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Characteristics and Performance of Ionic Polymer-Metal Composite Actuators
Characteristics and Performance of Ionic Polymer-Metal Composite Actuators
Abstract
Incorporation of a small amount (3–10 wt.%) of nanoparticulates such as layered silicate (montmorillonite) or fumed silica, forming a nanocom-
posite, may greatly alter the mechanical and electrical properties of the Nafion matrix. These nanocomposites were used as polyelectrolytes for
preparation of ionic polymer–metal composites (IPMCs) employing an electroless plating method. In the case of Nafion/silica nanocomposite-based
IPMCs, additional metal cations were incorporated via a silylation reaction of silica using an organosilane. Experimental results showed that the
water loss of the nanocomposite-based IPMCs was significantly reduced due to the barrier property of layered silicate and the hygroscopic nature of
fumed silica. In addition, finer and denser Pt grains were formed on the surface of the nanofiller-containing IPMCs as observed by SEM, resulting
in a higher current density when subjected to an electric field. As a consequence of these factors, compared to a pure Nafion-based IPMC, these
nanocomposite-based IPMCs exhibited larger blocking forces due to the increased water and cation content and better surface coverage of the Pt
electrode. IPMC containing 10 wt.% modified silica displayed nearly three times the blocking force with two times the displacement and a more
rapid response under an applied electric voltage than that of a Nafion-based IPMC.
© 2006 Elsevier B.V. All rights reserved.
1. Introduction motion of the composite film towards the anode [1,2]. Therefore,
the capability and capacity of the migration of hydrated metal
Ionic polymer–metal composites (IPMC) exhibiting large cations are important aspects of the IPMC performance.
bending deformations under a low electric field have recently Nafion, a perflourinated polymer containing hydrogen (or
attracted a great deal of interest in the fields of dynamic sen- metal) sulfonate functional groups, is commonly used as a poly-
sors, robotic actuators and artificial muscles due to advantages mer matrix in IPMC applications. Conventional Nafion-based
including a large displacement, a low driving voltage, and their IPMCs have the major drawbacks of a short operation time and
biocompatibility, flexibility, and lighter weight. A typical IPMC a low generative blocking force. The short service life of IPMCs
is composed of a neutralized ionic polymer membrane, Pt- in dry operations is due to the early loss of the inner solution
electrode layers, and an inner solution (usually water), which through natural evaporation, leakage resulting from the surface
serves as a dissociation medium for metal cations. When sub- expansion, and electrolysis at the operating voltage. Various
jected to an electric field, metal cations in the polymer membrane attempts have been made to improve the performance of IPMCs
move towards the negative electrode, carrying with them bound in terms of durability as well as blocking force [3–9].
water molecules. This ion-water flux causes a volume differ- As documented in the relevant literature, two major
ence between two sides of the IPMC strip, producing a bending approaches have been employed that increase the operation
period of Nafion-based IPMCs. In the first approach, a more
durable inner solution was investigated for a replacement of
∗ Corresponding author. the aforementioned water. Bennett and Leo examined the use
E-mail address: ytyoo@konkuk.ac.kr (Y. Yoo). of 1-ethyl-3-methylimidazolium trifloromethanesulfonate ionic
0925-4005/$ – see front matter © 2006 Elsevier B.V. All rights reserved.
doi:10.1016/j.snb.2006.03.015
530 V.K. Nguyen et al. / Sensors and Actuators B 120 (2007) 529–537
temperature to 140 ◦ C for 2 h in order to improve the mechanical JSM-6380) to examine the surface morphology and the deposi-
properties of the solvent cast Nafion film and its intactness in tion depth of the Pt-electrode layer. Cyclic voltammetry and
water. potentiostatic analysis experiments were used for an evalua-
tion of the electrical characteristics of the IPMC samples. CV
2.4. Preparation of IPMC curves were obtained with a potentiostat–galvanostat (Wonat-
ech, WMPG 1000) in a water environment after 30 cycles of a
IPMC was prepared from a nanocomposite film using a well- triangle voltage input of ±2 V with a step of 100 mV/s. Poten-
known electroless plating method [14]. The process consisted tiostatic analysis was carried out with a step voltage of ±2 V
of two reduction steps. As is typical in this process, in the first and a frequency of 0.1 Hz. The blocking force of the IPMC was
step the polymer film was allowed to ion-exchange with its measured with a load cell (Dacell, CB1-G150) and the tip dis-
immersion in a Pt salt solution. Following this, a 3 wt.% NaBH4 placement was measured by a custom-made Pt clip with a laser
solution was added to reduce the Pt cations, eight times every sensor equipped with a DAQ system. A Li+ -form IPMC sam-
30 min, while in the second step, a weaker reducing agent (5% ple was cut to specimens of 5 mm × 25 mm size. A sample was
H2 NOH·HCl, 20% H2 NNH2 ) was employed to complete the supported vertically in air and fixed to 5 mm of length on both
development of the electrode layer. The temperature was raised sides, thus the actual effective length was 20 mm.
