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I, GEXERA[ '.r)\.EfPlt;
l o r b e n Kr~udsen
]he l e c h n i c a ] U n i v e r s i t y o f Denmark,
DK-28OO l y n g b y , Denmark
ABS1 RA(:I
i i,t.roduc t 1on
I h i s paper d e s c r i b e s a m a t h e m a t i c a l model f o r the development o f the hy-
d r a t i o n o f P o r t l a n d cements, lhe c o n t e n t o f the model d i f f e r s i n many r e s p e c t s
from e a r l i e r a t t e m p t s t o modc'] cement h y d r a t i o n , but a compaTiSOr, to o t h e r r.,c;--
d e l s i s o u t s i d e the scope o f t t l i s paper'. The mode] o f h y d r a t i o n p r e s e n t e d here
i s the r e s u l t o f our p r e v i o u s work w i t h cement h y d r a t i o n ,,1,2). These works
were i r l s p i r e d by the works o f l a p ] i n t 3 ) . He was the f i r s t t o p o i n t t o the im-
p o r t a n c e o f the p a r t i c l e s i z e d i s t r i b u t i o n (psd) i n the m o d e l l i n g o f cement hy-
d r a t i o r ~ . The i n f l u e n c e o f psd or~ the shape o f the h y d r a t i o n curve has i n our
work been b r o u g h t irate e x p l i c i t form i n the d i s p e r s i o n model o f h y d r a t i o r , , ft~e
model appears i n a m a t h e m a t i c a l a n a l y t i c a l form, which can e a s i l y be used f o r
p a r a m e t e r i z i n g h y d r a t i o n cur~es.
l h e d i s p e r s i o n i [i p a r t i c l e s i z e s in a m a t e r i a l l i k e cement i s such, t h a t the
s t a l e o f r e a c t i o n o f the s m a l l e s t p a r t i c l e s i s s i g r ~ i f i c a n t l y d i f f e r e f l t from the
s t a l e o f r e a c t i o n o f the l a r g e s t p a r t i c l e s . While the s m a l l e s t p a r t i c l e s may be
f u l l y h y d r a t e d , the l a r g e s t p a r t i c l e s may have a low degree o f h y d r a t i o n . ]r~
fac?t, at any time o f h y d r a t i o n t h e r e e x i s t s a d i s t r i b u t i o n o f degrees o f h > d r a -
622
Vo]. 14, No. 5 623
DISPERSION MODEL, CEMENT HYDRATION, CONCEPTS, PARTICLE SiZE
tion, corresponding to one point on the hydration curve. Thus it may be under-
stood, that the development of hydration of a single particle can not directly
be discovered by the hydration curve. For materials with a broad psd like an
cements it can be shown by numerical means, that only gross features in the ki-
netics governing the hydration of a single particle, may be discovered by the
hydration curve. A change for instance from constant rate kinetics to surface
reaction controlled kinetics, both being linear kinetics, makes no significant
change in the hydration curve obtained by calculation. ]his important observa-
tion wi]i be designated the "dispersion rule"
Thus the inf]uence of psd may be considered a c:omp]exity in the study of
hydration kinetics per se. On the other hand, in ~Jttemptsto mode] the hydration
development of cements it constitutes a simplifying factor. According to the
dispersion rule differences within a size class in morphorlogy, t:hemica] com-
position etc. can hardly be recognized in the hydration curve. The hydra-
tion curve is sensitive mainly to the psd (vith the exception mentioned later),
and the psd-curve for tube-milled products is smooth and simple in form.
Now what is left of kinetic Jr,formation in the hydration curves?
[4ainly two features:
i) Uhen hydration curves are plotted as function of log-t, the position
of the curve on this axis determines the value of the rate-constant
(The situation is more complicated when 2 rate-constants govern the
hydration development).
2) The two important groups: linear and parabolic kinetics, can be recog-
nized in the hydration curves.
