1

CEMAG HiGH
EffiCiEnCy Cross
flow-ClAssifiEr
2
 Foreword 3

CMP headquarter in Dessau/Germany

THINKING GLOBALLY –
ACTING IN PARTNERSHIP!
This mission statement as the foundation of our
At the end of the process stood the
corporate philosophy enables us to face the
development of the first industrial prototype with
challanges of the global market in the future.
so far unreached performance. The unique low
specific energy consumption secures, besides
The requirement of our customers of energy other advantages, the economical success of
and cost efficiency of their facilities led to the our partners also in future!
decision, to develop an innovative energy
saving classifying and grinding system.
Your CMP team
 4 CEMAG High Efficiency Cross Flow-Classifier

feed material

feed material

dispersing disk system

air inlet

air guide vane system

fineness regulation rotor

air outlet with fine material

exhausting channel
classifier
housing

SPECIAL ADvANTAGES

coarse material Deagglomeration system

Flying suspension of cage rotor, short shaft
Symmetric geometry of fineness regulation blades,
screwed together
Special cage sealing without sealing air
Separate angle adjustment of air guide vane
Stepless adjustment of air flow
Stepless adjustment of cage speed

DIFFERENT FROM Cooling by recirculated air or partial air-flow mode

Stepless installation sizes
THE REST Partial loads possible
Low power requirement
Based on the most recent findings and
Wear-optimised design
requirements of the manufacturing industry
our engineers and technicians launched the High availability
High Efficiency Cross Flow-Classifier of the High economic efficiency
3rd generation with most distinctive qualities.
 CEMAG High Efficiency Cross Flow-Classifier 5

FuNCTIONAL PRINCIPLE
The material is ideally dispersed in a multistage
on cage rotor speed, air quantity and air guide
dispersing disk system and distributed evenly in
vane positioning, the material is separated into
the air stream at the separation zone, around
fine and coarse material.
the rotor.
The fine material is separated from the air in
In the classifying zone the material is affected
a cyclone or filter. The coarse material is dis-
by centrifugal-, drag- and flow forces.
charged into a coarse material collection cone.
Depending

feed material feed material

air flow air flow

air outlet with fine material

coarse material
6 CEMAG High Efficiency Cross Flow-Classifier

APPLICATIONS
Classifying

of fine-grained products like cements,

limestone fillers, quartz powders, burnt
lime, lime hydrates, etc.

Dedusting

of crushed sand, limestone grains, ores and

minerals

Cooling and drying

of the products during the classifying process

Fineness

- sieving D97 from 1 µm – 1000 µm

- cement surface 2.600-8.000 cm²/g acc. to On-site planning of a crushed sand plant
Blaine

Limestone filler Cement

 CEMAG High Efficiency Cross Flow-Classifier 7

CLASSIFIER uNIT
V

MM

FC
V

M
V

FC

M
FC

M M

samples

coarse material
fine material

In order to obtain an optimally harmonised plant, our customers can choose special options from an
extensive range of accessories:

Classifier
Cyclone
Pendulum flap
Air slide with accessories
Sampling device
Transfer chute
Screw conveyor
Belt conveyor
Dedusting filter
8 CEMAG High Efficiency Cross Flow-Classifier

CLASSIFIER MODE OF OPERATION

Through-air mode with filter

Recirculated air mode with cyclone and cooling, or without cooling

 CEMAG High Efficiency Cross Flow-Classifier 9
COOLING AND DRYING PROCESS
Especially in the cement production sector it is
essential to ensure an effective upper tempera-
ture limit to prevent negative impacts as a result
of excessively high temperatures. CMP realizes
this by means of a fresh air system with a con-
trol concept which is especially adapted to the
process. Investment costs for cement coolers
can be saved by this fresh air flap system.
Cooling
Drying
It is possible to dry products during the clas-
sifying process with this system. Therefore,
the classifier is charged with hot gas instead of
fresh air. For economic reasons and in terms of
reducing CO2 emissions, it is appropriate to use
existing warm exhaust air, for example from the
preheater.
10 CEMAG High Efficiency Cross Flow-Classifier

