‘SEBM029000 SOP Jy LAN INTO) Lr KOMATSU D479A-3 (PALM CONTROL SPECIFICATION) MACHINE MODEL SERIAL No. D475A-3 10727 and up This shop manual may contain attachments and optional equipment that are not available in your area. Please consult your local Komatsu distributor for those items you may require. Materials and specifications are subject to change without noti + DA75A-3 mounts the SDA12V140E-1 engine. For details of the engine, see the 12V140-1 Series Engine Shop Manual. © 2002 KMOMAYSU. All Rights Reserved 00-1 Printed in Japan 08-02(U)01 10 20 30 40 90 00-2 CONTENTS GENERAL .......... STRUCTURE AND FUNCTION TESTING AND ADJUSTING................0. DISASSEMBLY AND ASSEMBLY ..... MAINTENANCE STANDARD....... OTHERG....... No. of page + 20-1 D475A-3SAFETY SAFETY SAFETY NOTICE SAFETY NOTICE IMPORTANT SAFETY NOTICE Proper service and repair is extremely important for safe machine operation. The service and repair techniques recommended by Komatsu and described in this manual are both effective ‘and safe. Some of these techniques require the use of tools specially designed by Komatsu for the specific purpose. To prevent injury to workers, the symbol is used to mark safety precautions inthis manual. ‘The cautions accompanying these symbols should always be followed carefully. I any danger. cus situation arises or may possibly arse, ist consid saety, and take the necessary actions to deal with the situation. GENERAL PRECAUTIONS Mistakes in operation are extremely dangerous. Read the Operation and Maintenance Manual care- fully BEFORE operating the machine, 1. Before carrying out any greasing or repairs, read all the precautions given on the decals which are fixed to the machine. 2. When carrying out any operation, always wear safety shoes and helmet. Do not wear loose work clothes, or clothes with buttons missing. ‘+ Always wear safety glasses when hitting parts with a hammer. + Always wear safety glasses when grinding parts with a grinder, etc. 3. If welding repairs are needed, always have a trained, experienced welder carry out the work. When carrying out welding work, always wear welding gloves, apron, hand shield, cap and other clothes suited for welding work. 4. When carrying out any operation with two or more workers, always agree on the operating procedure betore starting. Always inform your fellow workers before starting any step of the operation. Before starting work, hang UNDER REPAIR signs on the controls in the operator's compartment. 5. Keep all tools in good condition and leam the correct way to use them. 6. Decide a place in the repair workshop to keep tools and removed parts. Always keep the tools and parts in their correct places. Always keep the work area clean and make sure that there is no dirt or oil on the floor. Smoke only in the areas provided for smoking. Never smoke while work- ing. PREPARATIONS FOR WORK 7. Before adding oil or making any repairs, park the machine on hard, level ground, and block the wheels or tracks to prevent the machine from moving. 8. Before starting work, lower blade, ripper, bucket or any other work equipment to the ground. If this is not possible, insert the safety pin or use blocks to prevent the work equipment from fall- ing. In addition, be sure to lock all the control levers and hang warning signs on them. 9. When disassembling or assembling, support the machine with blocks, jacks or stands before starting work. 10.Remove all mud and oil from the steps or other places used to get on and off the machine, ‘Always use the handrails, ladders or steps when getting on or off the machine, Never jump on or off the machine. If it is impossible to use the handrails, ladders or steps, use a stand to pro- vide safe footing. 00-3‘SAFETY PRECAUTIONS DURING WORK 11.When removing the oil filer cap, drain plug or hydraulic pressure measuring plugs, loosen them slowly to prevent the oil from spurting out. Before disconnecting or removing components of the oil, water or air circuits, first remove the Pressure completely from the circuit. 12.The water and oil in the circuits are hot when the engine is stopped, so be careful not to get bumed. Wait for the oll and water to cool before carry: ing out any work on the oil or water circuits. 18.Before starting work, remove the leads from the battery. Always remove the lead from the nega- tive (-) terminal first. 14.When raising heavy components, use a hoist or crane. Check that the wire rope, chains and hooks are free from damage. Always use lifting equipment which has ample capacity. Install the lifting equipment at the correct places. Use a hoist or crane and operate slowly to pre- vent the component from hitting any other part. Do not work with any part still raised by the hoist or crane 15.When removing covers which are under internal pressure or under pressure from a spring, always leave two bolts in position on opposite sides. Slowly release the pressure, then slowly loosen the bolts to remove. 16.When removing components, be careful not to break or damage the wiring. Damaged wiring may cause electrical fires. 17.When removing piping, stop the fuel or oil from spilling out. If any fuel or oil drips onto the floor, wipe it up immediately. Fue! or oil on the floor can cause you to slip, or can even start fires. 18.As a general rule, do not use gasoline to wash parts. In particular, use only the minimum of gasoline when washing electrical parts, 00-4 SAFETY NOTICE 19,Be sure to assemble all parts again in their origi nal places. Replace any damaged parts with new parts. ‘+ When installing hoses and wires, be sure that they will not be damaged by contact with other parts vihen the machine is being operated. 20.When installing high pressure hoses, make sure that they are not twisted. Damaged tubes are dangerous, so be extremely careful when instal- ing tubes for high pressure circuits. Also, check that connecting parts are correctly installed. 21.When assembling or installing parts, always use the specified tightening torques. When installing protective parts such as guards, or parts which Vibrate violently or rotate at high speed, be par- ticularly careful to check that they are installed correctly 22.When aligning two holes, never insert your fin- ‘gers or hand. Be careful not to get your fingers caught in a hole. 28.When measuring hydraulic pressure, check that the measuring tool is correctly assembled before taking any measurements. 24.Take care when removing or installing the tracks of track-type machines. When removing the track, the track separates suddenly, so never let anyone stand at either end of the trackFOREWORD GENERAL FOREWORD GENERAL This shop manual has been prepared as an ald to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judge- ments. Make sure you understand the contents of this manual and use it to full effect at every opportunity. This shop manual mainly contains the necessary technical information for operations performed in a service workshop. For ease of understanding, the manual is divided into the following chapters; these chapters are fur- ther divided into the each main group of components. ‘STRUCTURE AND FUNCTION This section explains the structure and function of each component. tt serves not only to give an under- standing of the structure, but also serves as reference material for trcubleshooting, In addition, this section may contain hydraulic circuit diagrams, electric circuit diagrams, and mainte- nance standards. ‘TESTING AND ADJUSTING This section explains checks to be made before and after performing repairs, as well as adjustments to be made at completion of the checks and repairs. ‘Troubleshooting charts correlating "Problems" with “Causes” are alsc included in this section. DISASSEMBLY AND ASSEMBLY This section explains the procedures for removing, installing, disassembling and assembling each com- Ponent, as well as precautions for them, MAINTENANCE STANDARD This section gives the judgment standards for inspection of disassembled parts. ‘The contents of this section may be described in STRUCTURE AND FUNCTION. OTHERS This section mainly gives hydraulic circuit diagrams and electric circut diagrams. In addition, this section may give the specifications of attachments ard options together. NOTICE ‘The specifications contained in this shop manual are subject to change at any time and without any advance notice. Use the specifications given in the book with the latest date. 00-5FOREWORD HOW TO READ THE SHOP MANUAL VOLUMES ‘Shop manuals are i repairs. They are ued as a guide to carrying out ided as follows: Chassis volume: Issued for every machine mode! Engine volume: Issued for each engine series Electrical volume: —_| Each issued as ono ‘Attachments volume: | Volume to cover all models, ‘These various volumes are designed to avoid dupli- cating the same information. Therefore, to deal with all repairs for any model, it is necessary that chas- sis, engine, electrical and attachment volumes be available. DISTRIBUTION AND UPDATING Any additions, amendments or other changes will be sent to KOMATSU distributors. Get the most up-to- date information before you start any work. FILING METHOD 1. See the page number on the bottom of the page. File the pages in correct order. 