling
The instructions below describe how the circuit breaker is filled with mixed gas. Note that the
poles are filled separately and one at a time.
Action Note
1.
NOTE!
Do not use any sharp tools!
2. Put the gas bottle (3) in a protected place.
3. Check the filling pressure on the circuit
breaker's rating plate
4. Fit the regulator (11) to the gas bottle. Set the
correct filling pressure on the regulator,
temperature compensated, as specified in table
Filling pressure (mixed gas) on page 95. WARNING!
When filling mixed gas, the SF6 gas must
always be filled first.
5. Connect a precision pressure gauge to the Precision pressure gauges are not included in
coupling link (6) or cross connection (10). the delivery.
WARNING!
resulting in gas leakage, faulty indication and/
or alarms not triggering.
6. Open the valve (4) or alternatively valve (9).
the coupling link (6) the valve (9) must
be closed.
the cross connection (10) the valve (4)
must be closed.
7. Connect the coupling link (6) to one of the
circuit breaker poles' gas valves (12).
WARNING!
When filling mixed gas, the poles must be filled
one at a time.
8. Connect the gas filled hose (8) to the coupling
link (6).
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Action Note
9. Connect the gas filled hose (8) to the gas bottle
(3) via the regulator (11).
WARNING!
Move away from the circuit breaker to a
protected place and let the gas flow until the
regulator is shut down.
10. Wait until the gas temperature has reached the
circuit breaker's temperature level and then
read the pressure on the density monitor.
11. Adjust the pressure where necessary.
NOTE!
When reading the pressure gauge, the filling
pressure must be corrected depending on the
temperature specified in table Filling pressure
(mixed gas) on page 95.
12. Close the valve (4) and remove the coupling
link from the filled pole.
13. Connect the coupling link to the next pole.
14. Open valve (4) again and repeat the filling of
the other two poles as per items 9 and 10.
15. Remove the hose (8) from the coupling link (6)
located on the last pole filled.
16. Shut off the tap to the pressure gauge.
17. Remove the coupling link from the circuit
breaker.
18. Relieve the pressure at the pressure gauge by
opening valve (4) or valve (9).
19. Remove the pressure gauge from the coupling
link.
20. Shut off the tap to the gas bottle.
21. Disconnect the hose from the gas bottle and
relieve the regulator by pressing in the non-
return valve.
22. Relieve the regulator's adjustment pressure by
turning the adjuster tap ensuring the pressure
is correct for the next circuit breaker to be fitted.
23. Install the gas monitoring system when all See section Assembly of gas monitoring
poles are filled with gas. system on page 78.
NOTE!
The circuit breaker must not be operated until
the gas monitoring system has been installed!
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6 Installation
Action Note
24. Fit the density monitor straight, as illustrated.
WARNING!
resulting in gas leakage, faulty indication and/or
alarms not triggering.
25. When the density monitor (1 ) or (2) has been

properly fitted; tighten the clamp nut.
Torque!
10 Nm
26. Connect the operating mechanism for remote
control, set the switch to Remote position and
test run the circuit breaker Close-Open three
times from a protected location.
27. Connect the cables to the density monitors.
28. Reset the circuits to the blocking relays.
29. Perform a tightness check. See Tightness check on page 102.
NOTE!
A new or overhauled circuit-breaker should be
tightness checked by reading the density
monitor after about 1 month and then as
specified in the maintenance schedule.
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6.14 Inspection of bolt joints
General
Before the installation is commissioned, the following must be inspected.
Inspection
• Use a pin, Ø 6 mm, to check that the outer lever’s control hole is aligned with the
predrilled hole in the mechanism housing.
• Check that all bolted joints are tightened to the right torque; see section Tightening
torque on page 40.
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6.15 Assembling the indicator sign and cover
Instructions
1.
WARNING!
Check that the operating mechanism's closing
spring is fully discharged before commencing
work. If the closing spring is not discharged,
discharge as specified in section Discharging
springs on page 31.
2. Fit the indicator sign (2) on pole A1 using bolts
and washers. Tighten the two bolts.
1. Mechanism housing
2. Indicator sign
3. Bolt M8x25 (2 pcs), washer 8.4x16x1.6
(2 pcs)
Torque!
22.5 Nm.
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6 Installation
3. Fit all covers (1) using bolts and washers.
Tighten the bolts.
1. Cover.
2. Indicator sign.
Torque!
9,5 Nm
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6 Installation
6.16 Inspection prior to commissioning
6.16.1 Tightness check
General
This section describes how to perform a leak check with a leak detector around the density
monitor's connections (2 pcs per mechanism housing).
Connections
1 Density monitor
2 Connections
Requisite equipment
The following table shows what is needed for a tightness check.

Equipment Description
Leak spray
Instructions
Action Note
1. Apply leak spray around the connections.
2. If the connections are not tight:
• disconnect the connections
• check the O rings and contact surfaces
• replace the seals where necessary.
3. Perform a new tightness check.
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7 Commissioning
7 Commissioning
7.1 Introduction
General
Before the circuit breaker is put into service, all inspections as detailed in Pre-commissioning
check list on page 104 for installation and commissioning must have been carried out and the
operating values for the installation completed.
Reset all connection circuits as per the applicable circuit diagram and check-tighten the
affected connection blocks.
Put the help tools in their holders in the operating cabinet.
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7 Commissioning
7.2 Pre-commissioning check list
General
Before the circuit breaker is put into service

• all checks for circuit breaker poles, operating mechanism and gas filling must have been
conducted as described in this section.
• the check list Check of operating values. on page 105 is completed and filed.
Identification
Date:
Installation:
Serial number (circuit breaker manufacturing number):
Inspection of circuit breaker pole
Action Note
1. Check that the circuit breaker and the operating
mechanism have been assembled as per the
installation instructions.
2. Check-tighten all bolt joints with the correct See Tightening torque on page 40.
tightening torque.
3. Check that all circuit breaker poles are in open
position. The control hole in the outer lever is to
be aligned with the predrilled hole in the
mechanism housing. The pull-rods must be
threaded past the control holes on the linkage
joints.
Check of operating mechanism
Action Note
1. Make a visual inspection to check if the damper
has leaked oil into the operating mechanism.
2. Check tighten the bolts in the connection blocks
that have been affected by the assembly.
3. Check the functionality of the heating element.
4. Check that the thermostat, if any, is set to Other settings may occur in accordance with
10° C. customer specifications.
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7 Commissioning
Check of gas filling
Action Note
1. Check the gas filling and test run as per See Gas filling with SF6-gas on page 91 or
instructions Filling of mixed gas on page 95.
Check of operating values.
Check the operating values for the circuit breaker against data applicable to the circuit breaker
in Operating values on page 44 and note the measured values in the table below.
(2)
Filling pressure is as specified on the rating plate.
CAUTION!
The circuit breaker may not be operated Open to Close without an intermediate delay of 300
ms.
Signing
Inspection conducted by: _________________________________________

If all inspections in this section have been conducted, the circuit breaker can be put into service.
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7 Commissioning
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8 Maintenance
8 Maintenance
8.1 Introduction
General
These maintenance instructions give recommendations for care and guidelines for
maintenance of high-voltage circuit breakers.
Instructions
The instructions are divided into:

• Inspection intervals
• Instructions for preventive maintenance of circuit breakers
• Instructions for preventive maintenance of operating mechanisms
The periodic maintenance is to be carried out at specified time intervals or number of
operations.
Equipment is to be overhauled in line with specified criteria such as a certain number of
operations. Overhauls are to be made by authorized service personnel.
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8 Maintenance
8.2 Description of maintenance categories
Maintenance categories
Action/explanation Interval Condition of Requirement
circuit breaker
A Ocular inspection 1-2 years a1 a2
B Preventive maintenance b1 b2
• General overhaul of circuit 15 years or 5 000
breaker and operating mechanism operations
• Heat measurement
C Overhaul of breaking chamber c1 c2
Overhaul of line and transformer circuit ΣnxI2=20 000
breakers
Overhaul of capacitor bank circuit
breakers, reactor circuit breakers and
filter circuit breakers
• Without point-on-wave control 2,500 operations
• With point-on-wave control 1)
General overhaul After 30 years or d1 c2
10 000 operations 2)
Explanations
1)Maintenance, circuit breaker pole on page 116 .
2) Special requirements for resistance checks for circuit breakers; executed >100 Close and
tripping operations per year.
Condition of circuit breaker
The following specifies the condition in which the circuit breaker should be for the various
maintenance activities.
• a1) circuit breaker in operation.
• b1) Closing spring discharged, circuit breaker open, disconnected and earthed. If heat
measurement is part of the maintenance activity, this should be done during normal load
before the circuit breaker trips.
• c1) Closing spring discharged, circuit breaker open, disconnected and earthed. The
circuit breaker poles/breaking units are dismantled and transported to the workshop.
• d1) Closing spring discharged, circuit breaker open, disconnected and earthed. The
entire circuit breaker with operating mechanism is transported to the workshop.
Competence requirements
The following describes the necessary requirements for personnel carrying out maintenance
work.
• a2) substation personnel without special training.
• b2) personnel authorized by ABB to carry out assembly, commissioning and
maintenance work.
• c2) personnel authorized by ABB to carry out assembly, commissioning and
maintenance work. In some cases support may be necessary from ABB.
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8.3 Maintenance schedule
General
The following inspection schedule includes important control points, acceptable tolerances,
functional values for certain adjustments and recommended inspection intervals. In corrosive
or polluted air and in climates with high humidity, it may be necessary to half the inspection
interval. The specified inspection intervals are to be regarded as recommended guidelines that
can either be extended or shortened depending on local conditions.
The significance of the various categories are explained in section Description of maintenance
categories on page 108.
Category A
Maintenance category A takes place at an interval of 1-2 years.