SERIES

Air flow: 500 to 500.000 m³/h

Capacity: 50 to 400.000 kg/h
z z

L x

b
z z a*
H
N

e
c*
m

D
a* k
x
d

Dimensions non-binding
* Dimension depends on final air flow

Models
Dimensions in [mm] Weight Capacity
without wear Air flow
Type [t/h]
D H L N x y d

HQ15 1500 3180 2150 1920 900 755 300 2.970 18.000 8 - 12
HQ18 1800 3430 2560 2310 1050 940 300 4.150 25.000 12 - 18
HQ21 2100 4400 3340 2930 1350 1050 400 9.800 40.000 18 - 24
HQ24 2400 4800 3630 3400 1520 1200 400 12.100 60.000 24 - 35
HQ26 2600 5385 3930 3680 1650 1300 500 13.520 80.000 35 - 55
HQ30 3000 5830 4535 4245 1900 1530 500 15.750 120.000 55 - 80
HQ34 3400 6025 5310 4750 2150 1730 500 21.300 165.000 80 - 100
HQ36 3600 7320 6700 5890 2760 2280 600 35.120 200.000 100 - 120
HQ38 3800 8360 7020 6295 2900 2375 600 40.000 250.000 120- 145
HQ40 4000 8800 7390 6625 3050 2500 600 42.105 300.000 145 - 200

The CMP AG production program includes the approved sizes from DN 300 to DN 7.000
 CEMAG High Efficiency Cross Flow-Classifier 11

ARRANGEMENT OF SuPPORT BRACKETS

T1 T2 T3 T4 T5

Quantity, form and position according to installation possibilities: T1, T2, T3, T4, T5

T3 T5
12 CEMAG High Efficiency Cross Flow-Classifier

vERSIONS OF DRIvE
The types of drive can be adapted individually to our customers’ requirements.

Gear unit
Gear unit
Elastic coupling between electric-motor and gear
unit as well as between gear unit and drive shaft

Gear motor Gear motor

Elastic coupling between gear motor and drive shaft

v-belt drive
V-belt drive
between electric-motor and drive shaft
 CEMAG High Efficiency Cross Flow-Classifier 13

wEAR PROTECTION AND MAINTENANCE

MATERIALS uSED FOR wEAR PROTECTION

Cast basalt,
mineral mortar Composite Hard metal

1 feed material system

1
2 impact apron
2
3
3 dispersing disk system

4 air guide
vane

4
5 5 fineness regulation blade

6 suction
connection
6

7 housing

In order to guarantee high service life, all parts of the CEMAG Classifier which are exposed to wear
are of wear-resistant materials as standard design. The housing parts are lined with mineral stone
compound, cast basalt or mineral mortar.

The number and size of installed inspection doors and flaps guarantee an easy maintenance and
inspection of the classifier inside.
14 CEMAG Classifying-Technology

AIR CLASSIFIER GENERATION

CONSuLTING, OPTIMISATION, MODERNISATION, MAINTENANCE

FOR ALL TYPES OF CLASSIFIERS IN THE wORLD

1st generation 2nd generation 3rd generation

Compact-Classifier Cyclone Recirculating Air-Classifier Cross Flow-Classifier

Since the market launch of the first classifiers 1st generation

at the end of the 19th century, additional Compact-Classifier
classifier generations have been developed –
pushed forward by the world-wide demand for 2nd generation
more efficient classifying solutions and high- Cyclone Recirculating
Air-Classifier
quality products.
grade efficiency (%)

The fan and fine material separation of the

Cyclone Recirculating Air-Classifier of the 2 nd 3rd generation
generation (since approx. 1960) have been Cross Flow-Classifier
installed outside, which led to an improved
regulation of the product fineness.

The CEMAG Cross Flow-Classifier belongs to

the 3rd generation and works with a cage
system instead of the traditional counter- particle size
wings. The cage is streamed according to the (µm)
cross-flow-principle and thus achieves again a
Tromp curve
remarkably increased efficiency.
 CEMAG Classifying-Technology 15

TuRN OLD INTO NEw

MODERNISATION OF COMPLETE PLANTS

before after

Modernisation of a white cement plant in Harmignies/Belgium

The pictures document the result of the modernisation of a white cement plant in Harmignies/Belgium.
The diagram shows the efficiency improvement of the grinding and classifying process. In this plant
the existing 1st generation classifier has been replaced by a CEMAG Classifier of the 3 rd generation.

