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Received 16 August 2019 Thin laminated composite conoidal shell roofs are popular among civil engineers due to its
Revised 24 December 2019 stiff, singly ruled and aesthetically appealing geometry. Such surfaces may undergo large
Accepted 5 January 2020 displacements under transverse static overloading. Since no researchers reported failure of
Published Online 14 February 2020 laminated conoids using nonlinear strains the authors aim to fill the void in the literature. A
finite element code is proposed considering von-Karman nonlinearity. The study of linear and
KEYWORDS nonlinear failure loads clearly indicates that the linear formulation wrongly overestimates the
failure loads and hence, not acceptable from practical engineering standpoint. Moreover,
Conoidal shells displacements at failure, the coordinate locations from where the failure initiates and the
Failure initiation lamina stress initiating failure in the shell are also studied.
Failure modes/tendencies
Geometrically nonlinear strains
Finite element method
CORRESPONDENCE Kaustav Bakshi bakshi.kaustav@gmail.com Civil Engineering Discipline, Indian Institute of Technology Indore, Indore 453552, India
ⓒ 2020 Korean Society of Civil Engineers
914 K. Bakshi and D. Chakravorty
shell roofs. Reddy and Reddy (1992) adopted the geometrically Karman nonlinear strains and first order shear deformation theory to
nonlinear strains to report failure initiation in laminated composite predict failure in laminated conoids is the novelty of this paper.
plates. Kam and Jan (1995), Kam and Sher (1995) and Kam et al. The paper reports the failure loads, locations on the shell surface
(1996) numerically predicted failure in composite plates and from where the failure initiates and the lamina stress that governs
compared the findings with experimental results. The numerical failure initiation for varying curvature and aspect ratio of the shell.
methods adopted by the authors were Ritz method (Kam and The study concludes with post-processing of results for suggesting
Jan, 1995), layerwise linear displacement theory (Kam and Sher, design guidelines to the practicing engineers which are extracted
1995) and finite element method (Kam et al., 1996). Kumar and keeping the serviceability requirements in consideration.
Srivastava (2003) worked on laminated stiffened plates and Lal
et al. (2012) studied stochastic failure in composite plates under 2. Mathematical Formulation
transverse loading using nonlinear theory. Failure of laminated
composite doubly and singly curved shells were studied by 2.1 Finite Element Formulation
Prusty et al. (2001), Adali and Cagdas (2011), Sengupta et al. Figure 1 shows the composite conoid of thickness ‘h’ and radii
(2015) and Ghosh and Chakravorty (2018). These authors predicted of curvatures ‘Ryy’ and ‘Rxy’. The thickness consists of laminae
the failure loads of shell panels using geometrically linear strains. with fiber angle ‘θ’. The individual lamina thickness of the
The review clearly reveals that static and vibration characteristics composite shell is described as ‘Zk – Zk-1’. The span of the shell
of laminated conoids were extensively studied by the researchers. along its beam direction is ‘a’ and that along arch direction is ‘b’.
The failure of laminated plates was reported in several research The minimization of total potential energy (π) is carried out to
reports where the failure prediction is carried out numerically arrive at the governing differential equation of the shell.
and experimentally. A few of those reports adopted the geometrically
∂π
nonlinear approach. Similar reports on shell structures are mostly =ψ (1)
∂{d }
limited to simple cylindrical and spherical forms considering
geometrically linear approach. Failure initiation in doubly curved, ∂ ⎛1 T T ⎞
{ε } {σ }dv − ∫ ∫ {d } {q} dA ⎟⎟ = ψ
∂{d } ⎜⎝ 2 ∫v
aesthetically appealing conoidal shell configurations were studied ⎜ (2)
by the present authors (Bakshi and Chakravorty, 2013, 2014, A ⎠
2015) using linear strains. The moderately thin shell roofs subjected Where,
to transverse overloading may undergo large displacements at failure A = area of the shell.
and hence, the geometrically nonlinear strains should be taken up v = volume of the shell.
while predicting failure of such structures. Since no research
{q } = {0 0 qz 0 0}
T
(3)
reports reported failure of laminated conoidal shell roofs considering
geometric nonlinearity the authors aim to fill the void in the where ‘qz’ is transverse load intensity on the shell.
