CNC LASER TURRET PUNCH PRESS ° ee SeContents FOREWORD FLEXILASER 1544 Main Features. Location and Nomenclature of Major Elements.. Principles of Laser Emission. Stimulated Emission.. ‘Carbon Dioxide (COz) Gas Lasers. (CO2 and Nz Energy Levels.... Principles of Laser Machining... SECTION 1 OVERVIEW 1. 1-2, 13. Outline I-I-1. Records 1-1-2. Machine Serial Number 1-1-3, Training for Preventive Maintenance Personnel Handling Caution: Specifications. 1-3-1, Machine Specifications 1-3-2. Laser Specifications .. 1.3.3. CNC Specification: 1-3-4. WIEDEPOINT Programmin; 1-3-5. M-codes (Miscellaneous functions) SECTION 2 MACHINE CONSTRUCTION 21 22. Press Frame. Press Drive...3-3-5, Laser Safety Goggles. 3-4, Unpacking 3-4-1. Inspection of Items . 3-5. Safety Precautions. SECTION 4 OPERATION - 4-1. Operation Panel 4-2. NC Operation Panel .. 42-1, MDUCRT Panel 4-2-2, CRT Displays (NC mode) 4-3, Machine Operation Panel. 4-3-1, Laser Operation Panel.. 4-4, JOG Mode. 4-5. TOOL CHANGE Mode. 4-6. MDI Mode.. 4-1, REMOTE Mode (When tape reader is provided) .. 48. MEMORY Mode. - 4.9, Software Operator's Panel 4-9-1, Machine Loc! 4-10. EDIT Mode 4-10-1. FDD Program Management 4-10-2. Program Reading (from tape reader: option) 4-10-3. Deleting Programs in Memory, 4-10-4, Altering Characters within a Program. 4-10-5. Inserting Characters within a Program - 4-10-6, Deleting Characters within a Program 4-10-7. Inserting a New Block of Commands within a Program. 4-108. Deleting a Block of Commands within a Program.s4, 5-3-6. EDIT DRAWING Mode (Graphic) 5-3-7. Graphic Display Editing 5-3-8. Making New Program in Graphic Display Mode NC Tool Data Registration 5-4-1, NC Tool Data Registration Display 5-4-2, Registering Tool Data ... 5-4-3. Deleting Tool Data 5-4-4, VARITOOL Data Display (option) 5-4-5, VARITOOL Data Registration. 5-4-6. Deleting VARITOOL Data.. 5-4-7. Sorting the VARITOOL Data .. SECTION 6 CONVERSATIONAL MODE PROGRAM COMMAND INPUTS. 61 Conversational Data Input for Patterns... SECTION 7 OPERATION TA. 14, 15. Preparation 7-1-1. Introduction. 7-1-2. Machine Power ON.... Zero Sel Laser Operation Preparation 7-3-1. Monitoring Laser Output... 7-3-2. Switching ON/OFF Laser Beam in JOG mode.. 7-3-3. Checking and Setting Gas Pressu Tool Change... ‘Auto Mode Operation FDD-DNC Operation (option)Foreword FLEX ER 1544 Main Features * Optimized laser punch press operation delivers productivity and cost performance that rises above stand-alone laser systems. © The integration of punching, forming, tapping and laser cutting allows process consolidation and reduced lead times. Servo motor ram drive brings ¢ comfortable environment with low punching noise and low vibration. © 4" x 8" size capacity is compact with hybrid systems. Thanks to the table design, handling has become easier. ‘© 1500 W of laser output, making wide variety of applications possible. ‘+ A.wide range of options including retractable forming tool and tapping tool.fuer of Laser Emission ‘The word “aser” is an acronym for “Light Amplification by Stimulated Emission of Radiation”. Stimulated Emission Even atom and molecule has its own discrete energy value, which is known as its “energy level". The condition of lowest energy of an atom or molecule is called its “normal state”, and at this state the number of atoms of molecules shall be referred to here as Ni, and the energy level as Et. ‘The condition of high energy is called the “excited state”, and at this state the number of atoms or molecules shall be referred to as Na, and the energy level as E2. Atoms or molecules at energy level E2 are unstable, and after a certain amount of time they emit light at a frequency equivalent to the Bohr frequency Vo, and the atoms of molecules move to the low level E1. When this transition probability is taken as A (Binstein’s coefficient of spontaneous emission), the number of atoms or molecules which change from Ez to E1 every second is ‘AN2, Light emitted in this way, without being acted upon by external light, is called “spontaneously emitted light”. Energy level &2 Hunber of atons H2 (Exelted state) s B2 - BL Eaission ratio: AW Energy level EL WL T= 10-7 - 10" (loreal state) Light generated by the process of spontaneous emission stimulates the transition of the atoms ‘or molecules at the excited state Eo, which then move to Ei. As.as a result, light at the same frequency Vo as incident light is emitted,Carbon Dioxide ee Gas Lasers ‘CO: Lasers utilize transitions between molecular vibration levels, and the most common of this type is infrared laser with an oscillation wavelength of 10.6 jm, ‘The structure of the carbon dioxide molecule is such that a central carbon atom is flanked by one oxygen atom. arranged in symmetry along the molecular axis on each side. ‘The COz molecule can vibrate in any one of the three ways shown below. (1) Symmetrical expansion and contraction vibration mode Quantum number vi (2) Flexion vibration mode ‘Quantum number v2 (3) Non-symmetrical expansion and contraction vibration mode Quantum number vs > C02 laser do not use carbon dioxide alone as the laser gas, but a mixture of COz, nitrogen (N2), and helium (He) gases. The energy level of CO2 molecule vibration can be expressed as (v1, v2, v3), a combination of the quantum numbers for the normal vibration modes of these gases, CO: lasers generally use a low-pressure mixture of nitrogen and helium gases, which are excited through electrical discharge to bring about laser action.Principles of Laser Machining ‘The laser beam from the emitter is focused narrowly by a lens. This concentrates the energy of the laser light onto a small area, increasing its energy density. ‘When this light with its high energy density is beamed onto some material, the point where the light contacts the material heats up suddenly, melts, and vaporizes, This melted and vaporized material is blown away by the assist gas (mainly Oz), creating a hole. In cutting, this process is carried out continuously. Laser light Us jo Y Y) oo71-1-3. Training for Preventive Maintenance Personnel Preventive maintenance should be conducted by persons who have received training from the manufacturer. 25) 8) 7 HIGH VOLTAGE ‘The laser emitter as well as the power source and control device use voltages of 3~4 KV DC and 200V AC. The doors and covers of the main unit as well as the power source and control device are equipped with interlock safety switches, which cut off high voltages when opened. Even after the power source has been cut off, however, high voltage areas inside the device should not be touched until they have been completely grounded. VENTILATION ‘The CO> laser emitter uses helium, nitrogen, and carbon dioxide gases for laser emission. Fixed amounts of these gases are constantly supplied to ensure stable laser emission, and exhausted into the atmosphere by a vacuum pump. ‘Some of the gases exhausted by the laser are poisonous. ‘The area of use must be adequately ventilated, with ventilation of at least 250 liters/min provided in rooms with high air density. SAFETY CHECKS ‘Always check the safety of the surrounding area before moving the machining table. Be sure to push [EMG-STOP] button of the operation panel of the machine first if itis not necessary to enter the area of table movement. 