from 40 to 60 ◦ C during the reduction. After the reduction steps,
Li+ -form IPMC was obtained by ion-exchange using a 1N LiOH 2.6. Sample identification
solution at room temperature for 24 h. The IPMC film was then
fully dried under vacuum, and allowed to uptake the inner sol- A number of IPMCs prepared from Nafion and its composite
vent (water) by immersion in deionized water. films were abbreviated to sample codes for convenience. Table 1
gives detailed descriptions of each code and abbreviation.
2.5. Characterization
3. Results and discussion
Morphology of Nafion nanocomposites was studied using X-
ray diffraction (XRD; Rigaku Denki Co., D/Max-2200). Scans 3.1. Dispersion of filler in the Nafion matrix
were performed under 40 kV and 30 mA of Cu K␣ radiation with
a characteristic wavelength of 0.154 nm, in a 2θ range of 1–10◦ The XRD patterns of Nafion and nanocomposites prepared
with a scanning rate of 1◦ min−1 and a step of 0.025◦ . SEM in this study are shown in Fig. 2. The basal lattice spacing
micrographs were obtained using an SEM instrument (JEOL, (d0 0 1 spacing) of the MMT is calculated using Bragg’s equation
Table 1
IPMC sample composition and characteristics
Samples Composition (wt.%) Code Thickness (mm)
Fig. 2. XRD patterns of Nafion and nanocomposites prepared in this study: (a) () Naf/oMMT-3, (䊉) Naf/MMT-3, () Naf/MMT-5, and () Naf/MMT-7; (b) ()
Nafion, (䊉) Naf/uSil-5, and () Naf/MMT-5.
(2d sin θ = λ). The Cloisite Na+ and Cloisite 30B have d0 0 1 in a later section. Conversely, in an intercalated nanocomposite-
spacing of 1.13 and 1.82 nm at 2θ value of 7.84◦ and 4.84◦ , based IPMC, the mobility of the metal cations is not greatly
respectively. It can be observed from Fig. 2(a) that the XRD reduced.
patterns of nanocomposites containing the Cloisite Na+ have a
shifted intense peak to lower 2θ (ca. 6◦ ), which corresponds to 3.2. Introduction of metal cations
d0 0 1 spacing of 1.47 nm. The increase in d0 0 1 spacing usually
implies that a significant number of polymer chains have entered The bending mechanism of IPMCs under an applied voltage
the gallery of the MMT, resulting in the intercalation of pristine is based on the movement of hydrated metal cations towards a
MMT by the Nafion polymer chains. This may be attributable cathode. Therefore, an important factor in determining the per-
to the limited compatibility between pristine MMT and Nafion. formance of an IPMC is the proportion of the metal cations
On the other hand, a nanocomposite containing organically in the membrane. It is known that Nafion contains 0.95 mmol
modified MMT exhibited a featureless XRD pattern, indicat- H+ per 1 g polymer. Incorporation of modified silica into the
ing an exfoliated morphology. Generally, exfoliation of MMT is Nafion matrix increased the total metal cation content. TGA
observed when there is a strong attractive interaction between the and ICP-AES analyses were employed to access the content of
polymer matrix and the MMT [15]. In the case of the Naf/oMMT- the sulfonic acid functional groups attached to the surface of
3 sample, hydroxyl groups of the organo-clay Cloisite 30B may the silica filler by the modification process. In the TGA mea-
have strongly interacted with the sulfonic acid groups of the surement, a weight loss difference of approximately 8 wt.% was
polymer via hydrogen bonding, which is believed to be the pro- recorded between the modified and unmodified silica samples
moter of the exfoliation of MMT in a Nafion matrix. in a temperature range of 150–350 ◦ C, where the degradation of
Fig. 2(b) shows XRD patterns of Nafion, Naf/uSil-5 and sulphonic acid (Mw = 82) occurred. From these results, the acid
Naf/MMT-5. It is known that the ionic groups located on the capacity of the modified silica can be estimated as 0.975 mmol/g
side chains of Nafion can form an ionic cluster network [16]. silica. The ICP-AES analysis, in which the H+ of sulfonic acid
The intense peak appearing in the XRD pattern of Nafion at the was exchanged to Na+ , showed a relatively consistent result of
2θ angle of 2.7◦ indicates that the size of this ionic cluster is 0.857 mmol/g. Considering the high density of inorganic fillers,
approximately 3.27 nm. It appears that in Naf/uSil-5, the ionic it was estimated that the metal cation content of Naf/mSil-5 and
cluster network of Nafion remains intact, as the XRD pattern of Naf/mSil-10 increased by approximately 5 and 10%, respec-
this nanocomposite has an intense peak at the same 2θ angle. In tively, compared to the Nafion.