2. Following examples show how to read the page number. Example 1 (Chassis volume): 10-3 tem number (10. Structure and Function) |____Consecutive page number for each item, Example 2 (Engine volume): 12-5 ut Unit number (1. Engine) Item number (2. Testing and Adjust- ing) Consecutive page number for each iter, 3. Additional pages: Additional pages are indicated by a hyphen (-) and number after the page number. File as in the example. Example: 12-208 - 12-208-1 }-Added pages {15 093.0 12-204 HOW TO READ THE SHOP MANUAL REVISED EDITION MARK When a manual is revised, an edition mark (:2)2...) is recorded on the bottom of the pages. REVISIONS Revised pages are shown in the LIST OF REVISED PAGES next to the CONTENTS page. ‘SYMBOLS. So that the shop manual can be of ample practical use, important safety and quality portions are marked with the following symbols. Gyro | tom aa encanta procaine Nos ees forming the work, Special technical precau- tions or other precautions * Caution | for preserving standards | are necessary when per- | forming the work, Weight of parts of sys- tems, Caution necessary when selecting hoisting wire, or when working pos ture is important, ete Weight Places that require special attention for the tightening torque during assembly. Tightening torque | Places to be coated with rca) X= | Coat adhesives and lubricants, at. oe a + ‘ — Places where oil, water oF fuel must be added, and the capacity i, water Places where oll or water Drain | must be drained, and quantity to be drained.FOREWORD HOISTING INSTRUCTIONS HOISTING INSTRUCTIONS HOISTING & Peavy parts (25 kg or more) must be lifted with a hoiet, oto, In the DISASSEMBLY AND ASSEMBLY section, every part weighing 25 kg or more is indicated clearly with the symbol + fa part cannot be smoothly removed from the machine by hoisting, the following checks should be made’ 1) Check for removal of all bolts fastening the part to the relative parts. 2) Check for existence of another part causing, interference with the part to be removed. WIRE ROPES 1) Use adequate ropes depending on the weight of parts to be hoisted, referring to the table below: Wire ropes. (Standard "2" or "S" twist ropes without galvanizing) Rope diameter Allowable load 4) 392.2 * The allowable load value is estimated to be one- sixth or one-seventh of the breaking strength of the rope used. 2) Sing wire ropes from the middle portion of the hook. Slinging near the edge of the hook may cause the rope to slip off the hook during hoisting, and. 1a serious accident can recult. Hooks have max imum strength at the middle portion. a 14449 O J Oo og am Do not sling a heavy load with one rope alone, but sling with two or more ropes symmetrically wound onto the load. Slinging with one rope may cause turning of the load during hoisting, untwisting of the rope, o slipping of the rope from its original winding position on the load, which can result in a dangerous accident, 7% Do not sling a heavy load with ropes forming @ wide hanging angle from the hook. When hoisting a load with two or more ropes, the force subjected to each rope will increase with the hanging angles. The table below shows the vatiation of allowable load KN {kg} when hoisting is made with two ropes, each of which is allowed to sling up to 9.8 kN {1000 kg} vertically, at verious hanging angles. When two ropes sling a load vertically, up to 19.6 KN {2000 kg} of total weight can be sus- pended. This weight becomes 9.8 kN {1000 kg} when two ropes make a 120° hanging angle. On the other hand, two ropes are subjected to an excessive force as large as 39.2 kN (4000 kg} if they sling a 19.6 kN {2000 kg} load at a ling angle of 150°, 0 6 Lifting anaie lgeeree) 3120180 sh00460 00-7FOREWORD METHOD OF DISASSEMBLING, CONNECTING PUSH-PULL TYPE COUPLER, METHOD OF DISASSEMBLING, CONNECTING PUSH-PULL TYPE COUPLER Ay Before carrying out the following work, release Type 1 the residual pressure from the hydraulic tank. For details, see TESTING AND ADJUSTING, Fiat Releasing residual pressure from hydraulic tank, BA B:en it the residual pressure Is released from ‘the hydraulic tank, some hydraulic oil flows out when the hose is disconnected. Accordingly, prepare an oll receiving container. Disconnection 1) Release the residual pressure from the hydrau- lic tank. For details, see TESTING AND Fie? ADJUSTING, Releasing residual pressure from 4 hydraulic tank. 2) Hold adapter (1) and push hose joint (2) into \ mating adapter (3). (See Fig. 1) i 1 The adapter can be pushed in about 35 [7 mm. o * Do not hold rubber cap portion (4). « 3) After hose joint (2) is pushed into adapter (3), press rubber cap portion (4) against (3) until it clicks. (See Fig. 2) 4) Hold hose adapter (1) or hose (5) and pul it out. R (See Fig. 3) q OG % Since some hydraulic oil ows out, prepare | al an oil receiving container. Fie.3 Connection ; ' 1) Hold hose adapter (1) or hose (5) and insert it in mating adapter (3), aligning them with each Fles othor. (See Fig. 4) % Do not hold rubber cap portion (4), 2) After inserting the hose in the mating adapter perfectly, pull it back to check its connecting It condition. (See Fig. 5) t f + When the hose is pulled back, the rubber | cap portion moves toward the hose about j 3.5mm. This does not indicate abnormality, 4 ica however. | Fie cwer0781FOREWORD METHOD OF DISASSEMBLING, CONNECTING PUSH-PULL TYPE COUPLER, Type 2 Type S 1) Hold the mouthpiece of the lightening portion and push body (2) in straight unti sliding pre- vention ring (1) contacts contact surface a of the hexagonal portion at the male end. 2) Hold in the condition in Step 1), and turn. lever (4) to the right (clockwise). i) Hold the mouthpiece of the tightening portion and push body (2) in straight until sliding pre- vention ring (1) contacts contact surface a of the hexagonal portion at the male end. 2) Hold in the condition in Step 1), and push | until cover (3) contacts contact surface a of the hexagonal portion at the male end. z i | ~ 3 & OVER /+ I< 3) Hold in the condition in Steps 1) and 2), and | 3) Hold in the condition in Steps 1) and 2), and pull out whole body (2) to disconnect it pull out whole body (2) to disconnect it + Hold the mouthpiece of the tightening portion | » Hold the mouthpiece of the tightening portion and push body (2) in straight unti sliding pre- | and push body (2) in straight until sliding pre- vention ring (1) contacts contact surface a of | __ vention ring (1) contacts contact surface a of the hexagonal portion at the male end to con-| the hexagonal portion at the male end to con rect it. rect it. & 8FOREWORD COATING MATERIALS COATING MATERIALS % The recommended coating materials such as adhesives, gasket sealants and greases used for disassembly and assembly are listed below. * For coating materials not listed below, use the equivalent of products shown in this list. Category | Komatsu code Part No. ty Container Main applications, featurest ura 790-129-9030 150g Tuve Used to prevent rubber gaskets, uber cushions, and cock plug from coming out we 790-129-9050 Polyethylene container espace otra Used for plastics (except polyeth- ieee Seoer ete Pe ira 09940-00030 Polyethylene ‘container Features: Resistance to heat and ‘chemicals Used for anti-loosening and seal- ant purpose for bolls and plugs. irs Adhesives 790-129-9060 (Set of adhesive and hardening, ‘agent) can Used as adhesive or sealant for metal, glass and plastic. ur 790-129-0040 Polyethylene container Used as sealant for machined holes. Holtz MH 705, 790-126-9120 Tube Used as heat-resisting sealant for repairing engine. Three bond 1735 790-129-9140 Polyethylene ‘container Quick hardening type adhesive ‘Cure time: within 8:sec. t0 3 min, Used mainly for adhesion of met- als, rubbers, plastics and woods. Aron-alpha 201 790-129-9130 29 Palyethyiene ‘container Quick