1.04Turret layout Range Size(g) [| Qty | Punch holder Die holder Turret station - A__| 100-127 [7 A ‘AB AB B_ | 128-250 | 7 B _ Cc | 2s1~ 380 | 2 c c c D_ | 381~ sto | 2 D D D 1-3-2. Laser Specifications - C1500B €2000B ‘Maximum rated power output 1500 W 2000 W : Control range of power output ‘0 ~ 1500W 0 ~ 2000 W Stability of power output #1%/8h “Warming-up (set-up) period 15 minutes (from cold start) Laser gas consumption 10 liters 7h ‘Assist gas (O2) consumption 60 liters / min (average) 1-06Clock function Number of NC programs registered Upto 200 NC program number search Conversational graphic input Graphic display 1-08Command DWL/ PAT/ END MGR/ PTP/ PPA/ SYM/ sycr MAT/ Function Dwell Macro function memory start ‘Macro function memory end ‘Macro grid Point-to-point (opening line between 2 points) Point-to-point arc (opening circular line between 2 points) ‘Mirror image set, Mirror image cancel Designate information material B) Laser machining commands Command Funetion ‘SET/ Piereing LAL/ | Laser machining start - kerf offset left LAR/ | Laser machining start - kerf offset right LED/ | Laser machining end LHS/ | Laser hole mode start LHE/ | Laser hole mode end Ly Laser machining linear interpolation (Length of cut, angle) oR Laser machining arc interpotation (2 points + angle) Lov Laser fan-shape machining (2 points + radius) LRA/ | Laser machining circular interpotation (2 points + center) SQR/ | Laser machining square cut SRR/ | Laser machining square cut with rounded comers RDE/ | Laser machining rounded rectangle cut RNG/ | Laser machining ring cut SRN/ | Laser machining single D cut DRN/ | Laser machining double D ut MAT/ | Laser machining condition setting 110Command ‘M80 M81 M82 M83 - M98 M99 M100 Mul M2 = Mu3 M4 _ Mus MI21 M122 M123 M124 M125 M128 M129 M132 M133 M610 M6IL - M613 M61S: M620 M621 Function Table speed 100 % Table speed 75 % Table speed 50 % Table speed 25 % Call sub-program End sub-program Material cut con ‘Material cut condi Material cut condition laser cutting M code (Middle speed) Material cut condition laser cutting M code (Low speed) ‘Material cut condition laser cutting M code (N2 / air cut) ‘Material cut condition laser cutting M code (Marking) Piercing mode start Piercing mode cancel Nz cut Marking mode start 2 cut Marking mode cancel Air cut (option) Select non-contact type height sensor Select contact type height sensor Profile mode (option) Profile mode cancel (option) Ram speed cancel Ram high speed Ram medium speed Ram low speed Ram TDC cancel ‘Move ram TDC Ma2-2. Press Drive ‘The press drive uses the servo motor. Servo motor rotation is converted into rotation of the crank shaft via the gear box, and causes vertical movement of ram, Ram operating conditions such as its positions and speed are determined by the command values sent from PMC (Programmable Machine Controller). The set values can be freely changed within the specified range according to the punching conditions. For the method of changing the values, refer to Section 4 "Custom Screen Operation”. ‘Servo motor Coupling Crank shaft2-4, Table es} ‘The table consiits of the following elements and the main function is to move and position ~ the sheet metal being punched in 2 directions: Front-Back (Y-axis) movement of the carriage and, Left-Right (X-axis) movement of the cross-slide on the table base, Center Table Table Base 2.04Pneumatics ues Air sen This machine is provided with a filter-regulator-lubricator (FR.L) kit for smooth functioning. ‘The compressed air supply must be connected to the FRL kit inside the maintenance cabinet of rear of the machine, The air pressure must be set to 5.0 kg/em? by the regulator adjustinent. The compressed air operates various mechanisms as shown in the pneumatic circuit diagram shown on next age. Pressure switch Hose joint Filter Regulator Oiller ‘This machine requires air supply, with pressure more than 5.0 kg/cm? and volume 0.2 m/min,8) C] Oo) Index pin For each of the upper and lower turret there is an index pin which is directly fitted to the end of a cylinder rod. Operated by solenoid valve control, the index pin enters and gets located into the bush bores on the circumferential outer surface of each turret to accurately position the turret at each commanded punching station. Work holders ‘The work holders are the mechanisms to hold the sheet metal to be punched. Maximum sheet thickness that can be held is 9 mm. The work holders are operated manually by pressing the foot switch provided for such a purpose, Work holders open and close by successive pressing of the foot switch and operate through solenoid valve control in the maintenance cabinet located under the table base on right side. If there is an accidental power failure during operation of machine, or for any such reason, the work holder operation controls are so designed as to always keep them in closed condition (Sheet hold condition), as a safety feature, Work holders. ‘The work holders can be set anywhere along the cross-slide rail. The positions of the work holders along the X-axis co-ordinate are automatically sensed and registered in CNC memory. When any work holder position is changed (to suit different sheet to be punched), the earlier position which has been already memorized in the CNC has to be re-registered with the new position. This is achieved as follows: As soon as the work holder clamping lever is even slightly released to enable movement of the work holder on the guide, the pressure switch is activated to off position. This signal is then transmitted to CNC and control executes the cycle for rechecking and memorizing the new position of work holder automatically before the start of next operation cycle. ‘Sheet repositioner It is necessary to hold down the sheet firmly while the work holders are opened and repositioned. Work holders are closed again automatically. The hold-down of the sheet is done by two reposition cylinder and pad mechanisms mounted on the front face of the press frame. The cylinders are actuated by solenoid valve control,2-6. Laser Beam Transmission ‘The laser beam taken from the laser generator output mirror is polarized circularly by the polarization mirror. Then, the beam is bent horizontally by the bend mirror and vertically by the bend mirror. Finally, the beam is focused by the cutting lens. Laser generator Polarization mirror Bend mirror Cutting fens 2102-8. Work Chute ‘The laser-cut finished workpiece sheet is dropped through a work chute mechanism under the laser cutting head and discharged towards the left side of the machine. The chute mechanism works on MS7/M56 program command. The chute movement aided by a cam, isa simultaneous two axis movement. As the chute movement is effected, the work slides out. After 1 second, the chute solenoid valve is switched off and the chute table rises back to the original normal position. Punch center Workpiece, slag ‘Work conveyor starts operation by MS7/M56 command, and stops after elapse of the time set at the variable timer. 24210. Exhaust Filter Unit fea see ‘The hot slug dropping from the laser generates a considerable amount of fumes which must be filtered and prevented from discharging into open atmosphere. For this purpose, an exhaust filtration unit type PiA-15M (Amano make) is supplied. ‘Main specifications are: Type PiA5M Air capacity 14 meimin Filter area 45 m? @ nos) Cartridge type “Weight offittrationunit_ | S0kg SCS ‘The dust falling in the chute table duct are guided to fall into the slug cart bucket at the bottom of the exhaust filtration unit. It is essential to remove the dust collected in the bucket, on a regular periodic maintenance schedule. Ensure that the exhaust filtration unit operation switch [OFF] is pushed to stop the unit, before attempting to remove the bucket from the unit. Discharge opening Rotor ‘contrat panel fan oobstar bolt Flow tube Observation window Diaphrane unit Filter cover eater pie etoany Citer Bucket cover bucket itt panel Catch clip bucket Lift handle 214‘The work holder safety zone is defined in both X and Y directions from the work holder center lines and locator lines based on the individual tool station sizes, ‘The following table and figure illustrate the safety zones. Station X-axis direction Y-axis direction AB 70 mm (83) 40mm ~ C.D 84 mm (98) 54mm Laser [contact type 110 mm (123) 65mm - non-contact type ‘85 mm (98) 40mm + Values in parentheses are for the optional loader specifications. (Os Values in parentheses are for the optional loader specifications. 