literature. A modified finite element code is proposed here ‘Ψ’ denotes the residual unbalanced forces which is zero for
considering von-Karman nonlinear strains. The code is used to the linear formulation. For nonlinear formulation ‘Ψ’ minimizes
solve failure problems of laminated conoids in order to popularize progressively following Newton – Raphson iterative approach.
its use further in industrial applications. The application of von- The iterations terminate when the equilibrium condition i.e., Ψ =
Fig. 1. A Typical Laminated Composite Conoidal Shell under Uniform Surface Pressure
KSCE Journal of Civil Engineering 915
[B ] = [B ]L + 1 [B ]NL (9)
2
The strain-displacement matrix for linear strains [B]L is the
same as reported by Das and Chakravorty (2007). The nonlinear
strain-displacement matrix [B]NL for the conoid is given as follows:
⎡ ⎤
Fig. 2. An Eight Noded Curved Element and Interpolation Functions ⎢ ∂w0 ⎥ 0
⎢ ∂x ⎥ ⎡0 ∂N i ⎤
0 0 0⎥
⎢ ∂w0 v ⎥⎢ ∂x
[B ]NL =⎢ 0 − ⎢ ⎥
0 is achieved. ∂y R yy ⎥ ⎢0 − N i ∂N i
0 0⎥
⎢ ⎥
A linear laminate constitute relationship is taken up in the ⎢ ∂w0 − v ∂w0 ⎥ ⎣⎢ R yy ∂y ⎦⎥
present formulation following the guidelines reported by Das and ⎢ ∂y R ∂x ⎥
⎣ yy ⎦
Chakravorty (2007). While obtaining the shear stress resultants,
i = 1 to 8 (10)
proper shear correction factors (as used by Das and Chakravorty,
2007) are applied. The governing differential equation given in Eq. (2) takes the
Figure 2 shows the element along with its shape functions following form using Eq. (8) and interpolation functions [Ni].
adopted in the present finite element code. The degrees of
∂{ε }
T
ne ne ⎛ 8 T ⎞
freedom shown in Fig. 1 are described as the following: ∑ ψ i = ∑ ⎜⎜ ∫∫ [D]{ε }dxdy − ∑ ∫ ∫ {N i } {q}dxdy ⎟⎟ (11)
i=1 ⎝A
i= ∂{d }
1 i= 1 A ⎠i
{d } = {u v w α β}
T
(4)
where ne = number of elements.
The midsurface strains {ε} are expressed in Eq. (5), From Chattopadhyay et al. (1995),
∂{ε }
2 T
⎧ ⎫
⎪
∂u0 1 ⎛ ∂w0 ⎞
+ ⎜ ⎟ ⎪ (
= [B ]L + [B ]NL )T
and [B ] = [B ]L + [B ]NL (12)
∂x 2 ⎝ ∂x ⎠ ∂{d }
⎪ 2
⎪
⎧ ε x0 ⎫ ⎪⎪ ∂v0 w0 1 ⎛⎜ ∂w0 v ⎞⎟ ⎪
⎪
Equation (11) is written as:
⎪ 0⎪ ⎪ − + −
ε ∂y R yy 2 ⎜⎝ ∂y R yy ⎟⎠ ⎪ ne ne ⎛ ⎞
⎪ ⎪
∑ ∑ ⎜ ∫∫ [B ] [D]{ε }dxdy − {Q}⎟
y T
ψ =
{ε } = ⎪⎨γ xy0 ⎪⎬ = ⎪⎨ ∂u0 + ∂v0 − 2 w0 + ⎛ ∂w0 ⎞⎛⎜ ∂w0 − v ⎞⎟⎪⎬ (5) i ⎜
i =1 ⎝ A
⎟
⎠i
(13)
⎪γ 0 ⎪ ⎪ ∂y ⎜ ⎟ i =1
∂x Rxy ⎝ ∂x ⎠⎜⎝ ∂y R yy ⎟⎠ ⎪
⎪ xz0 ⎪ ⎪ ⎪ The external force is as follows:
⎪⎩γ yz ⎪⎭ ⎪ ∂w0 ⎪
α+
⎪ ∂x ⎪ 8
The mid-surface curvatures of the shell are denoted by: [KT ] = [K L ] + [KQ ]+ [Kσ ] (16)
where,
⎧ ∂α ⎫
⎪ ⎪
[K L ] = ∫∫ ([B ]L ) [D ][B ]L dxdy
T
⎧ k x ⎫ ⎪ ∂x ⎪ (17)
⎪ k ⎪ ⎪ ∂β ⎪ A
⎪⎪ y ⎪⎪ ⎪ ∂y ⎪
⎨k xy ⎬ = ⎨ ∂α ∂β
⎪k ⎪ ⎪ +
⎬
⎪
(7) ⎡⎣ K Q ⎤⎦ = ∫∫ [ B ]
A
( L T
) [ D ][ B ]
NL
(
dxdy + ∫∫ [ B ]
A
)
NL T
[ D ][ B ]
L
dxdy
⎪ xz ⎪ ⎪ ∂y ∂x ⎪
⎪⎩k yz ⎪⎭ ⎪
⎪
0
0
⎪
⎪ + ∫∫ [ B ] ( NL T
) [ D ][ B ]
NL
dxdydy (18)
⎩ ⎭ A
916 K. Bakshi and D. Chakravorty
3. Numerical Problems
[ K s ] = ∫∫ ([ B ] ) [ D][ B] ( ) [ D][ B ]
L T L 1 L T NL
[ B]
2 ∫∫
dxdy + dxdy
A A
( ) [ D][ B]
NL T 1
( ) [ D][ B]
L NL T NL
+ ∫∫ [ B ] [ B]
2 ∫∫
dxdy + dxdydy
A A
(20)
A reduced numerical integration, 2 × 2 Gauss quadrature rule,
is used to compute all terms of the stiffness matrices ([KT] and
[Ks]) and external load vector {Q}. The curved geometry of the
conoid is considered while global matrices are obtained from the
element ones. The guidelines reported by Chattopadhyay et al.
(1995) are following to check convergence of the iterative approach. Fig. 4. Deflection Profile of Isotropic Conoid under Uniformly Distributed
The shell displacements are utilized to compute stresses and Load along y = 0.5
o o
Table 1. Comparison of First Ply Failure Loads in Newton for a ( 02 ⁄ 90 ) Plate
Failure loads Experimental failure load Failure loads
Failure criteria Side/thickness
(Kam et al., 1996) (Kam et al., 1996) (present formulation)
Maximum stress 105.26 108.26L 157.34 112.14L
147.61N 135.94N
Maximum strain 122.86L 128.56L
185.31N 218.10N
Hoffman 106.45L 98.40L
143.15N 133.21N
Tsai-Wu 112.77L 110.50L
144.42N 134.50N
107.06L 104.40L
Tsai-Hill
157.58N 134.91N
Note 1: Length = 100 mm, ply thickness = 0.155 mm, load details = central point load.
Note 2: Lrepresents linear results and Nrepresents nonlinear results.