hardening type adhesive {Quick cure type (max. strength at- ter 30 minutes) Used mainly for adhesion of rub- bers, plastics and metais. Loctite 648-50 794-129-9110 50ce Polyethylene ‘container Resistance to heat, chemicals, Used -at Joint portions subject to high temperatures. Lot 790-129-9010 Tube Used as adhesive or sealant for gaskets and packing of power train case, etc. 1s Gasket | sealant | 790-129-9070 1g can Used as sealant for various threads, pipe joints, flanges. Used as sealant for’ tapered plugs, elbows, nipples of hydrau- lic piping. iss "790-129-9020 2009 Tube Features: Slicon based, resist- lance to heat, cold Used as sealant for flange sur- face, tread, ‘mab Used as sealant for oll pan, final drive case, etc 00-10FOREWORD COATING MATERIALS Category | Komatsu code | PartNo, cry | Container | Main applications, faturesr 1 |= Ftures; Snicon based, quick hard ening pe te7 | re0-1200070 | 19 | tube | + Bae % sealant for tyneo! | nedsingsitste rand oh se Adhosves horned reuse Tee bona 7 Used as heatsesistng solantior ston | re01200000 | 1009 | Tue es T | > Used as lubricant fr siing por el pease one 609 tion (to prevent from squeaking). Moydnum 1 © Used 19 prevent selaue or sou iubean fog of he head when pose We ume} epeso.co04 | 2009 | Tue tno ha ang + Tee Se oes tor tnkage, | Bearings et SYG2-400L! ] + General purpose type Evcecnl cou | Syesaoot!-a | venous | various | Syee-teoc! SYA Tee eveeaooca > Used ‘or normal temperature, Grease | Syeeseoce ligttoad bear stpacse near: G2-CA SYG2-400CA-A Various Various tact with water or steam. Vee soon SVGATSOGNCA Mayedenum 109 > Used for places wih Reavy ad eupnde” | svaz4oom | (09S | Setows ype tebneant | case) | 00-11FOREWORD STANDARD TIGHTENING TORQUE STANDARD TIGHTENING TORQUE STANDARD TIGHTENING TORQUE TABLE (WHEN USING TORQUE WRENCH) + In the case of metric nuts and bolts for which there is no special instruction, tignten to the torque given in the table below, ‘Thread diameter Width across fone) (one) a et x | O88 8O ‘TABLE OF TIGHTENING TORQUES FOR FLARED NUTS + In the case of flared nuts for which there is no special instruction, tighten to the torque given in the table below. cama Thread diameter Width across flat Tightening torque mm mm I Nm kgm 14 19 2465249 28205 18 24 492 196 522 22 | 27 785 2196 a22 24 92 197.3229.4 1423 30 36 176.5 229.4 1823 33 a1 196.1 249) 2025 36 46 285.2 2 49 2525 42 55 | 294.2 49 3025 00-12FOREWORD STANDARD TIGHTENING TORQUE TABLE OF TIGHTENING TORQUES FOR SPLIT FLANGE BOLTS In the case of split flange bolts for which there is no special instruction, tighten to the torque given in the table below. Thread diameter With across flat Tightening torque mm mm | Nm kgm 10 14 ] 657 268 67207 2 7 112298 1824 16 2 27929 28523 TABLE OF TIGHTENING TORQUES FOR O-RING BOSS PIPING JOINTS %* Unless there are special instructions, tighten the O-ring boss piping joints to the torque below. ‘Thread diameter | Wieth across flat Tightening torque Norminal No. mm | mm Nm | kgm 02 14 | saseae 35205 03, 04 20 Varies depending 93.1298 9521 05, 06 28 on type of 142.4 = 19.6 14522 10, 12 33 connector. 421.4 = 588 4326 14 | 42 877.1 1323 0952135 TABLE OF TIGHTENING TORQUES FOR O-RING BOSS PLUGS % Unless there are special instructions, tighten the O-ring boss plugs to the torque below. Thread diameter | Width across flat Tightening torque Norminal No. mm mm Nm kgm 08 08 4 7.35 2147 0.75 £0.15 10 10 7 11.27 2147 1.15 £0.15 2 12 19 17.64 = 196 48202 4 | 4 22 22.54 2196 23202 16 16 24 20.4 249 3205 18 18 27 99.2249 4205 20 20 30 49.249 | 5205 24 26 82 68.6 298 ms) 30 30 32 107.82 187 Wats 33 33 a w74e196 | 1922 36 36 36 151.9 2245, 15.5225 42 42 a 2107 229.4 21523 52 82 n 928.4 2 44.1 33245 00-13FOREWORD STANDARD TIGHTENING TORQUE TIGHTENING TORQUE FOR 102 ENGINE SERIES (BOLT AND NUTS) Use these torques for bolts and nuts (unit: mm) of Cummins Engine. ‘Thread diameter Tightening torque mm ] Nm kgm 6 1022 1.02 £0.20 8 2h 245 20.41 10 4326 4.38 +061 2 T7212 7.85 21.22 ‘TIGHTENING TORQUE FOR 102 ENGINE SERIES (EYE JOINTS) Use these torques for eye joints (unit: mm) of Cummins Engine, Thread diameter Tightening torque T mm Nm kgm 6 822 ot 20.20 8 1022 1.02 20.20 10 1222 1.22 20.20 2 Pas 245 20.41 4 3625 367 +051 TIGHTENING TORQUE FOR 102 ENGINE SERIES (TAPERED SCREWS) Use these torques for tapered screws (unit: inch) of Cummins Engine. Thread diameter Tightening torque mm Nm kgm 1116 321 0:31 20.10 118 B22 0.81 £0.20 14 1222 1.22 20.20 3/8 1522 1153 20.41 112 2hed 2.45 20.41 314 3625 367 +051 1 6029 6.12 20.92 00-14FOREWORD ELECTRIC WIRE CODE ELECTRIC WIRE CODE In the wiring diagrams, various colors and symbols are employed to indicate the thickness of wires, This wire code table will help you understand WIRING DIAGRAMS, Example: SWB indicates a cable having a nominal number 5 and white coating with black stripe. CLASSIFICATION BY THICKNESS Copper wie Nominal T Cabiegn. | Satst Applicable circuit number | Numberot | 2a.g | Crass, (rn) ws ‘stands = rn) itm) | oss n | ow 08 2a 12 Stating, ghtng, ona 2 26 0.2 208 34 20 Lighting, signal tc 5 65 0.32 5.23 46 | 7 Charging and signal 15 8 045 1338 | 70 8 Staring (Glow plug) 40 65 0.80 wn 4 16 Starting 60 127 0.80 eas 136 178 Staring 100 27 0.80 109.1 176 200 Staring CLASSIFICATION BY COLOR AND CODE 7 7 Creuits} Prat | Charging Ground) Staring | Lighting | Instrument | Signal | Other fication code] W eee R y 6 L + | Pre AY | Color White Black Black Red Yeliow Green Blue | [cous] we | — | ow RW va ew uw 2 Color | wnite & Rea White & Black) Red & White [Reliow & Red Green & White Blue & White Goce |e wee eed eee (ere Re vB GR un 3 | [cotor|wnite & Black] — [olack & Yellow] Red & Black Nellow & BlacH Green & ed |Biue & Yetow coef we] | OBR RY ve ay uy 4 | Aux + t "YY | Color | White & Blue| — | Black & Red | Red & Yellow Yelow& | Green & | Biue & Yellow coe] we | — | — RG YL ee iB 5 L Color White & Green — — [ed & Green| vetow & Blu|Green & Blac Blue & Black cou) — = RL w et = 6 Color | _ | aa Red & Blue [Yellow & White | 00-15FOREWORD CONVERSION TABLE CONVERSION TABLE METHOD OF USING THE CONVERSION TABLE ‘The Conversion Table in this section is provided to enable simple conversion of figures. For details of the ‘method of using the Conversion Table, see the example given below. EXAMPLE ‘+ Method of using the Conversion Table to convert from milimeters to inches 1. Convert §5 mm into inches. (1) Locate the number 50 in the vertical column at the left side, take this as (A), then draw a horizontal line from a. (2) Locate the number 5 in the row across the top, take this as @, then draw a perpendicular line down from 8. (3) Take the point where the two lines cross asiG'. This point) gives the value when converting from mil- limeters to inches. Therefore, 55 mm = 2.165 inches. 2. Convert 550 mm into inches. (1) The number 550 does not appear in the table, so divide by 10 (move the decimal point one place to the left) to convert it to 55 mm. (2) Carry out the same procedure as above to convert 55 mm to 2.165 inches. (3) The original value (550 mm) was divided by 10, so multiply 2.165 inches by 10 (move the decimal point cone place to the right) to return to the original value. This gives 550 mm = 21.65 inches. ® Millimeters to inches 1mm = 0.03997 in ° 1 2 3 4 5 6 7 8 9 ° 0.118 | 0.157 | 0.197:| 0.236 | 0.276 | 0.315 | 0.354 10 0.512 | 0.551 | 0.591:| 0.630 | 0.669 | 0.709 | 0.748 20 | 0.787 0.906 | 0.945 | 0.984; | 1.024 | 1.063 | 1.102 | 1.142 30 | 1.181 1.299 | 1.939 | 1.978;| 1.417 | 1.457 | 1.496 | 1.536 40. | 1.575 1.693 | 1.732 | 1.772!) 1.811 | 1.850 | 1.890 | 1.929 o wm .--|.-59.. | 1,969. 