the case of the Naf/MMT-5 sample, however, the corresponding
peak is shifted to a higher 2θ angle (3.58◦ ), implying a decrease 3.3. Performance of IPMCs
in the size of the ionic cluster (2.47 nm). This would have a
direct effect on the performance of the nanocomposite-based The performance of conventional IPMCs is directly related
IPMC actuator. to the metal cation migration and electro-osmosis of the inner
It was evidenced from the XRD experiments that both solution, the characteristics of the polymer film, and the elec-
Naf/MMT nanocomposites were successfully prepared. Gener- trodes. Fig. 3 shows cross-sectional views of IPMCs prepared
ally, exfoliation is preferred to intercalation if the goal is simply from Nafion, Naf/MMT-5 and Naf/uSil-5 nanocomposites. The
to improve the mechanical properties of the polymer mem- thickness of the Pt-electrode layer was measured to be approx-
brane. However, in an IPMC, exfoliated MMT platelets may imately 7–8 m. The surface SEM micrographs are also given
strongly hinder the migration of metal cations, which is crucial in Fig. 4, where a uniform deposition of Pt electrode can be
for the bending mechanism. The restricted mobility of the metal seen for all samples. It is important to note that the size of the
cations results in a much slower response, as will be discussed Pt grains is reduced in Naf/MMT- and Naf/Sil-based IPMCs,
V.K. Nguyen et al. / Sensors and Actuators B 120 (2007) 529–537 533
Fig. 3. SEM images (cross-section) of (a) Nafion-IPMC, (b) Naf/MMT-5-IPMC, and (c) Naf/uSil-5-IPMC.
Fig. 4. SEM images (surface) of (a) Nafion-IPMC, (b) Naf/MMT-5-IPMC, and (c) Naf/uSil-5-IPMC.
possibly having to do with the nucleating effect of the filler due Nafion/Sil-based IPMCs have almost the same slope, which is
to its favorable surface chemical structure and energy during significantly higher than that of Nafion-IPMC. In Fig. 4(b and c),
the reduction process. The smaller and denser aggregation of though the morphologies of the Pt electrodes are different, the
Pt grains exhibit the so-called “granular damming effect”, mak- dispersion of the Pt particles appears to be alike, which results
ing it more difficult for water molecules to pass through, thus in nearly identical I–V curves. Considering that the thickness
providing a good protection against water leakage [7]. of the Pt-electrode layer is almost identical for all these sam-
The higher performance of the Pt electrodes of Nafion/MMT- ples (∼7–8 m), the higher current values for Naf/MMT- and
and Nafion/Sil-based IPMCs was confirmed from the I–V curves Naf/Sil-based IPMCs than that of Nafion-IPMC partially reflect
obtained by two-probe linear sweep voltammetry, measured on their denser Pt-electrode structures.
the surface of the Pt-electrode layer of the IPMCs, as shown in The water uptake and loss of various IPMCs are given in
Fig. 5. It was observed that the I–V curves of Nafion/MMT- and Table 2. The water uptake was measured after soaking in water
at 80 ◦ C for 1 h. The water loss was determined by weighing the
IPMCs after applying an electric potential of 3 V dc for 5 min. A
rapid water loss from the IPMCs is the main reason for its short
life-time. There are three important mechanisms for water loss:
(i) water leakage from the surface electrode, (ii) natural evapora-
tion, and (iii) water loss due to electrolysis. It was observed that
Nafion-IPMC lost nearly 70 wt.% of its water after only 5 min.