216 Vv2-13, Sheet Repositioner ‘The X-axis stroke of the FL-1544 is 1250 mm. ~ ‘The sheet is clamped down by sheet repositioner clamps and the work holders are moved along X-axis to the right after opening, WHS close after the WHS reach the programmed position. This sequence or repositioning ‘operations is executed by the REP command in program and is as shown below. Sheet repositioner clamp pad down y Work holders open Work holders close| ~ ‘Axis movement [Sheet repositioner clamp pad up The repositioning safety limit on Y-axis are 72 mm. b Punch Center Sheet Reposiioner Repo-sefely 218Power Ov Pressure switch ON 300 ram strokes 200 1am strokes 30 secs. 7 Pressure build-up check ‘When machine power is switched ON, the pump also starts running. As the pressure builds up, the pressure switch tums ON. From this point the pump runs for another 15 seconds and switches OFF. The pump is switched ON again after an interval of 300 ram strokes (set by PC parametet) and the same cycle repeats again until machine power is switched OFF. Every time the pump switches ON, the software checks for the pressure build-up signal from Pressure switch and if this signal does not come up within 30 seconds from pump switching ON, an alarm “1028 A02.2 LUBE ALARM" is output and pump is stopped. PC parameters relating to automatic lubrication cycle: Timer/Counter No. | Seting value Contents Tos 14976 __| Lube pump ON time (msec) T10 ‘30000 | Pressure build-up check time (msec) (000) 300 | RAM stroke frequenoy ‘The parameter T** should be set on PMC Timer screen, and the parameter C** on PMC Counter sereen. Note: The lubrication pump is started under either of the following conditions (one-shot lubrication); One shot when 100 continuous punchings are executed with a single tool ‘50 shots continuously at 32-second intervals (continuous lubrication cycle) when the power is tumed on after an interval of 7 days of more 2.203-2. Utilities to Be Supplied by User Following items of utilities must be prepared by user. 3-2-1. Compressed Air Piping 1) Compressed air pressure 5.0 kg/cm? volume 0.2 m/min 2) Pipe size Floor Layout I=L 3 ele ie eee Ty t yet PHOS UBS Rael fit an f i . ie 3.023-2-8. Drainage Piping 1) Pipe si ISA@T 12) 2) Connection point To the manifold at the rear of machine 3-2-4, Electrical Power Supply If the power requirements or cable thickness fails to meet the following specifications, the ower source voltage will drop, causing various troubles. Be sure to use the power source and cables of the same or larger capacities than specified. CIS00B C2000B Coie | 200220 v, S0/60 Hz, 40 KVA, 3-phase. } 200/220 V, 0/60 Hz, 46 KVA, 3-phase Cable Multistrand cable 60° or above Grounding ‘Type | grounding Ifthe voltage fluctuation exceeds 10%, incorporate a voltage stabilizer in the circuit. Consumables to Be Prepared 2 User 1)Supply 120 liters of distilled water to the chiller unit when the machine is delivered. 2)Supply 120 liters of the water also at periodic water change (once a year), 3)Ordinarily, use the distilled water for car batteries, which is purified through ion-exchange resin, 3-3-2. Rust Prevention of Cooling Water ‘The laser unit cooling system may gather rust. Accumulation of rust will clog the piping, resulting in degradation of cooling performance. To prevent such a trouble, be sure to supply rust preventive agent not only at the time of machine installation but also when exchanging the cooling water periodically (once a year, or twice a year if anti-freezing liquid is mixed). 3.063-35, Laser Safety Goggles Use the following laser safety goggles or the equivalent. «Recommended laser safety goggles> ‘Maker : Riken Optics ‘Type : RS-24V for CO2 3-4. Unpacking iia 3-4-1. Inspection of Items Check all the items after unpacking for damages or shortages and if so inform Murata ‘Wiedemann at the earliest. 3-4-2. Transportation ‘The heaviest item is press frame which weighs 6.5 tons. The packing of machine ensure that cach packing box is lifted by the crane or other transporting unit having sufficient lifting ~ ‘capacity (tonnage). Also ensure that the parts of the machine are lifted as per instructions of the supervisor or as provided otherwise to ensure they are lifted in a balanced position and do not topple over while lifting. Do not lift, place or move the items in a jerky way as it may cause damage to the inner parts, some of which are very delicate. Ensure personnel safety during transportation. Press Frame 4800kg | Laser Generator £15008 [C2008 . Table 2500 kg 1200 kg | 1300 kg Dust Collector 90k9 | Chiter Unit 388 kg 405 kg 3.06,tic 41 opens Panel Referring to the operation panel drawing below. Right side lower portion is the machine operation panel. Left side is the NC operation panel. NC data input, program registration, editing, setting of various parameters, etc. is done on NC operation panel. Operations relating to the machine are done using machine operation panel, Operations relating to machine include mode selection, manual punch, zero set, table speed setting, optional block skip, single block, feed hold, etc. Ie) Bee bebe eon BeRe 4-2. NC Operation Panel The NC operation pane! consists of the 14-inch color CRT display and the alphanumeric integral keyboard. The CRT displays the programs, parameters, current position, etc, Various data input to NC is done through the keyboard on its right.= (POS) + [OFFSET/SETTING] 1) offset display 2) Setting display + [SYSTEM] 1) Parameter display 2) Diagnostic display + [PROG] 1) Program display 2) Command display * [MESSAGE] * (CUSTOM) : Display of current position jetting and display of offset values, work co-ordinate shift for zet0 position is enabled. + Setting and display of input/output in NC parameter and setting data, + Setting and display of parameters. + Following functions are displayed, * Diagnostic data display of NC and PC for maintenance purposes. * Display of variables related to servo controls and drivers, *PC ladder diagram display for maintenance purposes, #In edit or memory mode, displays program in memory, and program number directory. {In modes other than edit or memory, the program block currently being executed or the one whose execution has been last completed, is displayed. + Displays the command data input by MDI keyboard and also ‘enables such input, + Contents of alarm or operator message is displayed. : Displays Custom Screen % Within each function group display there are several pages of display and page wise selection is done by pushing PAGE keys [} and (7). = 4.038. SHIFT KEY | 9. HELP KEY 10. MODE CHANGE KEY This key is pushed to select between alternative alphabets, numerals or arithmetic signs within each alphanumeric ‘address/data input key. Press this key to know MDI operations and operation method or when CNC alarm is generated. Push this key select conversational mode and NC mode. 11, ADDRESS/NUMERAL KEYS ‘These keys are used for keying in the alphanumeric data to key input buffer for input into offsets, parameters, programs, etc.4-2-2. CRT Displays (NC mode) ‘The CRT display of NC operation panel is broadly grouped into 2 groups - NC mode and - conversation mode displays. ‘The NC mode displays are of two categories. Refer to picture below. The display shown Within the inset at right bottom side is the editable portion of display while the rest of the display shown is fixed (non-editable) portion. ‘The fixed (non-editable) types of displays are position data, run-hour display, modal data, speed (S), turret station (T) command values. ‘The contents of this type of displays cannot be altered by MDI key board operation, The display selection is done by the function group ~ selection keys. Leaving out the two comer keys, out of the 10 soft keys in the middle, the 5 keys on the right are effective for using with editable