Problems

Perform finite element analysis of orthogonal machining, for workpiece-tool geometry as shown in
the figure, using Abaqus/explicit and determine following things:

1. Contour plot of chip formation with von-mises stress and temperature

2. Plot cutting forces and temperature at tool tip with the time of machining, and

3. Measure shear angle.

S. No. Material Cutting speed Depth of cut ( Coefficient Name of student

(m/s) x 10-3 m) of friction
1 Ti6Al4V 0.5 0.1, 0.2, 0.3 .3 Love Kush Tak
2 Ti6Al4V .5, 1, 1.5 .2 .2 Naman Agarwal
3 Ti6Al4V 1 .2 .1, .2, .3 Abhinav Apurva
4 Inconel 718 1 0.1, 0.2, 0.3 .3 Aditi Raj
5 Inconel 718 .5, 1, 1.5 .2 .2 Dnyandeep
Chandrashekhar Kale
6 Inconel 718 0.5 .2 .1, .2, .3 Himanshu Kumar
7 Al2024 2 0.1, 0.2, 0.3 .3 Patel Vijayantmonu
Narendrakumar
8 Al2024 1, 2, 3 .2 .2 Prasann Jaiswal
9 Al2024 2 .2 .1, .2, .3 Sunil Chandel
10 Ti6Al4V, Inconel 1 .2 .2 Tejas Sanju Pawar
718, Al 2024
11 Ti6Al4V, Inconel 1 .3 .2 Utkarsh Sahu
718, Al 2024
12 Ti6Al4V, Inconel 1 .2 .1 Yashika Gupta
718, Al 2024
13 Ti6Al4V, Inconel 1 .1 .4 Akshat Shriwas
718, Al 2024
14 Ti6Al4V, Inconel 1 .3 .3 Amey Praphull Kavade
718, Al 2024
15 Ti6Al4V 1 0.1, 0.2, 0.3 .3 Durgaraj Sriram
16 Inconel 718 0.5 0.1, 0.2, 0.3 .3 Mitesh Ajay Pawar
17 Al2024 2 0.1, 0.2, 0.3 .3 Om Ravindra Ingole
18 Ti6Al4V 1 0.1, 0.2, 0.3 .2 Prajjawal Singh-
19 Inconel 718 0.5 0.1, 0.2, 0.3 .2 Shardul Burde
20 Al2024 2 0.1, 0.2, 0.3 .2 Sudhanshu Dharmapal
Meshram
21 Ti6Al4V .5, 1, 1.5 .3 .1 Vanshika Gupta
22 Al2024 1, 2, 3 .3 .1 Viren Dipakkumar
Parmar
23 Inconel 718 .5, 1, 1.5 .3 .2 Aniket Ghosh
24 Ti6Al4V 1 .3 .1, .2, .3 Somya Singh
25 Inconel 718 0.5 .3 .1, .2, .3
26 Al2024 2 .3 .1, .2, .3
 4 mm
Cutting speed

4 mm
Depth of cut
4 mm

18 mm

Fig: Workpiece-tool geometry for orthogonal geometry

Note: Consider rake angle and clearance angle constant as 150 and 100 respectively.