2.087 | 2.126 |(2.165)| 2.205 | 2244 | 2.283 | 2.923 ° 60° "| 2362 2480 | 2520 |'2559 | 2.598 | 2.698 | 2.67 | 2.717 | 70 | 2.756 2.874 | 2.913 | 2.953 | 2.992 | 3.032 | 3.071 | 3.110 80 | 3.150 3.268 | 3.307 | 3.346 | 3.86 | 3.425 | 3.465 | 3.504 90 | 3.543 3.661 | 3.701 | 3.740 | 3.780 | 3.819 | 3.858 | 3.898 00-16FOREWORD Millimeters to inches CONVERSION TABLE 11mm = 0.03987 in of:1]f2f]sjf]4j]sj)]s]7)s81]°8 | ° ° 0.039 | 0.079 | 0.118 | 0.187 | 0.197 | 0.236 | 0.276 | 0.315 | 0.354 | 10 | 0.904 | 049s | 0472 | oste | oss: | 0.691 | 0.00 | 0009 | 0709 | 0-740 20 0.787 | 0.827 | 0.866 | 0.906 | 0.945 | 0.984 | 1.024 | 1.063 | 1.102 | 1.142 30 | 1.11 | 1.220 | 1260 | 1.299 | 1.999 | 1.978 | 1417 | 1487 | 1496 | 1536 40 | 1575 | 1614 | 1.658 | 1.699 | 1.792 | 1.772 | 1811 | 1.850 | 1.890 | 1929 | 50 1.969 | 2.008 | 2.047 | 2.087 | 2.126 | 2.165 | 2.205 | 2244 | 2.283 | 2.323 60 | 2.962 | 2402 | 2441 | 2.480 | 2.520 | 2550 | 2508 | 2608 | 2677 | 2717 70 | 2.756 | 2705 | 2835 | 2874 | 2913 | 2959 | 2992 | s032 | s071 | 3.110 20 | 3150 | s180 | 3228 | o.268 | 2.907 | 3.046 | 3.086 | a42s | aes | a504 90 | ass | ssas | 3622 | 3661 | 3.701 | 3.740 | 2700 | asio | 3958 | a.808 Kilogram to Pound 2046 b 0 1 2 3 4 5 6 7 8 ] 9 | o |o | 2a0| aa | e6r| eae | 102) 120| 10] wes] 100s 10 22.05 | 2425 | 26.46 | 28.66 | 20.86 | 22.07 | a527| 37.48) 99.68| 41.89 20 44.09 | 46.30 | 4850 | 50.71 | 51.91 | 55.12 57.32 | 59.53 | 61.73| 63.93 30 |66.14 | 6836 | 7055 | 72.75 | 74.96 | 77.16 | 7997) 9157) 93.78| 5.98 40 88.18 90.39 | 92.59 | 94.80 | 97.00 | 99.21 | 101.41 | 103.62 | 105.82 | 108.03 50 110.23 | 112.44 | 114.64 | 116.85 | 119.05 121.25 | 123.46 | 125.66 | 127.87 | 130.07 60 |19228 | 194.48 | 136.69 | 198,09 | 147.10 | 149.90 | 14851 | 147.71 | 149.91 | 152.12 70 [154.92 | 186.58 | 158.73 | 160.94 | 169.14 | 165.35 | 16755 | 169.76 | 171.96 | 174.17 80 |17687 | 178.57 | 180.78 | 182.98 | 185.19 | 167.39 | 189.60 | 191.80 | 194.01 | 196.21 90 |198.42 | 200.62 | 2va.8e | 208.03 | 207-24 | 200.44 | 211.64 | 21985 | 216.05 | 218.26 00-17FOREWORD CONVERSION TABLE Liter to U.S. Gallon 16 = 0.2642 US. Gal ° 1 2| 3 4 5 6 7 8 9 ° ° 0.264| 0528 | 0.793| 1.057] 1.321] 1.585] 1.849| 2.113| 2.978 | 10 zeae} 2.900) 2170| 2404] 2.690] 9.969] 4207] 4401 | 4.755] s.o10 20 5.283} 5.548| 5.812| 6.076| 6340| 6.604| 6.869| 7.133 7.997) 7.661 | 30 7.925 | 8.189) 8454| @718| 8982| 9.246| 9510 | 9.774 | 10.039 | 10.303 | 40 — | 10.867 | 10.831 | 11.095 | 11.359 | 11.624 | 11.888 | 12.152 | 12.416 | 12.680 | 12.944 80 | 13.209 | 13.473 | 13.737 | 14.001 | 14.265 | 14.529 | 14.795 | 15.058 | 15.322 | 15.586 60 | 15.850 | 16.115 | 16.379 | 16.643 | 16.907 | 17.171 | 17.435 | 17.700 | 17.964 | 18.228 70 | 18.492 | 18.756 | 19.020 | 19.285 | 19.549 | 19.813 | 20.077 | 20.341 | 20.605 | 20.870 80 | 21.134 | 21.398 | 21.662 | 21.926 | 22.190 | 22.485 | 22.719 | 22.988 | 23.247 | 23.511 90 | 23.778 | 24.040 | 24.304 | 24.568 | 24.832 | 25.096 | 25.361 | 25.625 | 25.889 | 26.153 | Liter to U.K. Gallon 4¢ = 0.21997 UK. Gal } | 0 1 2 3 4 5 6 7 8 9 o jo 0.220| 0440/ 0.660| 0.280 | 1.100| 1.220| 1.540] 1.760] 1.980 10 2.200 | 2.420| 2640| 2.860| 3.080] 3.300) 3.520| 3.740] 3.950] 4.179 20 4.g99| 4619] 4830] 5.050| 5.279| 5.490| 5:719| 5.939| 6.159] 6.379 30 ses | 6.s19| 7.039| 7.259) 7.479] 7.969] 7.919) 8.139/ 8.359| 8.579 40 2.799 | 9.019] 9.239] 9.459) 9.679| 9.899 | 10.119 | 10.339 | 10.859 | 10.778 50 | 10.998 | 11.281 | 11.438 | 11.658 | 11.878 | 12.098 | 12.318 | 12.528 | 12.758 | 12.978 60 | 13.198 | 13.418 | 13.638 | 13.858 | 14.078 | 14.298 | 14.518 | 14.798 | 14.958 | 15.178 70 | 15.398 | 15.618 | 15.838 | 16.058 | 16.278 | 16.498 | 16.718 | 16.938 | 17.158 | 17.978 20 —_| 17.598 | 17.818 | 18.037 | 18.257 | 18.477 | 18.697 | 18.917 | 19.197 | 19.357 | 19.677 90 | 19.797 | 20.017 | 20.237 | 20.457 | 20.677 | 20.897 | 21.117 | 21.397 | 21.557 | 21.777 00-18FOREWORD CONVERSION TABLE kgm to ft. Ib 1 kgm = 7.288 ff Le f+ [2 3 a[s]6 7 8 9 ° o | 72| 45] 217 | 289] se2) 43.4] soe] 579) 651 10 722 | 706] 868 | 940) 1019 | 1005 | 1157 | 1290 | 1902 | 197.4 20 1447 | 151.9 | 159.1 | 166.4 | 1736 | 1808 | 183.1 | 195.3 | 2025 | 2098 30 | 217.0 | 2242 | 231.5 | 2387 | 245.9 | 2532 | 2604 | 2676 | 274.9 | 282.1 40 | 28903 | 2066 | 3038 | 311.0 | 3183 | 3255 | 3327 | s40.0 | 347.2 | 250.4 50 | 361.7 | 368.9 | 376.1 | 383.4 | 3906 397.8 | 405.1 | 4123 | 419.5 | 4268 | 60 434.0 | 441.2 | 448.5 | 455.7 | 462.9 4702 | 477.4 | 4846 | 491.8 | 499.1 70 506.3 | 513.5 | 520.8 | 528.0 | 535.2 | S425 | 5497 | 556.9 | 564.2 | 571.4 80 578.6 | 585.9 | 593.1 | 600.3 | 607.6 | 6148 | 622.0 | 629.3 | 636.5 | 643.7 90 651.0 | 658.2 | 665.4 | 6727 | 679.9 | 687.1 | 694.4 | 701.6 7088 716.1 100 723.3 | 730.5 | 737.8 | 745.0 | 7522 | 7595 | 768.7 | 773.9 | 781.2 | 788.4 110 7956 | 802.9 | 810.1 | 8173 | 8246 | @318 | 999.0 | 846.3 | 853.5 | 860.7 120 868.0 | 875.2 | 882.4 | e897 | 896.9 | 904.1 | 911.4 | 9186 | 925.8 | 993.1 130 | 940.3 | 947.5 | 9548 | 962.0 | 969.2 | 9765 | 982.7 | 9909 | 998.2 | 1008.4 | 140 | 1012.6 | 1019.9 | 1027.1 | 1034.3 | 1041.5 | 1048.8 | 1058.0 | 1063.2 | 1070.5 | 1077.7 | 150 | 1084.9 | 1092.2 | 1099.4 | 1106.6 | 1113.9 | 1121.1 | 1128.3 | 1135.6 | 1142.8 | 1150.0 | 160 | 1187.3 | 1164.5 | 1171.7 | 1179.0 | 1186.2 | 1193.4 | 1200.7 | 1207.9 | 1215.1 | 1222.4 170 | 1129.6 | 1236.8 | 1244.1 | 1251.3 | 1258.5 | 1265.8 | 1273.0 | 1280.1 | 1287.5 | 1294.7 180 | 1301.9 | 1309.2 | 1316.4 | 1323.6 | 1330.9 | 1338.1 | 1345.3 | 1952.6 | 1359.8 | 1367.0 190 | 1374.3 | 1981.5 | 13887 | 1396.0 | 1403.2 | 1410.4 | 1417.7 | 1424.9 | 1432.1 | 1499.4 00-19FOREWORD CONVERSION TABLE kg/om* to Ibvin? thalem? = 14.2288 lovin? ° 1 2 3 4 5 6 7 8 9 [0 o| 142) 284] 427] s69| 71.1| 05.| 99.6 1108) 1260) lo 1s2.2| 1565] 1707| 184.9] 199.1| 213.4) 227.6, 241.8| 2560, 270.2 20 284.5| 2987| 3129| 927.1] 341.4| 355.6, 369.8, 384.0| 3983, 4125 30 426.7; 440.9] 455.1] 469.4] 483.6) 497.8) 512.0, 526.3; 540.5] 554.7! 40 568.9, 583.2| 597.4] 611.6| 6258) 640.1, 6543 6685, 6827| 696.9 50 7112] 725.4) 7396) 7538] 768.1| 7623) 7965] 810.7| 825.0] 8392 60 853.4) 867.6, 881.8} 896.1| 9103] 924.5| 9387) 953.0| 967.2} 981.4] 70 995.6} 1010 | 1024 | 1038 | 1053 | 1067 | 1081 | 1095 | 1109 | 1124 80 90 | 1138 | 1152 | 1166 | 1181 | 1195 | 1209 | 1223 | 1297 | 1252 | 1266 1280 | 1294 | 1309 | 1323 | 1397 | 1951 | 1965 | 1380 | 1394 | 1408 | roo | 1422 | t4s7 | 1451 | 1465 | 1470 | 1493 | 1508 | 1522 | 1596 | 1550 | 110 1565 1879 1893, 1607 1621 1636 1650 1664 1678 1693 | | 120 | 1707 | tar | 1738 | 1749 | 1764 | 1778 | 1792 | 1806 | 1821 | 1835 130 | te49 | 1269 | 1077 | 1892 | 1908 | 1920 | 1934 | 1949 | 1969 | 1977 140 1991 2005 2020 2034 | 2048 | 2062 | 2077 | 2091 2105 2g 150 | 2198 | 2148 | 2162 | 2176 | 2190 | 2205 | zate | 2293 | 2247 | 2262 1eo | 2276 | 2290 | 2304 | aste | 2303 | 2047 | 20s | 2075 | 2989 | 2404 170 | asi | 2492 | 244s | 2460 | 2475 | 2400 | 2509 | 2516 | 2592 | 2546 180 2560 2574 | 2589 | 2603 | 2617 2631 2646 | 2660 2674 2688 190 | a7oe | 2717 | 27e1 | 2ras | 2750 | 2773 | 2700 | 2002 | 2016 | 2830 200 | 2e45 | ze59 | 2673 | 2007 | 2001 | zare | 2900 | 204s | 2058 | 207s | 210 (2987 3001 3015 3030 | 3044 | 3058 | 3072 | 3086 3101 3s 220 | a129 | ara | stse | atze | are6 | 200 | azta | azo | sous | 3057 230 | se71 | seee | 3900 | sora | soze | 949 | 357 | 2071 | ase | o399 240 | sara | saze | 3442 | 3456 | 3470 | 3485 | o499 | o519 | a5e7 | ase 00-20FOREWORD ‘Temperature CONVERSION TABLE Fahrenheit-Centigrade Conversion ; a simple way to convert a Fahrenheit temperature reading into a Cen- tigrade temperature reading or vice versa is to enter the accompanying table in the center or boldface col- umn of figures. ‘These figures refer to the temperature in either Fahrenheit or Centigrade degrees. It itis desired to convert from Fahrenheit to Centigrade degrees, consider the center column as a table of Fahrenheit temperatures and read the corresponding Centigrade temperature in the column at the left, It itis desired to convert from Centigrade to Fahrenheit degrees, consider the center column as a table of Centigrade values, and read the corresponding Fahrenheit temperature on the right. a 6] ~ fe] 7] *]< = “aa | ao |ool-nz| nm | sel vel [wae] ae] | ave “2 | Tos |osro [in| a | see| oo | ar [nee | are | a | noe 34.4 -30 22.0 | -10.6 13 ‘55.4 89 48 118.4 28.3 83 181.4 | [7 | “2s |-s0|-to0| ia | sr2| oa ao | toa | aoa | oe | eae “ea | “20 | 40] 94! is | a90| 100, 50 | w220| ane | oe | ieee 28.3 -19 2.2 8.9 16 60.8 106 | 51 123.8 | 30.0 86 186.8 “ra| aa | “oa| “33| w | @ee| nt | |ies| os] ot |e 272) -17 14 78 18 64.4 WT 53 127.4 ot 88 190.4 Ter | te | 2] 2| i | oo2| ie | se [tesa | ety | oo | ioe Ter} 4s | 30| W37| 20 | ooo| ie | ss [iol sez | oo | ieso | 25.6 4 68 61) 21 69.8 13.3 56 132.8 | 32.8 oO 195.8 | |-o| “13 | s6| -so| a | me| 90 | sr |isce| sos | ae | wre 244) 12 10.4 5.0 23 73.4 14.4 5B 136.4 | 33.9 93 199.4 “ee| | w2| 4! a | g2| iso | sp | sez | see | oe | oore “as| 10 | 20] 39) 25 | 70| ss | | woo| sso | ee | 2090 -ws| | ss] 23] 2 | r00| 101 | 0: |re| sss | os | 2008 2} | ws] 28| # | oe| ier | ee jiee| cee | & | deed 7| & | ts] 22] a | aos| re) o jues| 27] & | 288 sri) | 2] 47| 20 | os2| ize | es |ire| ore | oo | aoe oe} | 230] 11] 90 | os0| wa | es | wool sve | sm | ais0 og] 4 me] os) | wale) wos | sos ue | ate Tea| “3 | zee] 0 | a2 | aos| tos | er | awee | aso | no | ooo -18.9 2 28.4 06 33 91.4] 200 | 68 154.4 | 46.1 5 239.0 wea| 1 | so2| 11] 34 | es2| aoe | ep | 02 | ao | tao | aco| Tra} 0 | 20| 17! as | oso| art | so lia] se | ie | ate 167 2 356] 28| 37 986 z2 | 72 | 1616 | 572 | 195 | 275.0 wer} 3 | sre 33| a0 lsooa| aoe | os | ieoe| aos | te | 209 ssa} 4 | soz| 0/39 | to02| 29 | ta | ese | cor | tas | coco sso} 5 | 410] 4] a | to0o| a0 | ys | iro | ese | tao | coco sua] eo | a8 50| a | 1058| 244 | 76 | 1000] 2a | 105 | otro | T30| 7 | aol se a |sore| oso) wm | ies Se | MB) ous saa} a | ace er] ao | soo | ase | ge | tree | soo | wee | See “za 3 | az| o7| a | im2| ast | 7 | rae ser | wo | oon sez] 1 | soo] 72] a | neo | ar a | reo] ros | te | sera 00-21FOREWORD UNITS UNITS In this manual, the measuring units are indicated with Internatinal System of units (SI). As for reference, conventionally used Gravitational System of units are indicated in parentheses {_ }. Example: N {kg} Nm (kgm) MPa {kg/cm"} kPa (mmH-O} kPa {mmHg} kWitpm (HP/rpm) kWh {g/HPh} 00-22OI GENERAL Specification dimension drawings 01-2 Specifications on. 4 Weight table 01-13, Table of fuel, coolant and lubricants... 