Code

Inspection And Test

Plan For Piping UAN (for QMHA) Page
I.E.M.S.A
11-3090 1 of 4

INSPECTION AND TEST PLAN FOR

PIPING FABRICTION AND ERECTION
ACCORDING TO THE UHDE SPECIFICATION

Owner : ENPC
Main contractor : Uhde
Project name : AMMONIA UREA PROJECT

S : Surveillance
W : Witness
H : Hold
R : Report Review
A : Approval

00 G First Issue 11/6/2010 Emad Omar 11/6/2010 Hassan Basha

Rev Status Description Date Prepared Date Checked Date Approved Acc.
CC Category Code: Status Code:
1 = for approval A = Issued for Design
2 = for review D = Issued for Inquiry
3 = for information E = Issued for Order
4 = for internal use F = Issued for Prefabrication
G = Issued for Construction /
AC Acceptance Code: Fabrication
Space for Bar Code label
1 = approved / reviewed H = Issue for Work
2 = approved / reviewed as Preparation
noted I = As- built
3 = not accepted
4 = received M = General Issue

Doc. ID-Code Category

Copyright 2007 Uhde GmbH
PT-BM-G00-DC-00101 1
 Code

Inspection and test plan for ENPC

Piping UAN (for QMHA) Page

I.E.M.S.A
11-3090 2 of 4
Ser Inspec Responsi
Activates Control description IEMSA PTJ UHDE ENPC Remarks
no. tion % ble

1 - Qualification Of Welding Procedures

1.1 WPS WPS’s documents H H W/R W/R
Welding Samples According to
1.2 Supported PQR 100 % WPS'S then NDT & If Accepted then QC dep. H H W/R W/R
Mechanical Tests in Approved Lab
Issue All The Final Review and approve the mechanical
1.3 WPS's AND PQR'S test reports and procedure, H R R R
FOR Production qualification Records
2 - Welders Qualification
Make tests witnessed main
2.1 Welder Qualification H H W/R S
contractor
100 % Review The Qualification Record QC dep. H R R R/A
2.2 Welder Certification
Issue ID & Certificate H R R R/A

3 – Material control
Receiving
Material
Material From
3.1 Visual Inspection controlle H W S S
Main Contractor
r
Store
Be Sure That Materials
100 %
Identification are Stamped or Mat. H W S S
Material Marked on All Parts Controlle
3.2
traceability Report Will Be Attached To Each be r & QC
Identify The Heat Numbers For All dep. H R R R
Parts
4 - Piping Supports
Check construction DWG. Revs Tech. H R R S
4.1 Drawings 100 %
Check shop Dwg. Revs. Office H R R S

4.2 Fit up All Members H W S S

100 % Check level , orientation, Verticality

4.3 Erection H W S S
& Dimension
4.4 Welding Check Weld Map & WPS H W S S
NDT QC dep.
4.5 NDT Perform Required NDT H R S S
scope
Check Parameter and WPS and
4.6 Repair 100 % H W S S
Statement
Dimension check Control description and
4.7 100 % H W S S
after welding dimension for DWG
5 - Prefabrication Piping
Check construction Dwg. Revs Tech. H R R S
5.1 Drawings 100 %
Check shop Dwg. Revs. Office H R R S
5.2 Fit up 100 % All Members QC dep. H W R S
Check Weld Map & WPS H W S/R S
5.3 Welding 100 %
Welding Parameters H W S S
NDT
5.4 NDT SCOP Perform Required NDT H H W/R S
E
Check Parameter , WPS and
5.5 Repair 100 % H W W S
statement
5.6 PWHT (if required) Project Check Parameter and Chart H W S R
requir
5.7 NDT after PWHT e ment Perform Required NDT H W W/R R/A
5.8 Repair after PWHT Check Parameter and WPS and H W W S
(if any) statement

Doc. ID-Code Rev.