type of displays and the 5 keys on the left are effective for selection of the position displays of fixed type displays. “G:e00 8.200 @.eea a 2.000 09901 Naa000 F D me x ¥ Zz t c eee e ne eT Refer to section 5 for use of soft keys in conversational mode. 4073) Current position display ‘There are 3 pages of display for current position. Pressing the [POS] key will bring current position display on screen. To select the particular page of position display, simply press PAGE [1] or [11 key. A, Absolute co-ordinate display B. Relative co-ordinate display a ggger naesze | | a 99901 Nopsze je ime oF ss x 0.000 Tm iis ¥ 3:03 «FSB: ¥ blo0a IRE 7 Z 81008 Zz ~ r Q r c_., 2.008 c. geo: . fF 2m. i C. All co-ordinates display All co-ordinate values in current position are displayed as shown below. * Work co-ordinates (Absolute) position + Relative co-ordinates position + Machine co-ordinates position + Distance to go Distance to go display indicates the remaining distance at any time in each axis to be covered to reach the commanded position in MEMORY or MDI mode. 4.094) Command blocks display 1) Push the function key [PROG] 2) Push the soft key for chapter selection. Data will be displayed in the following three ways. ‘A. The block which will be executed next is displayed, (By pressing [NEXT BLK] softkey, this display is brought up.) (eonnewt) haru ster ure vee as. Crna }{ciecR” }(cunne ) Ea C B. This display shows the block of commands input by MDI mode and also the commands carried over modally from previous block of commands. (By pressing [MDI] soft key, this display is brought up.) cee cet ose G22 ete Gee rssanets Stsm 3(ske'F acnewrno) (in MDI mode) 4a6) Clock function display Current date and time are displayed on diagnostic display screen (15th line) and also on parameter setting display’s 2nd page- [HANDY] soft key. Setting the clock display can be done on setting display page. Set to MDI mode. Bring cursor to the element to be sct, by using cursor move keys, Key in the correct time or date as required and press [INPUT] key. Following table shows the maximum values for each element that can be input. Itis impossible to input more than these values. Sec, 59 Element_| Year | Month | Date | Hour Max-value | 99 12 31 23 ¥ On diagnostic display, when “NOT READY” is on display at 15th line position, clock function is not displayed. 4134, +1, -TKEYS Y| aT 5. FEED RATE KEY l! ° ° °°. o In JOG mode, the turret indexes (rotates) while one of these keys is hetd pressed, Note : Do not press these keys before ZERO SET. + [4T] key : Turret indexes clockwise. * [-T] key : Turret indexes counterclockwise. Based on nature of sheet material being punched, the feed rate (table speed X, Y axes) is selected. While the key is held pressed, the corresponding lamps for % overrides are lit up in sequence. (25% 50% ~+ 75% —+ 100% + 25%) tT t t Left comer Right comer Left comer In REMOTE, MEMORY InJOG mode MDI mode (table) (table & turret) Lamp ‘Override Lamp Override Right comer) 100% lit 100% 100% lit 100% a 75% lit 13% 75% lit 15% oO 50% lit 50% 50% lit 50% (Left comer) 25% lit 25% 25% lit 25% 4s8. MANUAL PUNCH KEY a 9. PINS IN KEY 10. W. H. CLOSE KEY 1a close 11. PART CHUTE KEY PART. HUT In JOG, MDI, REMOTE or MEMORY mode, by pressing this key, punching stroke is executed. ‘When this key is pressed after selection of tool change mode, the machine performs die matching. Note: Before executing punching operation using this key in the MDI mode, rotate the turret by issuing aT code command, This key action is effective only when HAND mode lamp is ON. Pressing this key operates turret pins IN/OUT action. When PINS IN lamp is ON, it indicates turret | pins are in IN position. ‘This key has the same fanction as that of the work holder operation foot switch. Pressing the key operates the work holder OPEN/CLOSE action. When its lamp is ON, it indicates work holder is in closed condition. Pressing this key, lowers the part chute table and re- pressing raises part chute table, When lamp is ON, it indicates part chute table lowered (open) position. 4t715. SINGLE BLOCK KEY SINGLE LOK 16. CYCLE START KEY 9 17. FEED HOLD KEY PEED HOLD This key is effective for use in REMOTE or MEMORY. mode. When pressed to light up the lamp ON, the program is executed one block ata time for each push of [CYCLE START] key. Punching is not executed in this, mode of operation. If the block contains nibbling operation command, then in this mode of operation, such. block is skipped and control jumps on to next block of program, This key is used to start the cycle of operation in MEMORY, REMOTE, TOOL CHANGE or MDI mode. ‘The lamp remains on during the execution of the cycle and on its completion, lamp goes off, ‘When the cycle of operation is in progress by the [CYCLE START] Key, ifthe cycle is to be stopped at any point of time, this key can be pressed. The table axis movements stop immediately and if the Punching action is being executed, the tool. goes up and stops. ‘The X, Y axes co-ordinate positions, pattern function buffer memories, etc, are retained during feed hold. So by pressing [CYCLE START] key again, the cycle operation can be continued from the last stopped position, 41020, AUX KEYS: AUXL ‘These are spare operation keys and not used in this machine operation. 21. EMG-STOP PUSH BUTTON EMERGENCY STOP Pressing this push button switches off the machine power supply and is used for any emergency situation such as NC failure, personnel entering the table travel zone suddenly, etc, The machine operation is totally stopped irrespective of its current status. To restart the machine operation, rotate the button knob in the CW direction as shown to release the locked condition and switch on the machine power again. This type of EMG-STOP push button is located in 2 places- one is at the left bottom position of operation panel and the other is at the self- supported operation panel. 22, O.T. RELEASE ON/OFF KEY OT RELEASE If the overtravel limit switch comes ON, set this key to ON to retum the axis within the travel range in the jog, mode. ‘With the switch set to On, the alarm message "1000 A00.0 OT RELEASE SW ON" is displayed. 4a4. SHUTTER OPEN/CLOSE KEYS suUTTER | | SHUTTER OPEN CLOSE assist | ( ASSIST CAS. Gas oN OFF 6. D.C. G. ON/OFF KEYS 7.4Z,-ZKEYS ‘These keys are effective in JOG mode only. + SHUTTER OPEN _: When pressed and lamp is ON, shutter opens. “SHUTTER CLOSE __ : When pressed and lamp is ON, \SSIST GAS ON/OFF KEYS. shutter closes. These keys are effective in JOG mode only. * ASSIST GAS ON : When pressed and lamp is ON, gas flow is opened for operation. + ASSISTGAS OFF —_: When pressed and lamp is ON, as flow is closed. These keys are effective in JOG mode only. +D.C.G.ON +: When pressed and lamp is ON, laser generation process is on. +D.C.G. OFF : When pressed and lamp is ON, laser generation process is off. ‘These keys are effective in JOG mode only. When pressed and held, the laser head UP/DOWN movement takes place. When key is released, movement stops. 4Z.: This key is for moving the laser head UP. -Z : This key is for moving the laser head DOWN. 42310. POWER OVERRIDE KEYS 11, FLOAT KEY 9 9 FLOAT | FLOAT uP |} DOWN 12. AUX KEYS, 9 9 AUX1||AUX2 ‘The actual cutting power output of laser is controlled with reference to command value in terms of percentage. The command values and overrides value are displayed in the “Laser cutting parameters display” as shown above. *[€] _ : Laser power output is reduced below 100% of command value. + [100%] : Laser power output is same as command value. + [4]: Laser power output is increased more than 100% of command value. + (FLOAT UP] _: When this key is pressed, the float of laser cutting head goes up. + [FLOAT DOWN] : When this key is pressed, the float of laser cutting head goes down. ‘These keys are effective in JOG mode only. The keys are intended for use in maintenance and should not be operated in normal operation. ‘These are spare keys and not used for this machine. spare 4254-4. JOG Mode ‘This mode is selected by pressing [JOG] key and in this mode individual jog move of X, Y,T ~ and RAM axes is enabled by their corresponding keys. ‘The JOG mode gets automatically selected during any of the following conditions. 