01-17 DA75A-3 01-1GENERAL SPECIFICATION DIMENSION DRAWINGS SPECIFICATION DIMENSION DRAWINGS + SEMI U-TILTDOZER + GIANT RIPPER Unit: mm + U-TILTDOZER + GIANT RIPPER svoo2es7 01-2 DA75A-3GENERAL SPECIFICATION DIMENSION DRAWINGS + SUPER DOZER + COUNTERWEIGHT Unit: mm. 2770 4570 r swoe3120 DA75A-3 01-3GENERAL SPECIFICATIONS SEMI U-TILTDOZER, U-TILTDOZER SPECIFICATIONS Machine mode! DATSA3 Serial No. 10727 and up Operating weight + Bare tractor 75700 B| - wih above + comi Udozer 's onaso 5 |. with above + variable giant ripper 99,180 + With above + ROPS cab + air conditioner 100,500 ‘perforated side cover Min turning radius ™ rs Gradeabitty deg 20 Stability (ront, rear, let, fight) deg 6 Forward tet 0-35 Forward and kmh 0-63 | £ | Forword ars 0-109 2] 3 | Rovere tat 0-47 £] | poverse 2nd town . Reverse 3rd_ 0-143 ¢ | Bare wactor 1191.22) i With semi U-dozer a 145.2 (1.48) | With semi U-dozer + variable giant ripper | gem 158 1.60) 8 | with above + ROPS cab + air conditioner 159 (1.62) © | + perforated side cover -g | Bare tractor 620 : With semi U-dozer 8710 mm | with semi U-dozer + variable giant ripper 11870 4g { O | th Ucdozer + variable giant ripper 11950 5/8 | are tractor 3610 2] 2| wn somi Udozer men 5265 °Y &| win vsdozer 6208 || To op of ors: 4570 2 | top of exhaust pipe mm 4420 E | To top of intake duct 3760 01-4 DA75A-3 @GENERAL SPECIFICATIONS Machine model Da75A-3 Serial No. 10727 and up «| Track gauge 2.70 $ | Length of track on ground 4,365 E | Track shoe width 710 a Min, ground clearance 655 Name SDATAVI40E- Type Acycle, water-cooled, Vtype, vertical type, sitet injection, with turbocharger, aftercooler No. of cylinders ~ bore x stroke mm 12140 x 165 Piston dieplacement eee 2048 (30,480) Rated horsepower wWitpm (HF ep 4172,000 (862,000) 2] 8| Mex. torque Newvrom tkorrpm) 3825/1400 (39071400) B | E| sox speed at no oad = asa 2 E | min, speed at no toed eel 600 Min. fuel consumption ratio | ghW.h (MPA) 204 162) Staring motor 24, 78 RW xe ‘Alternator 24V,75.8 Battery 12.V, 200 Ah x 4 Radiator core wpe D type oraue co Solement, single stage, single phace fom (with lock up clutch) Planetary gear type, multiple dso clutch, Transmission hydrauttealy actuated, force-feed lubrication € a2er pump, forward’ 3 speed, reverse 3 speed § [Bevel gear on Spiral bevel gear, plas type lubrication § Wet type, multiple clutch dis, spring boosted, | steering ctutch hydraulically actuated (manual typ : Interconnected with brake é Wet type, multiple clutch dis, spring boosted, Steering brake Inydreutcally actuated (pedal operated, manually operated) interconmected with clutch —— Spur gear stage, planetary gear Tstage Teduetion gear, splash type lubrication Dé75A-3 @ 01-5GENERAL SPECIFICATIONS Machine model DA75A-3 Serial No. 10727 and up «>| Suspension Rigid, balancing beam type 2 | cartier roller 2 on each side 8 | track roller 7 on eech side 5 | Track shoe Assembly type, single grouser, 40 each side, pitch: 317.5 mm, width: 710 mm Power train + lubrication pump (tendem) Gear type (BAL160 + 160 + 112) ‘Scavenging pump (tandem) Gear type (BARGS + 320) PPC control pump (tandem with assist pump) Gear type {SAR(1}032) ‘MPa Max. pressure fa 208 (210) fze| Tee Gear type, tandem (SAL(4)140 + (3)100) [E5| Discharge (at engine speed 2,000 rpm) | _fummin 485 ls a) Type Gear type (SAR(3)100) 36 {tandem with PPC control pump) rea Discharge (at engine speed 2,000 rpm) timin 193 a ‘Type B[Es] For biade un 1-800! pilot spool type, with demand spool 8 |E5| For blade ttt, ripper (Lo) 3-spool pilot spool type BF | Fortipper wi) 2-spool pilot spool type | [Type Double acting, piston type E| |g | cvtinaer bore 180 Z| ES] Outside diameter of piston rod 10 3 | g [Ba Piston ovate mm 1781 2 [ES] Max. distance between pins, 3,1213,121) a 2 5 _| Min, distance between pins 1,340 (1,340) Eg | cvinder bore 750 = Ke 5] Outside diameter of piston rod 140 25| Piston stroke mm 285 2] Max. distance between pins 1983 ae ie + The figures in () show the 01-6 rensions for the U-blade. Dé75A-3 @GENERAL SPECIFICATIONS Machine model DaveAs Serial No. 10727 and up. Cylinder bor bath eft and gh 20 Outside diameter of piston rod 10 tot tsa Piston stroke (both ltt and wight) | mm 2s Max. dstnce between pins 1983 tooth ft and tah Min, distance between pins 1628 |__| Wot tet and ti 315 | Cynder bore 250 § | 8 (53) outside diameter of piston rod 120 £[3 25 Piston stroke mom 645 E | [ES] max. sistance bewoon pine 28 Z| [6 _| Min. distance between pins 1.530 3 E | Cvtinaer bore aD l=] Outside diameter of piston rod 140 25| Piston stroke mm 540 EE] Max distance between pins 2x0 IS. | Min distance between pins 1.480 Hydraulic tank Cont a scored woe Type ‘ifvraute Unoses Blade cuppon method Brace pe wade tat a 1220 | | £] tex hes umngeceo nm oo» B/E] ator. sie mm 11250 Eze 3/3)" sos cia aote van eg “ B |_| pia capacity me 35.9 $0625.60 8 | Blade with mam 5.265 £ | stade height 7 aero B | blade cuting angle eg 52 Da7sA3 ®GENERAL SPECIFICATIONS. Machine model D475A-3 tier end oe mmm a0 3) tera nh mm an — s £ Max. tilt mm 1,345 | | staae curing angle variation dea 2 ° Blade capacity m 42.3 2 Blade width mm 6,205 2 | blade height a 2e10 8 | blade cutting angle deg 2 | 3 | mow ae mm vai0 [Sz] E ) Max. pitch angle deg 5 [B13 | Max iteh-bockonote ea . 2[_ [2] max un i 1.660 ELBE] E stax itch anole eg 5 £ PPLE | otax.pton-neck angle deg 5 5 8 | Max. digging depth mm 1,180 8] Estar tin neon = Mo || mvvin ate of pin candor) | deg | a8 adele solely 92.5 ~ 540) 2] 8) ax wit of beam 3,0 3 | 2] No. of shanks 3 g 8 Max. digging depth ™m 1,800 3] 3} tox. with of beam mm un é 01-8 DA75A-3 ®GENERAL SPECIFICATIONS SUPER DOZER Machine model Dares Serial No, 10727 and up Operating weight £ 5 | «are vector _ 75,700 = + Super dozer + ROPS cab + air conditioner 105,000 counterweight Min. turning radius _ 46 Gradeabitty deg 0 Stability (ron, rear lt fight deg 3% Forward tat 0-38 | g | Fomard 2na o-6s E| § | Forward ara 0-109 £8 | Reverse tet 0-47 ele @ | Reverse 2nd ken/h 0-84 Reverse rd o- 14s fg§| Boe wes 10425 1.07) E S| Super dozer + ROPS cab + air conditioner | ™™ 146.19 (1.49) Pal 4 counterweight BE | Bare vector azo By mom [58] suner dozer + counterweight 10870 2 /BE| Bare tractor 3,610 © [55 witn super dozer 6.465 am 5] | to wp ornors 4570 2 | to tin of exhaust pipe - 4420 He 760 barsxs @ 01-9GENERAL SPECIFICATIONS Machine mode! DIT5A-3 Serial No. 10727 and up «, | Track gauge 2770 & | Length of track on ground 4,365 & | Track shoe width 810 6 Min, ground clearance 655 Name ‘SDATZV140 Type 4-cycle, water-cooled, V-type, vertical type, direct injection, with turbocharger, aftercooler No, of cylinders ~ bore x stroke mm 12-140 x 165 Piston displacement £ (co) 30.48 (30,480) Rated horsepower kWirpm (HP/rpm) 1632/2,000 {848/2,000) e| 8] Max. torque Nevrpm tkorvrom) 3,826)1,40 (39071 400) & 5 Max. speed at no load rpm 2.150 | Min. speed at no load ‘pm 600 Min. fuel consumption ratio | ghW-h (g/HP-h} 204 (152) Starting motor 24 V, 7.5 kW x2 Alternator 24V, 75 A. Battery 12.V, 200 Ah x 4 Radiator core type Diype ae ment, single stage, single phase a ‘with Teck up clutch) Planetary gear type, multiple dise clutch, Transmission hydraulically actuated, force-teed lubrication E ‘gear pump, forward 3 speed, reverse 3 speed £ $ | Bovel gear shatt Spiral bevel gear, splash type lubrication fF ‘Wet type, multiple clutch disc, spring boosted, | steering clutch hydraulically actuated (manual type), 5 interconnected with brake é & Wet type, multiple