KSCE Journal of Civil Engineering 917
Fig. 5. The First Ply Failure Loads for Different Cross-Ply Conoidal Shells: (a) Failure Loads for 0o/90o Shell, (b) Failure Loads for 0o/90o/0o Shell, (c) Failure
Loads for 0o/90o/0o/90o Shell, (d) Failure Loads for 0o/90o/90o/0o Shell
Fig. 6. The First Ply Failure Loads for Different Angle-Ply Conoidal Shells: (a) Failure Loads for 45o/-45o Shell, (b) Failure Loads for 45o/-45o/45o Shell,
(c) Failure Loads for 45o/-45o/45o/-45o Shell, (d) Failure Loads for 45o/-45o/-45o/45o Shell
918 K. Bakshi and D. Chakravorty
Table 4. First ply Failure Loads in MPa of Clamped Conoids for Varying
a/b Ratio
Lamination
Failure theory a/b = 0.5 a/b = 1.0 a/b = 2.0
(degree)
0/90/0 Maximum stress 1.6149 1.0540 0.7869
Maximum strain 1.5746 1.0423 0.7689
Hoffman 1.6147 1.0539 0.7689
Tsai-Hill 1.6167 1.0545 0.7689
Tsai-Wu 1.6155 1.0542 0.7689
45/-45/45/-45 Maximum stress 0.7894 0.4942 0.3164
Maximum strain 0.7961 0.4996 0.3164
Hoffman 0.7844 0.4922 0.3164
Tsai-Hill 0.7878 0.4935 0.3164
Tsai-Wu 0.7849 0.4925 0.3164
Note: a = 1,000 mm, a/h = 100, hl/hh = 0.25
the shell and are furnished in Figs. 5 and 6. Fig. 5 depicts the
failure loads for cross-ply shells and Fig. 6 shows the same for
angle-ply ones. The nonlinear failure loads for different aspect
ratios (a/b ratio) are furnished in Table 4. The failure loads,
deflection at failure, the lamina first failed and the lamina stress which
Fig. 7. The Flow Chart Describing Solution Technique initiates failure obtained using the nonlinear theory are reported in
Table 5. The laminae are counted downward the laminate i.e., the
topmost lamina is the first one. Material properties, permissible
clamped plate under centrally applied point load using linear and stresses and strains of the laminated composite are reported in Table
nonlinear theories. Kam et al. (1996) first solved this problem 2. The dimensions of the conoid are reported in Table 3.
and reported the failure loads through experimental and numerical
investigations. Table 1 compares the proposed values with the 4. Results and Discussion
results furnished by Kam et al. (1996).
The present code is used to predict failure initiation in clamped Figure 4 and Table 1 shows correctness of the present finite
conoids under static uniform surface pressure. The failure loads element code. The spatial variation of static displacements
are studied for varying curvature (expressed using hl/hh ratio) of obtained using the present code is furnished in Fig. 4 which
Table 5. First Ply Failure Loads, Locations, Modes/Tendencies of the Clamped Shells
Lamination Failure load Deflection
Failure theory First failed ply Failure mode/tendency
(degree) (MPa) (mm)
0/90/0 Maximum stress 1.0540 13.73 2 Transverse tensile matrix cracking
Maximum strain 1.0423 13.13 2 Transverse tensile matrix cracking
Hoffman 1.0539 13.72 2 Transverse tensile matrix cracking
Tsai-Hill 1.0545 13.75 2 Transverse tensile matrix cracking
Tsai-Wu 1.0542 13.73 2 Transverse tensile matrix cracking
45/-45/45/-45 Maximum stress 0.4942 11.27 1 Transverse tensile matrix cracking
Maximum strain 0.4996 11.74 1 Transverse tensile matrix cracking
Hoffman 0.4922 11.11 1 Transverse tensile matrix cracking
Tsai-Hill 0.4935 11.21 1 Transverse tensile matrix cracking
Tsai-Wu 0.4925 11.13 1 Transverse tensile matrix cracking
Note: a = 1,000 mm, a/h = 100, a/b = 1, hl/hh = 0.25
shows very good match with the values reported by Hadid nonlinear failure strength values vary following near straight line
(1964). This figure confirms correctness of the conoidal shell configuration for changing hl/hh ratios and it is more prominent
formulation. The material properties are carefully adjusted to in case of the nonlinear failure strength. This enables one to
simulate the isotropic shell in the code developed for laminated establish equations of straight lines connecting these two variables
composite ones. which are furnished with these figures. These working equations
Table 1 confirms that the failure formulation is correctly will enable a practicing engineer to estimate the failure loads for
carried out in the present code as the failure loads obtained using any hl/hh value on the range of 0 to 0.25.
the code are in close match with the numerical and experimental It is important to note from Figs. 5 and 6 that for a given hl/hh
results reported by Kam et al. (1996). Table 1 contains the ratio, the linear theory yields higher failure strength compared to
dimensions of the composite plate and elastic constants are what is obtained using nonlinear theory. It indicates that linear
reported in Table 2. simplification of the failure problem will mislead us to wrongly
The failure criteria reported by Reddy and Reddy (1992) are overestimated failure load values.