1). When [ZERO SET] key is pressed for zero set operation. 2) When any machine cover is opened. 3) When [PUNCH READY] key is pressed. 4) When zero return has been released. - 4-5. TOOL CHANGE Mode ‘This mode is selected by pressing [TOOL CHANGE] key and in this mode the turret indexing can be done to bring any required turret station to tool changing position. ‘The procedure is as below. Select TOOL CHANGE mode by pressing [TOOL CHANGE] key. y After pressing the [PROG] key on the NC operation panel, press the [MDI] soft key to display the PROGRAM (MDI) screen. y Set the tool number by entering "Ts + ; "in the same manner as usual program edit operation. y Press [CYCLE START] key. azr4-7. REMOTE Mode (When tape reader is provided) ‘This mode is selected for running the program in AUTO mode of operation directly while reading from punched tape. Press [REMOTE] key to select REMOTE mode. y Set the program punched tape in tape reader and press the [START] button of the tape reader. Press [CYCLE START] ‘The tape is fed through the tape reader automatically and the program read is executed on machine. 4294-9. Software Operator's Panel This screen contains the operation buttons which is not so often used. On this screen, the following operations are possible. 1) Machine lock ON/OFF 2) Turret rotation lock ON/OFF 3) Laser height controller zero adjustment. 09000 Noze44 F D me Sess seresaee Press the function key [OFFSET/SETTING]. Y Press the continuous menu key [t>] and to display the chapter selection keys including the soft key [OPERATOR'S PANEL]. Then, press the soft key [OPERATOR'S PANEL]. 1 Press the PAGE [1] or [1] key to display the OPERATOR'S PANEL screen. - y Press the cursor control keys [1] and [!] to select a required item. ~ Press the cursor control key [<~] or [1] to select either ON or OF 431EDIT Mode ‘This mode is selected to perform the following operations related to editing of the programs in memory of CNC. 1) Editing programs in memory. 2) Deleting programs in memory. 3) Toalter characters within a program. 4) To insert characters within a program. 5) To delete characters within a program. 6) To insert a block of commands within a program. 7) To delete a block of commands within a program. 8) To enter anew program into the memory. 9) To call a program from memory. 10) Memory arrangement and program number check. 11) Search of address character. 12) To add commands to program already stored in memory. 13) Memory collation (option). 14) To punch out the program in memory on tape (option). By using the above “EDIT” functions, it is easy to correct the punching errors committed during program tape preparation, to input new programs, to add and edit the existing programs and of course, to change turret station numbers. 433| Press the soft key [EXEC]. — ‘The NC displays the directory according to the designated file number bineerony torres Poy ("DIRECTORY” screen) WOIT sey eee nee tnesaces CF San’ YC READ, )frusw }(SELETEI - No. : File number FILENAME: File name METER + File capacity converted into the paper tape length. The unit can be changed - to FEET by changing the set data (INI = 1). VOL. + If the file is multi-volume, that state is displayed. (Ex.) Floppy Floppy col] Floppy ca2| ~ Lo3 C (number) means L (aumber) means Number The number of floppies ‘The PAGE [1] and [1] keys can be used to advance or reverse the directory pages. ‘To return to the DIRECTORY screen, press the [CAN] key. 4383) Program output ‘This operation allows output of the specified programs from the CNC memory to the floppy. Press the [EDIT] key to select EDIT mode. i Press the [PROG] key to display the program screen, 1 Press the soft keys [>] and [FLOPPY]. 1 Press the soft key [PUNCH]. 1 After entering a file number by pressing the address/numeral keys, press the soft key [0 SET]. ‘The program number changes to the file number. Press the soft key [EXEC]. if entry of a file number is omitted before pressing [EXEC], the file is written at the end of the registered files in the cassette. pingctorr @Lorew ante a Hy FILE WaMe ‘onTERD a - PRceEaa HO, = EDIT soe ase eee ttssss2. (set Y(o ser Jf stor JC caw YC exee ) 4375) Precautions ly 2) 3» 4) 5) 6) Dn 8) %» If the [F SET] of [0 SET] key is pressed without entry of file number using the ‘address/numeral keys, FILE NO. and PROGRAM NO. tum blank. Numerals of up to four digits can be entered at FILE NO. and PROGRAM NO. Entry of an improper data at FILE NO. or PROGRAM NO. causes an alarm (P/S71, P/S86). Note that the file numbers of -9999 and -9998 are invalid. Program reading with the KEY (edit protect) signal OFF is used only for program check. ‘The parameters inpuVoutput can be done on the parameter screen through the ‘conventional operation. However the output file is automatically named as "ALL.PAR". “The offset data input/output can be done on the offset data screen. However the output file is automatically named as "OFFSET:DAT". 1f “0” is entered at FILE NO. or PROGRAM NO. “1” is displayed. ‘On the program screen (not the screen exclusively used for the cassette), program number selection for punching is ineffective, and the program is punched following the last registered file. The program number specified at this time becomes the file name. (ifthe file number is 0 - 9999, the file name is registered as “ALL PROGRAM”) ‘The tool data input/output can be done on the tool register screen. However the output file name is registered as “TOOL DAT”. 4392) Operation a) Tape reader ‘Switch on DSW 4, 8 located at back of Tape reader. Tum on the power switch. 1 Set the program tape in the tape reader. 1 Press the [START] button. 4414-10-2. Deleting Programs in Memory To delete one or all programs already stored in memory, following procedure is used : Press [EDIT] key to select EDIT mode. = ¥ Press the [PROG] key to display the program screen. 1 Press address [0] key. | - Key in program number to be deleted. | Key in [-I[9](991(9). Press [DELETE] key. Program is deleted from memory.4-10-5. Inserting Characters within a Program [Example] ‘To edit the following program: - 02000 ; NOOO! X1000Y1000M00 ; 1NO002 OFS/XSOY 100 ; 10003 PATI; 0004 X130¥200 ; NOO05 LAA/30 45 ‘To insert T18 into block sequence number NO0O4 at the end Move the cursor by [1] or [1] keys and bring cursor under Y200. Bringing the cursor to the character after which the new character(s) is to be inserted. 1NO004 XI. 30¥209 : ‘Cursor position Key in [TI[1][S]INSERT]. No004 x i ; Cursor position4-10-7. Inserting a New Block of Commands within a Program [Example] ‘To edit the following program: 02000 ; NO001 X1000Y 1000M00 ; NO002 X980Y850T06 ; NO003 GRD/D 15 6 L 150 5; To insert a new block sequence number N1001 OFS/Y80 between block sequence numbers N0001 and NO002: Move cursor by [1] or [1] keys to bring cursor under the EOB mark *;” at the end of, block sequence number NO0O1. NOOOI X1000¥ 1000M00. ‘L— cursor gotten Y Key in (NJ[1][0H10][1SPACELONFISI/AN 61001. Y Press [EOB] key. y Press [INSERT] key. N0001 X1000¥ 1000M00 ; ‘N1001 OFS/¥80; LL eater potion 4474-10-9, Entering a New Program into Memory Directly by Keyboard Normally programs are registered into memory from punched tape, IC card, floppy disk, etc. Sometimes, some simple programs can be directly input into memory by keying in from keyboard on machine itself. [Example] X2000Y 1525M00 ; OFS/XS0Y80; PAT80/ ; PATON; MOV/x4S0Y80T13 ; NBL/; ‘To enter the above program as program number 02000 : Key in [O}(2](0}[0}(0). Y Press [INSERT] key.