cutch dise, spring boosted, Steering brake hydraulically actuated (pedal operated, manually operated), interconnected with elutch ae Spur gear 1-stage, planetary gear T-stage aig reduction gear, splash type lubrication 01-10 DA75A-3 @GENERAL SPECIFICATIONS Machine model D475A-3 Serial No. 10727 and up ‘« | Suspension Rigi, balancing beam type | carrier rolier 2 on each side 8 | track roller 7 on each side 5 | Track shoe Assembly type, single grouser, 40 each sid: pitch: 317.5 mm, width: 810 mm Power train + lubrication pump (tendam) Gear type (BAL160 + 112 + 172) ‘Scavenging pump (tandem) Gear type (BARG3 + 280) PPC control pump (tandem with assist pump) Gear type (SAR(1)032) Max pressure ates 2.8 (210) Hel vee Gear pm tandem GALANAD + GOO IES! Discharge at engine speed 2.000 rom) _| tin ass sal Tee Gear type (SAR(2/100) EE (tandem with PPC contol pump) a Discharge (at engine speed 2,000 rpm) Yimin 193 Type 5 For blade lift ‘-spoo! pilet spool type, with demand spool EIB | For blade pitch 3-p00! pilot spoa! type 3] [Tyee Deuble acting, piston type 2) Ig [eninaer bore 200 z FEB | Outside diameter of piston rod 110 3 | g [Eston strote mm 781 | E [ES] ax. sistonce botwoon pins tat (320) ©) 2B | in. cistance between pins 11340 (1,340) Eg | cytinder bore 250 £138) outsae aiameter of piston rod 40 3] Piston stroke mm 285 S| sox. distance between pine 11983 Min. distance between pins 1,698 Hydraulic tank Control valve assembled type (externally installed) DA75A:3 @ 01-11GENERAL SPECIFICATIONS Machine model Serial No. Ds75A-3 10727 and up Type Hydraulic super dozer (pitch dozer) Blade support method Cylinder type Max. blade lifting height {from ground level) Lu ou | | 8| ntax. blade towering depth | | 8] rom ground level) Ld CJ S| |e B |B] E| Max. ttt mm 1,660 (blade tip angle: 62°) | 2] | sade cuting angle variation dog + s/8 3 Blade capacity me 45.0 2 | Blade width mm 6.465, # | blade height oa 3220 é & | blade cutting angle dog 42-67 01-12 DA75A3 @GENERAL WEIGHT TABLE WEIGHT TABLE Ay This weight table is a guide for use when transporting or when handling components. + SEMI U-TILTDOZER, U-TILTDOZER Unit ko Machine model DATA Serial No. 10727 and up Engine, damper assembly 3000 + Engine assembly a0 + Damper assembly au Main radiator assembly 328 Sub, radiator assembly 162 Ot cooter assembly 187 Fuel tank assembly (when full 58 (2,390) Powertrain unit "3900 : + Torque converter, PTO assembly 750 + ‘Tranemiesion assembly 130 + ‘Tranarnission valve assembly 0 + Steering clutch, brake assembly 2295 + Steering valve assembly 8 Final drive assembly (each sie) 3575 Main frarne assembly 9.120 ‘Track group assembly (each side) 11,180 " + Track frame (each side) 2996 + Idler assembly (each side) 708 + Track roller assembly (single, each) 22 + Track rller assembly (double, each) aa + ari roti assembly (each) 106 Track shoe assembly (770 mm width) 13220 Pivot shaft assembly (each side) 370 Equalizer bar 598 Tivaraulc tank essembly 298 + Main contrat valve (bade it) ro + Main contol valve (blade tit, ripper) e The figures in (__) show the dimensions for the U-blade. 0475-3 ® 01-13GENERAL WEIGHT TABLE Unit: kg Machine model Da75A-3 Serial No. 10727 and up Blade lift cylinder assembly (each side) 445, Blade tit cylinder assembly 519 Tiltdozer assembly + Blade + Straight frame (LH) + Straight frame (RLM) + Tilt eylinder assembly 14,500 (17,700) 7.420 (10,750) 1817 (087) 1817 (1817) 519 519) Variable giant ripper assembly 5,698 + Shank assembly 1,040 + Ripper lift eylinder assembly 306 + Ripper tit cylinder assembly 202 Radiator guard assembly 5,020 + Radiator guard 2,280 + Blade lit cylinder assembly (each side) 446 Ragliator mask (with grille) (each side) 9 Engine underguard (front) 261 Engine underguard (rear) a8 Power train underguard (front) 340 Power train underguard (rear) 48 Hood 160 Fender (Lit) 420 Fender (F.H.) 540 ROPS mount assembly 1934 ROPS assembly 982 Floor frame assembly 600 Cab assembly a8 Operator’ seat assembly 6 %* The figures in (_) show the dimensions for the U-blade. 01-14 DA75A-3GENERAL + SUPER DOZER Machine modet Serial No. Engine, damper assembly + Engine assembly + Damper assembly Main radiotor assembly Sub. radiator assembly Oil cooler assembly Fuel tank assembly (when full) Power train unit + Torque converter, PTO assembly + Transmission assembly + Transmission valve assembly + Steering clutch, brake assembly + Steering valve assembly Final drive assembly (each side) Main frame assembly ‘Track group assembly (each + Track frame (each side) + Idler assembly (each side) + Track roller assembly (single, each) + Track roller assembly (double, each) + Cartier roller assembly (each) “Track shoe assembly (810 mm width) Pivot shaft assembly (each side) Hydraulic tank assembly + Main control valve (blade lift) + Main control valve (blade tilt, ripper) DA75A-3 @ WEIGHT TABLE Unit: kg D475A-3, 10727 and up 3,940 3,740 24 528 162 187 858 (2,390) “4980 750 1350 70 2,290 26 3575 9,120 11,180 2,996 708 22 237 100 14,060 370 598 498 6 46 01-15GENERAL WEIGHT TABLE Unit: kg Machine model DATEA-3 Serial No. 10727 and up Blade lift cylindor assembly (each side) 478 Blade pitch cylinder assembly (each side) 530 ‘Super dozer assembly 19,700 + Blade 11,620 + Straight frame (LH) 1818 + Straight frame (RLH.) 1818 + Pitch cylinder assembly (each side) 530 Counterweight 6,040 Radiator guard assembly 5,020 + Radiator guard 2,280 + Blade lift cylinder assembly (each side) 478 Radiator mask (with grille) (each side) 99 Engine underguard (front) 267 Engine underguard (rear) 24 Power train underguard (front) 340 Power train underguard (rear) 48 Hood 160 Fender (LH) 430 Fender (RH.) 540 ROPS mount assembly 1034 ROPS assembly 982 Floor frame assembly 600 Cab assembly a5 Operator's seat assembly 64 01-16 DA75A-3 ©GENERAL ‘TABLE OF FUEL, COOLANT AND LUBRICANTS: TABLE OF FUEL, COOLANT AND LUBRICANTS "AMBIENT TEMPERATURE CAPACITY resenvon — |NB.9F|__, AMBIENT TEMPERATURE [capaci 303 aio _% $0 _ woe | Specifi Ref re t [-“sae30 , SAE TOW Engine oil pan : 126 121 | ‘SAE T0W30. sa SAE 15W-40 __SAE 15W-40_—_| Power train oil pan | [sar 30 | {inl torque converter, | SAF #0 ae ao transmission ani bevel gear cases) [SAE 10W. | | Damper case 24 | 24 Recoil spring Engine AES 145 145 Pivot shaft (each) | 24 26 ‘SAE 10W | Hydraulic system SAE 10W-30 420 140 ‘SAE TSW-40 (“se [SAE 100 Final drive case (each) ‘SAE 85W-140 78 76 ‘SAE B0W-90 ] Idler (each) oa | | 14-15 | 14-15 eo t l T Track roller (each) CO 1408 14-18 | 14-18 Carrier roller (each) 1.25 ~ 1.38 | 1.28 - 135 t Fuel tank Diesel ‘ASTM D975 No. 2 ter _ fuel | fasion : = in i ain cee 230) — Cooling system Coolant | | Add antifreeze | [Manet 290f DA75A-3, 01-17GENERAL NOTE: (1) When fuel sulphur content is less than 0.5 %, change oil in the oil pan every periodic maintenance hours described In this manual. Change oil according to the following table if fuel sulphur content is above 0.5 %. Change interval of oil in Fuel sulphur content| range neon 05 to 1.0% 1/2 of regular interval Above 1.0 % 1/4 of regular interval merican Society of Testing and Material Society of Automotive Engineers American Petroleum Institute ‘TABLE OF FUEL, COOLANT AND LUBRICANTS (2) When starting tne engine in an atmospheric temperature of lower than 0°C, be sure to use engine oil of SAE10W, SAE 10W-30 and SAE15W-40, even though an atmospheri temperature goes up to 10°C more or less in the day time. (3) Use API classification CD as engine oil and if API classification CC, reduce the engine oil change interval to half. (4) There is no problem if single grade oil is mixed with multigrade oil (SAE10W-30, 15W- 40), but be sure to add single grade oil that matches the temperature in the table on the left (5) We recommend Komatsu genuine oil which has been specifically formulated and ay proved for use in engine and hydraulic work equipment applications. Specified capacity: Total amount of oil including oil for components and oil in piping. 01-18 ity: Amount of oil needed to refill system during normal inspection and maintenance. DA75A-310 STRUCTURE AND FUNCTION Engine, power train cooling system ‘drawing Power trai snr Power train skeleton Power train hydraulic piping diagram... Power train hydraulic circuit diagram .. Torque converter and PTO Torque converter valve .. Transmission Transmission control Transmission ECMV .. Transmission clutch ECMV Transmission lubrication relief valve Priority valve Steering, brake control... Transfer, bevel gear shaft, steering... Transfer, bevel pinion Steering ECMV Steering clutch ECMV, Steering brake ECMV.... D475A-3 ‘Sudden stop prevention valve Final drive... Track frame. Hydraulic tank .. PPC valve .. Main control valve 10-78 Pin-puller hydraulic system drawing ...... 