Inspected Action Instructions/Tools
circuit breaker Check: This is described in section:
• External cleanliness Exterior cleaning on page 118 and Gas
system and density monitor on page
• Heating element function 10
• Gas pressure No special tools needed.
• Valves and draining holes
Category B
Maintenance category B takes place at an interval of 15 years or 5,000 mechanical close/open

operations.
circuit breaker Check: This is covered in section:
• External cleanliness Exterior cleaning on page 118 and Gas
system and density monitor on page 10
• Gas pressure No special tools needed.
• Valves and draining holes
Operating Check: If there is an oil leak, replace the whole
mechanism damper.
• Bolts and nuts
• Heating element function
• Oil leaks from damper
Rating plates Note serial number.
Operation counter Note the number of operations.
SF6 gas Check: Gas-filling equipment.
• Gas level (filling if See Gas filling with SF6-gas on page 91.
necessary) Dew point meter.
Dew point max. -5°C at specified filling
• Dew point, for normal gas
pressure and +20°C
pressure in the circuit
breaker.
Porcelain insulators Check: Wash and dry the insulators.
• Bolts and nuts Rinsing equipment, drying cloths, torque
wrenches.
This is described in Exterior cleaning on
page 118
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8 Maintenance

Composite insulators Check:
• Damage to the insulator
Main circuit Check: Resistance values as specified in section
Operating values on page 44.
• Resistance measurement
In the case of circuit breakers with a load
• Resistance bridge, using a current of less than 400 A, a resistance
test current of 200-400 A value of up to 1000 uOhm is permitted per
DC breaking unit. .
Heat measurement Check: Carried out at full load prior to
disconnection of the circuit breaker.
• The temperature increase
in the outer parts of the The highest permitted temperature
breaking unit. difference between the phases is 5°C.
Thermal camera.
Consideration must be taken to the load
current during measurement, both to the
larger variations of the load current 3-4
hours prior to measurement. See the
manual for the thermal camera.
Mechanism Check:
• Reference hole in outer
lever and mechanism
housing
Function times Check: Measuring with electronic timing.
• Opening time Nominal control voltage
For times, see Operating values on page
• Closing time 44.
• Close-Open time Maximum time deviation between the
phases, 4 ms at closing and 3 ms at
• Deviations between opening.
phases
• Auxiliary switch
• Travel curve
• Contact damping
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Availability Check: Rod system:
• Rod system Check of tightening torque for nuts in the
rod system
• Control safety See Fitting of rod system on page 71.
• Anti-pumping relay Control safety:
Measurement of minimal control voltage
Closing coil: < 85% IEC (<72% ANSI) of
nominal value Tripping coil: < 70% IEC
(<56% ANSI) of nominal value Variable
DC-voltage unit.
Anti-pumping relay:
With the circuit breaker in Open position
and the operating mechanism charged, a
simultaneous Close and Open operation is
produced (Close button pressed in).
The circuit breaker carries out a Close/
Open operation and must not Close when
the operating mechanism is charged.
The anti-pump function must be activated
as long as the close impulse lasts. The
lowest control voltage is to be measured for
the relay. (85 % of nominal)
Motor current Check: The motor current must be measured
towards the end of the charging process.
• Motor current
The maximum permitted motor current is
110 % of the measurement values received
during routine tests.
The permitted variation in charge time is
30% of the measurement value obtained
during routine tests.
The motor must be able to charge the
springs at a minimum of 85% of nominal
voltage (as per IEC).
See Inspection of drive unit on page 123.
Latch device Visual inspection of settings For setting the gap in the latch device, see
Inspection of latch devices on page 125.
Surfaces on shafts and latches are
lubricated using Grease "L". See section
Types of grease on page 37.
Coils Check: The coil resistance and current is allowed
to vary ±10% of the measurement value
• Coil resistance and current
obtained during routine tests.
Limit switch Function control In the final phase of the charging process of
the spring, the closing circuit must be
closed before cutting the motor current.
See Check of limit switch and auxiliary
contact on page 128.
Heating element Check: Check the signal for voltage drop, if
applicable.
See Inspection of heating element on page
122.
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Central control Check: Small cabinet:
cabinet (if applicable) 48 W, 110 V R= 330 ohm ±10%
48 W, 220 V R= 1000 ohm ±10%
Medium-sized or large cabinet:
140 W, 110 V R= 86 ohm ±10%
140 W, 220 V R=346 ohm ±10%
Thermostat (if Check: Check that the thermostat is adjusted to
applicable) comply with the set value.
• Adjusted value
See Pre-commissioning check list on page
104.
Terminal blocks Check: Check that bolts and clamps are properly
tightened.
• Bolts and clamps
Protective motor Check: Check the signal for voltage drop, if any.
switch
• Signal for voltage drop
Seals/SF6 gas Check: Check the density monitors as regards
pressure indicator and signal/break
• Density monitoring
contacts.
NOTE!
The test must take place in normal air
conditions, +20 °C and 101.3 kPa
(1,013 mbar).
Remove the density monitor from the
circuit breaker to check the function.
Minimum permitted voltage when
checking: 30 V.
See Assembly of gas monitoring system on
page 78.
Blocking relays Check:
• Relays The relays must break when a density
monitor is removed from a circuit breaker
pole, pressurized at filling pressure.
NOTE!
May only be carried out when the circuit
breaker is out of service.
Corrosion Check: External ocular inspection.
• Operating mechanism Make a special check of the protected
components in the unheated areas, pull-
rod system, forks and springs.
Treat with anti-rust agent where necessary.
See Cleaning, lubrication, and rust
protection of operating mechanism on
page 121.
Lubrication Check: Check and lubricate the latches using
grease "L".
• Latches
Check and lubricate the worm gear using
• Worm gear grease "M".
See Cleaning, lubrication, and rust
protection of operating mechanism on
page 121.
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Tightening torque Check: Check the tightening torque on all bolt
joints.
• All bolt joints
See Tightening torque on page 40.
Operation Check: Operation tests in combination (if possible)
with operating time measurement (incl.
• Operation
open/close operation time).
• Operating time
measurement
Category C
Inspected Interval Instructions/Tools

Overhaul of breaking unit: Instructions:
- Line and transformer circuit Σn x I2 = 20 000 Evacuate the gas, dismantle the circuit
breaker breaker poles and transport to a clean
workshop. Dismantle the breaking chamber
insulator, fit a new contact set and new PTFE
- Capacitor, reactor and filter components.
circuit breaker Equipment:
• Without point-on-wave 2,500 operations. Standard equipment, tight fitting face mask for
control dust protection, long-sleeved overalls,
• With point-on-wave 1) protective gloves of plastic or rubber.
control See Overhaul of breaking unit on page 151.
All types of maintenance During diagnostic
testing with non-
conformities.
Overhaul of complete circuit 30 years or 10,000 Dismantling of circuit breaker pole and
breaker and operating mechanical Close/ mechanism. Assembly of new contact set.
mechanism Open operations Replacement of other worn components.
If the circuit breaker and the operating
mechanism are being overhauled for a further
2,000 operations, all wear parts must be
replaced.
If the circuit breaker and the operating
mechanism are overhauled for a further
10,000 operations, the entire circuit breaker is
to be reconditioned.
Protection against crevice products as per
standard equipment above
Instructions:
See chapter Overhaul on page 135.
For operating mechanism, with instructions
and guidance from ABB
1)
See Maintenance, circuit breaker pole on page 116.
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8.4 Maintenance, circuit breaker pole
8.4.1 The service life of the circuit breaker
General
Assuming that the recommended inspection intervals and actions have been observed, the
circuit breaker will have a service life greater than 30 years or 10,000 mechanical operations.
Maintenance points
The following points ensure a long service life:

Maintenance points
1 Burn-off of the arcing contacts is small.
2 Each breaking unit is equipped with a desiccant equivalent to at least the service life of the circuit
breaker.
3 Bearings in the gas space are maintenance-free.
4 The seals are designed with a double sealing ring.
Opening the breaking unit
In general there are only two reasons for opening the breaking units:
Reasons
1 If the number of short-circuits x short-circuit current (kA) approaches the curve, see figure No. of
operations on page 117.
2 If the number of operations at the line, reactor or capacitor connection, as well as the switching of
load current1) has reached the number under the heading "Interval" in Description of maintenance
categories on page 108.
1)
The load currents from normal Close and Open operations are not calculated in the formula.
These are only calculated when counting the total number of mechanical Close and Open
operations.
Another reason for opening the breaking units is limited to mechanical faults/faulty adjustment
of the drive system, that could damage the components inside the breaking units.
NOTE!
Opening the breaking unit calls for special instructions and may only be carried out by
qualified and authorized personnel.
Calculations
The graph that shows the restriction to the number of permitted short circuits can be given
roughly as:
Formula Explanation
Σn x I2 = 20 000 n = number of short circuits
I = short-circuit current kA (RMS)
In the formula, all levels of short-circuit current are included.

E.g. 10x302+20x202+20x102 = 19,000.
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8.4.2 The service life of the arcing contacts in the event of short circuit breaking
General
The diagram shows the number of breaks as a function of the breaking current that the contacts
in a circuit breaker can undergo before burn-off is so great that they must be replaced.
No. of operations
n No. of operations
kA Short-circuit current
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8.4.3 Cleaning and lubrication of circuit breakers
Exterior cleaning
The circuit breaker's porcelain insulators are to be cleaned of salt and dirt deposits in
connection with cleaning of other insulators in the substation. The time interval for this
cleaning depends on local conditions, i.e. the degree of air pollution.
Wash and dry the insulators using rinsing equipment and drying cloths.
WARNING!
Work on the circuit breaker when there is a risk for mechanical damage to the insulators is to
be executed at reduced gas pressure, 0.125 MPa (abs).
NOTE!
All circuit breakers with porcelain insulators are completely waterproof, i.e. the circuit
breakers in use can be cleaned using water without any risk of moisture penetrating and
damaging important parts.
Composite insulators do not normally require cleaning. Solvents or water rinsing with high
pressure could damage the silicone surface on the insulator.
Cleaning the mechanism housing
Clean the mechanism housing where necessary through vacuuming. The time interval for this
cleaning depends on local conditions, i.e. the degree of air pollution.
Lubricant
Only use lubricants recommended in section Types of grease on page 37. This is particularly
important at temperatures below -25°C.
Lubrication of circuit breakers
The circuit breaker bearings are lubricated with grease on delivery and do not normally need
to be lubricated other than for larger overhauls.
See Treatment of sealing surfaces and seals on page 161.
Rust protection
The closing springs are surface treated through manganese phosphating agent and anti-rust
protected by being dipped in oil. The trip springs are anti-rust protected with two-component
paint.
See Rust protection on page 134.
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8.5 Maintenance, operating mechanism and link system
8.5.1 Preparatory measures and overview of the operating mechanism
General
This section describes the actions that must/can be made prior to commencing maintenance
work.
WARNING!
Do not operate the operating mechanism without a load! Operation must not be conducted until
the device has been connected and adjusted as appropriate for the associated pressurized circuit
breaker.
Operating mechanism
The components in the operating mechanism are integrated into a cabinet that also contains an
control panel with control equipment.
1 Drive unit
2 Mechanism
3 Control panel
4 Closing spring
5 Heating element
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8 Maintenance
Control panel
1 Control panel
4 Spring indicator
Before commencing maintenance the following must be done:
Action Note
1. Move the circuit breaker to the open position.
2. Disconnect the motor current using the
protective motor switch.
3. Perform a close-open operation to ensure that
the operating mechanism spring discharges.
4. Cut the control voltage and where necessary
the heater voltage as well.
5. Disconnect and earth.
To facilitate maintenance, the following can be performed:
Action Note
1. Remove the top of the operating cabinet.
2. Open the control panel.
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8.5.2 Cleaning, lubrication, and rust protection of operating mechanism
Safety
WARNING!
Work on the operating mechanism with the circuit breaker in closed position and charged
springs always represents a risk.
It is therefore important to observe the safety instructions before commencing work. See
Hazardous working situations on page 28.
Lubricant
The table below shows the greases and oils that are needed for this maintenance. For suppliers
and trade names of oils and greases, see sections Oil types on page 35 and Types of grease on
page 37.
Lubricant Part number Note
Grease "L" 5316 381-H
Grease "M" 5316 381-J
Oil "S" 1HSB875318-C
Cleaning
Clean the operating mechanism and mechanism housing where necessary through vacuuming.
The time interval for this cleaning depends on local conditions, i.e. the degree of air pollution.
Check that the filters in the valves are clean. Replace them if they are overly dirty.
Lubrication
The operating mechanism's ball, roller, and needle bearings and worm gear are permanently
lubricated and require no maintenance. Shafts in latch devices are to be lubricated with grease
"L"; see Maintenance schedule on page 109.
As part of the overhaul, the slide surfaces for the damper are to be lubricated with grease "G".
The dampers are filled with “S” oil on delivery.
Rust protection
On delivery, the operating mechanism is treated with desiccant as transport protection against
moisture.
Despite good anti-rust treatment, minor corrosion may occur, particularly if the circuit breaker
is installed in a highly corrosive environment.
Rust spots must be polished off and new anti-rust agent applied, see Rust protection on page
134
Spare parts
Spare parts must be stored indoors in an approved storage area1) and in original packaging.
This applies especially to rubber components (seals etc.) that must also be protected against
sunlight to prevent drying out. Gaskets can be stored only for a limited period, so avoid
stocking them. Supports can be stored outdoors.
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1)Approved storage areas: Roof, solid ground, air humidity below 50%,
temperature +20oC (±10oC).
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8.5.3 Inspection of heating element
General
Operating mechanism is fitted with a heating element to prevent moisture, and this must
always be connected.
Heating element
1 Heating element
Instructions
Action Note
1. Measure the element's resistance In order to ensure the element is intact
2. Measure the power supply to the element
Data
See section Heating element on page 23 for values.