\ ~ Press [INSERT] key. ~ ‘The keyed-in data is registered into program. Continue block-by-block and repeat above procedure till all blocks are registered. [0] [FI [S] (1 (1 [5] £0] [¥] (8) [0] (BOB) [INSERT] .. 02000 Nooeoa Fe ° After complete program is registered, press [NC RESET] key to bring the cursor back to the first character of the program (‘O” number). te Each alphanumeric key has 2 or 3 characters or addresses. Selection of particular character or address is done by pressing (SHIFT] key and the required key till required character or address is displayed. 4514-10-11. Memory Arrangement and Program Number Check ‘The capacity of memory space is limited as per the specification of machine CNC. When several programs are stored in memory, its space is used up and may become full after some programs are stored. Further registration of programs is disabled. To enable new programs ~ to be registered in this condition itis necessary to delete some of the programs which are not used to make space for new programs. ‘To-do this, itis necessary to check the number of all the programs in memory, before deleting. - Select the EDIT mode, and press the [PROG] key to select the program screen: Press [DIREC] soft key. ‘The display changes to following display and at the same time memory space is re-arranged automatically for best utilization of area, lt i i ta Ha H ! i - *PROGRAMNO. USED _: Indicates number (count) of programs stored in memory. FREE _: Indicates number (count) of programs which can be further stored in memory. (Total number of programs is 1s per machine CNC specification). + MEMORY AREA USED memory area used, - FREE: Indicates balance area available in memory in terms of number of program characters. + PROGRAM LIBRARY LIST _ : Displays the list of all program numbers (O numbers) stored in memory. 4534-10-13, Adding Commands to Program Stored in Memory ( ig tape reader) ‘To add a program to the program (02000) already registered in the memory, proceed as follows. Select EDIT mode, and press the [PROG] key to display the program screen. y Set the program tape to be additionally registerd in the tape reader Press [START] button of the tape reader. Y Call the program in memory to which the tape commands are to be added. Press the soft keys [OPRT], and enter {2]{0}(0][0]. Then, press the soft key [O SRR}. Y Press the soft keys in the following order; [4], [READ], [MERGE], and [EXEC]. ‘The tape is fed through tape reader automatically and program blocks read and added to the displayed program, 455extended NC ee EDIT “The extended NC program edit function allows to perform the following operations on the programs already registered inmemory using soft keys. (a) Copying or moving all or part of a program to another program. (b) Merging two programs into a single program. (© Replacing a specified word or address in the program with another word or address. ‘This function makes it easy to perform a variety of editing operations; for example, creation of the same or similar program without deleting the original program. In addition, itis easy to change the command sequence, command values, and addresses in the program. tr The extended program edit function is effective only in EDIT mode. wr Program copy, move, and merge operations or word change can be done by pressing the continuous menu key [(OPRT)] and the soft key [EX-EDIT]. Program Copy, Move 1) Soft key transition ‘The figure below shows the soft key transition. An arrow indicates that when a key from which an arrow originates is pressed, the soft key status changes to the row pointed to by the arrow. (This applied to the figures that follow.) a) Copy [ome Deove [rence | Toumnce] case ~| [= crse]~ arma at | ——— ! [exec] 457In the above figure, part B of the program XXXX is copied to a newly created program with the number YYYY. ‘The program created by copying is the same with the original program specified as the editing range. 2) Moving part of program Press the following keys in the order; [MOVE], (CRSR ~], [~ CRSR] or [~ BTM}, (Program No. (only a number such as {0}[0]{0]1))}, [INPUT], and [EXEC]. The cursor positions specified by depression of [CRSR ~] and [~ CRSR] or [~ BITM] (program end) define the start point and end point of the editing range. pr~~Before——y poorrone After snamnnmny Fy Le] In the above figure, part B of the program XXXX is moved to a newly created program with the number YYYY. 3) Notes on copying and moving a program - b ) 3) 4) 5) While the system is waiting for entry of a program number, no edit operation is possible. Ifa program number consisting of five digits or more is specified, the last four digits are. effective. ‘The editing range start point determined by depression of [CRSR ~} can be changed until an editing range end point is specified with [~ CRSR] or [~ BTTM]. ‘The editing range start point cannot be set after end point setting. Perform setting of the editing range again from the start point. ‘The editing range start and end points, once set, remains effective until any of the following invalidating operations is carried out. + An edit operation other than address search, word search/scan, and search for the start of a program is performed after setting of a start or end point. ‘+ Operation selection mode is selected after setting of a start or end point. 459‘The above figure shows that the program XXXX and the program YYYY are merged. ‘The program OYYYY remains unchanged after merge operation. b) Merging a program at the end of another program Press the following keys in the order; [MERGE], [~ BTTM] [Program No. (only a mumber such as (0}(0}(0}[1})}, [INPUT], and [EXEC]. ‘The above figure shows that the program YYYY is added at the end of the program XXXX. ‘The program OYYYY remains unchanged after merge operation. ©) Notes on merging programs 1) If [EXEC] is pressed without designation of the program number, the program is registered with the number 00000 as a work program. 2) While the system is waiting for entry of a program number, no edit operation is possible. 3) Ifa program number consisting of five digits or more is specified, the last four digits are effective. 4) Pressing [~ BTTM] causes the end of the currently selected program to be displayed. 5) Pressing [EXEC] without specifying any program number always causes the program to be merged with the work program. 6) If the copy area is not enough for copy operation, the P/S alarm 70 occurs, and immediately stops the merge operation,‘When the soft key [EXEC] is pressed in CHANGE operation, all specified words or ‘addresses are changed forward from the cursor position. When the soft key [SKIP] is pressed, the NC searches for the first occurrence of the specified word or address located forward from the cursor position, and stops operation. When the soft key [EX-SGL] is pressed, the NC searches for and replace the specified words or addresses located forward from the cursor position, and stops operation. ‘¥ The word before or after CHANGE can be specified with max. 15 characters. (Changing word of 16 or mote characters is impossible.) % The word before or after CHANGE cannot be speciifed unless the word starts with an address. (However, it is possibe to specify the program number.)y Key in a parameter number to be displayed/set. Then press the soft key [NO.SRH]. Display shows the page having the called parameter number and cursor is ‘on the ‘N’ number called. Key in the 8-digit data to be input. Press [INPUT] key. y Repeat above 2 steps for other parameters to be checked and set. y Press [OFFSET/SETTING] key to get the setting parameter display, y After moving the cursor to “PARAMETER ENBL" position, key in [0] [INPUT]. 1 [SAL] Switch goes OFF if it has been tumed ON. y Press [NC RESET] key. Alarm “100 PARAMETER ENBL"” is cancelled. For some parameter settings, “000 POWER OFF” alarm message appears on CRT. In such cases, switch off NC power once and restart to clear alarm. 