Professional Documents
Culture Documents
ON
FOR
Promoter(s)
Sri. AMAL BORAH
PROJECT REPORT ON BRICKS MANUFACTURING
PROJECT REPORT AT A GLANCE
NAME & ADDRESS OF UNIT : M/s. A B BRICK FIELD
ADDRESS : RAJKHOWA PATHER VILLAGE
P.O. KETETONG
SUB-DIVISION: MARGHERITA
DIST-TINSUKIA
PIN NO. 786181
ASSAM
INDIA
DETAILS OF UNIT :
Phone : 9435138701
Constitutation : Proprietorship
PAN : AJDPB7937K
Promoter(s) Contribution :
01. AMAL BORAH ₹ 51,02,710.00
FINANCE BY BANK
02. Central Bank of India
Request for CC Loan ₹ 50,00,000.00
₹ 1,01,02,710.00
P.O. KETETONG
DIST-TINSUKIA-786181(ASSAM)
TIME SCHEDULE
OF
BRICKS MANFACTURING INDUSTRY CONSTRUCTION
AND
COMMERCIAL PRODUCTION
01 The setting up of manufacturing Industry has been completed 90% and remaining 10% is
work in progress and till the end of the September 2021, the whole manufacturing industry
will be fully completed
02 Raw Material Purchase: The Purchase of Raw Materials will be by cash/Cheque after
sanction of Cash/ Credit Limit from Bank. The Raw Materials will be purchased from
various Location i.e. Margherita, Ledo, Jagun, Digboi , Tinsukia with W.E.F. OCT 2021.
03 The Production Trial Period will begin in the Month of NOVEMBER 2021 and Commercial
Production will start from the month of DECEMBER 2021.
04 The Finished Products will be sold from Dec 2021 and will be provided to State and Central
Government for construction of building and development of infrastructure, construction of
pavements, dams, tanks, under water works, canal lining and irrigation work , thermal power
stations in all the states of Assam, Arunachala Pradesh and local sales will be done in the
following locations i.e. Margherita , Ledo, Jagun, Digboi , Tinsukia, Lekhpani, Bordumsa,
01. INTRODUCTION
The fundamentals of brick manufacturing have not changed over time. However, technological advancements have
made contemporary brick plants substantially more efficient and have improved the overall quality of the products. A
more complete knowledge of raw materials and their properties, better control of firing, improved kiln designs and more
advanced mechanization have all contributed to advancing the brick industry. Other Technical Notes in this series
address the classification and selection of brick considering the use, exposure and required durability of the finished
brickwork
05.TECHNOLOGY
This proposed unit use manual bricks making technique which includes preparation of clay, molding, drying and
burning to produce bricks of different sizes according to thedemand.
06. LOCATION
Processing unit can be set-up in any majorcity such as Assam, Tinsukia District,Rajkhowa Pather Village,
P.O.Margherita , Sub-Division- Margherita, where good quality of clay or mud, water and trained or semi trained
labours are easily available
01 Preparation of clay
02 Molding
03 Drying
04 Burning
13. PREPARATION OF CLAY FOR BRICK MANUFACTURING:
Preparation of clay for bricks manufacturing is done in six steps: Unsoiling of claywe need pure clay for the preparation
of bricks. The top layer of soil may contains impurities, so the clay in top layer of soil about 200mm depth is thrown
away.This is called unsoiling. Digging After the removal of top layer, the clay is dug out from the ground and spread on
the plain ground. Cleaning In this stage, the clay is cleaned of stones, vegetable matter etc. if large quantity of
particulate matter is present, and then the clay is washed and screened. The lumps of clay are converted into powder
with earth crushing rollers. Weathering the cleaned clay is exposed to atmosphere for softening. The period of
weathering may be 3 to 4 weeks or a full rainy season. Generally,
the clay is dug out just before the rainy season for larger projects. Blending if we want to add any ingredient to the clay,
it is to be added in this stage by making the clay loose and spread the ingredient over it. Then take small portion of clay
into the hands and tuning it up and down in vertical direction. This process is called blending of clay. Tempering In this
stage, water is added to clay and pressed or mixed. The pressing will be done by cattle or with feet of men for small
scale projects, pug mill is used as grinder for large scale projects. So, the clay obtains the plastic nature and now it is
suitable for molding.Preparation of clay for bricks manufacturing is done in six steps: Unsoiling of clay we need pure
clay for the preparation of bricks. The top layer of soil may contains impurities, so the clay in top layer of soil about
200mm depth is thrown away. This is called unsoiling. Digging After the removal of top layer, the clay is dug out from
the ground and spread on the plain ground. Cleaning In this stage, the clay is cleaned of stones, vegetable matter etc. if
large quantity of particulate matter is present, and then the clay is washed and screened. The lumps of clay are
converted into powder with earth crushing rollers. Weathering the cleaned clay is exposed to atmosphere for softening.