The 70 W heating element is always connected, while the 140 W or 2 x 140 W heating
elements, for temperatures below -25°C, are thermostat controlled.
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8.5.4 Inspection of drive unit
General
This section describes how to check the drive unit, and overhaul of the motor.
Drive unit
1 Closing lever
2 Roller
3 Bolt M6x75 (2 pcs), washer 6.4x12x1.5 (2 pcs)
4 Drive unit
Requisite equipment
Standard tools -
Locking fluid 1269 0014-408 Loctite 270
Torque wrench - Torque 9 Nm
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Inspection of drive unit
Action Note
1. Measure the motor current at the end of the See section Operating values on page 44.
charging process.
NOTE!
The motor must be able to charge the springs
at 85% of nominal voltage (IEC).
If this is not the case, replace the motor; see
Overhaul of motor on page 124.
2. Check that the signal for voltage drop is
working.
NOTE!
If this is not the case, replace the protective
motor switch.
Overhaul of motor
Action Note
1. The spring indicator should be green.
DANGER!
Before working on the operating mechanism:
• the motor current must be cut.
• the circuit breaker must be open,
disconnected and earthed.
• the closing spring must be uncharged;
see section Discharging springs on
page 31.
• the circuit breaker (control switch) must
be in DISCONNECTED position
2. Wind counter clockwise to ensure the closing
lever (1) rests against the roller (2).
3. Remove the top of the operating mechanism
cabinet.
4. Loosen the bolts (3) and the electrical
connection.
5. Fit a new motor and tighten the bolts (3).
NOTE!
Tightening torque 9 Nm.
6. Lock the bolts with locking fluid. Use Loctite
242.
7. Refit the top.
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8.5.5 Inspection of latch devices
General
The operating mechanism has one closing coil and two trip coils fitted as standard, but can be
fitted with double closing coils on request.
Latch device

Requisite equipment

Grease "L" 1171 4016-606 See section Types of grease on page 37 for details.
Multimeter
Feeler gage
Check of play
1. Check and clean the shafts in the latch devices.
2. Lubricate these with grease “L”.
3. Check that the voltage to the coils does not fall See the operating mechanism's delivery
below the min. level. document.
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8 Maintenance
4. Check the play between the coil arm and
auxiliary latch. The permitted play is given in
the figure to the right.
1. Auxiliary latch
2. Coil arm
NOTE!
If the play is outside the specified dimensions,
the whole latch device must be replaced.
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8.5.6 Replacing a latch device
General
This section describes replacement of the Opening or Closing latch device.
Latch device
1 Bolt M8x70
Requisite equipment
Standard tools
Locking fluid C 1269 0014-408
Instructions
Action Note
1. Unscrew the bolts (1).
2. Replace the complete tripping or closing latch
device
3. Tighten the bolts (1) and lock using locking
fluid.
Torque!
40 Nm
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8.5.7 Check of limit switch and auxiliary contact
General
The operating mechanism is fitted with a 12 pole auxiliary contact as standard consisting of
twelve opening and twelve closing contacts. Three closing and three opening contacts are for
the internal function of the operating mechanism with the standard circuit.
The shaft of the auxiliary contact is in direct connection to the operating mechanism's operating
lever and therefore follows the travel of the circuit breaker contacts.
Limit switch and auxiliary contact
1 Limit switch
2 Auxiliary contact
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8 Maintenance
Time measurement contact movement
y Contact movement
x Time
1 Arcing contact
2 Closed position
3 Auxiliary contact
4 Open position
5 Contact movement
t1 ms Proportional to the contact's opening speed.
t2 ms Time that determines the contact damping.
t3 ms Proportional to the contact's closing speed.
Instructions
Check the contact movement using time measurement after 15 years or 5,000 operations and
compare with the times obtained when commissioning. The comparison can then be used as
condition checks for:
• Contact movement
• Contact damping
Action Note
1. Connect the time measurement equipment across the signal contacts
10, 19, 121 and 122 as per the circuit diagram.
2. Measure the times t1, t2 and t3
3. Set the "Local/Remote" control switch to "LOCAL" position.
4. Connect the timer across the blocks X1:190 and X1:192.
5. Turn the “Close/Open” switch to “OPEN” position and then to
“CLOSED”.
6. Measure the times t1, t2 and t3
7. Disconnect the timer.
8. Set the "Local/Remote" control switch to "REMOTE" position.
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8.5.8 Inspection of connection terminals
Coupling terminals
1 Tripping coil
2 Closing coil
3 Motor
4 Switch, Local/Remote
6 Electrical counter
7 Limit switch
8 Auxiliary contact
9 Anti-condensation heating
10 Interlocking relay
11 Motor contactor
13 Miniature circuit breaker, heater
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8 Maintenance
Instructions
Action Note
1. Make a visual inspection to ensure that
everything is intact and that all connections are
fitted.
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8 Maintenance
8.5.9 Mechanical charging of closing spring
Safety
WARNING!
Mechanical charging is only to be done in emergencies, when there is no motor voltage and the
circuit breaker must close. NOTE: Incorrect handling may cause serious damage to the
Drive unit
1 Hatch
2 Bolt M8
3 Crank
4 Crank extension
5 Spring charging indicator
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Instructions
1. Remove the cover (1).
2. Insert the crank (3) and attach the crank
extension (4).
3. Wind counter clockwise until the spring charge
indicator (5) shows a charged spring. Check
the spring tension while you are winding.
4.
NOTE!
Do not charge the spring too much!
5. Perform a Close operation.
6. Leave the operating mechanism with a
discharged spring.
7.
NOTE!
If the Closing spring is charged there is a risk of
overcharging it when the motor voltage is
connected.
8. Refit the protective cover (1) with the bolts (2).
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8.6 Rust protection
General
Despite good anti-rust treatment, minor corrosion may occur, particularly if the circuit breaker
is installed in a highly corrosive environment.
Many steel mechanical components in the operating mechanism are surface treated through
manganese phosphating agent and protected by being dipped in oil. Components, such as the
chassis, are painted as a means of protection against corrosion. The closing and trip springs can
be protected against corrosion with two-component paint manganese phosphating.
The support, pole beam and protective tube are hot dip galvanized.
Phosphated surface
Rust spots must be polished off and new anti-corrosion agent applied by brush or spray. Grease
“G” or Tectyl 506 is recommended as a rust inhibitor; see section Types of grease on page 37.
NOTE!
Tectyl 506 forms a wax-like protective coat after drying and must not be applied to bearings or
latch mechanisms.
Hot dip galvanized surface
Rust spots must be polished off and new anti-corrosion agent in the form of zinc rich paint
applied by brush. The thickness of the new surface must be at least double the original zinc
thickness.
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9 Overhaul
9.1 Preparations
9.1.1 Preparations for overhaul
General
This section describes the preparations that are necessary prior to an overhaul of the circuit
breaker.
The overhaul can be carried out according to two methods:
• The recommended method is to remove the entire circuit breaker pole for transport to
the service workshop where it can be fully dismantled for the overhaul; see sections
Removal of circuit breaker pole for transport on page 139.
• The alternative method is to only dismantle the breaking unit; see sections Dismantling
of breaking unit for transport on page 172.
The latter method does not require as much work, but may only be applied in clement weather
that resembles indoor working conditions.
WARNING!
The following points must be observed before beginning the overhaul.
• The springs must be uncharged; see below under preparations.
• The gas must be evacuated; see Evacuation of SF6 gas on page 137.
NOTE!
Under no circumstances may the breaking unit be opened during rainy or unstable weather, or
when the humidity is 80% or higher.
Requisite equipment
Standard tools - Programma
ABB SA10
Torque wrenches 9-550 Nm
Lifting device and slings
Gas-filling equipment
Cleaning equipment
Personal safety equipment
Equipment for recording damping curves for
the operating mechanism
Operating time meter
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9 Overhaul
Preparations
1. Before dismantling the circuit breaker, and
during the course of the work, the instructions
in Safety on page 25 must be read and
followed.
2. Check and note the circuit breaker's operating
values prior to dismantling.
• Deviations from the recommended
values indicate that something needs to
be checked with extra care for the
overhaul.
3. Put the circuit-breaker in open position.
4. Cut the motor voltage and where necessary the
heater voltage as well.
5. Switch the circuit breaker between the open,
closed and open positions so that the springs
are uncharged.
6. Disconnect and earth.
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9.1.2 Evacuation of SF6 gas
General
This section describes evacuation of SF6 gas from the circuit breaker.
Safety
CAUTION!
Work on the circuit breaker's insulators or live parts, as well as transport and dismantling of all
circuit breaker poles from the support, may not be executed until the gas has been evacuated
to a maximum pressure of 0.125 MPa abs.
WARNING!
If nitrogen is to be discharged into the open air, in cases where nitrogen is used for internal
cleaning of circuit breakers, this must be conducted through a dust and absorption filter.
Evacuation is to take place outdoors and at ground level.
WARNING!
Unused SF6 gas is non-toxic, odorless and colorless. It is heavier than air and in the event of
heavy discharges, it easily collects in low-lying areas, such as cable trenches, tanks, etc.
For large volumes of SF6 gas in such areas, the risk of suffocation could therefore arise due to
lack of oxygen.
Requisite equipment

Gas treatment equipment
Percentage meter for SF6 gas
Emptying the SF6 gas.
The following describes the gas removing sequence.