Copyright 2007 Uhde GmbH
PT-BM-G00-DC-00101 00
 Code

Inspection and test plan for ENPC

Piping UAN (for QMHA) Page

I.E.M.S.A
11-3090 3 of 4
Ser Inspec Responsi
Activates Control description IEMSA PTJ UHDE ENPC Remarks
no. tion % ble

Dimension check Control description and

5.9 100 % H W S S
after welding dimension for DWG
5.1 Check that all required NDT are
Release for painting 100 % H H S S
0 Carried Out

6- Site ( Field ) Activities

Adjust spools location. Dimension ,
level and fit up of field joints
Install pipes or
6.1 100 % Choose the suitable WPS to be used H W S S
spools
Check Field Weld Parameter

6.2 Fit up 100 % All Members H H S S

Check Weld Map & WPS
6.3 Welding 100 % H W S S
Welding Parameters
NDT QC dep.
6.4 NDT Perform Required NDT H W W/R R/A
scope
Check Parameter , WPS and
6.5 Repair 100 % H W W S
statement

6.6 PWHT (if required) Code Check Parameter and Chart H W S/R R/A
requir
6.7 NDT after PWHT e ment Perform Required NDT H W W/R R/A

Repair after PWHT Check Parameter and WPS and

6.8 100 % H W W S
(if any) statement
Dimension check Control description and
6.9 100 % H H S S
after welding dimension for DWG

7 –NDT
Inspect and approve H W S S
7.1 Test Equipment 100 %
Check calibration certificates H R R S
NDT Operators ( UT,
7.2 RT, MT,PT& Review operator qualification H R R S
Hardness)

NDT After Joint RT, UT, MT and PT, or combination QC dep.

7.3 100 % H W/R W/R S
Weld Out as per NDT Scope

NDT After PWHT UT, MT as indicated on weld marks

7.4 (When PWHT is 100 % Dwg's and project procedures + H W/R W/R S
Required Hardness.
NDT W/
7.5 NDT after repair Perform as original test H W/R S
scope H

8- PWHT (If Required)

Inspect and approve PWHT
8.1 Equipment 100 % H S S S
Check calibration certificates ENG.

Doc. ID-Code Rev.

Copyright 2007 Uhde GmbH
PT-BM-G00-DC-00101 00
 Code

Inspection and test plan for ENPC

Piping UAN (for QMHA) Page

I.E.M.S.A
11-3090 4 of 4
Ser Inspec Responsi
Activates Control description IEMSA PTJ UHDE ENPC Remarks
no. tion % ble

Check that all required NDT are

8.2 Release for PWHT 100 % H W/R R S
carried out
Check member suitably supported
Check thermocouple quantity and
locations
8.3 Before treatment 100 % H W S S
Check pads and insulation Prevent
Machine Faces with dexoy paint
Sign on chart
Rando
8.4 During treatment m
Verify parameters H W S S

8.5 After treatment 100 % Sign off and review chart H R R R

9-Pressure Test
Inspect and approve
9.1 Test Equipment 100 % H S/R S S
Check calibration certificates
Release for Hydro
9.2 100 % Approved Test Package H S/R S/R H/R
test
Review test package H A A R/A
Confirm pre-test inspection is
H W S S
complete including test media
Check vents and drains H W S S
9.3 Before Test 100 %
Confirm item removals /for test
H W S S
purposes
Hydro
Confirm test limits test Eng. H W W W
Sign on chart H R S S
Confirm pressuring up time H W S W
Confirm test pressure H W W W
9.4 During test 100 % Check for leaks H W W W
Confirm test duration H W S W
Confirm depressurization rate H W S S
Sign off and review chart H W W W
Confirm reinstatement of
9.5 After test 100 % H W W W
removed items
10- Golden joint
10.1 Fit up 100 % All Members H H H H
10.2 Welding 100 % Check Weld Map & WPS H W S S
QC dep.
Welding Parameters H W S S
10.3 NDT NDT Perform Required NDT H H W/R W/R
SCOP -100% visual inspection for every
E pass
- Perform PT after root and hot
pass
-Perform PT on cap
-Perform RT or UT (After PWHT
if required)
10.4 PWHT (if required) Project Check Parameter and Chart H W S R
requir
10.5 NDT after PWHT e ment Perform Required NDT H W W/R R/A

Doc. ID-Code Rev.

Copyright 2007 Uhde GmbH
PT-BM-G00-DC-00101 00