The period of weathering may be 3 to 4 weeks or a full rainy season. Generally, the clay is dug out just before the rainy
season for larger projects. Blending if we want to add any ingredient to the clay, it is to be added in this stage by making
the clay loose and spread the ingredient over it. Then take small portion of clay into the hands and tuning it up and down
in vertical direction. This process is called blending of clay. Tempering In this stage, water is added to clay and pressed
or mixed. The pressing will be done by cattle or with feet of men for small scale projects, pug mill is used as grinder for
large scale projects. So, the clay obtains the plastic nature and now it is suitable for molding.
Molding of clay for brick manufacturingIn the molding process, prepared clay is mold into brick shape (generally
rectangular). This process can be done in two ways according to scale of project. Hand molding (for small scale)
14. DRYING OF RAW BRICKS
After molding process the bricks contain some amount of moisture in it. So, drying is to be done otherwise they may
cracked while burning. The drying of raw bricks is done by natural process. The bricks are laid in stacks. A stack
consists 8 to 10 stairs. The bricks in these stacks should be arranged in such a way that circulation of air in between the
bricks is free. The period of drying may be 3 to 10 days. It also depends upon the weather conditions. The drying yards
are also prepared on higher level than the normal ground for the prevention of bricks from rain water. In Some situations
artificial drying is adopted under special dryers or hot PROCESS.
Cleark 1 9,000.00
Watchman 1 7,000.00
(i) Efficiency. It is assumed that the unit will run on one shift a day for in a month300 days in a year. 75 percent efficiency of
machinery and manpower is considered.
(ii) To reach the full plant capacity, it requires 1 Months after trial production
(iii) Labour Wages: . The salary and wages for staff and labour has been taken into consideration on the basis of prevailing
market rates.
(iv) Reserve money: Promotor is expected to bring in 51% of the total capital investment.
(v) Interest rate at 9% is considered in the project profile for both recurring and nonrecurring investment.
(vi) The costs of land, construction charges, machinery and equipment, raw materials, and consumables, other
contingent expenses etc. mentioned in the scheme are based on the prices, prevailing at the time of project
preparation. Therefore, these are subject to essential changes from time to time based on the local conditions.