Action Note
1. Connect the gas treatment equipment.
2. The SF6 gas is evacuated and the circuit breaker is vacuum pumped.
3. The gas is cleaned and compressed to ensure it can be reused or The mixing ratio
destroyed. between the gases can
be checked using a
percentage meter for
SF6 gas.
NOTE!
Mixed gas, SF6 mixed with N2 or CF4, may not be reused unless the
mixing ratio is controlled.
4. After vacuum-pumping, the circuit breaker is filled with dry nitrogen at
atmospheric pressure. It is then vacuum-pumped once again.
5. Finally the circuit breaker is again filled with dry nitrogen at
atmospheric pressure.
6. The circuit breaker is now ready for dismantling
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9.1.3 Cleaning and waste management
General
This section describes cleaning and waste management.
Safety
CAUTION!
Certain crevice products formed in the breaking unit, in combination with moisture, are
corrosive and can irritate the skin, eyes and mucous membranes.
NOTE!
All dust and old absorbent agents are to be collected in a sealed vessel and treated as chemical
waste in accordance with local regulations.
NOTE!
Drying cloths, protective gloves and vacuum cleaner bags are to be thoroughly rinsed using
plenty of water.
Requisite equipment
Equipment Note
Vacuum cleaner With fine dust filter and plastic nozzle.
Drying cloths Of non-lint material.
Sealed storage vessels For waste products and used absorption filters.
Steel brush For contact surfaces of aluminum.
Cleaning cloth E.g. Scotch-Brite, for contact copper surfaces
Ethanol 95% (vol) C2H5OH, for cleaning internal surfaces
Thick plastic foil and plastic bags To prevent moisture penetration and to protect cleaned parts prior
to assembly.
Cleaning
• For internal cleaning of the circuit breaker, protective gloves of plastic or rubber, long-
sleeved overalls and a close-fitting facemask with filtration to counteract fine dust and
acidic gases must be worn.
• The dust (crevice products) formed in the circuit breaker is to be removed with a vacuum
cleaner fitted with a fine dust filter and wiped off using drying cloths moistened in
industrial spirit.
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9.2 Removal of circuit breaker pole for transport
General
The circuit breaker pole must be taken out of service before the circuit breaker is dismantled
(see section Preparations for overhaul on page 135) and the gas emptied (see section
Evacuation of SF6 gas on page 137).
Preconditions
NOTE!
This type of work may only be executed by personnel trained by ABB.
Requisite equipment
Standard tools -
Torque wrench - Torque range 9-550 Nm
Lifting device -
Lifting tackle -
Crank 2188 754-G
Crank extension 1HSB532188-F
Dismantling
The following instructions describe the removal of the circuit breaker pole for transport.
1. Loosen the poles' gas connections by
unscrewing all three nuts (3) to the groove (1)
on the non-return valve (2).
1. Groove
2. Non return valve
3. Nut
2. Now remove all nuts
3. Fit the sealing caps
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4. Relieve the trip spring (4) as shown in points 5-
14.
NOTE!
Do not loosen the lock nuts on the pull-rod.
4. Trip spring
5. Remove the lock washer (5) and take out the
pin (6) to release the outer lever (7) in the
mechanism housing on pole C 1.
5. Lock washer SL12

6. Pin D=12
7. Outer lever
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6.
NOTE!
When only circuit breaker pole C1 is to be
removed:
• Loosen the trip spring housing (8),
support the trip spring housing (8) to
relieve the weight that could otherwise
damage the mechanism housing on
pole B1. Remove the bolts (9). Go to
point 4.
8. Trip spring housing

9. Bolt M12x40, washer 13x24x2.5
7.
NOTE!
When circuit breaker pole A1 and/or B1 or
all poles are to be removed:
• Pull the outer lever (7) in the mechanism
housing on pole C1 clockwise to its stop
position.
5. Lock washer SL12

6. Pin D=12
7. Outer lever
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8. Remove the protective screw (10) and loosen
the screws (18) to allow the largest possible
play between the protective cover (12) and the
mechanism housing.
10. Protective bolt M16x30, washer 17x30x3

12. Protective cover
18. Bolt M12x70, washer 13x24x2.5, nut M12
“G” and screw it to the protective cover (12) as
connector (13).
11. Crank extension

12. Protective cover
13. Linkage joint
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10. Tighten to secure the pull-rod (14) between the
crank extension and trip spring attachment
(15).
14. Pull-rod
11. Use the crank (16) to wind in the crank
extension (11) a few turns to relieve the pulling
force in the pull-rods.
11. Crank extension

16. Crank
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12. Remove the lock washer (5) in circuit breaker
poles B1 and take out the pins (6, 17).
5. Lock washer SL12

6. Pin, D=12
17. Pin, pole A1 and B1 D = 12
pole A1 and take out the pin (6,) from the
operating lever.
5. Lock washer SL12

6. Pin, D=12
17. Pin, pole A1 and B1 D = 12
14. Move the pull-rod between pole A1 and pole B1
towards closing position and remove washer
(5) and pin (17)
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15. Use the crank (16) to wind out the crank
extension (11) to relieve the trip spring.
11. Crank extension

16. Crank
16. Remove the pull-rods and protective tubes
between the operating mechanism and circuit
breaker pole and between the circuit breaker
poles.
17. Put a lifting sling under the breaking unit's
upper flange and secure with a lifting crane.
NOTE!
For composite insulators: Place the lifting sling
as close as possible to the end flange and not
on the rubber surface.
18. Now loosen the circuit breaker pole (1) at the
four bolts (2).
1. Circuit breaker pole

2. Bolt M12x60, nut M12, and washer
13x24x2.5
19. Lift up the circuit breaker pole and carefully lay
it on a handling trolley.
Block up underneath so that it is horizontal.
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20. The blocks (3) under the breaking unit's
insulators are to be of elastic material e.g. wood
or rubber.
3. Blocking
NOTE!
Use the same support as used on delivery.
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9.3 Overhaul of circuit breaker pole
9.3.1 Removal of breaking unit
General
This section describes the removal of a breaking unit, after the circuit breaker pole has been
dismantled and transported to a workshop.
NOTE!
The circuit breaker pole is fitted vertically on a suitable support, e.g. a circuit breaker support
or a frame of the floor of the workshop.
Circuit breaker pole
1 Operating lever
2 Bolt M12x80 (4 pcs), washer 13x28x3 (8 pcs), nut M12 (4 pcs)
3 Post insulator
4 Breaking unit
5 Lock washer SL12
6 Pin D=12
7 Insulating pull-rod
Requisite equipment
Standard tools -
Lifting device -
Lifting tackle -
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Instructions
The instructions below describe the removal of a breaking unit from a circuit breaker pole.
Action Note
1. Turn the operating lever (1) counter clockwise
to the contacts' closed position.
2.
DANGER!
Lifting tackle that is dimensioned for the weight
must be used to lift the circuit breaker pole.
See dimension print for the exact weights.
3. Fit the lifting devices from the top of the
breaking unit to the hoist or overhead crane.
Stretch the lifting device moderately.
NOTE!
4. Remove the bolts (2) between post insulator (3)
and breaking unit (4)
5. Lift the breaking unit 110 - max. 120 mm.
NOTE!
The breaking unit must not be lifted more than
120 mm to avoid damage to the inside of the
circuit breaker.
6. Remove the lock washer (5) and the pin (6).
NOTE!
Ensure that no lock rings or washers fall down
in the post insulator when dismantling.
Cover the opening by e.g. a cloth rag.
7. Lift off the breaking unit completely and place it
vertically on an appropriate surface, e.g. on two
cross bars to ensure it does not tip over and
that the bottom of the bolts are accessible.
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9.3.2 Removal of post insulator
General
This section describes the removal of post insulators, after the breaking unit has been removed
from a dismantled circuit breaker pole.
To prevent moisture in the air coming into long-term contact with dust in the post and
insulating pull-rods, the work on removal and cleaning must be planned to ensure it can be
executed quickly and without long breaks.
Overview
1 Post insulator
2 Bolt M 16x50, washer 17x30x3
3 Mechanism housing
4 Lock washer SL1 6
5 Pin D=12
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Safety
NOTE!
Use personal safety equipment:
• long-sleeved overalls
• protective gloves of plastic or rubber
• tight fitting facemask for dust protection
Requisite equipment
Standard tools -
Lifting device -
Lifting tackle -
Vacuum cleaner - With fine dust filter and plastic nozzle.
Drying cloths - Of non-lint material.
Sealed storage vessels - For waste products and used absorption filters.
Steel brush - For contact surfaces of aluminum.
Cleaning cloth (Scotch - For contact surfaces of copper.
Brite)
Ethanol - 95% (vol), C2H5OH, for cleaning of internal surfaces.
Thick plastic foil/plastic - To prevent moisture penetration and to protect cleaned
bags parts prior to assembly.
Instructions
The instructions below describe the removal of post insulators.