adopted by the present authors to predict failure initiation in Figure 5 shows that the difference between linear and nonlinear
clamped composite conoidal shells. These theories are maximum failure strength is the highest for 0o/90o laminate (Fig. 5(a)). The
stress, maximum strain, Tsai-Hill, Tsai-Wu and Hoffman failure difference decreases with repetition of the antisymmetric unit
criterion. The minimum value among the five failure loads for a (0o/90o) and the 0o/90o/0o/90o laminate (Fig. 5(c)) shows smaller
given laminate obtained using linear theory is designated as the difference compared to what is obtained for the 0o/90o one. The
linear failure strength. The same obtained using nonlinear theory symmetric stacking sequences show smaller difference than the
is called the nonlinear failure strength. The linear and nonlinear antisymmetric ones. The 0o/90o/0o laminate (Fig. 5(b)) shows the
failure strength values are furnished in Figs. 5 and 6, for cross smallest difference considering all the cross-ply laminations
and angle-ply laminations, respectively. For a constant lamination, taken up here. The failure strength of angle-ply laminations
the failure strength values are furnished in these figures for furnished in Fig. 6 follow a different pattern then the cross-ply
changing truncation ratios (hl/hh ratio) of the conoid. A full ones where the 45o/-45o laminate (Fig. 6(a)) yields the minimum
conoidal shell is the one with hl/hh = 0.0 and the other shell difference between linear and nonlinear failure loads.
configurations with different hl/hh ratios are designated as The differences among linear and nonlinear failure loads
truncated conoids with different degrees of truncation. The change with hl/hh ratio of the conoid. For a given lamination,
figures clearly indicate that the practicing engineers must prefer such difference decreases when the shell approaches a full
the truncated shell configurations over the full ones as both the conoid configuration with changing hl/hh ratio from 0.25 to 0.0.
linear and nonlinear failure strength values increase monotonically The full conoid shows the minimum difference where the linear
when hl/hh ratio changes from 0.0 to 0.25. The shell with load is 41% higher than the nonlinear one. This difference is
maximum truncation (hl/hh = 0.25) shows the highest failure sufficiently higher which leads to the conclusion that the nonlinear
strength values. From practical engineering standpoint, a truncated theory, though more involving being implemented, is recommended
conoid is the preferred choice in chemical, automobile and food for correct prediction of failure loads of the composite conoidal
processing industries because these forms allow natural ventilation shells.
from both the ends. The fact that the truncated conoids are stiffer For a constant truncation ratio of cross-ply shells, Fig. 5
than the full ones will encourage use of these truncated forms in shows that the highest linear failure load is obtained from 00/900/
the abovementioned industrial applications. 0o/90o laminate (Fig. 5(c)). The 0o/90o/0o laminate (Fig. 5(b))
It is interesting to note from Figs. 5 and 6 that the linear and shows the highest nonlinear failure load. Fig. 6(b) shows that the
920 K. Bakshi and D. Chakravorty
45o/-45o/45o laminate shows the maximum linear failure load and Table 6. Loads Corresponding to 4 mm Deflection of the Shell and
the 45o/-45o/45o/-45o laminate (Fig. 6(c)) shows the maximum FOS Values
nonlinear failure load for a given hl/hh ratio. These observations Lamination Load in FOS to be applied on nonlinear
clearly indicate that linear theory not only overestimates the (degree) N/mm2 failure load
failure load but also fails to predict the correct relative performances 0/90 0.3725 1.13
of different laminations. Since, the deformed shape of the shell is 0/90/0 0.6504 1.60
taken into consideration in geometrically nonlinear formulation 0/90/0/90 0.5535 1.26
and is a more accurate treatment of the present problem and this 0/90/90/0 0.5842 1.67
theory shows lower values of first ply failure loads which are 45/-45 0.2410 1.32
acceptable from engineering standpoint, the 0o/90o/0o and 45o/ 45/-45/45 0.2838 1.42
-45o/45o/-45o laminations are typically selected for further study 45/-45/45/-45 0.3155 1.56
where the nonlinear failure loads are studied for varying aspect 45/-45/-45/45 0.3106 1.48
ratio of the shell.