TIME SCHEDULE
Cost Rs 2,40,00,000.00
MONETARY ASPECTS
A. Fixed Capital
(i) Land and Building
Civil Works
Construction
Description Estimated Area Cost/Sq.ft Total Cost (Rs)
Land -Lease ( DAG NO. 154 & P.P.NO: 29 ( 07-
Bigha, 1- Katha, 18 Luesa) (1
Bigha=1337.8050706528 Square Meter (sq mt))
Total 37,26,110.00
(ii) Machinery and Equipments
Total 1,80,000.00
Total 23,800.00
(iv) Pre-Operative Expenses (per year)
Total 87,000.00
Total 11,40,000.00
Total 1,25,000.00
Insurance 3,000.00
Total 13,800.00
C. Total Capital Investment
Total 1,01,02,710.00
FINANCIAL ANALYSIS
Depreciation 2,15,685.00
Bank Finance interest & charges @9% on (CC Laon Rs. 50.00 Lakhs) 4,50,000.00
Bank CGST-MSME Charges @ 3.5% on (CC Laon Rs. 50.00 Lakhs) 1,75,000.00
Total 1,90,98,085.00
Total 2,40,00,000.00
M/s A B BRICK FIELD PAN : AJDPB7937K
RAJKHOWA PATHER VILLAGE
P.O. KETETONG
DIST-TINSUKIA-786181(ASSAM)
COST OF THE PROJECT:
Amount
SL N Particulars Amount In Rs In Lakhs
01 For Plant & Machinery ₹ 1,80,000.00 1.80
02 For Other Fixet Assets ₹ 23,800.00 0.24
03 For Land and Building ₹ 37,26,110.00 37.26
04 For Working Capital ₹ 60,85,800.00 60.86
05 For Pre-Operative Expenses ₹ 87,000.00 0.87
P.O. KETETONG
DIST-TINSUKIA-786181(ASSAM)
P.O. KETETONG
DIST-TINSUKIA-786181(ASSAM)
₹ In lakhs
PURCHASES
EXPENSES ₹ In lakhs
SL N Particulars 1st Year 2nd Year 3rd Year 4th Year 5th Year
P.O. KETETONG
DIST-TINSUKIA-786181(ASSAM)
ASSETS
Fixed Assets 37.14 35.10 33.19 31.40 29.72
Security Deposit 1.00 1.00 1.00 1.00 1.00
Closing Stock-Finished Goods 60.00 60.00 60.00 60.00 60.00
Closing Stock-Finished RAW Materails 20.00 20.00 20.00 20.00 20.00
Cash & Bank Balance 3.73 81.01 161.86 245.43 330.71
121.87 197.11 276.05 357.82 441.43
- - - - -
PROJECTED PROFITABILITY STATEMENTS
Particulars 1st Year 2nd Year 3rd Year 4th Year 5th Year
(A) Sales/Gross Receipts 144.00 168.00 192.00 216.00 240.00
2,40,00,000.00
Total (A+B) 144.00 168.00 192.00 216.00 240.00
(B) Raw Materails Purchase 82.08 95.76 109.44 123.12 136.80
P.O. KETETONG
DIST-TINSUKIA-786181(ASSAM)
(A) SOURCE OF FUND 1st Year 2nd Year 3rd Year 4th Year 5th Year
1. Promoter(s) constribution 51.03
2. Bank Finance (CC) 50.00 50.00 50.00 50.00 50.00
2. Depreciation 2.16 2.04 1.91 1.79 1.68
3. Profit after interest and taxation 25.39 31.38 36.59 40.86 44.00
4. Other (Rounded Off) - - (0.13)
128.57 83.42 88.51 92.65 95.55
Closing balance of cash in hand & at b 83.86 161.14 241.99 325.56 330.71
M/s A B BRICK FIELD PAN: AJDPB7937K
RAJKHOWA PATHER VILLAGE
P.O. KETETONG
DIST-TINSUKIA-786181(ASSAM)
₹ In lakhs
COMPUTATION OF RATIOS (AT THE END OF THE YEARS)
COMMITMENTS
T. L Payment - - - - -
Interest - - - - -
- - - - -
P.O. KETETONG
DIST-TINSUKIA-786181(ASSAM)
₹ In lakhs
DEBT EQUITY ANALYSIS
PROJECTED
PARTICULARS
1st Year 2nd Year 3rd Year 4th Year 5th Year
A. Debt
(i) Debentures - - - - -
B. Equity
Rs. In Lakhs
2021-22 2022-23 2023-24 2024-25 2025-26
Stock in Progress - - - - -
Receivables - - - - -
5 Limit Sanctioned - - - - -