T(X)
1

0,9

0,8
75,7%
0,7

0,6
5.200 Blaine
0,5

0,4

0,3

0,2 3.200 Blaine

0,1
6,5%
0
1,00 10,00 100,00 1000,00
X (µm)
tromp-curve before modernisation tromp-curve after modernisation

Comparison of tromp-curves CEM | 52.5 R LA & CEM | 42.5 R LA

16 CEMAG Classifying-Technology

TuRN OLD INTO NEw

MODERNISATION OF ALL TYPES OF OLDER CLASSIFIERS

Reengineering and modernisation of all types and makes of older classifiers, for example by integration
of a modern cage system.

feed material

fine material air outlet to cyclone

air inlet from fan

fresh air inlet

Old design After modification

coarse material

ADvANTAGES OF THE NEw CONSTRuCTION

Improved material dispersion

Improved separation conditions
Production increase of min. 20%
Production of materials with bigger specific
surface possible
Free of over-size particles
Reduction of specific energy consumption
Lower rotation speed with the same fineness
Fast and directed reaction to grindability- and
temperature fluctuations
Higher cost savings and
production increase
 CEMAG Classifying-Technology 17

TECHNICS, PERFORMANCE, IDEAS, INTELLIGENCE

With the classifier separation and dedusting
Drying and cooling
Production of filler of 35% >100µm up to 0,5%
<32µm without reclassification
Training of the operating personnel on purchase
of a classifier
Adaption of the classifier to existing plants
Modernisation and repair of all types of
classifiers in the world
18 CMP and Partners

TOGETHER wE ARE STRONG:

CMP AND PARTNERS
Together with our affiliated companies we form
a strong, professional and competent team:
CMP and partners. The know-how available in
various engineering disciplines enables us to
a long-term and forward-looking realisation of
your plant from one source; starting from design
to commissioning.

These services include all kinds of professional

design in the areas building construction, in-
dustrial and civil engineering up to the erection
of complete production plants. Furthermore,
our scope of services contains professional
processing and treatment technology, storage,
CMP headquarter in Dessau/Germany
transportation, mixed-bed technology etc.

CMP and partners have learned through

decades of experience to define your
expectations and needs jointly with you and to
implement them.

CMP R&D Technical Center, Hameln

 CMP and Partners 19

HOw TO FIND uS

1 Cement and Mining Processing (CMP) AG

Alte Landebahn 15
06846 Dessau /
Germany
Phone: +49 340 / 21 67 - 0
Fax: +49 340 / 21 67 - 111
info@cmpag.com
www.cmpag.com

2 M&M BAU GMBH

Rathenaustraße 2-6
31832 Springe /
Germany
Phone: +49 5041 / 80 21 85 - 0
Fax: +49 5041 / 80 21 85 - 20
info@mundm-bau.de
www.mundm-bau.de

3 CMP r&D Technical Centre

Freibusch 3
31789 Hameln / Germany
Phone: +49 5151 / 10 730 -
0
Fax: +49 5151 / 10 730 - 90

Ber l i n
Ha n n o v
er

2 spr i nge

3 Hamel n
1 Dessau

Fr ankFur t
Disclaimer Copyright S/29.11.2010 CMP AG. The information, descriptions and illustrations provided in this brochure are not binding. CMP excludes any liability
claims against CMP based on the use of the information provided. The information, descriptions and illustrations contained in these pages are subject to change
by CMP and are protected by copyright. Any reproduction or other use without the prior consent by CMP is strictly prohibited.
20

Cement and Mining Processing (CMP) AG

Alte Landebahn 15
06846 Dessau-Roßlau
Germany

Phone: +49 340 / 21 67 - 0

Fax: +49 340 / 21 67 - 111

info@cmpag.com
www.cmpag.com