10- 86 Pin-puller hydraulic circuit drawing Pin-puller solenoid valve. Air conditioner ... Engine control .. Engine control system Deceleration potentiometer Engine control system with electronic ingine throttle controller Monitor system Monitor panel nn. Mode selection system Electrical equipment Steering electronic control 10- 87 10- 68 10- 62 10- 65 10- 66 _ 10-106, 10-112 10-116 10-1STRUCTURE AND FUNCTION ENGINE, POWER TRAIN COOLING SYSTEM DRAWING ENGINE, POWER TRAIN COOLING SYSTEM DRAWING svo02980 1. Main radiator Outline 2. Sub radiator + The radiator consists of two systems: The 3. Turbocharger main radiator and sub radiator. 4. Aftercooler + The main radiator system carries out cool- 5. Engine ing for the engine and power train oil cooler; 6. Power train oil cooler the sub radiator system carries out cooling 7. Water pump (for main radiator) for the aftercooler. 8 Water pump (for sub radiator) + There are water pumps for each system. 10-2 D475A-3STRUCTURE AND FUNCTION POWER TRAIN Outline + The power generated by engine (1) has its torsional vibration dampened by damper (2), and then passes through universal joint (3), and is transmitted to torque converter (7). The power from the engine is transmitted through oil by torque converter (7) to the input shaft (turbine shaft) of transmission (8) in accordance with the change in the load. There is a lock-up clutch assembled to the torque converter, and when the rotating speed beyond the torque converter becomes higher, the lock-up clutch is engaged. When this happens, the drive case and turbine form one unit, so the power from the engine transmitted directly to the transmission in- put shaft. Transmission (8) uses a combination of a planetary gear system and hydraulic equip- ment to reduce the speed and shift the gears (forward: 3 gears, reverse: 3 gears). It con- ects two sets of clutches selected with the gear shift lever according to the change in the load, and transmits the power from the transmission to transfer (14) from output shaft. The power entering transfer (14) has its 4754-3 POWER TRAIN sv0296 speed reduced. Its speed is further reduced by the bevel pinion and bevel gear of the bevel gear shaft, and it is then divided at right angles to the left and right and trans- mitted to the respective steering clutches (9). The power transmitted from the bevel gear shaft to the final drive is used to steer the machine by engaging or disengaging steering clutch (9). The steering lever is operated to disengage the steering clutch on the side to which the ‘machine is to be steered in order to change the direction of travel. The size of the turn- ing radius is controlled by steering brake (10) installed to the outside of the steering cluteh. Steering brake (10) uses the same disc sys- tem that is used for the steering clutch The power output from the steering clutch enters final drive (11), where it is reduced, and rotates sprocket (12). drive is a double reduction type con- sisting of a single stage spur gear and single stage planetary gear system. It rotates the sprocket to drive track shoe (13) and move the machine. 10-3‘STRUCTURE AND FUNCTION POWER TRAIN SKELETON Engine (SDA12V140) Damper Universal joint Power train, hydraulic, lubricating pump {BAL160+160+112) 5. Hydraulic pump (SAL140+100) Pepe 10-4 POWER TRAIN SKELETON 6. Hydraulic pump {SAR100+32) 7. Torque converter 8 Transmission 9. Steering clutch 10. Steering brake nu. 12 13. 14. 6. 16. Final drive Sproket Track shoe Transfer Transfer drive gear Bevel pinion svvo70e2 17. Bevel gear 18. PTO 19. Scavenging pump D475A-3,STRUCTURE AND FUNCTION POWER TRAIN HYDRAULIC PIPING DIAGRAM POWER TRAIN HYDRAULIC PIPING DIAGRAM aned era Torque converter oil filter Power train oil filter . Power train lubricating oil filter Torque converter valve Transmission control valve Steering control valve Power train oil strainer . Oil tank |. Power train pump (BAL160+160+112) Scavenging pump Power train oil cooler SS eersomsena DA75A-3, apge pgrrveses swonases Torque converter inlet pressure pick-up port (IN) Torque converter lock-up pressure pick-up port (LU) Transmission relief pressure pick-up port (TM) Transmission reverse clutch pressure pick-up port (REV) Transmission forward clutch pressure pick-up port (Fwo) Left clutch pressure pick-up port (LC) Left brake pressure pick-up port (LB) Right brake pressure pick-up port (RB) Right clutch pressure pick-up port (RC) Transmission 1st clutch pressure pick-up port (1st) Transmission 2nd clutch pressure pick-up port (2nd) Transmission 3rd clutch pressure pick-up port (3rd) |. Torque converter stator clutch pressure (SC) Torque converter outlet pressure pick-up port (OUT) 10-5STRUCTURE AND FUNCTION 1. Oil tank 2. Power train oil strainer 3. Power train pump 4. Torque converter charge pump 5. Power train lubrication pump 6. Power train oil filter 7. Torque converter oil filter 8. Power train lubrication oil filter 9. Main relief valve 10. Priority valve 11, Modulating valve 12. Quick return valve 13. Reducing valve 14. Pilot valve 15. Reverse spool 16. Forward spool 17. 3rd speed spool 18. 2nd speed spool 19. 1st speed spool 20. Transmission speed spool 21. Transmission F-R spool 22. Reverse clutch 23, Forward clutch 24, 3rd clutch 25. 2nd clutch 26. 1st clutch 27. Torque converter relief valve 28. Torque converter 2. Oil cooler 30. Steering clutch and brake lubrication 31. Torque converter case 32. Torque converter lock-up valve 33. Modulating valve 34. Torque converter lock-up clutch 35. Modulating valve 36. Stator clutch 37. Torque converter lock-up solenoid valve 38. Steering check valve 39. RH. steering valve 40. RH. brake valve 41. LH. brake valve 42. LH. steering valve 43. Steering clutch 44, Steering brake 45. Steering case 46. Transmission lubrication valve 47. Transmission lubrication 48. PTO Lubrication 49. Scavenging pump 50. Solenoid for pin puller D475A-3 POWER TRAIN HYDRAULIC CIRCUIT DIAGRAM moomp on ProzzrALH ET |. Forward . 3rd speed oil pressure switch . 2nd speed oil pressure switch Transmission main relief pressure pickup port, . Transmission reducing pressure pickup port . Transmission pilot pressure pickup port . Torque converter relief pressure pickup port . Torque converter regulator pressure pickup port Torque converter lockup pressure pickup port Torque converter stator clutch pressure pickup port |. RH. steering clutch pressure pickup port R.H. steering brake pressure pickup port LH, steering brake pressure pickup port . LH. steering clutch pressure pickup port Reverse oil pressure switch il pressure switch 1st speed oil pressure switch Modulating oil pressure sensor 10-7STRUCTURE AND FUNCTION TORQUE CONVERTER AND PTO TORQUE CONVERTER AND PTO Power train pump installed position Sipoanss 3. Scavenging pump installed position . Assist pump installed position . Hydraulict pump installed position ppp> DA75A-3 10-9STRUCTURE AND FUNCTION TORQUE CONVERTER AND PTO 1. Rao a yo Bmw BM Brn wie AnA 1007966 10-10 0475A-3STRUCTURE AND FUNCTION Ser anpene Coupling Seal cage Input shaft (59 teeth) Front housing Idler gear (74 teeth) Idler gear shaft . Clutch housing . Drive case . Turbine Pump Stator shaft . Bearing cage . Retainer . Shaft . Transmission input shaft . Stator shaft boss . Stator clutch housing . Return spring Stator clutch plate Stator clutch disc Stator clutch piston . Turbine boss: - Lock-up clutch dise . Lock-up clutch plate Lock-up clutch piston . Scavenging pump gear (65 teeth) . Seal seat Spacer . Cover . Hydraulic pump gear (61 teeth) . Power train pump drive gear (61 teeth) Drive shaft . Cover 4754-3, ‘TORQUE CONVERTER AND PTO 10-11STRUCTURE AND FUNCTION Outline + The torque converter is a 3-element, single-stage, T-phase torque converter, and it forms a single structure with the transmission. To improve the fuel consumption and ease of operation and to reduce consumption of the engine horsepower, a wet-type, multiple-disc clutch type torque converter lock-up device and a wet-type, double-disc stator clutch device are assembled inside it. + When the machine is carrying out continuous low-load dozing or grading operations, it is more efficient if the power of the engine is transmit- ted directly to the transmission input shaft. To achieve this, a lock-up clutch actuated by hydraulic pressure is assembled inside the torque