Naf/MMT- and Naf/Sil-based IPMCs lost 25 and 45 wt.% during
Table 2
Summary of water uptake and loss of IPMC samples
Sample code Water uptake (wt.%) Water loss (wt.%)
that period of time, respectively. This significant decrease in kept in mind that MMT contains free Na+ cations in the gal-
water loss of Naf/MMT-IPMCs may be explained by the barrier leries between clay platelets, which contribute to the increase
effect of the well-dispersed layered silicate platelets (tortuous of current density observed in Naf/MMT-IPMCs. On the other
path effect [13]), which efficiently prevents from a leakage of hand, additional metal cations, introduced to modified silica, are
water. In addition, the better packing of fine Pt grains on the sur- believed to be responsible for the large increase of current den-
face of the electrode of IPMCs based on Nafion nanocomposites sity in Naf/mSil-IPMCs. This conclusion is supported by the
(shown in Fig. 4) provides better protection for IPMCs in terms significant difference of cyclic voltammetric behavior between
of water leakage to some extent as well. Moreover, IPMCs con- Naf/mSil-5-IPMC and Naf/uSil-5-IPMC shown in Fig. 6(b). The
taining fillers showed higher incidences of water uptake than higher current density observed for IPMCs based on Naf/MMT
Nafion-IPMCs. In pristine MMT, sodium cations may adsorb and Naf/Sil nanocomposites implies the higher capacitance of
and trap extra water molecules into the galleries between MMT a double layer formed along the interface of the surface elec-
layers, resulting in a higher water uptake, while the hygroscopic trode/electrolyte, meaning a higher energy storage ability of
nature of silica seems to be responsible for the increase of water IPMCs that usually leads to a larger deformation under an elec-
uptake in the Nafion/Sil nanocomposite. tric field.
The electrical properties of IPMCs were investigated employ- In Fig. 7, the results of the potentiostatic analysis are pre-
ing cyclic voltammetry and potentiostatic analysis. Fig. 6 shows sented for (a) Naf/MMT-IPMCs and (b) Naf/Sil-IPMCs. The
current–voltage hysteresis curves of IPMCs made from (a) potential was initially kept at 2 V for 10 s, during which the
Naf/MMT and (b) Naf/Sil, recorded under ±2 V triangle voltage current decreased exponentially. The following important obser-
input with a scan rate of 100 mV/s. From Fig. 6, the following vations are extracted from Fig. 7. First, the current density is
observations are noteworthy: (i) the shape of the I–V hysteresis significantly higher for Naf/MMT- and Naf/Sil-based IPMCs,
curves implies simply a motion of metal cations induced by the which may be attributable to (i) the extra metal cations in the
applied voltage with decomposition behavior due to the elec- nanocomposites and (ii) the presence of a larger double-layer
trolysis of water was detected at approximately ±1.5 V, which charging area, which is confirmed after interpreting the curve
is consistent with other results [7,17], and (ii) the current den- for Naf/uSil-5-IPMC, as the current is proportional to the area.