Action Note
1.
DANGER!
Use lifting tackle dimensioned for the post insulator.
2. Fit the lifting devices from the top of the post insulator to the hoist or overhead
crane.
3. Remove the post insulator bolts (2) from the mechanism housing (3).
4. Check the dimensions and compare the length of the new and old insulator
pull-rod. If the dimensions do not match, contact ABB.
5. Lift the post insulator straight up until the insulating pull-rod runs free. Hold the
insulating pull-rod when lifting.
6.
NOTE!
Be careful not to damage the insulating pull-rod.
7. Remove the insulating pull-rod by removing the lock washer (4) and the pin
(5).
8. Clean the insulating pull-rod with care and protect it with plastic foil.
9. Clean the post insulator with care internally and externally and protect it with
plastic foil.
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9.3.3 Overhaul of breaking unit
General
This section describes how the breaking unit is opened in order to allow for inspection,
cleaning and/or replacement of the internal parts.
Breaking unit
1 Bolt M10x30 (6 pcs), washer 10.5x20x2 (6 pcs)

2 Cover
3 Container for absorbent
5 Upper adapter plate
6 Upper current path
7 Breaking chamber insulator
8 Lower adapter plate
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Safety
NOTE!
To prevent moisture in the air coming into long-term contact with dust in the breaking unit and
on the inside of the circuit breaker insulator, the work on removal and cleaning must be planned
to ensure it can be executed quickly and without long breaks.
NOTE!
Use personal safety equipment:
• long-sleeved overalls
• protective gloves of plastic or rubber
• tight fitting facemask for dust protection
Requisite equipment
Standard tools -
Lifting device -
Lifting tackle -
Vacuum cleaner - With fine dust filter and plastic nozzle.
Drying cloths - Of non-lint material.
Sealed storage vessels - For waste products and used absorption filters.
Steel brush - For contact surfaces of aluminum.
Cleaning cloth (Scotch - For contact surfaces of copper.
Brite)
Ethanol - 95% (vol), C2H5OH, for cleaning of internal surfaces.
Thick plastic foil/plastic - To prevent moisture penetration and to protect cleaned
bags parts prior to assembly.
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Instructions
The instructions below describe how the breaking unit opens.

Action Note
1.
NOTE!
As and when the breaking unit is opened, the
crevice products that are present in the
breaking unit in powder form, must be taken
care of. Primarily by using a vacuum cleaner
and then through careful drying of the removed
components.
2. Remove the bolts (1 ) and the cover (2) and lift
out the container for absorbent (3).
NOTE!
Place the bag with absorbent in a vessel for
chemical waste.
3. Remove the bolts (4) and lift the upper adapter
plate (5) with the upper current path (6).
4. Remove the bolts (9) on the bottom of the lower
adapter plate.
5. Carefully lift off the breaking chamber insulator
(7) from the lower flange (8).
6. Clean the breaking chamber insulator internally
with industrial spirit.
Summary
The breaking unit's main components are now accessible for inspection, cleaning and
replacement of burnt or damaged components.
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9.3.4 Inspection and replacement of contacts and Auto-PufferTM
General
This section describes the replacement of Auto-PufferTM, upper and lower current paths.
Remember:
NOTE!
Unless the circuit breaker is to be refitted immediately after cleaning of the component parts,
these are to be protected against contamination and moisture by being packed in plastic bags
with desiccant that absorbs moisture.
Insulators are protected preferably by using thick plastic film wrapped over the end surfaces.
NOTE!
All contact surfaces are to be treated prior to installation; see Treatment of contact surfaces on
page 159.
Requisite equipment
Standard tools
Torque wrench Torque 22,5 Nm
Vernier calipers
Plastic film
Inspection of Teflon nozzle contact wear
1. Check the Teflon nozzle contact wear Check if
the components in the contact set are burnt or
worn.
2. Replace the contact set if the diameter is
greater than 24 mm or if other components in
the contact set are worn or burnt.
1. Nozzle
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Inspection and replacement of upper current path
1. Undo the bolts (1) and lift out the upper current
path (3) from the upper adapter plate (2).
1. BoltM8x16, washer 8.4x16x1.6

2. Upper adapter plate
3. Upper current path
2. Fit the new upper current path. Carry out
contact treatment as per Treatment of contact
surfaces on page 159. Tighten the bolts (1).
Torque!
22.5 Nm
Inspection of Auto-PufferTM
1. Check that the nozzle does not have any
punctures.
1. Nozzle
2. Puffer cylinder
3. Puffer pull-rod
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2. Check that the puffer cylinder's contact position
does not have burnt or worn surfaces making
the copper visible.
3. Check that there is no wear to the pull-rod slide
surfaces.
4. Replace the whole autopuffer if there are burnt
or worn surfaces.
Replacement of lower current path
1. Check that the silver on the lower current path If there is wear, the whole lower current path
contacts is not worn so that the copper shines and flange must be replaced.
through.
2. Fit the puffer to the puffer guide. When the
puffer starts to go down over the Teflon strap, it
must be turned carefully to avoid damage to the
Teflon strap.
NOTE!
Observe caution so that the Teflon strap on the
piston is not damaged when the puffer is
pushed down.
3. Fit the lower current path (3) over the puffer and
puffer guide. Carry out contact treatment as per
Treatment of contact surfaces on page 159.
1. Lower adapter plate

2. Bolt M8x12, washer 6.4x12x1.6
3. Lower current path
4. Contact tips
5. Teflon strap
Torque!
22.5 Nm
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9.3.5 Overhaul of mechanism
General
This section describes overhaul of the mechanism
Mechanism
1 Mechanism housing
2 Bolt M10x30, washer 10.5x20x2
3 Outer lever (operating lever)
4 Operating shaft
5 Lock ring
6 Ball bearings
7 Ball bearings
8 Bushing
9 X-ring 44.2 x 5.7
10 O-ring 89.1 x 5.7
11 Inner operating lever
12 Felt ring
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Remember:
NOTE!
Clean the mechanism housing by vacuuming and drying. Check for corrosion, the bearings and
replace all sealing rings.
Apply anti-rusting agent to untreated or manganese phosphated steel outside the gas space
using Valvoline Tectyl.
Requisite equipment
Grease "S" 1171 4014-406 Detailed information is specified in section Types of grease
on page 37.
Grease "G" 1171 4014-407 Detailed information is specified in section Types of grease
on page 37.
Tectyl 1241 0011-108 Valvoline Tectyl
Torque wrench Torque range 45 Nm
Instructions
Action Note
1. Undo the bolt (2).
2. Remove the outer lever (3) from the operating
shaft (4).
3. Remove the lock rings (5).
4. Knock/pull out the operating shaft (4).
5. Inspect the ball bearings (6, 7). Replace the ball bearings where damage is
identified!
• Do not lubricate these.
6. Remove the bushing (8) holding the sealing
rings in place, using two bolts (M5) that are
threaded in the holes in the end area of the
bushing.
7. Replace the sealing rings (9, 10) in the bushing
and lubricate with grease ”S”.
• Fill the space between the sealing rings
NOTE!
with grease.
Turn the bearings' sealing rings in towards the
gas space.
8. Refit the shaft (4) through the inner operating
lever (11).
9. Press in the bushing (8) with its sealing rings.
10. Fit the felt ring (12), lock ring (5) and the outer
lever (3).
11. Tighten the bolt (2).
Torque!
45 Nm.
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9.4 Assembling the circuit breaker pole following overhaul
9.4.1 Treatment of contact surfaces
General
Before the breaking unit is refitted, the contact surfaces are to be treated as follows.
Requisite equipment
Grease "N" 1171 4016-607 See section Types of grease on page 37 for more
information on the grease.
Grease "P" 1171 5011-102 See section Types of grease on page 37 for more
information on the grease.
Cleaning cloth, e.g. Scotch
Brite
Drying cloths
Solvent (industrial spirit)
Fixed contact surfaces
Surfaces Treatment Note

Silver plated Silver plated contact surfaces
are cleaned where necessary
with soft drying cloths and
solvent (industrial spirit). NOTE!
Polishing with cleaning cloth (Scotch Brite)
or grinding may not occur.
Copper surfaces Copper surfaces must be clean
and free from oxides. Where
necessary, clean with a drying
cloth and solvent (ethanol) or NOTE!
with cleaning cloth (Scotch After cleaning with a cleaning cloth (Scotch
Brite). Brite) the surface must always be cleaned of
loose particles with ethanol.
Aluminum surfaces The aluminum contact surface is
brushed clean using a cleaning
cloth (Scotch Brite). Clean the
surface carefully immediately NOTE!
thereafter to remove particles Lubrication should be done within five
with a dry, clean drying cloth. minutes after cleaning and the joint fitted
Then lubricate the surface with a within 15 minutes.
thin layer of Vaseline (grease
"P").
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Moving contact surfaces
Surfaces Treatment Note

Silver plated Silver plated contact surfaces
are cleaned where necessary
with soft drying cloths and
solvent (industrial spirit). NOTE!
Polishing with cleaning cloth (Scotch Brite)
or grinding may not occur.
Non-silver plated Non-silver plated moving
contact surfaces are cleaned as
if they were silver plated, but
even using a cleaning cloth NOTE!
(Scotch Brite). After cleaning with a cleaning cloth (Scotch
Brite) the surface must always be cleaned of
loose particles with ethanol.
Lubrication The lubricant grease “N” is
applied as a covering layer, but
very thin on the silver-plated
section of the lower current path, NOTE!
the upper current path and the All surplus grease is to be carefully dried.
puffer cylinder's contact
surfaces.
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9.4.2 Treatment of sealing surfaces and seals
General
In conjunction with installation, all sealing surfaces are to be cleaned, degreased and checked.
Remember:
NOTE!
Be careful of the sealing surfaces. Place the parts on a suitable surface, such as wooden blocks,
so that the sealing surfaces will not be damaged.
NOTE!
The sealing grooves and other sealing surfaces may not have transverse scratches. Any minor
scratches on the sealing surfaces can be removed using a fine cleaning cloth, such as Scotch-
Brite. Polish along the sealing line and never across it.
Requisite equipment

Ethanol
Grease “G” 1171 4014-407 For static seals, see Grease G on page 37.
Grease "S" 1171 4014-406 For moving seals, e.g. shaft seals, see
Grease "S" on page 38.
Instructions
Action Note
1. Replace all seals with new ones when
reassembling the circuit breaker.
2. Sparingly lubricate the sealing surfaces and Surfaces and seals are lubricated to facilitate
seals. the seal's fitting to the surface and as corrosion
protection.
Excess grease that could be pressed out of the
flanges inside the gas space may not occur.
3. Coat the flange surfaces outside the external
seals with a thin, fully covering layer of
corrosion protective agent adapted to suit the
pertinent flange material (grease "G").
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9.4.3 Assembly of post insulator
General
This section describes the assembly of post insulators.