converter. When the torque converter is locked up (the pump and turbine form one unit), the oil sup- plied from the torque converter relief valve does ot stop, so the oil leaving the turbine from the pump is given unneeded direction by the stator, and this resists the rotation of the pump and turbine (the oil is churned). To prevent this, @ stator clutch similar to the lock-up clutch is built in. This allows the stator to rotate freely when the torque converter is locked up. The oil then moves together with rotation of the pump and turbine; itis discharged from the pump and turbine with little resistance, and is returned to the pump. The condition for the torque converter to enter the lock-up range and torque converter range are as follows, + Lock-up range ‘When both of the following conditions are ful filled: Torque converter output shaft speed: Above 1,360 rpm. Transmission set pressure’ ‘Above 1.96 MPa (20 kg/cm’) + Torque converter range When either of the following conditions are ful- filled. Torque converter output shaft speed: Below 1,330 rpm Transmission set pressure: Below 1.5 MPa {15 kg/cm’) 10-12 TORQUE CONVERTER AND PTO. Structure + Pump (12) forms one unit with coupling (1), shaft (3), clutch housing (7), and drive case (8), and is rotated by the power from the engine. + Turbine (9) forms one unit with turbine boss (24) and transmission input shaft (tur- bine shaft) (17), and is rotated by oil from the pump. + Stator (11) forms one unit with stator shaft (13) and stator shaft boss (18), and is locked to rear housing (10) by the stator clutch. + The lock-up clutch consists of three parts: clutch plate (26) (meshed with drive case (8)), clutch disc (25) (meshed with turbine boss (24)), and clutch piston (27) (that slides inside housing (7), which forms one unit with the drive case). + The stator clutch consists of three parts: clutch disc (22) (meshed with boss (18) that is connected by a spline to stator shaft (13), clutch plate (21) (supported by a pin to clutch housing (19) and rear hous- ing (10)), and clutch piston (23) (that slides inside the reer housing). + The PTO consists of input shaft (3), idler gear (5), scavenging pump drive gear (28), hydraulic pump drive gear (32), and power train pump drive gear (33). Dé75A-3STRUCTURE AND FUNCTION Path of transmission of motive force 1. Lock-up clutch OFF, stator clutch ON ‘When lock-up clutch (25) is OFF, the connection between drive case (8) and turbine (9) is cul; and when stator clutch (22) is ON, rear housing (10) and stator shaft (13) are connected, so stator (11) is locked and the torque converter provides the normal functions of a torque converter. The power generated by the engine passes through the damper and universal joint, and is transmitted to coupling (1), Input shaft (3), clutch housing (7), drive case (8), and pump (12) rotate as one unit. The motive force from the pump uses oil to rotate turbine (8), and is transmitted to trans- mission input shaft (17), which forms one unit with the turbine. 2. Lock-up clutch ON, stator clutch OFF When lock-up clutch (25) is ON, drive case (8) and turbine (9) are connected to form one unit; and when stator clutch (22) is OFF, the connec- tion between rear housing (10) and stator shaft (13) is cut, so stator (11) follows the rotation of Pump (12) and turbine (9). The power generated by the engine passes through the damper and universal joint, and is transmitted to coupling (1). Input shaft (3), clutch housing (7), drive case (8), and pump (12} rotate as one unit. In addition, the drive case and tur- bine (9) are connected by the clutch, so the oil is not used. The motive force is transmitted di- rectly to the turbine and transmission input shaft (17). D475A-3 ‘TORQUE CONVERTER AND PTO 10-13STRUCTURE AND FUNCTION Flow of oil + Oil set to within 0.87 MPa (8.7 kg/cm’) by the torque converter relief valve flows from port A, passes through the oil hole inside rear housing (10), and enters pump (12). ‘The pump is always being rotated by the power from the engine, so the oil entering the pump is given centrifugal force, and enters turbine (9). The turbine is rotated by the centrifugal force of the oil The turbine forms one unit with transmission input shaft (17), so the motive force received by the turbine is transmitted to the transmission. The oil leaving the turbine is sent to stator (11) and enters the pump again, but some of the oi passes from the stator through port B and is sent to the oil cooler. 10-14 ‘TORQUE CONVERTER AND PTO sv007968 D475A-3STRUCTURE AND FUNCTION TORQUE CONVERTER VALVE 1. Valve body 2. Torque converter relief valve . Valve spring |. Valve spring valve . Piston spring . Piston Stator clutch modulating valve 11. Lock-up clutch modulating valve 12. Cover 16. 7. 18 19. 20. 21. 22. 23. 24, 25. 26. ‘TTORQUE CONVERTER VALVE Valve spring (Outer) Valve spring (Inner) ‘Stopper Load piston Cover Cover Valve spring Valve body Lock-up selector valve Piston Cover Lock-up solenoid valve 27, 28. 29. 30. 31 mbly Cover Coil Spring Plunger Valve seat holder 32. Valve seat 33. Spring 34. Valve seat 35. Cap P. Stator clutch pressure pickup port P3. Lock-up clutch pressure pickup port PB. Main relief pressure pickup port P10. Lock-up clutch initial pressure pickup port P11. Stator clutch initial pressure pickup port T. From torque converter pump DA75A-3‘STRUCTURE AND FUNCTION 1 6 \ / Ys VE i 7 / dl 4-8 Z _s 6 fi lila /2 10 " ee \\ 0 19 8 7 6 D-p Outline + The torque converter valve is installed at the top of the rear housing of the torque con- verter and consists of the following six types. of valves. Ive Main relief valve (5) sets the hydraulic pres- sure to 2.7 ~ 3.0 MPa {27.0 - 30.4 kgicm?} in the transmission, steering clutch, brake and torque converter lock-up clutch, and stator clutch circuits, 2. Torque converter relief valve Torque converter relief valve (2) sets the in- let pressure of the torque converter to within 0.87 MPa (8.7 kg/cm’) to protect the torque converter from abnormally high pressure. 3. Torque converter lock-up valve Lock-up selector valve (24) acts to switch the lock-up clutch and stator clutch ON OFF. D475A-3, ‘TORQUE CONVERTER VALVE \ he | / “en E-E pg Torque converter lock-up solenoid valve Solenoid valve receives an electrical signal from the lock-up controller and switches the pilot pressure to lock-up selector valve (24). It operates lock-up selector valve (24) and switches the two clutches ON « OFF. Stator clutch modulating valve Modulating vaive (10) sets the clutch pres- sure to 2.7 MPa (27 kg/cm*} to protect the stator clutch from abnormally high pressure and acts to raise the pressure of oil from lock-up selector valve (24) gradually until it reaches the set pressure. Lock-up clutch modulating valve Modulating valve (11) acts in the same way as stator clutch modulating valve (10) and sets the clutch pressure to 1.3 MPa (13 kg/ ‘em to protect the stator clutch from ab- normally high pressure, 10-17STRUCTURE AND FUNCTION ‘TORQUE CONVERTER VALVE TORRE To oil tank Operation of main relief valve + The oil from the power train pump passes through the oil filter, and enters port A of the main relief valve. it then passes through orifice a and enters port B. When the oil from the pump fills the circuit, the pressure starts to rise. + When the pressure in the circuit rises, the il entering port B pushes piston (9). The reaction force compresses spring (4), moves main relief valve (5) to the left in the direc tion of the arrow, and opens ports A and C. ‘When this happens, the oil from the pump. is relieved from port A to port C, and flows port € to the torque converter. The pressure in the circuit at this point is 2.7 ~ 3.0 MPa (27.0 ~ 30.4 kg/cm. Fe eee ee Tetoreve To oink Operation of torque converter relief valve + The oil relieved from the main relief valve and the oil from torque converter charge pump flows into the torque converter from port C, and at the same time passes through orifice b and enters port D. When the oil fills the torque converter, the pressure starts to rise. ea From pum somece Totoraue Fo oil tank + Ifthe pressure in the torque converter rises abnormally high, the oil entering port D pushes piston (9). The reaction force com- presses spring (3), moves relief valve (2) to the right in the direction of the arrow, and ‘opens ports € and E When this happens, the oil at port C is re- lieved to port E, and is drained to the oil tank. The pressure in the circuit at this point is below 0.87 MPa {8.7 kg/cm*}. From pump ssouoses 10-18 D4é75A-3,