In order to appreciate the last point one should note that a11 kinetic equations
leaning on the shrinking-core model contain the variables r,t and k, being the
particle size, time and the rate-constant respectively, in either of two com-
binations: 1
e(r,t)
Much mathematical modelling of hydration in the literature has been concer-
ned with theories about ~(r,t). Comparison to experimental data has often been
done by putting r=#, where r is the mean particle size of the material in
question. This procedure may be very misleading, if the psd of the samples
are not sufficiently narrow (2). Theories involving specific assumptions as
to the form of ~(r,t) must be compared with hydration data from narrow-si-
zed samples. The frequently referenced data presented by Kondo and Ueda in
Tokyo symposium (4) is not narrow-sized as far as modelling with r=# is con-
cerned. This was shown in ref. (2).
faplin seems to have been the only author who earlier suggested a solu-
tion of eq.2, which was not purely numerical (5). He used a log-normal distri-
bution for psd, and his very elegant index-of-reaction equation for ~(r,t),
but his solution is in form of a series-development, which can hardly be cal-
led analytical in the sLricter sense of Lhe word.
Some of the reason for the difficulty in suggesting analytical solutions
to eq.2 lies in the form of ~(r,t). All suggestions, so far, as to the form
of ~(r,t) has a time of terminaLion. From Lhat time on the ~(r,t)-curve is a
straight line with a=l. Such a curve, composed of an ascending part and a con-
slant part, can hardly be given a simple analytical form, suitfull for the so-
lution of eq.2.
In our case we have chosen an analytical form for ~(r,t) with the property
~(r,t)<l for all values of t:
] for linear
e(r,t) : exp(- r .) ; i : (3)
"'~ktj2 ~ for parabolic
2
w(r)
As to the form of w(r) appearing in the integral of eq.2 i~ is a lucky co-
incidence, that the psd of tube-milled product like cement may be modelled in
95% of its range by a form as simple as:
w(r) : -1 e x p ( - _r )
r0 r0 (4
t :~
for linear: ~(t) = t + t I ; tl kI (Sa)
Both eq. 5a and eq.Sb are simple hyperbolas in t and ~/-t respectively. The time-
dependency in eq.Sa is well-known in drying shrinkage and creep, and has been
suggested a few times for modelling the strenght development of concrete (7,8,9).
Why it has never found wide-spread application in practice within hydration mo-
delling may be due to two reasons. Firstly, eq.Sa covers only one group of hydra-
tion curves encountered in practice. The other group obeying eq.5b is equally
important. We find that hydration curves for normal Portland cement are modelled
by eq.5a, whereas eq.5b should be used when modelling the hydration development
of for instance white cement. Secondly, the importance of introducing the correct
zero-point for time has not been recognized in much mathematical modelling of
hydration (lO), (Carino in ref. (9) correctly introduces in). The proper use of
eqs.5 depends on the correct choice of zero-point. Thus th~ time appearing in
eqs.5 is "reaction time", and should be understood as t -t~, where t is the time
. . . . m . m
from mixing. The reason for the introduction of t O in modelling of hydration is
the obvious one, that the dormant period is not included in the modelling, ex-
cept as a delay in the start of the hydration development. (In the equations to
follow t n will appear explicitly and t takes on the meaning of time from mixing).
In m6st practical cases the use of eqs.5 is dependent on another adjustable
parameter besides t I (or t 2) and tO . This parameter appears in connection with
the definition of ~. Since very few data in the literature contain direct mea-
surement of ~ (as obtained with XRD), properties like heat evolution, non-eva-
porable water, chemical shrinkage, etc. have to be relied on. The use of such
data for the modelling of hydration require a knovledge of P (the property mea-
sured after infinitely long time) or the estimation of this parameter by adju-
626 Vol. 14, No. 5
T. Knudsen
sling asP/P= until the best fit with eqs.5 is obtained. How this is done in prac
Lice will be described in the following chapter.
where Ase/(1-e) = P/(P -p), and t in contrast to eqs.5 take on the meaning of
Lime from mixing, since t0 is nov explicitly entering the equations. Written in
this way the designation linear and parabolic Lake on a direct formal meaning,
besides refering to the underlying kinetics. A is called by us the hydration
ratio as opposed to e the hydration degree.
Experiments in this laboratory using chemical shrinkage of Portland cement
paste, with the admixture CaC12, triggered the fusion of eq.6a and eq.6b to the
final form (11):
t 0 + L1A + L2A2 : t (7)
Eqs.6a and 6b are still contained as limiting cases of eq.7, when either t I o~
t 2 Lakes on the value O.