DANGER!
Use lifting tackle dimensioned for the post insulator.
Overview
2 Pin D=12
3 Lock washer SL12
4 Sealing ring 169.5x5.6
5 Mechanism housing
6 Post insulator
7 Bolt M16x50 (4 pcs), washer 17x30x3 (4 pcs)
Requisite equipment
Standard tools -
Torque wrench - Torque 79 Nm.
Grease "G" 1171 4014-407 More information about grease is specified in
Grease "M" 1171 4016-612 More information about grease is specified in
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Instructions
1.
NOTE!
Be careful not to damage the insulating pull-
rod.
2. Fit the insulating pull-rod (1 ) to the link gear
with the pin (2).
3. Fit the lock washer (3).
4. Lubricate and place the sealing ring (4) on the
mechanism housing (5).
5. Lift the post insulator (6).
Torque!
79 Nm
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9.4.4 Assembly of breaking unit following overhaul
General
This section describes how the breaking unit is fitted together again after the overhaul.
Breaking unit
1 Lower current path

2 Puffer
5 Breaking chamber insulator
7 Upper current path
Requisite equipment
Standard tools -
Grease "G" 1171 4014-407 Information on the grease is provided in Types of
grease on page 37.
Grease "N" 1171 4016-607 Information on the grease is provided in Types of
grease on page 37.
Torque wrench - Torque range 22.5-79 Nm
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Instructions
The instructions below describe how the breaking unit is fitted together again after the
overhaul.
Action Note
1. Treat contacts. See Treatment of contact surfaces on page
159.
2. Place the lower current path (1) with the puffer
(2) and lower adapter plate (3) on two cross
bars.
3. Lubricate the sealing ring (4) and place it on the Ensure that the lower edge runs free from the
lower flange (3) and lift on the breaking lower current path's retaining bolts.
chamber insulator (5).
4. Fit the two bolts (6) and tighten these by finger
force.
5. Check that the upper current path's (7) arcing
contact centers within ±1 mm in relation to the
outer shield.
6. Lubricate the sealing ring (4) and put it in place
under the upper adapter plate (8).
7. Fit the upper current path (7) with the sealing
ring in the breaking chamber insulator (5).
8. Centre the current path in relation to the puffer The edge of the nozzle must not press against
(2). the Teflon guide.
9. Tighten the bolts (6) in the lower flange (3).
Torque!
22.5 Nm
10. Tighten the bolts (9) in the upper flange (8).
Torque!
79 Nm
11. Check that the current path centers in relation
to the puffer, after tightening the bolts (6) and
(9).
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9.4.5 Assembly of breaking unit on the post insulator
General
This section describes how the breaking unit is refitted to the post insulator.
Overview
1 Puffer pull-rod
2 O-ring 169.5x5.6
3 Post insulator
5 Pin D=12
6 Lock washer SL12
11 Container for absorbent
12 Cover
13 Bolt M10x30, washer 10.5x20x2
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Requisite equipment
Lifting device -
Lifting tackle -
Standard tools -
Grease "G" 1171 4014-407 See detailed information in section Types of grease on
page 37.
Instructions
The instructions below describe how the breaking unit is refitted to the post insulator.
Action Note
1.
DANGER!
weight of the circuit breaker. See dimension
print for the exact weights.
2. Suspend the breaking unit in the lifting device
and pull down the puffer pull-rod (1) to fully
extended position making it accessible for
assembly.
3. Clean the sealing surface on the sealing ring
(2) on the post insulator (3) carefully.
4. Also clean the lower flange and adapter plate
(4) and lubricate generously with grease "G" to
ensure that the sealing ring is kept in place
during assembly.
5. Place the sealing ring in its groove.
6. Slowly lower the breaking unit so that it comes
into position for fitting the pin (5), around 75-
100 mm above the post insulator (2).
7. Connect the puffer's pull-rod (1) to the
insulating pull-rod (8) with the pin (5) and lock
using a lock washer (6).
8. When the pin is fitted, lower the breaking unit
carefully towards the post insulator and centre.
9. Secure the breaking unit with bolts, washers
and nuts (7).
Torque!
79 Nm
10. Clean the sealing surface on the upper flange
and adapter plate (9) and lubricate with grease
"G".
11. Place the sealing ring (10) on top of the upper
flange.
12. Open the packaging to new absorbent and
apply this in the container (11).
13. Fit the container (11) and cover (12).
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Action Note
Torque!
45 Nm.
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9.4.6 Setting the contact position
General
This section describes the setting of the contact position
Settings
1 Setting tool
2 Mechanism housing
3 Handle
4 Special chisel
5 Scale
6 Setting washer
7 Control pin
8 Control hole
9 Bolt M6x12, washer 6.4x12x1.6
10 Spring tension pin, D = 3 mm
Requisite equipment
Setting tool 1HSB640 040-M
Control pin 1HSB539782-1
Standard tools
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Instructions
Action Note
1. Fit setting tool (1) on the circuit breaker's
mechanism housing (2).
2. Connect a low voltage buzzer between the
circuit breaker pole's flange for indication of the
contact position.
3. Turn the handle (3) until the buzzer indicates
electrical contact. Turn the shaft an additional
few degrees to compensate for any play in the
mechanism.
4. Mark the contact position with a line using the
special chisel (4) at the lower end of the handle
(3).
5. Reset the scale (5) in this position.
6. Turn the circuit breaker pole to the Open
position, 46.5 degrees on the scale using the
handle (3).
7. Adjust the setting washer (6) using a control pin
(7) with a diameter of 5 mm to the control hole
(8) in the mechanism housing.
8. Tighten the two bolts (9).
Torque!
9.5 Nm.
9. Drill a hole with a diameter of 3 mm through the
setting washer (6) and into the mechanism
housing's outer lever.
10. Lock the setting washer (6) with a spring
tension pin (10) in the hole with a 3mm
diameter.
11. Check that you can turn the circuit breaker pole
to the Closed position, 28.5 degrees on the
scale, without reaching the mechanical end
position.
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9 Overhaul
9.4.7 Filling gas before transport
General
Before the circuit breaker pole can be moved, it must be treated with gas as per this section.
Instructions
1. Vacuum-pump down to a pressure of 100 Pa
and let the vacuum-pumping continue for at
least one hour after this pressure has been
reached.
2. Stop the vacuum-pumping and fill the circuit
breaker with dry and clean nitrogen to
atmospheric pressure. Let it stand a couple of
hours or overnight.
3. Vacuum pump back down to a pressure of 100 The filling hoses are to be stored to ensure that
Pa and fill with clean SF6 gas to 0.125 MPa they are not exposed to moisture and
(abs). contamination. They must not be used for
anything other than their intended purpose.
4. The circuit breaker pole is now ready for
transport.
1HSB429954-3en 2012-05-11 171

9 Overhaul
9.5 Replacement of breaking unit
9.5.1 Dismantling of breaking unit for transport
General
This section describes the dismantling of the breaking unit for transport. Dismantling the
breaking unit on site is an option to the recommendation (removing the whole circuit breaker,
and then dismantling the breaking unit in a workshop) and is only to be applied in stable
weather which gives indoor-like working conditions.
The circuit breaker pole must be taken out of service before the circuit breaker is dismantled
(see section Preparations for overhaul on page 135) and the gas emptied (see section
Evacuation of SF6 gas on page 137).
Safety
NOTE!
Under no circumstances may the breaking unit be dismantled or opened during rainy or
unstable weather.
Preconditions
NOTE!
If the post insulator or breaking unit is left for a long period without the unit being refitted, the
post insulator, or breaking unit, is to be vacuum-pumped and filled with nitrogen.
NOTE!
This type of work may only be executed by personnel trained by ABB.
Requisite equipment
Standard tools -
Lifting device -
Lifting tackle -
Crank 2188 754-G
Crank extension 1HSB532188-F
Protective cover 5439 142-A
Protective cover 5237 736-R
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9 Overhaul
Dismantling
The instructions below describe the dismantling of a breaking unit for transport.
1. Before removing the circuit breaker pole the See section Preparations for overhaul on page
circuit breaker is to be taken out of service. 135 and Evacuation of SF6 gas on page 137
2. Loosen the poles' gas connections by
unscrewing all three nuts (3) to the groove (1)
on the non-return valve (2).
• 1: Mark
• 2: Non return valve
• 3: Nut
3. Now remove all nuts
4. Fit sealing caps instead of nuts.
5. Relieve the trip spring (4) as shown in the
subsequent instructions.
NOTE!
Do not loosen the lock nuts on the pull-rod.
• 4: Trip spring
1HSB429954-3en 2012-05-11 173

9 Overhaul
6. Remove the lock washer (5) and take out the
pin (6) to release the outer lever (7) in the
mechanism housing on pole C 1.
• 5: Lock washer SL12

• 6: Pin D=12
• 7: Outer lever
7.
NOTE!
When only the breaking unit on pole C1 is to
be removed:
• Move the pull-rod downwards to ensure
the released outer lever (7) can be
moved to its closed position.
• Go to point, Move the outer lever to its
Closed position on the circuit breaker
pole to be removed. on page 178.

• 6: Pin D=12
• 7: Outer lever
174 2012-05-11 1HSB429954-3en

9 Overhaul
8.
NOTE!
When the breaking unit on pole A1 and/or
B1 or all poles are to be removed:
• Pull the outer lever (7) in the mechanism
housing on pole C1 clockwise to its stop
position.

• 6: Pin D=12
• 7: Outer lever
9. Remove the protective screw (10) and loosen
the screws (18) to allow the largest possible
play between the protective cover (12) and the
mechanism housing.
• 10: Protective bolt M16x30, washer

17x30x3
• 12: Protective cover
• 18: Bolt M12x70, washer 13x24x2.5,
nut M12
1HSB429954-3en 2012-05-11 175

9 Overhaul
“G” and screw it to the protective cover (12) as
connector (13).
• 11: Crank extension

• 12: Protective cover
• 13: Linkage joint
11. Tighten to secure the pull-rod (14) between the
crank extension and trip spring attachment
(15).
• 14: Pull-rod
• 15: Trip spring attachment
176 2012-05-11 1HSB429954-3en

9 Overhaul
12. Use the crank (16) to wind in the crank
extension (11) a few turns to relieve the pulling
force in the pull-rods.

• 16: Crank
pole B1 and take out the pins (6, 17).

• 6: Pin, D=12
• 17: Pin, pole A1 and B1 D = 12
1HSB429954-3en 2012-05-11 177

9 Overhaul
14. Remove the lock washers (5) in circuit breaker
pole A1 and take out the pin (6,) from the
operating lever.

• 6: Pin, D=12
• 17: Pin, pole A1 and B1 D = 12
15. Move the pull-rod between pole A1 and pole B1
towards its Closing position and remove
washer (5) and pin (17)
16. Use the crank (16) to wind out the crank
extension (11) to relieve the trip spring.