The failure loads for different aspect ratio (a/b values) are
reported in Table 4. The minimum value for a particular laminate cross and angle-ply laminates the maximum deflections at failure
is highlighted in bold letters in the table. The practical civil exceed that limit. A further nonlinear analysis is carried out to
engineering often demands for rectangular plan areas to be find out load values for 4 mm deflection of 0o/90o/0o and 45o/-45o/
covered by repeating modular shell units. Table 4 should be 45o/-45o shells. These load values are termed as working loads
helpful to practicing engineers to select an optimum orientation and are reported in Table 6.
for the modular units where the failure load can be maximized The results reported in Figs. 5, 6 and Table 5 are post-
for a constant material consumption. The a/b ratio is varied by processed to compute the factor of safety (FOS) values to be
keeping the span along the arch direction (b) as constant. Thus, applied on the nonlinear failure loads to obtain their working
the shell with a/b = 0.5 has the smaller span along the beam values. These factors are furnished in Table 6. It is a usual practice to
direction and the one with a/b = 2.0 has the longer span along the propose a single value of safety factor for all the laminations. Thus,
beam direction. The conoid is stiffer along its arch direction by a factor 1.67 is applicable on all the shell options taken up in
virtue of the curved geometry. Hence, the shell is expected to Table 6. The factor of safety values are usually proposed as
become flexible when the beam direction has greater span than that integers or half an integers in design codes of practices. Thus a
along the arch direction. Table 4 exactly reflects this phenomenon by practical FOS of 1.75 may be proposed to be applied on the
showing the highest nonlinear failure loads when the a/b ratio is 0.5. nonlinear failure loads to arrive at the working loads acceptable
The failure loads decrease continuously when the aspect ratio from serviceability criterion.
increases from 0.5 to 2.0. Hence, it can be concluded from this
observation that the longer span of the conoid should be oriented 5. Conclusions
along its arch direction to achieve the maximum failure load.
Apart from the nonlinear failure loads, deflections at failure, The following conclusions are drawn from the present study:
first failed ply and modes/tendencies of failure for the 0o/90o/0o 1. The solutions of the benchmark problems show that the
and 45o/-45o/45o/-45o shells are studied and reported in Table 5. proposed code is capable to correctly predict the failure
The 0o/90o/0o shell shows the relatively best performance by initiation in clamped laminated conoids using linear and
showing higher failure load. The transversely loaded shell supported nonlinear theories.
along four edges deforms along its plan directions. Hence. the 2. The practicing civil engineers are recommended to apply
governing forces and moments also act along same directions. the nonlinear theory to realistically estimate failure loads of
The stiff fibers of cross-ply laminate are oriented along x and y clamped laminated conoidal shells. The linear theory, though
directions of the shell whereas in angle-ply laminate, the fibers run relatively simpler to implement mathematically, should be
along the diagonal directions. Since a lamina is stiffer in its fiber avoided as that leads to unsafe design of the shell.
direction then along the transverse direction the failure loads are 3. The 0o/90o/0o laminate is recommended for fabrication of
higher for cross-ply laminate. Both the laminates in Table 5 fail conoidal shells as it shows the highest first ply failure load
when the normal stress perpendicular to the fiber tend to exceed considering all the shell options taken up in the present
its permissible limit. The cross-ply shell (0o/90o/0o) fails at the study. The shell must be fabricated with hl/hh = 0.25 to
middle lamina and the angle-ply one (45o/-45o/45o/-45o) fail from maximize the failure load for a constant quantity of material
the topmost lamina. consumption. A full conoid should preferably be avoided if
Since a civil engineering shell has to satisfy the serviceability there is no practical compulsion.
requirement along with material failure the maximum deflections of 4. A conoidal shell roof covering rectangular plan-form should
the conoid at failure are studied. If the serviceable limit is have its longer span along the arch direction to achieve
considered as span/250 = 4 mm here then Table 5 shows that for greater load carrying capacity.
KSCE Journal of Civil Engineering 921