sity of an IPMC increases with the filler content. It should be Secondly, the charge transfer under time t, reflected by the area
under the curves, is also much larger for nanocomposite-based or complete (Naf/MMT-IPMCs) lack of relaxation during the
IPMCs, especially in the case of Nafion/mSil-10-IPMC. Here, testing period. The effect of the filler on the blocking force can
the integrated area is more than three times that of Nafion- be discussed as follows: (i) by incorporation of the filler into the
IPMC (0.029 W/cm2 versus 0.090 W/cm2 ). This indicates that polymer, the water loss of the IPMC was significantly reduced
Naf/mSil-10-IPMC consumes three times more charges, which (due to the barrier effect of the clay platelet discussed earlier),
most likely displays much larger blocking force and displace- (ii) extra metal cations introduced with the filler enhanced the
ment under an electric field, as the charge consumption in an blocking force, as a larger hydraulic force was induced, and
IPMC is partially consumed in performing mechanical work. (iii) the incorporation of the filler also increased the stiffness of
The performance of IPMC was evaluated by measuring the the polymer, which may have also contributed to the improve-
blocking force and the tip displacement under an electric poten- ment of the blocking force. The effect of the dispersion of the
tial of 3 V. The results are presented in Figs. 8–10. All of the MMT can also be evaluated from Fig. 8(a). It is important to
samples have a dimension of 5 mm × 20 mm with a thickness in note that although the blocking force increases the response
the region of 300 m. Fig. 8 shows that Nafion-IPMC exhibits a rate of Naf/MMT-IPMCs decreases with filler content. This is
maximum blocking force of 0.6 gf after 10 s, followed by a fast because a higher MMT concentration in the IPMC in all proba-
relaxation that causes an abrupt decay in the blocking force. The bility exhibits a larger barrier effect, resulting in more restriction
fast relaxation of Nafion-IPMC is mainly attributed to residual of movement of bound metal cations. Moreover, as observed in
stress induced by the difference in the stiffness between the poly- Fig. 2(b), the incorporation of MMT resulted in a reduced ion
mer matrix and the Pt-electrode layer as well as to the loss of channel size of Nafion, which was also partially responsible for
water [18–20]. In contrast, IPMCs made from nanocomposites the delayed response of Naf/MMT-IPMCs. The IPMC based
showed a larger blocking force with a limited (Naf/Sil-IPMCs) on exfoliated Nafion/MMT nanocomposite (Naf/oMMT-3) has
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[8] K.J. Kim, M. Shahinpoor, A novel method of manufacturing three-
dimensional ionic polymer–metal composites (IPMCs) biomimetic sen- Vinh Khanh Nguyen received his PhD in chemical engineering (polymers) for
sors, actuators and artificial muscles, Polymer 43 (2002) 797–802. his work on the polypropylene ionomer nanocomposite at Chonbuk National
[9] J.D. Nam, H.R. Choi, Y.S. Tak, K.J. Kim, Novel electroactive, silicate University. He is curently working as a research fellow at the Artificial Muscle
nanocomposites prepared to be used as actuators and artificial muscles, Research Center of Konkuk University. His research interests include the tailor-
Sens. Actuators A: Phys. 105 (2003) 83–90. ing and design of polymer nanocomposites, ionomers, electroactive polymers
[10] M. Alexandre, P. Dubois, Polymer-layered silicate nanocomposite: prepa- and MEMS.
ration, properties, and uses of a new class of material, Mater. Sci. Eng. R Jang Woo Lee graduated with a bachelor’s degree in industrial chemistry from
28 (2000) 1–63. Konkuk University, in South Korea in 2000. He joined Pharmacia & Upjohn and
[11] Y. Kojima, A. Usuki, M. Kawasumi, A. Okada, Y. Fukushima, T.T. worked in sales from 2000 to 2002, and joined Hanmi Fine Chemical (under
Kurauchi, O. Kamigaito, Mechanical properties of Nylon 6-clay hybrid, Hanmi Phamaceutical Company) as an antibiotic synthesizer from 2002 to 2004.
J. Mater. Res. 8 (1993) 1185–1189. He entered the graduate school at Konkuk University in the fall of 2004 and is
[12] W. Yoshida, R.P. Castro, J.D. Jou, Y. Cohen, Multilayer alkoxysilane sily- currently in a master’s course in the Department of Materials Chemistry and
lation of oxide surfaces, Langmuir 17 (2001) 5882–5888. Engineering at Konkuk University. He is involved with the Artificial Muscle
[13] R.K. Bharadwaj, Modeling the barrier properties of polymer-layered sili- Research Center at the university as an assistant researcher.
cate nanocomposites, Macromolecules 34 (2001) 1989–1992.
[14] K.J. Kim, M. Shahinpoor, Ionic polymer–metal composites. II. Manufac- Young Tai Yoo graduated from the Virginia Polytechnic Institute and State
turing techniques, Smart Mater. Struct. 12 (2003) 65–79. University in 1988, and received his PhD in chemical engineering. He joined
[15] E. Manias, A. Touny, L. Wu, K. Strawhecker, B. Lu, T.C. Chung, Eastman Kodak and worked as a research scientist from 1988 to 1991. Then
Polypropylene/montmorillonite nanocomposites. Review of the syn- he joined the Department of Materials Chemistry and Science at KonKuk Uni-
thetic routes and materials properties, Chem. Mater. 13 (2001) 3516– versity. His research interests include bioactive polymers, drug delivery system,
3523. and actuators.