The hydration experiment with additions of CaC]~ showed, that by adding from
2 to 6~ by weight of cement, kinetics changed from~linear (eq.Sa) to parabolic
(eq.6b). In between none of these limiting cases could produce satisfactory
fits. The combinatory eq.7 gave excellent fits for all additions: 2,4 and 6%
(see fig. 1). The parameters tI and t 2 changed in this interval in such a way,
that the ratio tl/tl+t ~ changed its value from approximately 100% to approxi-
mately 0%. We defined ~his ratio as degree of linearity:DL.
The derivation of eq.7 from first principles is not complicated, but will
not be given in this paper. In brief, it considers two separate resistances de-
pending on the linear and parabolic part, and makes series-coupling as with re-
sistances in an electrical curcuit. This is done for kinetics of the individual
particles, whereafter the transformation by means of the integral in eq.2 is
performed. The fact that eq.7 comes out as a linear combination of eqs.6a and
6b is a result of the particular form assumed for linear and parabolic kinetics
in eqs.3.
i- : . ~lplr lion
&O
,o I ........... :77
-....,.,
40
}
I I0
O0 1 i
'°i
10
O0
!
~ . . . . . r ..... I . . . . . I--
, ,o %° ,~ ,~ I I0 100 1000 10000
O0
1 tO 100 loOP
t (log score)
o,,~i ~ w, s11l
Regression calculation
The dispersion model of hydration, as given in eq.7, presents itself as a
parabola in A and t. The fitting to experimental data may therefore be performed
as a simple polynomial regression, higher order than 2 being discarded. The pa-
rameter P=, entering the definition of A, can be determined by stepwise, re-
peated regression calculations until a value of P= produces a minimum in the
residual variation calculated at each step. As mentioned in the introduction,
points belonging to the interval O-ca. 15~ in degree of hydration should not
be inc]uded in the modelling.
Our experience with regression analysis using eq.7 has shown, that the cor-
rect assignment of dependent and independent variables is a crucial point in
the analysis. We found, that if t is used as dependent and A as independent va-
riables, too much emphasize is put on points with large t's on the expense of
the lower part of the hydration curve. Thus for purposes of regression calcu-
]ation ve rewrite eq.7:
628 Vol. lq, No. 5
T. Knudsen
When this form is used in regression, approximately equal weight is put on all
points.
Sometimes a visual inspection of points in the late part of the cur~e may
prove useful. Points deviating too much from a smoothly dravn curve may be
d e t r i m e n t a l to r e g r e s s i o n i n t h i s p a r t o f the curve, and are b e t t e r l e f t out
off the a n a l y s i s .
A g r a p h i c a l method
A g r a p h i c a l method may be a p p l i e d f u r the d e t e r m i n a t i o n o f the parameters
L o , t ,t~ and P in the d i s p e r s i o n model ] h i s method uses a d o u b l e - l o g paper
and g t~ansparent s h e e t . Place the sheet on top o f the l o g - p a p e r , and draw a
smooth curve through the data p o i n t s . Nov t r a n s l a t e the sheet along the l o o -
P a x i s (P i s the neasLred p r o p e r t y ) ui~tJl the f o l l o w i n g e q u a t i o n i s s a t i s f i e d :
References
i. r. Knudsen, 7th International Congress on the Chemistry of Cement,
Paris 1980, 1-170.
2. f. Knudsen, Engineering Foundation Conference, Henniker, New Hampshire 1982.
3. J.H. Taplin, 5th International Symposium on the Chemistry of Cement,
Tokio 1968, Vol If, p. 249, p. 337 and p. 421.
4. R. Kondo and S. Ueda, ibid Vol II, p. 203.
5. J.H. Taplin, a.C.S.Faraday I, 76,2229(1980).
6. S. Bang Larsen, H.Sc. report, Danish Technical University, The Institute of
Mineral Industry, 1983 (in danish).
7. C.J. Bernhardt, Rilem Symposium on Winter Concreting, 1956.
8. Chin Fung Kee, ACI Journal, flarch 1971.
9. N.J. Carino, International Conference on Concrete at Early Ages,
Paris 1982, Vol I, p. 123.
lO. T. Knudsen, Cement and Concrete Research, _9,799(1979).
iI. H. Geiker, Ph.D. thesis, Danish Technical University, The Institute of
Mineral Industry, 1983.
12. M. Geiker and T. Knudsen, Cement and Concrete Research, 12,603(1982).
13. N.L. ]homas and D.D. Double, Cement and Concrete Research ]_~3,391(1983).