• 16: Crank
17. Move the outer lever to its Closed position on
the circuit breaker pole to be removed.
18. Put a lifting sling under the breaking unit's
upper flange and secure with a lifting crane.
NOTE!
178 2012-05-11 1HSB429954-3en

9 Overhaul
19. Remove the bolts (1) and very carefully lift up
the breaking unit (2) 100 - max 120 mm.
NOTE!
The breaking unit must not be lifted more than
120 mm to avoid damage to the inside of the
circuit breaker.
• 1: Bolt M12x60, nut M12, and washer

13x24x2.5
• 2: Breaking unit
• 3: Lock washer
• 4: Pin
• 5: Post insulator
• 6: Insulating pull-rod
20.
NOTE!
If large amounts of moisture enter the post
insulator, this must be immediately sealed and
filled with nitrogen to be transported as soon as
possible to the workshop for dismantling and
careful cleaning.
21. Disconnect the breaking unit (2) by removing
the lock washer (3) and the pin (4).
NOTE!
Ensure that no lock rings or washers fall down
in the post insulator when dismantling.
Cover the opening by e.g. a cloth rag.
22. Press the insulating pull-rod as far down as
possible in the supporting porcelain to ensure
the whole rod is under the edge.
23. Fit the protective cover with the sealing ring See part number in Requisite equipment on
above the post insulator (5). page 172.
NOTE!
When the cover has been mounted, the
nitrogen pressure in the post insulator is raised
to 0.125 MPa abs.
1HSB429954-3en 2012-05-11 179

9 Overhaul
24. Push the puffer pull-rod (4) in to the breaking
unit (2).
25. Fit the protective cover with the sealing ring.
180 2012-05-11 1HSB429954-3en

9 Overhaul
9.5.2 Assembly of breaking unit on the post insulator on site
General
This section describes the assembly of the breaking unit following an overhaul, when the
breaking unit has been dismantled on site, i.e. not in the workshop.
Circuit breaker pole
1 Puffer pull-rod
2 Post insulator
4 Breaking unit
5 Pin
7 Upper flange
9 Absorbent container
10 Cover
11 Bolts M10x30 (6 pcs), washers 10.5x20x2 (6 pcs)
12 Lock washer
13 Outer lever
Requisite equipment
Standard tools
Torque wrench Torque range 45-79 Nm
Protective cover 5237 736-R
1HSB429954-3en 2012-05-11 181

9 Overhaul
Assembly
Action Note
1. Suspend the breaking unit and remove the
protective cover.
2. Pull out the puffer to ensure the puffer pull-rod
(1) is accessible for assembly.
3. Reduce the nitrogen pressure in the post
insulator (2) to atmospheric pressure and
remove the protective cover.
NOTE!
The protective cover must be removed on all
poles at the same time.
4. Move the outer lever (13) in the mechanism
housing to its closed position on the circuit
breaker pole where the breaking unit is to be
fitted.
5. Clean the sealing surface on the sealing ring
(3) on the post insulator (2) carefully.
6. Also clean the lower terminal on the breaking
unit (4) and lubricate generously with grease
”G” to ensure the seal ring is kept in place
during assembly.
7. Place the sealing ring in its groove.
8. Slowly lower the breaking unit (4) so that it
comes into position for fitting the pin (5).
9. Connect the puffer pull-rod (1) to the insulating
rod with the pin (5) and lock using a lock washer
(12).
10. When the pin (5) is fitted, lower the breaking
unit (4) carefully towards the post insulator (2)
and centre.
11. Secure the breaking unit with the bolts (6).
Torque!
79 Nm
12. Clean the upper terminal (7) and lubricate with
grease ”G”.
13. Place the sealing ring (8) on top of the upper
flange.
14. Open the packaging to new absorbent and
apply this in the absorbent container (9).
15. Fit the absorbent container (9) and cover (10).
Torque!
45 Nm
17. Repeat points 1-16 for all poles.
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9 Overhaul
Action Note
18. Set the circuit breaker poles' contact position. See section Setting the contact position on
page 169.
19. Fill the circuit breaker pole with gas. See sections Preparations on page 89 and Gas
filling with SF6-gas on page 91.
1. Vacuum pump down to a pressure of
100 Pa and let the vacuum pumping The filling hoses are to be stored to ensure that
continue for at least one hour after this they are not exposed to moisture and
pressure has been reached. contamination.
2. Stop the vacuum-pumping and fill the They must not be used for anything other
circuit breaker with dry and clean than their intended purpose.
nitrogen to atmospheric pressure. Let it
stand a couple of hours or overnight.
3. Vacuum pump back down to a pressure
of 100 Pa and fill with clean SF6 gas to
0.125 MPa (abs).
20. The circuit breaker is now ready for gas filling
as per the assembly instructions for the current
circuit breaker.
Setting of pull-rod in OPEN-POSITION
1HSB429954-3en 2012-05-11 183

9 Overhaul
9.6 Installation of circuit breaker poles and commissioning
General
Installation of circuit breaker poles and commissioning are carried out according to the
installation instructions applicable to the circuit breaker; see chapter Installation on page 53.
Following assembly the operating values of the circuit breaker must be checked and recorded.
First overhaul
CAUTION!
ms.
(2) Filling pressure is as specified on the rating plate.
Inspection conducted on (date): ______________________________________
Inspection conducted by (name): ________________________________________
184 2012-05-11 1HSB429954-3en

9 Overhaul
Second overhaul
CAUTION!
ms.
(2)
Filling pressure is as specified on the rating plate.
Inspection conducted on (date): ______________________________________
Inspection conducted by (name): ________________________________________
1HSB429954-3en 2012-05-11 185

9 Overhaul
186 2012-05-11 1HSB429954-3en

10 Disposal and environmental information

10.1 Disposal and recycling
General
ABB AB strives to minimize the product’s impact on the environment throughout its entire life
cycle. Technical and product development focuses on environmental aspects. The ecocycle
approach is strived for and consideration is taken to the materials' environmental impact and
recycling alternatives. The manufacturing processes are selected to be as safe to the
environment as possible.
Disposing of worn-out equipment
Worn-out equipment must be phased out in an environmentally sound manner.

When disposing of used equipment, much of the material, or energy content in the material,
can be recycled following sorting and cleaning. The amount that is recycled varies depending
on the technical resources and experience in each country. Non-recyclable components are to
be sent to an approved environmental waste treatment plant for destruction or disposal.
SF6 gas
The SF6 gas must be evacuated prior to scrapping of a circuit breaker. All handling of SF6 gas
must be conducted with care and according to the applicable regulations to ensure that there
are no gas leaks. The gas can be handled in different ways, depending on the circumstances:
• Regenerated onsite, and reused in other equipment
• Sent to the gas supplier for regeneration
• Sent for destruction at a special waste treatment plant
In cases where the circuit-breaker is filled with mixed gas, the SF6 gas is separated from the
mixture for further processing according to the above. Alternatively the gas mixture can be sent
for destruction without being separated. On request, ABB AB may provide a quote for final
disposal of used gas in connection with the scrapping of a circuit breaker.
Porcelain
After cleaning, the porcelain can be sent for disposal or used for other purposes, such as for use
as filling material.
Composites
Composites can be fractioned and sent to landfill, or used for other purposes, such as filling
material with other materials.
Electronics
Electronic equipment is to be sent to an approved recycling company or sorted into different

component materials for appropriate treatment.
1HSB429954-3en 2012-05-11 187

Metals
Metals are to be sorted according to type and surface treatment and sent to an approved
recycling company. Following the removal of any paint or other surface treatment, clean metal
can as a rule, be melted down and used in new products. Many metal components of iron, steel
and aluminum are large and easy to identify, e.g. supports and mechanism housings.
ABB AB strives to reduce the use of precious metals and emissions of environmentally
hazardous metals. Recycling of these is particularly important. Precious metals such as copper
and silver are expensive and are only present in small amounts in the earth’s crust. Copper is
primarily used in current paths, puffers, contacts and cables. Silver plating of contacts may
occur. Emissions from certain metals may cause damage. This applies to copper, but also zinc
and nickel, which are used sparingly as surface treatments.
Plastics
The different types of plastic are to be separated and sent to an approved environmental waste
treatment plant or recycling company. The energy content in thermoplastics and thermosetting
plastics can often be recovered through combustion at a plant designed for the purpose.
Thermoplastics can as a rule, be melted down and reused without any major loss of quality.
Composites can be fractioned and used as filling materials in other materials or be disposed of.
Composites are present in smaller amounts in insulators and pipes. Cable inlets are made of
thermosetting plastic. Thermoplastic is present in components such as guide rings, tape,
bushings and support rings. Thermoplastic in sleeves, nozzles, piping and collars contains
fluoride and is not suitable for recycling. However, it can be disposed of without the risk of
leaking hazardous substances.
Oils and greases
Before disposal, oil, grease and similar products must be removed and sent to an approved
environmental waste treatment plant or recycling company. By utilizing gravimetric forces, oil
waste can be separated into oil, water and a range of contaminants. In many cases, the oil can
then be reused. Alternatively, the energy content in oil can be recovered through combustion
at a plant designed for the purpose.
Oil occurs in dampers where grease is used as a lubricant.
Rubber
Rubber can be sent to an approved environmental waste treatment plant, either for disposal or
reused for various purposes.
Rubber is present in various seals.
Other materials
Other materials are sorted and sent to an approved environmental waste treatment plant.
188 2012-05-11 1HSB429954-3en

10.2 Environment information, SF6 gas
Gas handling
Electrical equipment with SF6 has been used for many years with good results. In cases where
a device or substation needs to be opened, the SF6 gas is collected and reused. ABB's policy is
that no SF6 gas is to be released during installation, service or disposal of equipment.
SF6 gas
Pure SF6 gas is non-toxic and is harmless to inhale if the oxygen content is at least 20%. SF6
is approximately five times heavier than air. This means that gas may collect in, e.g. cable
trenches or at the bottom of tanks.
Greenhouse effect
The SF6 molecule contributes to the greenhouse effect, but does not contain any chlorine and
thereby has no impact on the ozone layer. Since SF6 gas began to be used 50 years ago, a small
amount of gas has leaked into the atmosphere. There are currently approximately 3 x 10-12
parts by volume of SF6 in the atmosphere. Due to the low concentration, this share is less than
a tenth of a percent of the total greenhouse effect.
Decomposition
The SF6 gas partially decomposes in conjunction with discharges. This takes place in the
temperature range where arcing is extinguished, 1500-5000 K, and provides an efficient
cooling effect. Here both gaseous and solid crevice products are formed. All crevice products
are reactive, which means that they are quickly decomposed and disappear.
During normal operation, the level of gaseous crevice products is kept low through built-in
absorbers. The solid crevice products are primarily metal fluorides in the form of a powder.
The powder can be easily processed as separate waste and represents no long-term threat to the
environment. For service and maintenance there are special procedures as the large
concentrations of crevice products are corrosive and toxic.
1HSB429954-3en 2012-05-11 189