4651-2) With RS-232C selector (optional) Press [MDI] key and set MDI mode. | Press [CUSTOM] key. y ress the soft keys [MACHINE OPRT] and [RS232C CONNECT] sequentially. 1 2 ¥Y Press the cursor keys [1] and [l] to move the cursor to “IC CARD” display position.Connect the RS-232C connector of IC card with the mating RS-232C connector (X426) on the left side of the NC control panel. y Refer "KOALA LADY MANUAL" and set BAUDRATI CODE, % CONTROL AND STOP BIT FILENO=Option BAUDRATE = 4 (4800 bps) NUL CODE = 0 (Invalid), % CONTROL = 0 (NIL), STOP BIT = 1 (1 BIT)4-14. Help Function 4-14-1. Scope ‘The help function displays on the screen detailed information about alarms issued in the CNC and about CNC operations. The following information is displayed. 1) When the CNC is operated incorrectly or an erroneous machining program is executed, the CNC enters into the alarm state. The help screen displays detailed information about the alarm that has been issued and how to reset it. ‘The detailed information is displayed only for a limited number of P/S alarms. These alarms are often misunderstood and are rather difficult to understand, 2) If you are not sure about a CNC operation, refer to the help screen for information about the each operation. 3) When setting or referring to a system parameter, if you are not sure of the number of the parameter, the help screen displays a list of parameter Nos, for each function. an2) Initial Menu Screen ‘The (HELP INITIAL MENU) screen is the first screen displayed when the [HELP] key is pressed, Press a soft key on this screen to select a sereen containing alarm details, operation method, or parameter table. MEM ALARM 1 (OPERATT [PAR 3) Alarm Detail Screen ‘When an alarm is issued to the CNC and the operator wants to know the cause of the alarm or how to reset it, select [ALARM] on the (HELP INITIAL MENU) screen. This operation displays the details of the alarm currently issued, Note that only details of the alarm identified at the top of the screen are displayed on the screen, i the alarms are all eset while the help screen is displayed, the alarm displayed on the ALARM DETAIL screen is deleted, indicating that no alarm is issued, fan alarm is issued while the help screen is displayed, the screen changes to the alarm message screen, HELP (ALARM OETAIL) | > alara No. INUMBER : 096 —— Tp Hiormal explanation MISAGE _ : PTYPE NOT ALLOWED (COORD CHG} on alana FUNCTION : RESTART PROGRAM = ————|_» Punetion ALARM = classification MEM see see ose 00: ALARM T oPERAT] [ PARAM} 434) Operation Method Screen To determine an operating procedure for the CNC, press the [OPERAT] key on the HELP (INITIAL MENU) screen. The OPERATION METHOD menu screen is then displayed. (See the figure below.) (OPERATION METHOD) 01234 NodoD1 DATA INPUT WITH MDI DATA INPUT WITH TAPE, oureur 7. INPUT WITH FANUC CASSETTE OUTPUT WITH FANUC CASSETTE MEMORY CLEAR 0 T0009 MEM vee ome see 09:00:00 ALARM. 1fOPeRaT [PARAM TT 1 L(OPRT)] To select an operating procedure, enter an item No, from the keyboard then press the [SELECT] key. >a soo MEM se e496 99:00:00 bet att tsevecry When “I. PROGRAM EDIT" is selected, for example, the screen in the figure below is displayed. ‘On cach OPERATION METHOD screen, itis possible to change the displayed page by pressing the PAGE key. The current page No. is shown at the right above comer on the sereen. HELP (OPERATION METHOD) -~~01Z6"" 89000" <-<1, PROGRAM EOIT> > “DELETE ALL PROGRAMS MODE ‘SOREN opr ‘DELETE ONE PROGRAM Move: ‘EDT ‘SCREEN : PROGRAM OPR-——: (O+PROGRAM NUMBER) -IDELETE] 8 0 T0000 00:00:00 11 1((@°Rn 14-15. Custom Screen 4-15-1. Description of Function - Press [CUSTOM] key on the NC operation panel to display the custom main menu consisting of the following functions. t 1 ¢ > <> tte Contents <= Message Display ‘Select Function - ‘Wrong Mode = Naar dispiay milf [Pell] ] [Fe [Pe] re] re [Po] hz] te Function mena key an4-15-2. Acronyms. FD = Floppy Disk Medium used to store part programs +FDD = Floppy Disk Drive Device for reading data from FD and writing data to FD 4-15-3. Machine Operation Screen 1) Standard machine operation screen. Press the soft key [MACHT OPERAT] on the custom main menu screen to display “STD MACHINE OPERATION” screen. 492) RS-232C connection change screen (option) Press the soft key [RS232C CONNECT] on the “STANDARD MACHINE OPERATION” screen to display the “RS-232C CONNECTION” screen, ~ This screen enables choice of device to be connected with RS232C. Press the cursor keys [1] and [1] to select the device to be connected. Only by moving the cursor, the connecting ~ device can be changed. + It should be noted that changing the connecting device during FDD operation or DNC. operation will stop the operation.2) Hover height setting In Running status screen after pressing [HOVER HEIGHT] soft key, cursor will move to H-Height adjust position. Enter the value for Hover height. Note: @ Hover height is a height from material upper surface to the bottom surface of the stripper. If Hover height is set to zero then height between material surface and tool bottom surface is adjusted to 2 mm, as shown in figure. Setting of Hover height is necessary, for punching of material with little curved bends, uneven flatness, etc. @® When material flatness is improper then set more Hover height value to avoid interference during movement of material. When Ram stroke is long, ram speed will be reduced. Hover height changes depending ‘on the tool to be used, 2mm T Work4-15-6. Parameter Edit Screen Press the soft key [PARAMEDIT] on the “CUSTOM MAIN MENU” screen to display the “PARAMETER EDIT MENU” screen. On this screen, various parameters should be edited, ‘Never fail to set the following parameters because these parameters are used to control punching operation and height. ‘Note 1: The tool parameters should be set after replacement of dies. Note 2: The hover height should be changed according to the workpiece to be punched. 1) Tool parameter edit Press the soft key [TOOL PARAM] on the “PARAMETER EDIT MENU” screen to display the “TOOL PARAMETER EDIT” screen. On this screen, the data of machine- ‘mounted tool should be set. With selection of this screen, the tool data edit mode is automatically selected,Displayed tool messages are as follows () SHAPE 1. > Valean tool 1. Circle : D range tool 2. Rectangular |: Urethane stripper — — 3.Oval High nibble 4, Four-way *: Forming tool 5. Triangle : Up/Down forming [— 6. Right angle Triangle tool (option) [— 7.Single D 7. T: Tap (option) 8. Double D ‘— 9, Special 1. Forming 2. Knockout 3. Marking 1 4. Marking 2 5. Marking 3 6. Punch 9. Special L.M2 2.M25 3.M2.6 4.M3 5.M4 6.MS 7.M6 437Note 1: Dwell time (the time for which the tool stays at the bottom dead center) Should be set when using forming dies. Note 2: Hovering height offset ‘This set value is added to the ram standby position. Note 3: Lower end position offset ‘The punch lower end position is raised by this amount (for forming only). Itis not, possible to lower the punch lower end position. ee Ye For details, refer to “Tooling Manual”. 1-2) Tool data delete, copy, sort, and tool data on full screen a) 1 line delete Press the soft key [1 LINE DELETE] to delete data by one line, b) 1 line copy Locate the cursor on the data to be copied using the cursor move keys [T] and [1], and press the soft key [COPY]. This defines the copy source data. Next, move the cursor to the copy target position and press the soft key [COPY] again. ‘The tool data will be copied. 4.891-4) Vari-tool layout edit (unavailable) Press the soft key (VARI LAYOUT] on the “TOOL PARAMETER EDIT” screen, ‘The cursor moves to the item of “VARI TOOL LAYOUT” . Here, determine the relationship between the previously entered tool data and the turret stations. Press the cursor move keys [1] and [J] to locate the cursor on the position where data is to be changed or added. | After entering the tool number using the numeral keys, press the [INPUT] key. 4a2-3-2) Clear of tap life counter ‘Tap life counter can be set as described in (2-3-1). The counter can be reset by pressing the soft key [COUNT CLEAR]. Move the cursor to the desired position by pressing the cursor keys [1], [UJ, [>] or [eh Press the [COUNT CLEAR] soft key. , 2 4933-2) Material cut condition ‘The machining conditions to be set here are effective in the part programs that satisfy the following conditions. ©The following two commands should be designated at the beginning of the part * Material command: MAT/X HX B @itis necessary to previously set the material cutting conditions, i.e. sheet thickness and material type specified by the material command. Press the soft key [MAT COND] to display the. “MATERIAL CONDITION LIST” . ‘On this list, up to 60 sets of material cutting conditions can be registered. Press the cursor move keys [7] and [J] to locate the cursor on the position where data is to be set or changed. y y - Using the numeral keys, enter Press the soft key [EDIT] with the| ‘the required material and cursor located on the position thickness. Where data is to be changed. 4954) Velocity parameter edit Press the soft key [PUNCH VEL.] on the “PARAMETER EDIT MENU” screen to display the “PARAMETER (VELOCITY)” screen. Here, the data on punch velocity should be set. 4-1) Punch velosity parameter edit Press the soft key [PUNCH VEL.J on the “PARAMETER (VELOCITY)” screen. The ‘cursor moves to the item of PUNCH VELOCITY. ‘The punch velocities determined by the M codes (M611 to M615) can be registered with distinction between group A and B for each material type. Press the cursor move keys [1] and [J to locate the cursor on the position where data is to be changed or added, After entering the tool number using the numeral keys, press the [INPUT] key. ‘tr To change the material type, use the page selection keys [7] and[1}. 4974-15-7. Optional Parameter Edit Press the soft key [FDD] on the “CUSTOM MAIN MENU" screen to display the FLOPPY OPERATION (FDD MENU) screen. aurgygt a Note: This sereen enables to change important parameters related to the machine ‘operation. If such parameters are wrongly changed, normal operation thereafter will not be assured. The user should not change any parameters on this screen. 499Move the cursor to the parameter to be saved. 1 Enter the file number using the numeral keys. Y Insert the floppy disk into the disk drive unit. Close the cover of the drive unit. After checking that the floppy disk is in the FDD unit on the screen, press the soft key [START]. Note: 1. During floppy disk operation, the screen cannot be changed to any other screen. 2. The parameter control function cannot be used while the NC makes access to the floppy disk. 2) Program Control Press the soft key [PROG CONTRO] on the “FLOPPY OPERATION (FDD MENU)” screen to display the “PROGRAM CONTROL" screen, where it is possible to: (Q) write the data stored in the NC built-in memory to a floppy disk, and compare the data between the both media, and (2) write the part programs stored in the floppy disk to the NC built-in memory.B] Designation on the file name list Press the soft key [READ FD -> NC]on the “PROGRAM CONTROL" screen. The display of the soft key function will be reversed to show that the program read mode is established. [This mode is automatically selected when the screen is switched from the “FLOPPY OPERATION (FDD MENU)” screen.] | After inserting the floppy disk into the disk drive unit, close the drive unit cover to. ‘see that the “Ready” lamp comes ON. 1 Press the soft key [O NO. INPUT] to cancel the O number input mode. (This operation is not necessary if the display of the soft key function is not reversed.) 1 Press the soft key [FD LIST] and then [START]. Y Move the cursor to the file name to be registered and press the [INPUT] key. The designated file name is reversed in light blue to show that the file is selected. If the soft key [ALL SELECT] is pressed at this time, all the liste files will be selected. Press the soft key [START]. 4-103B] Designation on the O number list Press tha soft key [WRITE NC > FD] on the “PROGRAM CONTROL" screen. ‘The display of the soft Key function will be reversed to show that the program write mode is established. f ‘After inserting a floppy disk into the disk drive unit, close the drive unit cover to see that the “Ready” lamp comes ON. t Press the soft key [0 NO. INPUT] to cancel the © number input mode. (This ‘operation is not necessary if the display of the soft key function is not reversed.) y SBEEREELED asanueaesd ‘AUDERING Me ¥ Move the cursor to the © number to be registered and press the [INPUT] key. The designated O number is reversed in light blue to show that the number is selected, If the soft key [ALL SELECT] is pressed at this time, all the listed O numbers will be selected, y Press the soft key [START]. 4-105B] Designation on the file name list Press the soft key [COMP NC © FD] on the “PROGRAM CONTROL" screen. The display of the soft key function will be reversed to show that the program write mode is established. i After inserting a floppy disk into the disk drive unit, close the drive unit cover to see that the “Ready” lamp comes ON. i Press the soft key [0 NO. INPUT] to cancel the © number input mode. (This operation is not necessary if the display of the soft key function is not reversed.) t Press the soft key [FD LIST] and then [START]. Move the cursor to the file name to be compared and press the [INPUT] key. The designated file name is reversed in light blue to show that the file is selected. If the soft key [ALL SELECT] is pressed at this time, all the listed files will be selected, Press the soft key [START]. 4107B] Designation on the file name list, Press the soft key [DELETE FD] on the “PROGRAM CONTROL” screen. The display of the soft key function will be reversed to show that the FD program delete mode is established. Sp After inserting the floppy disk into the disk drive unit, close the drive unit cover to see that the “Ready” lamp comes ON. 1 Press the soft key [0 NO. INPUT] to cancel the O number input mode. (This operation is not necessary if the display of the soft key function is not reversed.) 1 Press the soft key [FD LIST] and then [START]. TEE ¥ Move the cursor to the file name to be deleted and press the [INPUT] key. The designated file name is reversed in light blue to show that the file is selected. If the soft key [ALL SELECT] is pressed at this time, all the listed files will be selected. y Press the soft key [START]. wx This DELETE function also permits deletion of the files registered under a name other than O numbers. 4109B] Designation on the O number list Press the soft key [DELETE CNC] on the “PROGRAM CONTROL” screen. The display of the soft key function will be reversed to show that the O number delete mode is established. PO Press the soft key [O NO. INPUT] to cancel the O number input mode. (This ‘operation is not necessary if the display of the soft key function Is not reversed.) TREEDEDEy rueyi AEE Axess SUETESEE Move the cursor to the O number to be deleted and press the [INPUT] key. The designated file name is reversed in light blue to show that the file is selected. If the soft key [ALL SELECT] is pressed at this time, all the listed files will be selected. Press the soft key [START]. aan4) Floppy Operation and Program Management Alarms If an error occurs in the program management operation on the “CUSTOM MAIN MENU” screen, the error content appears in the guide message line. Message ‘WRONG MODE RS-232C CONNECTION ERROR CNC USING READ/PUNCH VF FILENOT EXIST [RESET] KEY PUSHED. = UPLOAD ERROR (NOT OPEN) (CNC RESET UPLOAD ERROR (OPEN REJECT) PROGRAM DATA ERROR 4n3