190 2012-05-11 1HSB429954-3en

11 Spare parts
11 Spare parts
11.1 Introduction
General
The replacement modules for the operating mechanism are delivered complete and tested.
Spare parts that are recommended for storage are marked with R. Where there are more than
ten circuit breakers in operation we also recommend the spares marked with RR. RRR parts
can be held in stock in order to be able to replace parts quickly and avoid prolonged stoppages.
State the type designation and manufacturing number for any inquiries and when ordering parts
or tools. Specify the order number also where possible.
Summary, circuit breaker
1 Circuit breaker pole, RRR

2 Breaking unit
3 Post insulator
4 Mechanism
5 Operating mechanism, RRR
6 Support
7 Pole beam with gas tube
1HSB429954-3en 2012-05-11 191

11 Spare parts
Summary, operating mechanism
1 Drive unit
2 Mechanism
3 Control panel
4 Closing spring
5 Heating element
192 2012-05-11 1HSB429954-3en

11 Spare parts
11.2 Circuit breaker pole
11.2.1 Circuit breaker pole
Component parts
Item Designation Note

1 Breaking unit
2 Post insulator
3 Mechanism
1HSB429954-3en 2012-05-11 193

11 Spare parts
11.2.2 Breaking unit
Component parts

1. Breaking chamber insulator RR
2. Upper current path Included in contact set
3. Puffer Included in contact set
4. Lower current path Included in contact set
194 2012-05-11 1HSB429954-3en

11 Spare parts
11.2.3 Contact set
Component parts
Designation Component parts Part number

Contact set 72.5-145 kV 1. Upper current path 1HSB425429-P
2. Puffer
Contact set 1 70 kV 1. Upper current path 1HSB425429-R
2. Puffer
1HSB429954-3en 2012-05-11 195

11 Spare parts
11.2.4 Post insulator and insulating pull-rod
Component parts

1 Post insulator RR
2 Insulating pull-rod RR
196 2012-05-11 1HSB429954-3en

11 Spare parts
11.2.5 Mechanism
Component parts

1 Mechanism RR
1HSB429954-3en 2012-05-11 197

11 Spare parts
11.2.6 Tripping mechanism
Component parts

1 Tripping mechanism RR
198 2012-05-11 1HSB429954-3en

11 Spare parts
11.2.7 Accessories
Absorbent container

1 Absorbent container
2 Absorbent R
Density monitor

1 Density monitor (temperature R
compensated reference volume)
2 Density monitor (temperature R
compensated bimetal)
1HSB429954-3en 2012-05-11 199

11 Spare parts
Gasket set
Gasket set for full circuit breaker.

Designation Part number Note
Gasket set 1HSB422100-AA R
Bolt sets

Circuit breaker pole 1HSB422100-BL R
Rod system 1HSB422100-CG R (3-pole operation)
Pull-rod accessories 1HSB422100-CJ R (3-pole operation)
Rod system 1HSB422100-AJ R (1-pole operation)
Pull-rod accessories 1HSB422100-AZ R (1-pole operation)
Support 1HSB422100-U R
Bracket 1HSB422100-W R
Gas monitoring 1HSB422100-Y R
Pin set
Pins with locking

Circuit breaker pole 1HSB422100-BM R (3-pole operation)
Pull-rod accessories 1HSB422100-CE R (3-pole operation)
Pull-rod accessories 1HSB422100-AR R (1-pole operation)
Non return valve

Non return valve 1HSB442541-C RR
200 2012-05-11 1HSB429954-3en

11 Spare parts
Protective cover

Protective cover for 5237 736-R R
breaking unit
Protective cover for 5439 142-A R
post insulator
Setting tool

Setting tool 1HSB640040-M R
1HSB429954-3en 2012-05-11 201

11 Spare parts
11.3 Operating mechanism
11.3.1 Drive unit, complete with motor
Component parts
Item Designation Part number

- Drive unit See order applicable to circuit breaker
202 2012-05-11 1HSB429954-3en

11 Spare parts
11.3.2 Motor
Component parts

1 Motor, type 220 -250 V AC/DC 1HSB534460-2
1 Motor, type 110 -127 V AC/DC 1HSB534460-1
1HSB429954-3en 2012-05-11 203

11 Spare parts
11.3.3 Spring housing
Component parts

- Spring housing 3-pole 1HSB 535421-E
204 2012-05-11 1HSB429954-3en

11 Spare parts
11.3.4 Driver
Component parts

- Driver 1HSB532184-4
1HSB429954-3en 2012-05-11 205

11 Spare parts
11.3.5 Damper
Component parts
State the serial number of the circuit breaker when ordering.

1 Damper
206 2012-05-11 1HSB429954-3en

11 Spare parts
11.3.6 Latch device
Component parts

1 Tripping latch device:
24 V 1HSB535436-AP
42 48-V 1HSB535436-Z
60-72 V 1HSB535436-AR
110-127 V 1HSB535436B3
220-250 V 1HSB535436B8
1 Tripping latch device with
manual opening operation:
1HSB535436-AA
42 48-V
1HSB535436-L
110-127 V
1HSB535436-M
220-250 V
2 Closing latch device:
24 V 1HSB535436-AM
42 48-V 1HSB535436-Y
60-72 V 1HSB535436-AN
110-127 V 1HSB535436B5
220-250 V 1HSB535436B7
1HSB429954-3en 2012-05-11 207

11 Spare parts

- Coils, Y1, Y2 and Y3:
24 V LA 516 771-AV
42 48-V LA 516 771-AS
60-72 V LA 516 771-AX
110-127 V LA 516 771-AL
220-250 V LA 516 771-AY
- Double tripping coil Y2
110-125 V LA 516 771-AU
220-250 V LA 516 771-AZ
208 2012-05-11 1HSB429954-3en

11 Spare parts
11.3.7 Heating element
Component parts

1 Heating element:
110-127 V, 70 W 5291 805-1
220-254 V, 70 W 5291 805-2
110-127 V, 140 W 5291 805-3
220-254 V, 140W 5291 805-4
1HSB429954-3en 2012-05-11 209

11 Spare parts
11.3.8 Electrical equipment
Component parts

1 Relay:
250 V DC 5619 758-7
220 V DC 5619 758-1
125 V DC 5619 758-8
110 V DC 5619 758-2
60-72 V DC 5619 758-3
42-48 V DC 5619 758-4
2 Motor contactors:
220-250 V DC 5351 749-1
110-125 V DC 5351 749-2
220-250 V 50/60Hz AC 5351 749-3
110-130 V 50/60Hz AC 5351 749-4
3 Miniature circuit breaker, motor
(MCB):
5344 027-40 (K4A 2-pole + auxiliary contact)
220-250 V DC
5344 027-41 (K8A 2-pole + auxiliary contact)
110-125 V DC
4 Miniature circuit breaker, heater 5344 027-18
(MCB):
5 Counter:
220-250 V DC 5692 965-11
110-125 V DC 5692 965-12
42-48 V DC 5692 965-13
210 2012-05-11 1HSB429954-3en

Non Conformance Report
ABB AB, High Voltage Circuit Breakers
Name Phone
E‐mail
Reporting company Date
SEABB OrderNo
Serial No Serial No
Breaker Operating device
Type of
Breaker
End customer
Site Country
Delivery address (incl. postal code) for spares

Contact person (name and phone)
Type of Operating Mechanism:
BLK 82 BLK 222 BLK 152 BLG FSA BCM MD
Circuit breaker type:
LTB D LTB E HPL
Disconnector/option:
WCB DCB Truck Spareparts Other
Specification of problem:
Delayed delivery Incomplete delivery Wrong delivery Torque
Documentation Poor packing Corrosion Wiring
Not according to spec Transport damage Functional values Mechanical failure
Quality of material Storage of material Leakage gas/oil/water
Other
Who discovered the problem:
End customer ABB representative Other
When was the problem discovered
Before Installation During Installation During Commissioning After Energizing

Description of problem:

Contact information:
ABB AB Telephone: +46(0) 240 782000
CustomerComplaints Telefax: +46(0) 240 782320 Click here to send!
SE‐771 80 Ludvika, Sweden bqc.customercomplaints@se.abb.com

1HSB429954-3en / 2012-05-11

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LTB 72.5-170D1/B 1HSB429954-3en

2-column support structure

© Copyright 2012 ABB All rights reserved.

Telephone: +46(0) 240 782000

2 Product description, operating mechanism 13

10 Disposal and environmental information 187

11 Spare parts 191

1 Product description, circuit-breaker

The circuit breaker's main components

Item Part Weight, kg

1.2 Breaking principle

Breaking unit with Auto-Puffer

IEC and ANSI/IEEE

1.4 Gas system and density monitor

1.5 Description, SF6-gas

Dielectric strength (kV), 10 mm gap

2 Product description, operating mechanism

Summary, operating mechanism

2.2 Control descriptions

2.2.1 Normal operation

1 Tripping latch device

2.2.2 Tripping operation

Description of tripping operation

1 Tripping latch device

2.2.3 Closing operation

Description of closing operation

1 Tripping latch device

2.3 Preconditions for different operations

Auto-reclosing, Open-0.3s-Close-Open is possible if:

2.4 Component parts

2.4.1 Drive unit

The drive unit is delivered with motor for:

2.4.2 Latch device with coils

1 Tripping latch device

2.4.4 Auxiliary contact

2.4.5 Heating element

The safety chapter is divided into two sections:

3.2 General safety information

3.2.1 Levels of safety risks

Safety risks - Symbols and their meanings.

3.2.2 Hazardous working situations

Hazardous working situations

3.2.3 Safety during maintenance

3.3 Safety related instructions

3.3.2 Discharging springs

Overview, discharging springs electrically

1 Protective motor switch

Discharging springs electrically

Overview, discharging springs mechanically

Discharging springs mechanically

Supplier Designation Part number

Supplier Designation Part number

4.2 Types of grease

Low temperature grease specially designed for lubricating precision-engineered equipment

For lubrication of moving contacts (opening contacts) in disconnectors, silver-plated contacts

4.3 Locking fluid

Preliminary treatment of surfaces

4.4 Tightening torque

This section specifies all tightening torques

Tightening torque, specified

Tightening torque, general

4.5 Requisite equipment, installation